MP WP2000S GB - 09 00

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Parts Manual

Ersatzteilhandbuch
Manuel de pièces detachés WP2000S Series
TABLE OF CONTENT

Printed in Germany
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Printed in Germany
TABLE OF CONTENT

Table of Content

MA – SAFETY PAGE SERIAL NR. CUT REV.


Safety Symbols used in the Manual ....................................... M/P-MA-0000-001

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.


General .................................................................................. P-ITD-1720-001
Page Numbers ....................................................................... M/P-ITD-1720-502
Truck Data Numbering ............................................................ M/P-ITD-1720-504

P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.


Lubrication Type ..................................................................... P-1.1-1720-001
Grease Intervals .................................................................... P-1.2-1720-009

DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.


Diagrams ............................................................................... M/P-DIA-1720-001

M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.


Hydraulic Schematic .............................................................. M/P-2.1-1720-001

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.


Covers ................................................................................... P-1.0-1720-501
Caster Wheel ......................................................................... P-1.5-1720-501

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.


Tube/Hose Layout .................................................................. P-2.1-1720-501
Pumpen Motor and Pump ...................................................... P-2.13-1720-001 Rev.1 09/00

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.


Drive Unit ............................................................................... P-3.0-1720-501 Rev.1 09/00
Gearbox ................................................................................. P-3.1-1720-501
Drive Motor ............................................................................ P-3.2-1720-501
Knuckle ................................................................................. P-3.3-1720-501

SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.


Socket Insert and Socket Housing ......................................... P-4.0-1720-001 Rev.1 09/00
Elektrical ................................................................................ P-4.0-1720-501 Rev.1 09/00
Contactor ............................................................................... P-4.4-1720-001
Control Handle ....................................................................... P-4.5-1720-501
Emergency Disconnect/Battery Connector ............................. P-4.7-1720-501
Instrument ............................................................................. P-4.9-1720-501
Horn ....................................................................................... P-4.13-1720-501

SECTION 5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.


Brake ..................................................................................... P-5.6-1720-001

Printed in Germany

Rev.1 09/00
P-IDX-1720-501
TABLE OF CONTENT
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Fork Carriage ......................................................................... P-7.7-1720-501
lift Structure ........................................................................... P-7.8-1720-501 Rev.1 09/00

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.


Lift Cylinder ............................................................................ P-8.4-1720-001

SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.


Platform ................................................................................. P-9.0-1720-501

Printed in Germany

Rev.1 09/00
P-IDX-1720-502
SAFETY

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SAFETY

Safety Symbols used in the General Maintenance and Repair


Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
DANGER
l Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
l Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
WARNING
company guidelines.
This symbol indicates the risk of serious
injury and/or serious material damage. Maintenance and Repair
l Failure to comply with this notice may 1. Maintenance work must only be carried out in
result in severe injuries to yourself or other accordance with the test and maintenance pro-
people and/or serious material damage. gram contained in the present Maintenance
Manual and any applicable service notices.

CAUTION 2. Only qualified and authorised personnel may


carry out work on the truck.
This symbol indicates the risk of minor
injury and/or minor material damage. 3. Always keep fire extinguishers in good working
l Failure to comply with this notice may
condition. Do not approach fluid levels or leaks
with a naked flame.
result in minor injuries to yourself or other
people and/or minor material damage.
4. To clean, use a non flammable, non combustible
cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
INFORMATION Protect the electrical system from dampness.

Contains additional information with 5. Keep the service area clean, dry and well-venti-
supplementary notes and hints. lated.

6. Do not allow oil to penetrate the ground or enter


OPTION the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
OPTION
These items relate to optional features not special waste products. Relevant applicable
supplied with the standard version. regulations must be followed.

Printed in Germany

M/P-MA-0000-001
SAFETY
7. Neutralise and thoroughly rinse any spilled battery Before Operating the Truck
fluid immediately.
l Check the safety devices.
8. Keep the truck clean. This will facilitate the
location of loose or faulty components. l Get into the driver's seat.

9. Make sure that capacity and data plates, warn- l Check the operation of the lifting device, travel
ings and labels are legible at all times. direction switch, speed control, steering, warning
devices and brakes.
10. Alterations or modifications by the owner or
operator are not permitted without the express Warnings and Labels on the Truck
written authorisation from Crown.
During regular maintenance check that the warnings
11. Only use original Crown spare parts to ensure the and labels on the truck are complete and legible.
reliability, safety and suitability of the Crown truck.
l Clean any illegible labels.
Before Leaving the Truck
l Replace any faulty or missing labels.
l Stop the truck.
The order and meaning of the warnings and labels on
l Lower the fork carriage fully. the truck are described in section 10.9 of the parts
manual.
l Apply the parking brake.

l Turn off the travel switch and remove the key.

l Block all wheels when parking on an uneven


surface.

Before Carrying out Work on the Truck


l Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.

l Prevent the truck from rolling away.

l Before carrying out work on the hoist frame, the


lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.

l Only carry out operational testing when there is


sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.

Printed in Germany

M/P-MA-0000-002
INTRODUCTION

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INTRODUCTION

General series. Brochures can be obtained from your CROWN


dealer or from the following address:
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck CROWN Gabelstapler GmbH
components. Moosacher Str. 52
80809 Munich
It also contains troubleshooting sections which can be GERMANY
used to identify and remedy truck faults. Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
INFORMATION
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.

This manual therefore contains fewer and less detailed


warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.

Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.

With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.

Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.

Ordering Spare Parts


The maintenance manual does not cover spare parts.
These are listed in a separate manual.

Spare parts can be ordered by quoting:

l The truck specification number

l The truck model number

l The truck serial number

This information can be found on the truck's data plate.


Only if this information is provided can the order be
processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the


utilisable loads, technical data and dimensions for this

Printed in Germany

P-ITD-1720-001
1
INTRODUCTION
Page Numbering in the Manual
The page numbers are on the left and right-hand sides
of the page footer.

If a page has been modified since the last edition, a


revision number will be found in the middle of the
footer:

02 REV. 2/99 means the second amendment to this


page in February 1999.

The page numbers are not necessarily consecutive!

The back page of the manual contains a print


number in the following form:

MS-WP2000S-GB-D-F 11/99

In this example, 11/99 is the edition date.

A page beginning with M/P- is identical in both the maintenance and spare parts manuals:

M/P-1.2-1720-001
M = Maintenance Manual
P = Spare Parts Manual

Chapter Page Number

Section Truck Code


e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
identical for all trucks
are given the code 0000
here)

A page beginning with M- is only contained in the maintenance manual:

M-1.2-1720-001
M = Maintenance Manual

Chapter Page Number

Section Truck Code


e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
identical for all trucks
are given the code 0000
here)

Printed in Germany

M/P-ITD-1720-502
2
INTRODUCTION
A page beginning with P- is only contained in the spare parts manual:

P-1.0-1720-001
P = Spare Parts Manual

Chapter Page Number

Section Truck Code


e.g. 1.0 = Panels
(Pages which are
identical for all trucks
are given the code 0000
here)

Printed in Germany

M/P-ITD-1720-503
3
INTRODUCTION

Model Number

2.0 WP 2030S – 3 – 2 – S

Capacity Load Wheels

2.0 = 2000 kg S = Single


T = Tandem

Model Description
Fork Length
WP = Electric Pedestrian Pallet Truck
Dash mm inch

1 36

2 995
Battery Box Size (l x w x h)
3 42
2030 = 360 Ah (288 x 624 x 627)
4 1125

5 46

6 1210 48

7 54

8 60

I02a-gb

Fork Spread

Dash mm inch

1 18

2 520 20

3 540 22

4 670 27

I03a-gb

Printed in Germany

M/P-IT-1720-504
4
LUBRICATION

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Printed in Germany
LUBRICATION

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral


LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Retinax LX Shell

Aralube SKL2 Aral


Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil

Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil

Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil

Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell

Low temperature Univis J 13 Aral


053001-008 DD
hydraulic oil Aero HFA Mobil

Hyp 85W90 Aral


GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell

Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M

Universal lubrication oil SAE 40 C

L01-gb

Printed in Germany

M1.0-0000-0001
P-1.1-1720-002
LUBRICATION
Grease items and grease intervals

Grease Items / Grease Intervals

100 250 500 1000 2000


Item Component Type Total
hours hours hours hours hours

Check hydraulic reservoir,


1 D A/R X
replenish if necessary

2 Change hydraulic oil D A/R X

3 Battery comp. lid hinges B A/R X

4 Battery comp. lid latch B A/R X

Tiller: flat coil springs


5 B A/R X
for return function

Connecting rod pins and


6 B A/ R X
all lifting mechanism joints

7 Lift cylinder attachment B A/R X

8 Piston rod attachment B A/R X

9 Change gearbox oil A A/R Initial change after 250 hoursof operation X

L08-gb

Printed in Germany

P1.2-1720-009
M1.0-0000-0002
ELECTRICAL DIAGRAMS

Printed in Germany
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Printed in Germany
DIAGRAMS
WP 2000-S STANDARD
SCHEMATIC DIAGRAM

COM

RAS

COM
COM

COM

COM

COM
COM

COM
LMS BRS PS SAS HSS HNS LOS
2 5 3 6 4 5 5

LINE

RS FS
3
DIODE BLOCK
LARGE COIL

POT
BRK

SMALL COIL
BRK

CURTIS 803 "COMBI" 1


P
SV
TT 1
KYS 2
3
4
BATT NEG 5

UNUSED 6
BDI 7
COM

UNUSED 8
GCSR
HN
1
COM

PLS
1
COM

GCSL
1
1
2
3
4
5
6
7

1
2
3
4
5
6

1
2
3

1
2
3

5
6
8

A B C D

TCM (SEM 1)
BATT +

BATT -
VMN

E
F1

F2

1
2
3
4
5
6
7
8

CONSOLE / ZAPI INSTRUMENT


KYS
A2 F1 F2
COM

A1

TM

LINE
FU2
10A
+ -
P
FU1 PM
125A NOTE:
1 Walkie Mode: GCSR, PLS & GCSL open.
+
2 Forks lower then 130mm: LMS closed.
3 Load is less then 1200kg: PS closed, 2/3 brake.
BD:1 BATTERY BD:2 4 Reduce speed: HSS is open.
24Volt 5 Funct. active, when: RAS, BRS, HNS or LOS closed.
6 Wired to normally closed, held open

M1595

Printed in Germany

M/P-DIA-1720-001
1
DIAGRAMS

WP 2000-S STANDARD
TRACTION CONTROLLER - LOGIC SIDE

TCM SEM1
2901 PC404-2 INSTR.
A
1 5900 PC 404-1 TT KYS 203 JC404-7 INSTR.
2 2902 202 FU2 OUT +BV
COM
3 5903
4 5902 PC 407-2 BRK NEG (large coil)
5 2923 PC 407-1 BRK (large coil)
6 001 BLK (2 CORE) JC 406-3 BRS INPUT
500 PC 404-5 BATT NEG
7 2904 JC 103-2 +BV (AK) GCSR
8 002 BLK (2 CORE) PC 406-2 BRS
2920 JC 102-2 PLS

DIODE BLOCK
5901 PC 407-4 1

2924 PC 407-3 2

B 3

5904
1 010 BLK PC411-4 POT WIPER
POT CIRCUIT
2 011 BLK PC411-5 POT NEG +0,5V

2911
& DRIVER
3 009 BLK PC411-3 POT HIGH +12V
4 007 BLK PC411-1 RS LINE
5 005 BLK PC410-6 SAS
PS
6 008 BLK PC411-2 FS

COM
2910
C 2908 JC202-3 +BV (AK)
1 2909
2 2921
3 006 BLK PERFORMANCE 1/2 (R/T)

2913 JC 202-4
D
1 UNUSED 2915 PC404-4 +BV
HN
2 2912
3 501
4 2914 P
5 502
6 2918 SV 503
2919 JC202-2

M1596

Printed in Germany

2
M/P-DIA-1720-002
DIAGRAMS
WP 2000-S STANDARD
TRACTION CONTROLLER - POWER SIDE

202 KYS COM

FU2
10A TCM SEM1
A
HOUR METER OUTPUT 1
FU1 201 LINE KYS +BV IN TO THE LOGIC
125A 2
LINE CONTACTOR NEG 3
BRK NEG (large coil) 4
BRS INPUT 5
BATTERY NEG 6
BATTERY POS (AK) 7
WALKIE/RIDER MODE 8

A1 + BATT B
BD:1 POT WIPER 1
1
POT LOW +0,5V 2
POT HIGH +12V 3
RS - REVERSE SWITCH IN 4
SAS SAFETY SWITCH IN 5
FS - FORWARD SWITCH IN 6
A2
VMN
+ C
24V BATTERY POS (AK) 1
BATTERY TM PERF. CUT FOR 1200KG OR MORE 2 3
PERF. 1/2, HSS (R/T) INPUT 3 4
F1
F1
D
UNUSED 1
HN - HORN HIGH 2
HN - HORN LOW 3
P - PUMP CONTACTOR HIGH 4
BD:2 P & SV CONTACTORS LOW 5
SV - LOWERING VALVE HIGH 6
F2
F2 E
POSITIVE SERIAL RECEPTION 1 2
NEGATIVE SERIAL RECEPTION 2
POSITIVE SERIAL TRANSMISSION 3
NEGATIVE SERIAL TRANSMISSION 4

BATT NEG 5

BATTERY POS (AK) 6


UNUSED 7
UNUSED 8

- BATT

NOTES:
1 VOLTAGE BETWEEN B1 & B2: 3 Load ≥ 1200kg 0V
10V = FULL SPEED Load <1200kg + BV
0.5V = NO COMMAND

2 CONNECTOR "E" COULD BE USED: 4 HSS (R/T) closed +BV


a- CONSOLE HSS (R/T) open 0V
b- ZAPI'S INSTRUMENT M1597

Printed in Germany

M/P-DIA-1720-003
3
DIAGRAMS

WP 2000-S STANDARD
POWER UNIT CIRCUIT

PC 202 JC 202

2916 PC404-3
COM
002 BLK PC410-2 1 1 2917
LMS 2926 LMS Opt.
003 BLK PC410-3 2 2 2919 SV HIGH
2925 LMS Opt.
001 BLK PC410-1 3 3 2908 C1 +BV (AK)

004 BLK PC410-5 4 4 2913 HN HIGH

UNUSED 5 5 2922 THS

UNUSED 6 6 504 P- BATT NEG

JC 404
PC404

CURTIS 803 "COMBI"


5900 A1 TT 1 1 TT

2901 KYS NO +BV 2 2 KYS (+BV)

2916 LMS NC +BV 3 3

2915 P HIGH +BV 4 4

500 A6 BATT NEG 5 5 BATT NEG

UNUSED 6 6 UNUSED

203 KYS COMM +BV 7 7 BDI

UNUSED 8 8 UNUSED

JC 406 PC 406

UNUSED 1 1 RED
COM
002 BLK(2) A7 +BV (AK) 2 2 BLK BRS

001 BLK(2) A5 BRS INPUT 3 3 WHT

UNUSED 4 4 UNUSED

PC 407 JC 407

LARGE COIL
2923 A5 BRS INPUT 1 1 BLK

5902 A4 BRK NEG 2 2 BLU


SMALL COIL BRK
2924 DIODE BLOCK (2) 3 3 BLK

5901 DIODE BLOCK (1) 4 4 BLK


M1599

Printed in Germany

4
M/P-DIA-1720-004
DIAGRAMS

WP 2000-S STANDARD
CONTROL HANDLE CIRCUIT

PC 410 JC 410

001 BLK PC202-3 1 1 BLU


RAS COM
002 BLK PC202-1 2 2 PINK
LOS COM
003 BLK PC202-2 3 3 RED

4 4 83019
UNUSED
HNS COM
004 BLK PC202-4 5 5 BLK

005 BLK B5 SAS INPUT 6 6 WHT

UNUSED 7 7 BRN
HSS COM
006 BLK C3 PERF. 1/2 8 8 BLU

PC 411 JC 411

007 BLK B4 REVERSE IN RS COM


1 1 ORN
FS COM
008 BLK B6 FORWARD IN 2 2 YEL

009 BLK B3 POT HIGH 3 3 VIO

010 BLK B1 POT WIPER 4 4 BRN


POT
011 BLK B2 POT LOW 5 5 WHT

UNUSED 6 6

PC 412 JC 412

GRAY 1 1 WHT
SAS NC
COM
BLK 2 2 BLU
NO 1
BLU 3 3 UNUSED

GRAY 4 4 BRN

1 Wired to normally closed, held open M1600

Printed in Germany

M/P-DIA-1720-005
5
DIAGRAMS

WP 2000-S STANDARD
WALKIE / RIDER CIRCUIT

JC 101 PC 101

UNUSED 1 1 RED
GCSL
COM
2906 2 2 BLK Side Restraint Left
1
2903 3 3 WHT

UNUSED 4 4

JC 102 PC 102

UNUSED 1 1 RED
COM
PLS
2920 A8 2 2 BLK Platform Switch
1
3 3 WHT

UNUSED 4 4

JC 103 PC 103

UNUSED 1 1 RED
COM
GCSR
2904 A7 +BV (AK) 2 2 BLK Side Restraint Right
1
3 3 WHT

UNUSED 4 4

NOTE:
1 GCSL, PLS & GCSR are shown in
walkie mode. M1598

Printed in Germany

6
M/P-DIA-1720-006
DIAGRAMS

Power-Cables

M1609

Printed in Germany

M/P-DIA-1720-007
7
8
KYS Curtis 803 "Combi"
P- P+ FU3 FU2 LMS

7+8
7+8
PC404 1 2 3 4 5 6 7 8

5+4
9
9
6+4
6+4
6+4
6+4
2 2 2 2 2 2

6+4
6+4
7+8
7+8
Main Harness

203
202
2902
2901
- 807 634 Standard

5900
2901
2916
2915
500
203
205
204
202
201

504
503
502
2915
2914
- 807 877 F/C

2917
2925
2916
2926
2925
2926

M/P-DIA-1720-008
5901
5903
(pin 1)10
5904
2924
(pin 2)10
2921
(pin 3)10 2911 2909 201
6+4 2910
DIODE BLOCK 1 LINE 5+4 FU1
002BLK(2) 1 5904 204
2 6+4
001BLK(2) 1
3
JC406
4
1 2917 2910
1 30 6+4
2919 BRAKE SWITCH PS 2911
2 1 6+4

2923
5902
2924
5901
3 1 2908 SHRINKING TUBE

4 1 2913 2 2 2 2 2918
2922 1 2 3 4 PC407 6+4
5 1 2919
504 BRAKE
SV

HANDLE HARNESS
6 1 503
6+4

JC202
501
6+4
HN 2912 1
6+4 2913 2904 1 2
2903
GCSR
1 3
Main-Harness

2922
6+4 4
2906
2903

THS TYPE CROWN NO. COMMENTS USED


205
6+4
JC103 1 803450-010 Male Terminal 14 1 1
JC101 1 2 3 4
2 116858 Female Terminal 10
2908
2920
2906

C GCSL
2909 3
3 803450-013 Spring Terminal 15
1 1 1 1
3 2912 2921 3 4 62007-021 Faston 6,3 CuZn/Sn 18
2 2 Controller 1 2 3 4 JC102
3 501
3 3 5 803678-006 d = 8,4 2
Controller 2914 PLS
4 3
502
HOUSING CROWN NO 6 803448-003 6,3mm Insolation 16
5 3
6 3 2918 JC 202 803450-003 7 62007-43 Faston 4.8 CuZn/Sn 4
D PC 404 803450-008 8 803448-2 4,3mm Insolation 4
9 62007-068 Flag Recep. Insu. 2
JC 406 803450-002
10 62007-005 4,3mm U Shape 3
PC 407 803450-006
LEGENDS:
JC 101 803450-002

5900
2902
5903
5902
2923
500
2904
2920

001BLK(2)
002BLK(2)
Terminal
3 3 3 3 3 3 3 3
JC 102 803450-002
1 2 3 4 5 6 7 8 A Branch Point
JC 103 803450-002
Controller A Lead
803450-018
Wire Bundle
D 803450-017
Wire Bundle with
C 803450-016

M1602
Protective Cover

Printed in Germany
DIAGRAMS
Printed in Germany
HANDLE HARNESS
807 633

006
3
PC 410
001
2 1
002
30mm Shrinking tube 2 2
003
2 3
B
4
010 004
1 3 2 5
011 005
2 3 2 6
3 009
3 7
007
300mm Cable Protection tube
4 3 006
2 8
005
5 3
008
6 3

Do not mount
30mm PC 411
these connectors
Tiller-Harness

007
2 1
PC 202 008
2 2
002 009
1 2 2 3
003 010
2 2 2 4
001 HOUSING CROWN NO. 011
3 2 2 5
004
4 2 NOTE: PC 202 803450-007 6
5
6 - YEL/GRN wire should be cut
from both branch points.
PC 410 803450-008
PC 411 803450-007
B 803450-017

TYPE CROWN NO. COMMENTS NO.s


2 116858 Female terminal 19
3 803450-013 Spring terminal 7

M1608
DIAGRAMS

9
M/P-DIA-1720-09
DIAGRAMS
WP 2000-S OPTIONS F/C
SCHEMATIC DIAGRAMM

COM

RAS
5

COM

COM

COM

COM

COM
COM

COM
LMS BRS PS SAS HSS HNS LOS
2 5 3 8 4 5 5
LINE

RS FS
3
DIODE BLOCK
LARGE COIL

POT
2

SMALL COIL
BRK

BRK
CURTIS 803 "COMBI" 1
P SV
TT 1
KYS 2
3
4
BATT NEG 5
UNUSED 6
BDI 7
COM

UNUSED 8
GCSR
HN
1
COM

F/C
Option PLS
7 1
COM

GCSL
1
1
2
3
4
5
6
7

1
2
3
4
5
6

1
2
3

1
2
3

5
6
8

4
A B C D

TCM (SEM 1)
BATT +

BATT -
VMN

E
F1

F2

1
2
3
4
5
6
7
8

CONSOLE / ZAPI INSTRUMENT


THS KYS
6 A2 F1 F2
COM
COM

A1

TM

LINE
FU3 FU2
2A 10A
+ -
P
FU1 PM NOTE:
125A
1 Walkie Mode: GCSR, PLS & GCSL open.
2 Forks lower then 130mm: LMS closed.
+ 3 Load < 1200kg: PS closed, 2/3 brake.
4 Reduce Speed: HSS open.
BD:1 BATTERY BD:2
5 Funct. activ, when: RAS, BRS, SAS, HNS or LOS closed.
24 Volt 6 Temperatur < 0˚C: THS closed.
7 Activ: F/C-Option < 0˚C.
8 Wired to normally closed, held open

M1601

Printed in Germany

10
M/P-DIA-1720-010
DIAGRAMS
WP 2000-S OPTIONS
TRACTION CONTROLLER - SEM1 LOGIC SIDE

TCM SEM1
2901 PC404-2 INSTR.
A
1 5900 PC 404-1 TT KYS 203 JC404-7 INSTR.
2 2902 202 FU2 OUT +BV
COM
3 5903
4 5902 PC 407-2 BRK NEG (large coil)
5 2923 PC 407-1 BRK (large coil)
6 001 BLK (2 core) JC 406-3 BRS INPUT
500 PC 404-5 BATT NEG
7 2904 JC 103-2 +BV (AK) GCSR
8 002 BLK (2 core) PC 406-2 BRS
2920 JC 102-2 PLS

DIODE BLOCK
5901 PC 407-4 1

2924 PC 407-3 2

B 3

5904
1 010 BLK PC411-4 POT WIPER
POT CIRCUIT

2911
2 011 BLK PC411-5 POT NEG +0,5V
& DRIVER
3 009 BLK PC411-3 POT HIGH +12V
4 007 BLK PC411-1 RS LINE
5 005 BLK PC410-6 SAS
PS
6 008 BLK PC411-2 FS

COM
2910
C 2908 JC202-3 +BV (AK)
1 2909
2 2921
3 006 BLK PERFORMANCE 1/2 (R/T)

2913 JC 202-4
D
1 UNUSED 2915 PC404-4 +BV
HN
2 2912
3 501
4 2914 P
5 502
6 2918 SV 503
2919 JC202-2

M1591

Printed in Germany

M/P-DIA-1720-011
11
DIAGRAMS
WP 2000 -S OPTIONS
TRACTION CONTROLLER - ZAPI POWER SIDE

205 THS COMM 202 KYS COMM

FU3 FU2 TCM SEM1


2A 10A
201
A
HOUR METER OUTPUT 1
FU1 LINE
125A KYS +BV IN TO THE LOGIC 2
LINE CONTACTOR LOW 3
BRK NEG (large coil) 4
BRS INPUT 5
BATTERY NEG 6
BATTERY POS (AK) 7
WALKIE/RIDER MODE 8

A1 + BATT
B
BD:1 POT WIPER 1
1
POT LOW +0,5V 2
POT HIGH +12V 3
RS - REVERSE SWITCH IN 4
SAS SAFETY SWITCH IN 5
FS - FORWARD SWITCH IN 6
A2
+ VMN
C
24V BATTERY POS (AK) 1
BATTERY TM
PERF. CUT FOR 1200KG OR MORE 2 3
PERF. 1/2, HSS (R/T) INPUT 3 4
F1
F1
D
UNUSED 1
HN - HORN HIGH 2
HN - HORN LOW 3
P - PUMP CONTACTOR HIGH 4
BD:2 P & SV CONTACTORS LOW 5
SV - LOWERING VALVE HIGH 6
F2
F2 E
POSITIVE SERIAL RECEPTION 1
2
NEGATIVE SERIAL RECEPTION 2

POSITIVE SERIAL TRANSMISSION 3

NEGATIVE SERIAL TRANSMISSION 4


BATT NEG 5
BATTERY POS (AK) 6
UNUSED 7
UNUSED 8

- BATT

NOTES:
1 VOLTAGE BETWEEN B1 & B2: 3 Load ≥ 1200kg 0V
10V = FULL SPEED Load <1200kg + BV
0.5V = NO COMMAND

2 CONNECTOR "E" COULD BE USED: 4 HSS (R/T) closed +BV


a- CONSOLE HSS (R/T) open 0V
b- ZAPI'S INSTRUMENT
M1592

Printed in Germany

12
M/P-DIA-1720-012
DIAGRAMS

WP 2000-S OPTIONS
POWER UNIT CIRCUIT

LMS1
PC 202 JC 202 COM 2926
2925
UNUSED

1 1 2917 LMS 2916 PC404-3


002 BLK PC410-2
NOT MOUNTED
003 BLK PC410-3 2 2 2919 SV HIGH

001 BLK PC410-1 3 3 2908 C1 +BV (AK)

004 BLK PC410-5 4 4 2913 HN HIGH


COM
012 BLK PC410-4 5 5 2922 205 FU3 OUT +BV
THS
013 BLK PC411-6 6 6 504 P- BATT NEG

JC 404
PC404

CURTIS 803 "COMBI"

5900 A1 TT 1 1 TT

2901 KYS NO + BV 2 2 KYS (+BV)

2916 LMS NC +BV 3 3

2915 P HIGH +BV 4 4

500 A6 BATT NEG 5 5 BATT NEG

UNUSED 6 6 UNUSED

203 KYS COMM +BV 7 7 BDI

UNUSED 8 8 UNUSED

JC 406 PC 406

UNUSED 1 1 RED
COM
002 BLK(2) A7 +BV (AK) 2 2 BLK BRS
001 BLK(2) A5 BRS INPUT 3 3 WHT

UNUSED 4 4 UNUSED

PC 407 JC 407

LARGE COIL
2923 A5 BRS INPUT 1 1 BLK

5902 A4 BRK NEG 2 2 BLU


SMALL COIL BRK
2924 DIODE BLOCK (2) 3 3 BLK

5901 DIODE BLOCK (1) 4 4 BLK


M1594

Printed in Germany

M/P-DIA-1720-013
13
DIAGRAMS

WP 2000-S OPTIONS
CONTROL HANDLE CIRCUIT

PC 410 JC 410

001 BLK PC202-3 1 1 BLU


COM
PINK RAS
002 BLK PC202-1 2 2
COM
3 3 LOS
003 BLK PC202-2 RED
83019
012 BLK PC202-5 4 4 RED/WHT
HNS
004 BLK PC202-4 5 5 BLK
COM

005 BLK B5 SAS IN 6 6 WHT

UNUSED 7 7 BRN
COM
HSS
006 BLK C3 PERF. 1/2 8 8 BLU

PC 411 JC 411

COM
007 BLK B4 REVERSE IN 1 1 ORN RS
BLK
COM
008 BLK B6 FORWARD IN 2 2 YEL FS

009 BLK B3 POT HIGH +12 3 3 VIO

010 BLK B1 POT WIPER 4 4 BRN


POT
011 BLK B2 POT LOW +0,5V 5 5 WHT

013 BLK PC202-6 6 6

GRN F/C
Package
PC 412 JC 412

GRAY 1 1 WHT
SAS NC
COM
BLK 2 2 BLU
NO 1
BLU 3 3 UNUSED

GRAY 4 4 BRN

1 Wired to normally closed, held open

M1590

Printed in Germany

14
M/P-DIA-1720-014
DIAGRAMS

WP 2000-S OPTIONS
WALKIE / RIDER CIRCUIT

JC 101 PC 101

UNUSED 1 1 RED
GCSL
2906 2 2 BLK Side Restraint Left
1
2903 3 3 WHT

UNUSED 4 4

JC 102 PC 102

UNUSED 1 1 RED
COM PLS
2920 A8 2 2 BLK
1 Platform Switch
3 3 WHT

UNUSED 4 4

JC 103 PC 103

UNUSED 1 1 RED
GCSR
2904 A7 +BV (AK) 2 2 BLK Side Restraint Right
1
3 3 WHT

UNUSED 4 4

NOTE:
1 GCSL, PLS & GCSR are shown in
walkie mode.

M1593

Printed in Germany

M/P-DIA-1720-015
15
16
HANDLE HARNESS F/C

M/P-DIA-1720-016
805 938

006
Controller C-3 3
PC 410
001
2 1
002
30mm Shrinking tube 2 2
003
2 3
B 012 2 4
010 004
1 3 2 5
011 005
2 3 2 6
009
3 3 300mm Cable Protection tube 7
007 006
4 3 2 8
005
5 3
008
6 3
Do not mount
these connectors 30 PC 411
007
2 1
PC 202 008
2 2
002 009
1 2 2 3
003 010
2 2 2 4
001 011
3 2 2 5
004 013
4 2 HOUSING CROWN NO. 2 6
5 2 012 NOTE:
013 PC 202 803450-007
6 2
- YEL/GRN wire should be cut
from both branch points. PC 410 803450-008
PC 411 803450-007
B 803450-017

TYPE CROWN NO. COMMENTS NO.s


2 116858 Female terminal 19
3 803450-013 Spring terminal 7

Printed in Germany
M1603
DIAGRAMS
HYDRAULIC SCHEMATIC

Printed in Germany
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Page intentionellement laissée blanche

Printed in Germany
HYDRAULICS

Hydraulic System

Operation Lifting: The pump delivers oil from the reservoir to


the two lift cylinders.
The hydraulic unit is installed next to the left hand lift The lowering valve remains closed.
cylinder and comprises the motor, pump, reservoir and
all filters and valves. Lowering: The lowering valve opens. The oil flow
returns from the two lift cylinders to the
reservoir.

Lift cylinder

Lowering valve
Pressure-Switch
Filter

Filter

Non-return valve
Pressure relief valve Flow reducer

145 bar
Motor
Vent cap
Pump

Filter Filter

Reservoir
M1457-1

Printed in Germany

M/P-M2.1-1720-001
M1.0-0000-0005
Page intentionally left blank
Seite absichtlich freigelassen
Page intentionellement laissée blanche

Printed in Germany
PARTS
ERSATZTEILE
PIÈCES DÉTÀCHE

Printed in Germany
Page intentionally left blank
Seite absichtlich freigelassen
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Printed in Germany
SECTION 1
ABSCHNITT 1
CHAPITRE 1

Printed in Germany
COVERS
VERKLEIDUNG
REVÊTEMENT

M1545

Printed in Germany

P-1.0-1720-501
38
COVERS
VERKLEIDUNG
REVÊTEMENT

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 807517-001 Cover Assy Verkleidung (vollst.) Revêtement (montage) 1


1 807575 Cover Verkleidung Revêtement 1
2 807379 Cover Verkleidung Revêtement 1
3 050009-020 Washer Scheibe Rondelle 9
4 050068-003 Nut Mutter Ecrou 9
5 050003-030 Screw Schraube Vis 5
6 807380 Instrument Panel Instrumentenverkleidung Revêtement-Instrument 1
050009-013 Washer Scheibe Rondelle 5
803469-008 Screw Schraube Vis 5
7 109127-003 Clip Arrow (red) Makierung, Schlüssel. (rot) Clip avec flèche (rouge) 1
8 109127-001 Clip Arrow (green) Makierung, Schlüssel. (grün) Clip avec flèche (verte) 1
9 801900 Keyswitch Schlüsselschalter Interrupteur à clé 1
803678-012 Crimp-Faston Steckverbindung Languette de connexion Faston 2
10 807563 Support Halterung Support 1
11 051057-012 Spring Feder Ressort 2
12 805813 Wedge Keil Cale 1
13 050072-007 Screw Schraube Vis 2
14 050068-003 Nut Mutter Ecrou 2
15 807381 Battery Cover Batterieverkleidung Revêtement de batterie 1
16 803469-008 Screw Schraube Vis 8
17 805845 Plate Platte Plaque 1
18 805814 Spring Feder Ressort 1
19 050067-012 Screw Schraube Vis 2
20 805816 Retainer Halterung Support 1
21 050025-008 Screw Schraube Vis 2
22 050068-003 Nut Mutter Ecrou 2

807574 Cover Assy Verkleidung (vollst.) Revêtement (montage) 1


(incl. 1-5) (inkl. 1-5) (incl. 1-5)
807651 Instrument Panel Assy Instrumentenverkleidung (voll.) Revêtement-Instrument (mont.) 1
(incl. 6-9) (inkl. 6-9) (incl. 6-9)
807562 Battery Cover Assy Batterieverkleidung Revêtement de batterie 1
(incl. 10-19) (inkl. 10-19) (incl. 10-19)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-1.0-1720-502
39
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI

M1514

Printed in Germany

P-1.5-1720-501
40
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 807350-001 Caster Wheel Stützrad Roue de appui 2


807350-002 Caster Wheel Stützrad Roue de appui 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
1* 807268 Accommodation Aufnahme Support 2
2* 807270 Wheel Rad Roue 2
053002-001 Grease Fett Graisse AR
053002-005 Grease Fett Graisse AR
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
3* 804129 Axle Achse Axe 2
4* 804061 Pin Splint Goupille 2
5* 050051-007 Screw Schraube Vis 2
6* 802743 Plate Platte Plaque 2
7* 050012-041 Ring, Retaining Sicherungsring Bague de retenue 2
8* 055002-019 Bearing Ball Kugellager Roulement á billes 2
9* 050012-040 Ring, Retaining Sicherungsring Bague de retenue 2
10 050005-032 Screw Schraube Vis 8
11 050068-004 Nut Mutter Ecrou 8

* 807267 Caster Wheel Stützrad Roue de appui 2


(incl.1-9) (inkl. 1-9) (incl. 1-9)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-1.5-1720-502
41
Page intentionally left blank
Seite absichtlich freigelassen
Page intentionellement laissée blanche

Printed in Germany
SECTION 2
ABSCHNITT 2
CHAPITRE 2

Printed in Germany
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX

M1553

Printed in Germany

P-2.1-1720-501
44
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 Pump Motor and Pump Pumpenmotor und Pumpe Pompe moteur et pompe 1
(see Section 2.13) (siehe Abschnitt 2.13) (voir section 2.13)
2 054174-001 Elbow Winkelverschraubung Coude 1
3 064010-002 T-Connector T-Verschraubung T-Connecteur 1
4 804415 Elbow Winkelverschraubung Coude 1
5 807879 Pressure Switch Druckgeber Pressostat 1
054004-006 Seal Dichtung Joint 1
6 807595 Tube Assy Rohr (vollst.) Tuyau (montage) 1
7 054165-013 Hose Assy Schlauch (vollst.) Tuyau (montage) 2
8 064061-002 Elbow Winkelverschraubung Coude 2
9 054160-004 Connector Verschraubung Connecteur 1
10 Lift Cylinder Hubzylinder Vérin de levage 2
(see Section 8.4) (siehe Abschnitt 8.4) (voir section 8.4)
11 805704 Clamp Klammer Clip 2
12 050000-027 Roll Pin Spannstift Goupille 2
13 807989 Clamp Hose Klemme Bride de tuyau 1
050067-023 Screw Schraube Vis 1

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-2.1-1720-502
45
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE

M1442

Printed in Germany

P-2.13-1720-001
46
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 805770-001 Pump Motor and Pump Pumpenmotor und Pumpe Pompe moteur et pompe 1
(without 27,28) (ohne 27,28) (sans 27,28)
1* Screw Schraube Vis 4
2* Washer Scheibe Rondelle 4
3* Plug Stöpsel Bouchon 1
4* Circlip Seegering Clip 1
5* Rear Flange Kollektorlagerdeckel Palier arrière 1
6* Insulating Cap Isolierschutzkappe Capot isolant 1
7* Brush Plate Kohlebürstenhalter Plaque porte-balais 1
8* 805140 Brush Set Kohlebürstensatz Balai/Set 1
9* Nut Mutter Ecrou 4
10** N/A Armature Anker Induit 1
11** N/A Motor Housing Motorgehäuse Moteur logement 1
12** N/A Front Flange Antriebslagerdeckel Palier avant 1
13 805144 Coupling Kupplung Noix 1
14 805145 Pump Support (incl. 24) Pumpen-Anschlußplatte (ink.24) Pompe equipe (incl.24) 1
15 805146 Pressure Relief Valve Druckbegrenzungsventil Limiteur de pression 1
16 805147 Plug Stopfen Bouchon 1
17 805148 Plug Stopfen Bouchon 1
18 805149 Electro Poppet Valve Magnetventil Electro valve à clapet pilote 1
19 805150 Flow Restrictor Mengenbegrenzer Limiteur de debit 1
20 805151 Pressure Filter Druckanschluß Filtre pression 1
21 805152 Check Valve Rückschlagventil Clapet anti-retour 1
22 805153 Return Pipe Rücklaufleitung Tuyauterie retour 1
23 805154 Auxiliary Return Line Zusätzliche Rücklaufleitung Tuyauterie retour 1
24 805155 Pump Pumpe Pompe 1
25 805156 Suction Pipe Saugleitung Tuyauterie aspiration 1
26 805157 Tank Behälter Reservoir 1
27 805762 Plate Platte Plaque 1
28 050006-051 Screw Schraube Vis 2

053001-003 Hydraulic Oil Hydrauliköl Huile hydraulique AR


053001-009 Hydraulic Oil Hydrauliköl Huile hydraulique AR
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)

805158 Motor Motor Moteur 1


(incl.1-12) (incl.1-12) (incl.1-12)

* 805141 Incl. 1-2 Inkl. 1-2 Incl. 1-2 1


* 805142 Incl. 3-5 Inkl. 3-5 Incl. 3-5 1
* 805143 Incl. 3,4,6,7,8,9 Inkl. 3,4,6,7,8,9 Incl. 3,4,6,7,8,9 1

** N/A Not available as spare part Nicht als Einzelteil erhältlich Non dispouible individuellement

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

Rev.1 09/00
P-2.13-1720-502
47
Page intentionally left blank
Seite absichtlich freigelassen
Page intentionellement laissée blanche

Printed in Germany
SECTION 3
ABSCHNITT 3
CHAPITRE 3

Printed in Germany
DRIVE UNIT
ANTRIEBSEINHEIT
L'UNITE DE COMMANDE

M1547

Printed in Germany

Rev.1 09/00
P-3.0-1720-501
50
DRIVE UNIT
ANTRIEBSEINHEIT
L'UNITE DE COMMANDE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 050006-075 Screw Schraube Vis 2


2 050008-065 Nut Mutter Ecrou 2
3 807255 Spinner Drücker Pousseur 1
4 807243 Pin Stift Goupille 8
5 807274 Spring Feder Ressort 4
6 807256 Cage Käfig Support unité motrice 1
7 807277 Ledge Leiste Rail 2
8 050067-024 Screw Schraube Vis 4
9 050005-044 Screw Schraube Vis 2
10 807588 Bush Hülse Bague 2
11 050068-004 Nut Mutter Ecrou 2
12 807657 Drive Unit Antriebseinheit L'unite de commande 1
(see next Page's) (siehe nächsten Seiten) (voir pages suivante)
13 805961-001 Drive Tyre (Vulkollan) Antriebsrad (Vulkollan) Roue motrice (Vulkollan) 1
805961-002 Drive Tyre (Rubber) Antriebsrad (Gummi) Roue motrice (Bondage) 1
14 050062-002 Nut Mutter Ecrou 5
15 050006-054 Screw Schraube Vis 5
16 808473 Washer Scheibe Rondelle 4
17 050017-019 Screw Schraube Vis 4
18 050008-026 Nut Mutter Ecrou 4

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

Rev.1 09/00
P-3.0-1720-502
51
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSE

M1558

Printed in Germany

P-3.1-1720-501
52
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 807658 Drive Unit Getriebe Boîte de vitesse 1


1 805161 Turntable Drehtisch Plaque tournante 1
2 805162 Transmission Housing Gehäuse Boîte de transmission 1
805163 Screw Schraube Vis 1
3 805164 Washer Scheibe Rondelle 11
4 805165 Screw Schraube Vis 2
5 805166 Screw Schraube Vis 9
6 805167 Gear Zahnrad Pignon, engrenage 1
7 805168 Shim (0,1/0,3/0,5mm) Paßscheibe (0,1/0,3/0,5mm) Rondelle d'ajustage (0,1/0,3/0,5) 1
805169 Shim (0,15mm) Paßscheibe (0,15mm) Rondelle d'ajustage (0,15mm) 1
8 805170 Bearing Kugellager Roulement á billes 1
9 805171 Bearing Kugellager Roulement á billes 1
10 805172 Gear Zahnrad Pignon, engrenage 1
11 805173 Nut Mutter Ecrou 1
12 805174 Gear Zahnrad Pignon, engrenage 1
13 805175 Bushing Buchse Douille 1
14 805176 Shim (0,1/0,3/0,5mm) Paßscheibe (0,1/0,3/0,5mm) Rondelle d'ajustage (0,1/0,3/0,5) 1
805177 Shim (0,15mm) Paßscheibe (0,15mm) Rondelle d'ajustage (0,15mm) 1
15 805178 Bearing Kugellager Roulement á billes 1
16 805179 Ring, Retainig Sicherungsring Bague de retenue 1
17 805180 Seal Wellendichtring Joint 1
18 805181 Wheel Shaft Flanschwelle Essieu 1
19 805182 Stud Wheel Radbolzen Boulon de roue 5
20 805183 Bearing Kugellager Roulement á billes 1
21 805184 Shim Paßscheibe Rondelle d'ajustage 1
22 805185 Washer Scheibe Rondelle 1
23 805186 Screw Schraube Vis 1
24 805187 O-Ring O-Ring O-Ring 1
25 805188 Gearbox Cover Getriebedeckel Capuchon de boîte de vetesse 1
805189 Screw Schraube Vis 8
805190 Washer Scheibe Vis 8
805191 Magnetic Screw Magnetschraube Vis de aimanté 1
805192 O-Ring O-Ring O-Ring 1

053002-004 Oil Öl Huile AR

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-3.1-1720-502
53
DRIVE MOTOR
ANTRIEBSMOTOR
MOTEUR DE TRACTION

M1557

Printed in Germany

P-3.2-1720-501
54
DRIVE MOTOR
ANTRIEBSMOTOR
MOTEUR DE TRACTION

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 807659 Drive Motor Antriebsmotor Moteur de traction 1


1 805193 Ring Retaining Sicherungsring Bague de retenue 2
2 805194 Bushing Buchse Douille 1
3 805195 Washer Scheibe Rondelle 1
4 805196 Motor End Cover Motorschild Flasque 1
5 805197 Washer Scheibe Rondelle 8
6 805198 Screw Schraube Vis 8
7 805199 Headband Abdeckblech Planche a bornes 1
8 805200 Brush Box Bürstenhalter Porte balais 1
9 805201 Screw Schraube Vis 2
10 805202 Nut Mutter Ecrou 2
11 805203 Brush Bürste Balais 4
12 805204 Washer Scheibe Rondelle 1
13 805205 Bearing Ball Kugellager Roulement á billes 1
14 805206 Ring Retaining Sicherungsring Bague de retenue 1
15 805207 Field Coil Feldspule Bobinage de moteur 1
16 805208 Pole Shoe Polschuh Piéces polaries 1
17 805209 Armature Anker Induit 1
18 805210 Key Paßfeder Clavette 1
19 805211 Woodruff Key Scheibenfeder Clavette disque 1
20 805212 Seal Dichtung Joint 1
21 805213 Ring Retaining Sicherungsring Bague de retenue 1
22 805214 Bearing Ball Kugellager Roulement á billes 1
23 805215 Bushing Buchse Douille 1
24 805216 O-Ring O-Ring O-Ring 1
25 805217 Ring Retaining Sicherungsring Bague de retenue 1
26 805218 Nut Mutter Ecrou 1
27 805219 Motor Housing Motorgehäuse Moteur logement 1
805220 Insulating Paper Isolierpapier Feuillle d'isolement 1
28 805221 Washer Scheibe Rondelle 8
29 805222 Screw Schraube Vis 8
30 805223 Terminal Strip Klemmleiste Panneau de connexion 2
31 805224 Screw Schraube Vis 4
32 805225 Washer Scheibe Rondelle 8
33 805226 Nut Mutter Ecrou 4
34 805227 Bushing Buchse Douille 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-3.2-1720-502
55
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT DIRECTION

M1556

Printed in Germany

P-3.3-1720-501
56
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT DIRECTION

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 807512 Knuckle (Base) Deichsellagerung (Unterbau) Logement direction (Base) 1


2 050005-080 Screw Schraube Vis 3
3 807561 Plate Platte Plaque 1
4 045234 Cable Protection Kabelführung Protecteur de câble 1
5 050005-011 Screw Schraube Vis 2
6 805943 Knuckle Deichsellagerung Logement direction 1
7 050005-023 Screw Schraube Vis 4
8 803651 Damper Dämpferplatte Amortisseur 1
9 050005-002 Screw Schraube Vis 2
10 803619-001 Microswitch Schalter Commutateur 1
803310 Actuator Schalterbetätigung Mécanisme-commutateur 1
11 050004-034 Screw Schraube Vis 2
12 050008-004 Nut Mutter Ecrou 2
13 808039 Axle Achse Axe 1
14 803353 Spacer Distanzstück Entretoise 2
15 803013 Spring Feder Ressort 2
16 050000-015 Roll Pin Spannstift Goupille tendeuse 1
17 807515 Cover Verkleidung Revêtement 1
18 050003-020 Screw Schraube Vis 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-3.3-1720-502
57
Page intentionally left blank
Seite absichtlich freigelassen
Page intentionellement laissée blanche

Printed in Germany
SECTION 4
ABSCHNITT 4
CHAPITRE 4

Printed in Germany
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

M1610

Printed in Germany

P-4.0-1720-001
60
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 803450-001 Socket Housing 2 way Steckergehäuse 2 polig Boîterde fiches 2 AR


803450-002 Socket Housing 4 way Steckergehäuse 4 polig Boîterde fiches 4 AR
803450-003 Socket Housing 6 way Steckergehäuse 6 polig Boîterde fiches 6 AR
803450-004 Socket Housing 8 way Steckergehäuse 8 polig Boîterde fiches 8 AR
803450-014 Socket Housing 16 way Steckergehäuse 16 polig Boîterde fiches 16 AR
2 803450-010 Socket Insert AWG 18 Stecker AWG 18 Broche à prisonnier AWG 18 AR
803450-011 Socket Insert AWG 24 Stecker AWG 24 Broche à prisonnier AWG 24 AR
3 803450-005 Socket Housing 2 way Steckergehäuse 2 polig Boîterde fiches 2 AR
803450-006 Socket Housing 4 way Steckergehäuse 4 polig Boîterde fiches 4 AR
803450-007 Socket Housing 6 way Steckergehäuse 6 polig Boîterde fiches 6 AR
803450-008 Socket Housing 8 way Steckergehäuse 8 polig Boîterde fiches 8 AR
803450-015 Socket Housing 10 way Steckergehäuse 10 polig Boîterde fiches 10 AR
803450-009 Socket Housing 12 way Steckergehäuse 12 polig Boîterde fiches 12 AR
116851 Socket Housing 16 way Steckergehäuse 16 polig Boîterde fiches 16 AR
803450-013 Socket Housing 24 way Steckergehäuse 24 polig Boîterde fiches 24 AR
4 116858 Socket Insert AWG 18 Stecker AWG 18 Broche à prisonnier AWG 18 AR
803450-012 Socket Insert AWG 24 Stecker AWG 24 Broche à prisonnier AWG 24 AR
5 803450-016 Socket Housing 3 way Steckergehäuse 3 polig Boîterde fiches 3 AR
803450-017 Socket Housing 6 way Steckergehäuse 6 polig Boîterde fiches 6 AR
803450-018 Socket Housing 8 way Steckergehäuse 8 polig Boîterde fiches 8 AR
6 803450-013 Socket Insert AWG 18 Stecker AWG 18 Broche à prisonnier AWG 18 AR

TOOLS WERKZEUG OUTIL


(not shown) (nicht gezeichnet) (pas sur le cropuis)
117615 Extaction Auszieher Extracteur 1
117636 Crimping Crimp-Zange Crimp-tenailles 1

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

Rev.1 09/00
P-4.0-1720-002
61
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

M1549

Printed in Germany

P-4.0-1720-501
62
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 807549 Plate Platte Plaque 1


2 807713-001 Controller Impulssteuerung Commande d'implusions 1
807713-002 Controller Impulssteuerung Commande d'implusions 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
808734-001 Controller Impulssteuerung Commande d'implusions 1
(Fix Platform) (Fix Plattform) (Plateforme fixe)
808734-002 Controller Impulssteuerung Commande d'implusions 1
(Fix Platform) (Fix Plattform) (Plateforme fixe)
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
053051-008 Heat Paste Wärmeleitpaste Pâte à conduction thermique AR
3 050025-015 Screw Schraube Vis 4
4 050008-008 Nut Mutter Ecrou 4
5 075256 Diode Diode Diode 1
6 050005-003 Screw Schraube Vis 2
7 050008-001 Nut Mutter Ecrou 2
8 065004-006 Grommet Gummitülle Paroi caouthouc 1
9 050005-024 Screw Schraube Vis 1
10 050005-066 Screw Schraube Vis 3
11 050068-003 Nut Mutter Ecrou 4
12 807550 Plate Platte Plaque 1
061002-004 Cable Clamp Kabelklemme Terminal 1
050006-008 Screw Schraube Vis 1
050068-001 Nut Mutter Ecrou 1
13 802820 Contactor Schütz Contacteur 2
(see Section 4.4) (siehe Sektion 4.4) (voir section 4.4)
14 807649 Plate, Fuse Platte, Sicherung Plaque, Fusible 1
15 805752 Fuse Holder Sicherungshalter Porte-fusible 1
805751-001 Fuse 10A Sicherung 10A Fusible 10A 1
16 050004-024 Screw Schraube Vis 2
17 050004-038 Screw Schraube Vis 2
18 045250 Bus Bar Stromschiene Sonore de pont 1
19 805824 Fuse Holder Sicherungshalter Porte-fusible 1
20 050004-022 Screw Schraube Vis 2
21 050068-001 Nut Mutter Ecrou 2
22 802816-005 Fuse 125A Sicherung 125A Fusible 125A 1
23 050009-051 Washer Scheibe Rondelle 6
24 050008-051 Nut Mutter Ecrou 4
25 805892 Thermostat Thermostat Thermostat 1
26 050004-025 Screw Schraube Vis 2
27 050008-004 Nut Mutter Ecrou 2
28* 805757 Holder Halter Support 1
29* 805864 Microswitch Schalter Commutateur 1
808032 Microswitch Schalter Commutateur 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
30* 050004-032 Screw Schraube Vis 2
31* 803310 Actuator Schalterbetätigung Mécanisme-commutateur 1
32* 050008-004 Nut Mutter Ecrou 2
33 050025-004 Screw Schraube Vis 2
34 050073-002 Spring Washer Federscheibe Rondelle de ressort 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

Rev.1 09/00
P-4.0-1720-502
63
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

M1549

Printed in Germany

P-4.0-1720-503
64
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

35 050068-002 Nut Mutter Ecrou 2


36 061002-005 Clamp Schelle Bride 1
050025-004 Screw Schraube Vis 1
050073-002 Washer Scheibe Rondelle 1
050068-002 Nut Mutter Ecrou 1
061002-006 Clamp Schelle Bride 1
050025-015 Screw Schraube Vis 1
050073-001 Washer Scheibe Rondelle 1
050008-008 Nut Mutter Ecrou 1

805855-001 Lift Limit Switch Assy Hub-Schalter (vollst.) Commutateur de élév (montage) 1
(*Incl. Index 28-32) (*Inkl. Index 28-32) (*Incl. Index 28-32)
805855-003 Lift Limit Switch Assy Hub-Schalter (vollst.) Commutateur de élév (montage) 1
(*Incl. Index 28-32) (*Inkl. Index 28-32) (*Incl. Index 28-32)
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.0-1720-504
65
CONTATOR
SCHÜTZ
CONTACTEUR

5
1

M0623

Printed in Germany

P-4.4-1720-001
66
CONTATOR
SCHÜTZ
CONTACTEUR

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 802820 Contactor-Main/Pump Schütz-Haupt/Pumpe Contacteur-batterie/levage 2


1 803689 Contact Schraubkontakt, vollst. Contact vissé complet 4
2 803690 Moveable contact Kontaktstößel Mobile contact 2
3 803691 Coil Spule Bobine 2
4 803692-001 Spring Feder Ressort 2
5 803693 Cover Abdeckung Revétement 2
6 803694 Screw Schraube Vis 4

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.4-1720-002
67
CONTROL HANDLE
DEICHSEL
TIMON

M1513

Printed in Germany

P-4.5-1720-501
68
CONTROL HANDLE
DEICHSEL
TIMON

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 805713-003 Control Handle Deichsel Timon 1


805713-004 Control Handle Deichsel Timon 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
1 804343-001 Grip Griff Piognée 1
2 050005-019 Screw Schraube Vis 1
050064-015 Screw Schraube Vis 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
3 050005-054 Screw Schraube Vis 1
050064-016 Screw Schraube Vis 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
4 050005-066 Screw Schraube Vis 1
050064-023 Screw Schraube Vis 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
5 805942 Handle Arm Deichselarm Bras de direction 1
6 051058-001 Bushing Buchse Palier-gliesseur 2
7 803348 Stop Anschlag Butoir 1
8 050004-010 Screw Schraube Vis 2
050064-010 Screw Schraube Vis 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
9 803918 Switch Assy Schalter (vollst.) Commutateur (montage) 1
802842 Switch Schalter Commutateur 1
10 050004-001 Screw Schraube Vis 2
050064-001 Screw Schraube Vis 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
11 050005-010 Screw Schraube Vis 4
050064-019 Screw Schraube Vis 4
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
12 051057-001 Spring Feder Ressort 4
13 803469-002 Screw Schraube Vis 4
14 803330 Guide Plate Führungsträger Porte-guide 1
15 803325 Bellow Balg Soufflet 1
16 802852 Button Umkehrtaste Inverseur de marche 1
17 807633 Harness Kabelbaum Faesceau 1
805938 Harness Kabelbaum Faesceau 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
18 805832 Cable Holder Kabelhalter Câble de support 1
19 050004-038 Screw Schraube Vis 1
050064-008 Screw Schraube Vis 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
20 Hup Cap Kappe Capuchon 1
(see next Page) (siehe nächste Seite) (voir page suivante)

805867-003 Wiring/Handle Arm Assy Deichselarm/Kabel (vollst.) Câble de direction (montage) 1


(incl. 17-18) (inkl. 17-18) (incl. 17-18)
805867-004 Wiring/Handle Arm Assy Deichselarm/Kabel (vollst.) Câble de direction (montage) 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
(incl. 17-18) (inkl. 17-18) (incl. 17-18)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.5-1720-502
69
CONTROL HANDLE
DEICHSEL
TIMON

M1456

Printed in Germany

P-4.5-1720-503
70
CONTROL HANDLE
DEICHSEL
TIMON

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 805868-009 Cap Assy Kappe (vollst.) Capuchon (montage) 1


805868-011 Cap Assy Kappe (vollst.) Capuchon (montage) 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
1 807949-001 Hup Cap Kappe Capuchon 1
2 802855 Button, Horn Huptaste Bouton avertisseur sonore 1
3 051057-002 Spring Feder Ressort 2
4 803469-003 Screw Schraube Vis 2
5 803347 Holder Halter Support 1
803630 Holder Halter Support 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
6 050004-024 Screw Schraube Vis 8
050064-009 Screw Schraube Vis 8
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
7 805857 Switch Assy-Harness Schalter und Kabelbaum (vollst) Commutateur et Câble (mont.) 1
8 804357 Button, FWD/REW Wippe, Fahrschalter Bouton à bascule, accél. 1
9 803392 Pin, Adjusting Einstellstift Goupille d'ajustage 1
10 117258 Shaft Schaft Arbre 1
11 050009-017 Washer Scheibe Rondelle 2
12 803393 Spring Feder Ressort 1
13 803391 Washer Scheibe Rondelle 2
14 808037 Potentiometer Fahrschalter Accélérateur 1
803450-003 Socket Housing Steckergehäuse Boîter de fiches 1
803450-010 Socket Insert Stecker Broche à prisonnier 6
15 803390 Washer Scheibe Rondelle 1
16 802856 Button, R/L Wippe, Heben/Senken Bouton à bascule, lev/des. 1
17 051057-003 Spring Feder Ressort 2
18 803340 Pin Bolzen Boulon 1
803640 Pin Bolzen Boulon 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
19 050012-031 Ring, Retaining Sicherungsring Bague de retenue 9
20 803341 Pin Bolzen Boulon 2
803641 Pin Bolzen Boulon 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
21 803338 Actuator, Horn Hebel, Signalhorn Levier 1
803639 Actuator, Horn Hebel, Signalhorn Levier 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
22 803339-002 Bushing Buchse Douille 1
803635-002 Bushing Buchse Douille 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
23 803336 Actuator, Raise Hebel, Heben Levier 1
803637 Actuator, Raise Hebel, Heben Levier 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
24 803339-001 Bushing Buchse Douille 3
803635-001 Bushing Buchse Douille 3
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
25 803334 Actuator, Lower Hebel, Senken Levier 1
803634 Actuator, Lower Hebel, Senken Levier 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
26 050004-032 Screw Schraube Vis 2
050064-003 Screw Schraube Vis 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.5-1720-504
71
CONTROL HANDLE
DEICHSEL
TIMON

M1456

Printed in Germany

P-4.5-1720-505
72
CONTROL HANDLE
DEICHSEL
TIMON

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

27 089362 Switch (RAS, HNS, LOS1) Schalter (RAS, HNS, LOS1) Commutateur (RAS, HNS, LOS1)3
803676 Cable Assy Kabel (vollst.) Câble (montage) 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
28 050009-001 Washer Scheibe Rondelle 4
050065-001 Washer Scheibe Rondelle 7
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
29 050008-004 Nut Mutter Ecrou 4
050066-001 Nut Mutter Ecrou 7
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
30 050004-005 Screw Schraube Vis 2
050064-004 Screw Schraube Vis 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
31 805607 Console Konsole Console 2
806500 Console Konsole Console 2
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
32 805869-001 Bracket, Switch Schalterträger Porte-commutateur 1
805869-001 Bracket, Switch Schalterträger Porte-commutateur 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
33 050004-025 Screw Schraube Vis 2
050009-001 Washer Scheibe Rondelle 4
050008-004 Nut Mutter Ecrou 2

803333 Actuator, Lower Assy Hebel, Senken (vollst.) Levier (montage) 1


(incl. 24,25) (inkl. 24,25) (incl. 24,25)
803633 Actuator, Lower Assy Hebel, Senken (vollst.) Levier (montage) 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
(incl. 24,25) (inkl. 24,25) (incl. 24,25)
803335 Actuator, Raise Hebel, Heben Levier 1
(incl. 23,24) (inkl. 23,24) (incl. 23,24)
803636 Actuator, Raise Hebel, Heben Levier 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
(incl. 23,24) (inkl. 23,24) (incl. 23,24)
803337 Actuator, Horn Hebel, Signalhorn Levier 1
(incl.21,22) (inkl. 21,22) (incl. 21,22)
803638 Actuator, Horn Hebel, Signalhorn Levier 1
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
(incl.21,22) (inkl. 21,22) (incl. 21,22)

093603 Insulation Isolierung Isolante 2


(not shown) (nicht gezeichnet) (pas sur le cropuis)
083019 Jumper Drahtbrücke Fil 1
(not shown) (nicht gezeichnet) (pas sur le cropuis)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.5-1720-506
73
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE

M1551

Printed in Germany

P-4.7-1720-501
74
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 SBE 160 SBE 160 SBE 160


1 045239-001-01Emergency Disconnect Not-Aus Arrêt d'urgence 1
2 805852 Battery Connector Batteriestecker Connecteur de Batterie 1
3 050005-012 Screw Schraube Vis 4
050068-002 Nut Mutter Ecrou 4
4 050003-028 Screw Schraube Vis 2
5 050008-015 Nut Mutter Ecrou 4
6 050068-002 Nut Mutter Ecrou 2
7 807845 Battery Connector Assy Batteriestecker (vollst.) Connecteur de Batterie (mont.) 1
803673 Battery Connector Batteriestecker Connecteur de Batterie 1
052065-030 Power Cable + Stromkabel + Câble + 1
052065-020 Power Cable - Stromkabel - Câble - 1

805856-001 Emergency Disconnect Assy Not-Aus (vollst.) Arrêt d'urgence (montage) 1


(incl. 1-3) (inkl. 1-3) (incl. 1-3)

0 LB DIN 43589 LB DIN 43589 LB DIN 43589


1 045239-001-02Emergency Disconnect Not-Aus Arrêt d'urgence 1
2 805853 Battery Connector Batteriestecker Connecteur de Batterie 1
3 050007-010 Screw Schraube Vis 2
050008-026 Nut Mutter Ecrou 2
4 050003-028 Screw Schraube Vis 4
5 050008-015 Nut Mutter Ecrou 4
6 050068-002 Nut Mutter Ecrou 4
7 807843 Battery Connector Assy Batteriestecker (vollst.) Connecteur de Batterie (mont.) 1
803546-004 Battery Connector Batteriestecker Connecteur de Batterie 1
052065-038 Power Cable + Stromkabel + Câble + 1
052065-026 Power Cable - Stromkabel - Câble - 1

805856-002 Emergency Disconnect Assy Not-Aus (vollst.) Arrêt d'urgence (montage) 1


(incl. 1-3) (inkl. 1-3) (incl. 1-3)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.7-1720-502
75
INSTRUMENT
INSTRUMENT
INSTRUMENT

M1561

Printed in Germany

P-4.9-1720-501
76
INSTRUMENT
INSTRUMENT
INSTRUMENT

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 115478 Lens Linse Lentille 1


2 802833 Combi Instrument Kombiinstrument Instrument universel 1
3 804774 O-Ring O-Ring O-Ring 1
4 807769 Bracket Halterung Support 1
5 050025-004 Screw Schraube Vis 2
6 050073-002 Spring Nut Federmutter Ressort de ecrou 2
7 050068-002 Nut Mutter Ecrou 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.9-1720-502
77
HORN
HUPE
KLAXON

M1552

Printed in Germany

P-4.13-1720-501
78
HORN
HUPE
KLAXON

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 078708-002 Horn Hupe Klaxon 1


2 050025-008 Screw Schraube Vis 1
3 050073-003 Spring Washer Federscheibe Rondelle de ressort 1
4 050009-020 Washer Scheibe Rondelle 1
5 050068-003 Nut Mutter Ecrou 1

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-4.13-1720-502
79
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Printed in Germany
SECTION 5
ABSCHNITT 5
CHAPITRE 5

Printed in Germany
BRAKE
BREMSE
FREIN

17
17

M0195

Printed in Germany

P-5.6-1720-001
78
BRAKE
BREMSE
FREIN

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 804676-003 Brake Two Stage Bremse Zweistufig Frein 1


1 805032 Nut Nutmutter Ecrou 1
2 805026 Locking Plate Sicherungsblech Support 1
3 805033 Screw Kit Schrauben Kit Vis 1
4 050004-037 Screw Schraube Kit de vis 1
5 050009-004 Washer Scheibe Rondelle 1
6 805043 Nut Mutter Ecrou 1
7 807763-002 Magnet Assy Magnetteil (vollst.) Piéce magnetique (montage) 1
8 050005-006 Screw Schraube Vis 2
9 050008-008 Nut Mutter Ecrou 2
10 805025 Compression spring Druckfeder Ressort á pression 1
11 805228-001 Pressure Block Druckstück Piéce de pression 4
12 805228-002 Compression Spring Druckfeder Ressort á pression 4
13 805047 Bushing Buchse Douille 1
14 805023 Armature plate Ankerscheibe Induit 1
15 807763-003-01Hub Nabe Moyeu 1
16 807763-004 Armature Rotor kompl. Rotor 1
17 805228-003 Sleeve Hülse Douille 3
18 807763-001 Friction plate Niro-Reibblech Plaque de friction 1
19 803450-010 Crimp Contact Krimp Kontakt Contact vissé 4
20 803450-002 Plug Stecker Connecteur 1

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-5.6-1720-002
79
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Printed in Germany
SECTION 7
ABSCHNITT 7
CHAPITRE 7

Printed in Germany
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE

M1544

Printed in Germany

P-7.7-1720-501
82
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 807236-***-** Fork Carriage Gabelträger Porte-fourche 1

805921 Load (15mm) Zusatzgewicht (15mm) Poids suppl. (15 mm) 2


805922-001 Load (20mm/RH) Zusatzgewicht (20mm/RH) Poids suppl. (20 mm/RH) 1
805922-002 Load (20mm/LH) Zusatzgewicht (20mm/LH) Poids suppl. (20 mm/LH) 1
050067-034 Screw Schraube Vis 4

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-7.7-1720-502
83
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE

M1548

Printed in Germany

P-7.8-1720-501
84
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 Lift Structure Hebevorrichtung Dispositif de levage 1


1 054011-006 Grease Nipple Schmiernippel Graisseur 20
2 805761-002 Link Upper Assy (incl.1 & 3) Gelenk, vollst. (inkl. 1 & 3) Raccord, montage (incl. 1& 3) 2
805761-001 Link Upper Gelenk Raccord 2
3 055084-008 Bushing Buchse Bague 4
4 807262 Link Upper Gelenkaufnahme Raccord 2
050067-023 Screw Schraube Vis 4
050009-052 Washer Scheibe Rondelle 2
050000-012 Roll Pin Spannstift Goupille 2
5 805773-002-** Link Lower Assy (incl. 1 & 6) Gelenk, vollst. (inkl. 1 & 6) Raccord, montage (incl. 1 & 6) 1
(see next Page) (siehe nächste Seite) (voir page suivante)
805773-001-** Link Lower Gelenk Raccord 1
(see next Page) (siehe nächste Seite) (voir page suivante)
6 055084-009 Bushing Buchse Bague 20
7 807097 Pin Stift Goupille 2
8 045224 Shaft Bolzen Boulon 2
9 045469 Shaft Bolzen Boulon 4
10 050000-015 Roll Pin Spannstift Goupille 6
11 050000-017 Roll Pin Spannstift Goupille 4
12 045292-001 End Tension Bar Zugstangenaufnahme Barre de traction 2
13 045482-002-** Tension Bar Assy/Single Zugstange (vollst.)/Einfach Barre de traction (montage)/Sim. 2
(see next Page) (siehe nächste Seite) (voir page suivante)
045482-002-** Tension Bar Assy/Tandem Zugstange (vollst.)/Doppelt Barre de traction (montage)/Dou.2
(see next Page) (siehe nächste Seite) (voir page suivante)
14 060021-019 Nut Mutter Ecrou 2
15 045292-002 End Tension Bar Zugstangenaufnahme Barre de traction 2
16 045301-002 Riser Assy/Tandem Hebegelenk (vollst.)/Doppelt Levier (montage)/Double 2
(incl 1,6,17) (inkl 1,6,17) (incl 1,6,17)
045301-001 Riser Hebegelenk Levier 2
17 804665 Bushing Buchse Bague 4
18 806510 Plate Side Seitenplatte Attache 4
19 050009-036 Spacer Distanzstück Entretoise 4
20 050009-023 Spacer Distanzstück Entretoise AR
21 804192 Load Wheel Lastrolle Roulette porteuse 4
22 806507 Shaft Bolzen Boulon 4
23 045303-002 Riser Assy/Single Hebegelenk (vollst.)/Einfach Levier (montage)/Simple 2
(incl 1 & 6) (inkl 1 & 6) (incl 1 & 6)
045303-001 Riser Hebegelenk Levier 2
24 805810 Load Wheel Lastrolle Roulette porteuse 2
25 805819 Shaft Bolzen Boulon 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

Rev.1 09/00
P-7.8-1720-502
85
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE

Printed in Germany

Rev.1 09/00
P-7.8-1720-503-SUP
86
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Printed in Germany
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Printed in Germany
SECTION 8
ABSCHNITT 8
CHAPITRE 8

Printed in Germany
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE

M1435

Printed in Germany

P-8.4-1720-001
90
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

0 805600 Lift Cylinder Assy ø60 Hubzylinder (vollst.) ø60 Vérin de levage (montage) ø60 2
1 805595 Cylinder Tube Zylinderrohr Tuyau de cylindre 2
2 804766 Guide Ring Führungsring Bague d'appui 4
3 804760 Seal Dichtring Joint 2
4 804754 Wiper Abstreifer Racloir 2
5 805599 Piston Rod Kolbenstange Tige de piston 2

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-8.4-1720-002
91
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Printed in Germany
SECTION 9
ABSCHNITT 9
CHAPITRE 9

Printed in Germany
PLATFORM
PLATTFORM
PLATEFORME

M1550

Printed in Germany

P-9.0-1720-501
94
PLATFORM
PLATTFORM
PLATEFORME

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 807582-002 Platform Assy Plattform (vollst.) Plateforme (montage) 1


807712 Mat Matte Tapis 1
053050-009 Adhesive Tape Klebeband Bande adhésive AR
2 806094 Bush Buchse Bague 2
3 806083 Sleeve Hülse Cartouche 1
4 050017-008 Screw Schraube Vis 1
5 806084-001 Spring (RH wound) Feder (rechts gewickelt) Ressort 1
806084-002 Spring (LH wound) Feder (links gewickelt) Ressort 1
6 806784 Tube Rohr Tuyau 2
7 050000-045 Pin Stift Boulon 1
8 806085 Spring device Federspanner Dispositif de serrage de ressort 1
9 050000-025 Pin Stift Boulon 3
10 806081 Shaft Welle Tige d’appui 1
11* 806023 Brake Lever Bremsarm Bras de frein 1
12* 806024 Brake lining Bremsbelag Couche de frein 1
13 806025 Brake Ring Bremsring Plaque de frein 1
14 050017-011 Screw Schraube Vis 1
15 806089 Spinner Drücker Pousseur 1
16 806088 Spring Feder Ressort 1
17 050005-037 Screw Schraube Vis 1
18 806504 Pin Bolzen Boulon 2
19 051053-002 Spring Feder Ressort 38
20 050000-002 Pin Stift Boulon 2
21 803619-001 Switch Schalter Commutateur 1
803310 Actuator Betätiger Levier 1
22 050004-009 Screw Schraube Vis 2
050008-004 Nut Mutter Ecrou 1
23 806082 Cover Abdeckung Revétement 1
24 050071-034 Screw Schraube Vis 4
25 050006-042 Screw Schraube Vis 2

* 808097 Brake Assy Bremse (vollst.) Frein (montage) 1


(incl. 11 & 12) (inkl. 11 & 12) (incl. 11 & 12)

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-9.0-1720-502
95
PLATFORM
PLATTFORM
PLATEFORME

M1546

Printed in Germany

P-9.0-1720-503
96
PLATFORM
PLATTFORM
PLATEFORME

Index Part No Part Name Bezeichnung Désignation No. Req


Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité

1 807503-001 Gate (LH) Bügel (LH) Portillon (LH) 1


807503-002 Gate (RH) Bügel (RH) Portillon (RH) 1
807506 Pad Polster Matelas 2
2 806095 Bearing Gleitlager Palier-glisseur 4
3 807497-001 Bushing (LH) Hülse (LH) Bague (LH) 1
807497-002 Bushing (RH) Hülse (RH) Bague (RH) 1
4 050000-041 Pin Stift Goupille 4
5 807493 Brake Lever Bremsarm Bras de frein 2
806024 Brake Lining Bremsbelag Couche de frein 2
6 050006-054 Screw Schraube Vis 2
7 803619-001 Switch Schalter Commutateur 2
803310 Actuator Betätiger Levier 2
8 050004-034 Screw Schraube Vis 4
9 050008-004 Nut Mutter Ecrou 4
10 807280-001 Cover (LH) Abdeckung (LH) Revétement (LH) 1
807280-002 Cover (RH) Abdeckung (RH) Revétement (RH) 1
050071-035 Screw Schraube Vis 2
11 050003-030 Screw Schraube Vis 4

Always Specify Model & Serial Number


Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série

Printed in Germany

P-9.0-1720-504
97
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Printed in Germany
CROWN Gabelstapler GmbH
Moosacher Straße 52
80809 München
Telefon +49 (0)89 93 00 2 – 0
Telefax +49 (0)89 93 00 2 – 175 und 133

MP-WP2000S-GB • Rev.1 • 9/00 • Printed in Germany

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