Knuth For Education en 09 2019 PDF
Knuth For Education en 09 2019 PDF
Knuth For Education en 09 2019 PDF
com
TRAINING
PERSPECTIVES
FUTURE
M a c h i n e To o l s f o r E d u c a t i o n a n d C N C Tr a i n i n g
Make an appointment:
info@knuth.de
Tel. +49 (0) 4321 / 609-0
KNUTH
live
2
Table of Contents KNUTH for Education
TURNING
STARTING ON PAGE 4 ■ V-Turn 4 − 5
■ Basic 170 Super 6 − 7
MILLING
STARTING ON PAGE 8 ■ VHF 2 8 − 9
■ KB 1000 VP 10 − 11
DRILLING
STARTING ON PAGE 12 ■ Mark Super S 12 − 13
■ SSB 32 Xn • SSB 40 Xn 14 − 15
■ KB 20 • KB 32 16 − 17
SAWING
STARTING ON PAGE 18 ■ HB 150 • HB 210 A •
HB 250 A 18
■ B 200 S 19
GRINDING
STARTING ON PAGE 20 ■ HFS B C • HFS B PLC 20 − 21
■ FSM 480 22 − 23
PRESSING
STARTING ON PAGE 24 ■ KNWP M 24
■ KNWP HM 25
INFO
STARTING ON PAGE 26 ■ CNC Training Center 26 − 27
3
Precision Lathe
V-Turn 410
Precision complemented by extensive accessories and constant cutting speed
• constant speed: During face turning, the spindle speed automatically adapts to • headstock gears and shafts are hardened and
the changing workpiece diameter – the constant cutting speed at the cutting edge ground for quiet operation und constant speed
of the turning tool ensures superior turning results with a quality comparable to • 5.5 kW headstock motor ensures powerful
CNC lathes machining
• a heavy ribbed machine bed and a massive one-piece cast-iron frame provide the • spindle speeds are infinitely variable from 30 to 550
solid basis for this machine and 50 to 3000 rpm
• wide, hardened and ground guideways ensure superior turning results and long life • micrometer and turret stop are included
• integrated central lubrication at the support for low
maintenance
• incl. 3-axis position indicator with integrated spindle
Price on request speed display, fully assembled
4 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Standard Equipment
3-axis position indicator, 4-jaw face plate chuck Ø
250 mm, face plate Ø 350 mm, change gears, quick
change tool holder head WB, quick change tool holder
WBD 25120, coolant system, steady and follow rest,
turret stop, micrometer stop, chip tray, includes fixed
splash guard (wall), protective shield for support,
chuck guard, foot brake pedal, halogen lights, thread
gauge, operating tools, operator manual
Turning
Spindle bore mm 52 52
Spindle mount Camlock D1-6 Camlock D1-6
Spindle taper MT 6 6
Feed
Feed X-axis mm/R 0,025 - 0,85 0,025 - 0,85
Feed Z-axis mm/R 0,05 - 1,7 0,05 - 1,7
Tapping
Tapping, metric mm (39) 0,2-14 (39) 0,2-14
Tapping, diametric DP (21) 8-44 (21) 8-44
Tapping, module mm (18) 0,3 - 3,5 (18) 0,3 - 3,5
Tapping, whithworth TPI (45) 2-72 (45) 2-72
Tailstock
Tailstock quill diameter mm 50 50
Tailstock taper MT 4 4
Tailstock quill stroke mm 120 120
Tailstock traverse adjustment mm ± 13 ± 13
Drive capacity
Motor rating main drive kW 5,5 5,5
Supply voltage V 400 400
Measures and weights
Overall dimensions (length x width x height) m 1,94x1x1,32 2,44x1x1,32
Weight kg 1.200 1.800
Part No. 300820 300821
Price € 12.800,- 13.400,-
For more information and quick online quote requests, please visit www.knuth-machinetools.com 5
Mechanics Lathe
6 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Long workpieces are supported in rigid rests Micrometer bed stop ensures repeatability
Turning
Headstock fixed splash guard (wall), chuck guard, foot brake
Spindle speed 1/min (8) 70 - 2.000 pedal, base, work lamp, dead center, operating tools,
Spindle bore mm 38 operator manual
Spindle mount Camlock D1-4
Spindle taper MT 5
Feed
Feed X-axis mm/R 0,014 - 0,38 Options Par t No.
Feed Z-axis mm/R 0,052 - 1,392 • Coolant System 102985
Tapping
• Coolant Concentrate 5 Ltr. 103184
Tapping, metric mm (26) 0,4-7
• Live Centers, assortment MT 3 106785
Tapping, whithworth TPI (34) 4-56
• Power Worker Metal Cutter 123040
Tailstock
• Clamped Turning Tool Set 16 mm 108772
Tailstock quill diameter mm 33
• Replacem. 12/16/20 mm 5pc /
Tailstock taper MT 3
Clamping Turning Tool 108775
Tailstock quill stroke mm 100
• 4-Jaw Lathe Chuck Steel 200 mm 116601
Tailstock traverse adjustment mm ± 10
• 3-Jaw Lathe Chuck Steel 200 mm 116501
Drive capacity
• E-Basic170 Super (MT) spare part
Motor rating main drive kW 1,5
package for 5 years 259172
Supply voltage V 400
Measures and weights For additional options for this machine, visit our
Overall dimensions (length x width x height) m 1,83x0,68x1,32 website and search for Basic 170 Super (Product
Weight kg 520 Search)
Part No. 300815
Price € 5.600,-
For more information and quick online quote requests, please visit www.knuth-machinetools.com 7
Universal Milling Machine
VHF 2
Ideal for single parts and small batch productions, or for training and repair operations
8 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Vertical and horizontal spindles, each with their own drive Rapid feed on Z axis with safety switch
• This excellent price/performance ratio is made possible by high volume Standard Equipment
production with standardized VHF assemblies
• height adjustment of the work table via automatic feed - precision feed via 3-axis position indicator, 2 long cutter arbors
smooth hand crank (Ø22,Ø27 mm), collet set 4-16 mm with mount, drill
• All 3 axes are provided with clamping devices chuck 16 mm, reducing sleeve ISO 40 / MT3 and ISO
40 / MT2, coolant system, work lamp, operating tools
• the vertical head swivels to both sides (± 90°), quill feed through capstan or with
fine feed hand wheel
• the installed feed (standard equipment) allows movement of the X-axis by hand
wheel or through the feed feature
• for horizontal spindle work, the top beam can be turned with; the head by ± 180°
on the stand. Spindle speed is controlled through the gear lever.
For more information and quick online quote requests, please visit www.knuth-machinetools.com 9
B
Bed-type milling machine
KB 1000 VP
The successful multipurpose milling machine for heavy workpieces
Price on request
10 For more information and quick online quote requests, please visit www.knuth-machinetools.com
X.pos Plus Display - For increased productivity, quality and comfort Tilting cutter head and moving quill
for angular bores
• Infinitely variable spindle speeds and the main spindle features a quiet and smooth • 3 automatic drill feeds with automatic shut-off when
operation even at maximum speed reaching a preset depth
• The ISO 40 tool mount ensures high rigidity, and the pneumatic tool clamping • Manual coarse feed for the quill can be switched to
system allows for quick, comfortable tool changes precision feed via a hand-wheel
• Quill with micrometer depth stop ensures high
precision (repeatability) bores
• The rigid cutter head swivels ± 90° to the right and
Specifications KB 1000 VP left
Work area • Automatic table feed on X with manual transmission
Table setup area mm 1,525 x 305 and rapid feed
Table load capacity (max.) kg 500 • The motorized rapid feed allows for quick
Spindle nose-to-table distance mm 50 - 750 positioning of the cutter head on Z
Spindle center-to-column distance mm 410 • High-performance coolant system included in
standard equipment
T-slots mm 16
• Automatic central lubrication system ensures
T-slots, qty pcs. 3
reliable lubrication of guideways
Travels
X axis travel mm 1,100
Y axis travel mm 490 Standard Equipment:
Z axis travel mm 650
Vertical Cutter Head 3-axis position indicator, automatic X axis feed, Z axis
rapid feed motor, automatic central lubrication, rear
Spindle speed rpm 60 - 3600
chip guard, chip tray, LED work lamp, coolant system,
(infinitely variable, back gear ranges)
pneumatic tool clamping system, operating tools,
Spindle mount ISO 40
operator manual
Quill stroke mm 127
Milling
For more information and quick online quote requests, please visit www.knuth-machinetools.com 11
Drill Press / Milling Machine
Mark Super S • SV
Increased comfort for this compact, versatile powerhouse
12 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Tapping
Standard Equipment
3-axis position indicator, automatic quill feed (Mark
Super SV), base, table feed TV 1000, drill chuck 13
mm, tool-holder bits, operator manual
Spindle mount MT 4 MK 4
Quill stroke mm 120 120
Quill diameter mm 75 75
Spindle nose-to-table distance mm 460 450
Throat mm 258 258
Head swivel range ± 45° ± 45°
Drive capacity
Supply voltage V 400 400
Main motor rating kW 1,5 / 1,1 1,5
Measures and weights
Overall dimensions (length x width x height) m 1,25x0,95x1,42 1,24x0,93x2,1
Weight kg 380 480
Part No. 301498 301490
Price € 4.290,- 4.690,-
For more information and quick online quote requests, please visit www.knuth-machinetools.com 13
Column Drill Press
SSB 32 Xn • SSB 40 Xn
Universal Drill Press for Workshop Applications
SSB 32 Xn
• 2-step motor
• head swivels 45°,
adjustable height
• digital rpm display
SSB 40 Xn shown
Price on request
14 For more information and quick online quote requests, please visit www.knuth-machinetools.com
• heavy cast-iron construction with thick-walled
column
• tapping feature
• automatic drill feeds controlled by an
electromagnetic clutch
• including coolant system and work lamp
• table rotates and swivels ±45°
Standard Equipment
tapping unit, protective shield, halogen lights, coolant
system, operating tools, operator manual
For more information and quick online quote requests, please visit www.knuth-machinetools.com 15
Bench-mounted Column Drill Press
KB 20 S • 20 SV • 32 SF • 32 SFV
High-Quality Bench and Column Drill Press for industrial applications
KB 20 SV is shown
KB 32 SFV is shown
Price on request
16 For more information and quick online quote requests, please visit www.knuth-machinetools.com
• Modern design, high-quality cast-iron, and excellent workmanship combined with • Robust belt drive and quiet, powerful motor
superior rigidity, function and appearance • Integrated LED work lamp is standard
• Heavy, precision-ground work table with diagonal T-slots • S-series models with digital speed indicator
• Very smooth height adjustment of drill table, even under high loads
• Large base plate with ground setup area and parallel T-slots V models:
• Forward and reverse, plus automatic reversal of direction for thread cutting • Infinitely variable speed adjustment via
• Spindle shank and spindle are hardened and ground potentiometer
• Touchscreen with comfortable selection of
functions, like drilling, thread-cutting, and setup
operations
• The control unit allows querying of all limit switches
and shows all functionalities, like coolant system,
rpm and work lamp
Standard Equipment
(S and SV) work lamp, coolant system (KB 32), drill chuck,
tool-holder bits, drill press vice, tapping unit,
operating tools, operator manual
Options
for this machine, visit our website and search for
KB 20 S or KB 32 SF (Product Search)
KB 20 S is shown KB 32 SF is shown Universal machine base with storage room for the
KB 20 S / KB 20 SV (Part No. 123952)
Specifications KB 20 SV KB 20 S KB 32 SF KB 32 SFV
Working area
Drilling capacity mm 20 20 32 32
Tapping capacity (max.) M 16 M 20 M 24 M 24
Table set up area mm 255x255 255x255 330x330 380x400
Spindle nose-to-table dist. mm 366 366 813 820
Spindle nose-to-foot distance mm 678 678 1.236 1.236
Throat mm 240 240 265 265
Column diameter mm 85 85 100 100
Headstock
Speed range 1/min 205 - 2.045 (5) 320 - 1.820 (8) 320 - 1.820 (2) 140 - 2.250
Spindle mount MK2 MK2 MK3 MK3
Quill stroke mm 135 135 150 150
Drive capacity
Motor rating / voltage kW/V 1,1 / 400 1,1 / 400 1,5 / 400 1,5 / 400
Measures and weights
Drilling
For more information and quick online quote requests, please visit www.knuth-machinetools.com 17
Horizontal Workshop Band Saw
HB 150 is shown
HB 210 A is shown
18 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Miter Band Saw
B 200 S
Band Saws - an economic alternative to frame and circular saws
Sawing
Price on request
For more information and quick online quote requests, please visit www.knuth-machinetools.com 19
Surface Grinders
• The heavy cast-iron machine frame provides excellent rigidity and torsional Grinding Spindle
strength, and is equipped with dual V-guides for cross travel and combined
V-guides and boxways for linear motion • The grinding spindle is large sized, dynamically
balanced, completely sealed and permanently
• A large work area and high table load capacity allow machining of larger,
lubricated
heavy workpieces with highest precision
• Preloaded precision bearings ensure maximum
• Superior quiet operation and low heat build-up ensure optimum work results
grinding performance and reliability for long
in continuous operations
production hours
• C models feature manual grinding-wheel feeds
For more information and quick online quote requests, please visit www.knuth-machinetools.com 21
Manual Surface Grinder
FSM 480
Compact manual surface grinder for workshops
Price on request
22 For more information and quick online quote requests, please visit www.knuth-machinetools.com
Grinding
Linear ball guide for guide for smooth table travel Angle-adjustable grinding vise (standard equipment)
Main spindle drive with advanced precision bearing PSG 50 is shown (optional)
For more information and quick online quote requests, please visit www.knuth-machinetools.com 23
Hydraulic Workshop Presses
KNWP M
Ideal for craft shops, schools and training facilities
-
,
*
'
%
) &
Specifications KNWP M 15 30 50
Working area
Pressure force t 15 30 50
KNWP 30 M
Operating pressure (max.) bar 382,2 374,6 399,5
is shown
Piston travel per quick stroke mm 7,84 3,84 2,46
Piston travel per work stroke mm 0,96 0,47 0,3 For any repair and installation
Total piston stroke mm 160 160 160 work, e.g.:
Flow rate quick stroke l/min 31,5 31,5 31,5
Throat width mm 560 565 750 • removal and installation of press-fit bearings, bolts
and bushings
Flow rate work stroke l/min 3,8 3,8 3,8
• straightening beams, shafts, axles and sections
Measures and weights
• pressing and crimping
Hydraulic tank volume l 1,65 1,65 1,65
• load tests and weld sample testing
Oil tank capacity l 1,65 1,65 2,5
• straightening of workpieces
Weight kg 117 150 250
Dimensions • material testing
A mm 1.930 2.050 2.120
B mm 690 695 925 • rigid machine frame freaturing a carefully machined
weldment structure
C mm 600 640 760
• hydraulic pump can be operated by hand or foot
D mm 560 565 750
control (KNWP 30 / 50 M)
E mm 190 230 300
• 2-step hydraulics – with change-over switch for
F mm 825 830 1.100 changing between quick-stroke and work stroke
G mm 100 115 115 • the support table features a rigid design, but is easy
H mm 115 155 155 to handle with adjustable height
I mm 900 920 920 • Includes multi-function die for straightening flat
J mm 215 255 325 material and corrugation
K mm 82 115 14 • Table lifting System (KNWP 50 M)
Part No. 131742 131741 131743 • Hydraulic cylinder with side adjustments (KNWP
Price € 1.250,- 1.620,- 2.490,- 30/50 M)
Price on request
24 For more information and quick online quote requests, please visit www.knuth-machinetools.com
D
Hydraulic Workshop Presses
KNWP HM
Hydraulic Shop Press with double-acting cylinder
Price on request
Specifications
KNWP HM 60 100 160 200
Working area
Pressure force t 60 100 160 200
Operating pressure (max.) bar 259 258 255 243
Stroke mm 380 380 400 400
Forward motion speed mm/s 8,69 7,54 7,48 5,73
Press speed mm/s 2,07 2,47 2,4 1,84
Return speed mm/s 10,79 9,06 9,35 7,08
Drive capacity
Motor rating hydraulic pump kW 1,5 2,2 3 3
Measures and weights
Hydraulic tank volume l 41 46 57 64
Weight kg 540 970 1.195 1.690
Dimensions
A mm 2.120 2.140 2.200 2.270 Aall HM models with motorized
B mm 1.000 1.350 1.410 1.610 hydraulic drive
C mm 695 755 825 865 • 2-step hydraulic unit
D mm 750 1.100 1.100 1.300
• supply voltage 3x400 V / 50 Hz
E mm 260 300 380 410
• Work cylinder with smooth horizontal adjustment
F mm 1.315 1.665 1.725 1.925
G mm 150 150 150 150
H mm 197 180 180 180
I mm 750 750 750 750 Options Par t No.
For more information and quick online quote requests, please visit www.knuth-machinetools.com 25
Hands-on learning on KNUTH machines with Siemens controls
for state certified and practical vocational training
Depending on requirements and training objective, KNUTH CNC KNUTH offers an extensive portfolio for the basic turning and milling
machine tools can be used to implement the dual training concept that training package. The servo-conventional machines, Servoturn and
teaches theoretical content and deepens this knowledge with hands- Servomill, represent the new generation of conventional machining.
on practical experience. This principle has been successfully used in
continuous vocational training and employee training programs. The Siemens SINUMERIK CNC Controls provide the
perfect control solution for each of these machine designs. Compact
The programming instructions with the simulation software of the and user-friendly, the 808D and 828D are ideally suited for basic
Siemens 808 control are ideal for CNC beginners, students and turning and milling applications as well as standardized machine
apprentices who have completed their training on conventional lathes designs with high CNC performance.
and milling machines and have a basic knowledge of CNC machining.
KNUTH machine tools have a proven track record of decades of
successful use at schools and universities worldwide.
A visit to our German headquarters in Wasbek provides you an Your KNUTH sales representative
ideal opportunity to gain insight and a complete picture of all aspects
of the KNUTH Werkzeugmaschinen training initiative.
26 For more information and quick online quote requests, please visit www.knuth-machinetools.com
CNC Training Center
Smartlab
For basic CNC knowledge and skills in the safe use
SMARTLAB Package
• CNC Inclined-Bed Lathe
with automatic 4-station tool holder
and tailstock
• Vertical Machining Center
with automatic 4-station
tool changer
• Siemens SINUMERIK 808D on PC
• Detailed programming instructions
- Travels (X / Y / Z) – 251 x 152 x 168 mm The SINUMERIK 808D is optimized for turning and milling
- Main spindle drive motor 1 kW functions and its technology-specific features make it
- 4-station tool changer the perfect control for lathes and machining centers. The
range of applications extends from basic standardized
- Carefully machined frame with premium cast-iron construction milling machines or simple machining centers to cycle
- Dovetail guides and preloaded ball screws with servo lathes and full CNC lathes. Its MDynamics motion control
drives on all axes ensures first class turning and milling results.
- Max. spindle speeds up to 5000 rpm
- Electronic hand-wheel for efficient, professional
set-up operations
For more information and quick online quote requests, please visit www.knuth-machinetools.com 27
www.knuth-machinetools.com
KNUTH
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KNUTH KNUTH
Headquarters Germany Southern Germany
V4/EN9-2019