Seminar Report on Aluminium Formwork

1. Introduction

The panels of aluminium formwork are made from high strength aluminium
alloy, with the face or contact surface of the panel, made up of 4mm thick
plate, which is welded to a formwork of specially designed extruded
sections, to form a robust component. The panels are held in position by a
simple pin and wedge arrangement system that passes through holes in the
outside rib of each panel. The panel fits precisely, securely and requires no
bracing. The walls are held together with high strength wall ties, while the
decks are supported by beams and props.
            Since the equipment is made of aluminium, it has sections that are
large enough to be effective, yet light enough in the weight to be handled by
a single worker. Individual workers can handle all the elements necessary
for forming the system with no requirement for heavy lifting equipment or
skilled labor. By ensuring repetition of work tasks on daily basis it is
possible for the system to bring assembly line techniques to construction
site and to ensure quality work, by unskilled or semi-skilled workers.
            Trial erection of the formwork is carried out in factory conditions
which ensure that all components are correctly manufactured and no
components are missed out. Also, they are numbered and packed in such a
manner so as to enable easy site erection and dismantling.
 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

1.1 Merits of aluminium formwork

i. In contrast to most of the modern construction systems, which are
machine and equipment oriented, the formwork does not depend upon
heavy lifting equipment and can be handled by unskilled labors.
ii. Fast construction is assured and is particularly suitable for large
magnitude construction of respective nature at one project site.
iii. Construction carried out by this system has exceptionally good quality
with accurate dimensions for all openings to receive windows and
doors, right angles at meeting points of wall to wall, wall to floor, wall
to ceiling, etc, concrete surface finishes are good to receive painting
directly without plaster. 
iv. System components are durable and can be used several times without
sacrificing the quality or correctness of dimensions and surface.
v. Monolithic construction of load bearing walls and slabs in concrete
produces structurally superior quality with very few constructions
joined compared to the conventional column and beam slabs
construction combined with filter brick work or block work
subsequently covered by plaster.
vi. In view of the four – day cycle of casting the floor together with all slabs
as against 14 to 20 – day cycle in the conventional method, completed
RCC structure is available for subsequent finish trades much faster,
resulting in a saving of 10 to 15 days per floor in the overall
completion period.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

vii. As all the walls are cast monolithic and simultaneously with floor slabs
requiring no further plasters finish. Therefore the time required in the
conventional method for construction of walls and plastering is saved.
viii. As fully completed structural frame is made available in one stretch for
subsequent – finishing items, uninterrupted progress can be planned
ensuring, continuity in each trade, thereby providing as cope for
employing increased labor force on finishing item.
ix. As the system establishes a kind of “Assembly line production” phase –
wise completion in desired groups of buildings can be planned to
achieve early utilization of the buildings.

2. Comparison - Aluminum Formwork VS Conventional

Formwork

Advantages of aluminium formwork over conventional

construction
 

1. More seismic resistance: - The box type construction provides more

seismic resistance to the structure.
2. Increased durability: - The durability of a complete concrete structure
is more than conventional brick bat masonry.

3.  Lesser number of joints thereby reducing the leakages and enhancing

the durability.

4. Higher carpet area- Due to shear walls the walls are thin thus
increasing area.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

5. Integral and smooth finishing of wall and slab- Smooth finish of

aluminium can be seen vividly on walls.

6. Uniform quality of construction – Uniform grade of concrete is used.

7. Negligible maintenance – Strong built up of concrete needs no

maintenance.

8. Faster completion – Unsurpassed construction speed can be achieved

due to light    weight of forms

9. Lesser manual labour- Less labour  is required for carrying

formworks.

10. Simplified foundation design due to consistent load distribution.

11. The natural density of concrete wall result in better sound

transmission coefficient.

3. What is MIVAN Formwork?

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

          Mivan is basically an aluminium formwork system developed by one of

the construction company from Europe. In 1990, the Mivan Company Ltd
from Malaysia started the manufacturing of such formwork systems. Now a
days more than 30,000 sq m of formwork used in the world are under their
operation. In Mumbai, India there are number of buildings constructed with
the help of the above system which has been proved to be very economical
and satisfactory for Indian Construction Environment.       
            The technology has been used extensively in other countries such as
Europe, Gulf Countries, Asia and all other parts of the world. MIVAN
technology is suitable for constructing large number of houses within short
time using room size forms to construct walls and slabs in one continuous
pour on concrete. Early removal of forms can be achieved by hot air curing /
curing compounds. This facilitates fast construction, say two flats per day.
All the activities are planned in assembly line manner and hence result into
more accurate, well – controlled and high quality production at optimum
cost and in shortest possible time.
            In this system of formwork construction, cast – in – situ concrete wall
and floor slabs cast monolithic provides the structural system in one
continuous pour. Large room sized forms for walls and floors slabs are
erected at site. These forms are made strong and sturdy, fabricated with
accuracy and easy to handle. They afford large number of repetitions
(around 250). The concrete is produced in RMC batching plants under strict
quality control and convey it to site with transit mixers.
            The frames for windows and door as well as ducts for services are
placed in the form before concreting. Staircase flights, façade panels,
chajjas and jails etc. and other pre-fabricated items are also integrated into
the structure. This proves to be a major advantage as compared to other
modern construction techniques.
            The method of construction adopted is no difference except for that
the sub – structure is constructed using conventional techniques. The super–

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

structure is constructed using MIVAN techniques. The integrated use the

technology results in a durable structure.
 

3.1 Modular Aluminium Formwork

The formwork system is precisely-engineered system fabricated in

aluminium. Using this system, all the elements of a building namely, load
bearing walls, columns, beams, floor slabs, stairs, balconies etc can be
constructed with cast in place concrete. The resulting structure has a good
quality surface finish and accurate dimensional tolerances. Further, the
construction speed is high and the work can be done in a cost effective
manner.
            The modular nature of the formwork system allows easy fixing and
removal of formwork and the construction can proceed speedily with very
little deviation in dimensional tolerances. Further, the system is quite
flexible and can be easily adapted for any variations in the layout.
            The availability of concrete from ready mix concrete facility has
augured well for the use of this work system. However, the proliferation of
RMC facilities in the cities in India and the willingness to use mechanized
means of transport and placing of concrete, the use of aluminium formwork
system has received a boost. The quality of the resulting concrete is found to
be superior.
            Structurally speaking, the adoption of the closed box system using
monolithic concrete construction has been found to be the most efficient
alternatives. The stresses in both the concrete and steel are observed to be
much lower even when horizontal forces due to wind or earthquake are
taken into consideration.
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

            The formwork system can be used for construction for all types of
concrete systems, that is, for a framed structure involving column beam –
slab elements or for box-type structure involving slab-walls combination.

MIVAN aims in using modern construction techniques and equipment in all

its projects. On leaving the MIVAN factory all panels are clearly labeled to
ensure that they are easily identifiable on site and can be smoothly fitted
together using the formwork modulation drawings. All formwork begins at a
corner and proceeds from there.

Fig no.3.1 Wall Assembly Details

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

Fig no.3.2 Wall Assembly Details

Simplicity – Pin And Wedge System

    The panels are held in position by a simple pin and wedge system that
passes through holes in the outside rib of each panel. The panels fit
precisely, simply and securely and require no bracing. Buildings can be
constructed quickly and easily by unskilled labour with hammer being the
only tool required. Once the panels have been numbered, measuring is not
necessary. As the erection process is manually, tower cranes are not
required. The result is a typical 4 to 5 day cycle for floor – to – floor
construction.
 
Efficient – quick strip prop head:
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

One of the principal technical features which enables this aped to be

attained using a single set of formwork panel is the unique V shaped a prop
head which allows the ‘quick strip’ to take place whilst leaving the propping
undisturbed. The deck panels can therefore be resumed immediately.

4. Construction with Mivan 

4.1 Pre – Concrete Activities

a) Receipt of Equipment on Site – The equipments is received in the site

as ordered.
b) Level Surveys – Level checking are made to maintain horizontal level
check.
c) Setting Out – The setting out of the formwork is done.
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

d) Control / Correction of Deviation – Deviation or any correction are

carried out.
e) Erect Formwork – The formwork is erected on site.
f) Erect Deck Formwork – Deck is erected for labours to work.
g) Setting Kickers – kickers are provided over the beam.
     
After the above activities have been completed it is necessary to
check the following.
1. All formwork should be cleaned and coated with approved realize
agent.
2. Ensure wall formwork is erected to the setting out lines.
3. Check all openings are of correct dimensions, not twist.
4. Check all horizontal formwork (deck soffit, and beam soffit etc.) in
level.
5. Ensure deck and beam props are vertical and there is vertical
movement in the prop lengths.
6. Check wall ties, pins and wedges are all in position and secure.
7. Any surplus material or items to be cleared from the area to be cast.
8. Ensure working platform brackets are securely fastened to the
concrete. 

4.2 On Concrete Activities

          At least two operatives should be on stand by during concreting for

checking pins, wedges and wall ties as the pour is in progress. Pins, wedges
or wall ties missing could lead to a movement of the formwork and
possibility of the formwork being damaged. This – effected area will then
required remedial work after striking of the formwork.
            Things to look for during concreting:
i.            Dislodging of pins / wedges due to vibration.
ii.            Beam / deck props adjacent to drop areas slipping due to vibration.
iii.            Ensure all bracing at special areas slipping due to vibration.
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

iv.            Overspill of concrete at window opening etc.

 4.3 Post – Concrete Activities

i) Strike Wall Form- It is required to strike down the wall form.
ii) Strike Deck Form- The deck form is then removed.
iii) Clean, Transport and stack formwork
iv) Strike Kicker Formwork – The kicker are removed.
v) Strike wall – Mounted on a Working Platform the wall are fitted on
next floor.
vi) Erect Wall – Mount Working Platform and the wall is erected.
Normally all formwork can be struck after 12 hours.
 
The post-concreting activities includes:
 
4.3.1 Cleaning
      All components should be cleaned with scrapers and wire brushes as
soon as they are struck. Wire brush is to be used on side rails only.
      The longer cleaning is delayed, the more difficult the task will be. It is
usually best to clean panels in the area where they are struck.
 
4.3.2 Transporting

       There are basic three methods recommended when transporting to

the next floor:
i.            The heaviest and the longest, which is a full height of  wall panel, can
be carried up the nearest stairway.
ii.           Passes through void areas.
iii.         Rose through slots specially formed in the floor slab for this purpose.
Once they have served their purpose they are closed by casting in
concrete filter.
 
4.3.3 Striking
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

      Once cleaned and transported to the next point of erection, panels
should be stacked at right place and in right order. Proper stacking is a
clean sign of a wall – managed operation greatly aids the next sequence
of erection as well as prevents clutters and impend other activities.

5. Erecting Formwork For Construction

The formwork is designed using the most economical assortment of panel

sizes with the help of the state-of-the art design software. The use of the
software along with the experience and skill of the designers ensures an
efficient construction process by incorporating the optimum assembly
procedures, economical panel selection and ultimately minimizing capital
and operational costs.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

Fig. no. 5.1

 
 

 Fig. no. 5.2

D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

 Fig. no. 5.3

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

Fig. no. 5.4

6. Components of MIVAN Formwork

The basic element of the formwork is the panel, which is an extruded

aluminium rail section, welded to an aluminium sheet. This produces a
lightweight panel with an excellent stiffness to weight ratio, yielding
minimal deflection under concrete loading. Panels are manufactured in the
size and shape to suit the requirements of specific projects.        

            The panels are made from high strength aluminium alloy with a 4
mm thick skin plate and 6mm thick ribbing behind to stiffen the panels. The
panels are manufactured in MIVAN’S dedicated factories in Europe and
South East Asia. Once they are assembled they are subjected to a trial
erection in order to eliminate any dimensional or on site problems.
            All the formwork components are received at the site whining three
months after they are ordered. Following are the components that are
regularly used in the construction.

6.1 Beam Components

6.1.1 Beam Side Panel: - It forms the side of the beams. It is a

rectangular structure and is cut according to the size of the beam
 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

Fig. no. 6.1

6.1.2 Prop Head for Soffit Beam: - It forms the soffit beam. It is a V-
shaped head for easy dislodging of the formwork. Fig no. 6.2

6.1.3 Beam Soffit Panel: - It supports the soffit beam. It is a plain

rectangular structure of aluminium. Fig. no. 6.3
 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

           
6.1.4 Beam Soffit Bulkhead: - It is the bulkhead for beam. It carries most
of the bulk load.
Fig. no. 6.4
 

6.2 Deck Components

 6.2.1 Deck Panel: - It forms the horizontal surface for casting of slabs. It
is built for proper safety of workers. Fig. no. 6.5 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

6.2.2 Deck Prop: - It forms a V-shaped prop head. It supports the deck and
bears the load coming on the deck panel. Fig. no. 6.6

6.2.3 Prop Length: - It is the length of the prop. It depends upon the
length of the slab. Fig. no. 6.7

6.2.4 Deck mid – Beam: - It supports the middle portion of the beam. It

holds the concrete.
 Fig. no. 6.8

 
6.2.5 Soffit Length: - It provides support to the edge of the deck panels at
their perimeter of the room. Fig. no. 6.9
 
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

6.2.6  Deck Beam Bar: - It is the deck for the beam. This component
supports the deck and beam. Fig. no. 6.10

6.3 Other Components

6.3.1 Internal Soffit Corner: - It forms the vertical internal corner

between the walls and the beams, slabs, and the horizontal internal cornice
between the walls and the beam slabs and the beam soffit. Fig. no. 6.11

6.3.2 External Soffit Corner: - It forms the external corner between the
components 
 Fig. no. 6.12    

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

6.3.3 External Corner: - It forms the external corner of the formwork

system.
 

EXTENAL CORNER INTERNAL

CORNERS
Fig. no. 6.13 Fig. no.
6.14

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

6.3.4 Internal Corner: - It connects two pieces of vertical formwork

pieces at their exterior intersections. Fig. no. 6.14

6.4 Wall Components

6.4.1 Wall Panel: - It forms the face of the wall. It is an Aluminium sheet
properly cut to fit the exact size of the wall . Fig. no. 6.15

 
6.4.2 Rocker: - It is a supporting component of wall. It is L-shaped panel
having allotment holes for stub pin. Fig. no. 6.16
 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

6.4.3 Kicker: - It forms the wall face at the top of the panels and acts as a
ledge to support.
Fig. no. 6.17

 
6.4.4 Stub Pin: - It helps in joining two wall panels. It helps in joining two
joints. Fig. no. 6.18
 

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

7. Software Application to Formwork Design

The formwork is designed using the most economical assortment of panel

sizes with the help of the state-of-the art design software. The use of the
software along with the experience and skill of the designers ensures an
efficient construction process by incorporating the optimum assembly
procedures, economical panel selection and ultimately minimizing capital
and operational costs.
            The formwork requirement depends upon various parameters such
as desired speed of construction, economy required. After considering all of
these, various options are offered at the estimate stage to the client. The
system is flexible in design and can form any architectural or structural
configuration, such as stairs, bay windows, curved features etc. Designers
consult the architects and structural designers during design stage in order
to avoid costly modifications of RC members during construction stage.
It is thus essential to select the most practical and economic blend of
standard formwork components required for the building at the
preconstruction design phase itself.
            Using Bespoke design software, the formwork is designed using the
most economical assortment of panel sizes. The combination of bespoke
software and the experience of MIVAN designer’s guarantees...
 
a) Most efficient construction process incorporating the optimum
assembly procedures.
b) Economical panel section.
c) Ultimately minimizing capital and operational cost.
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

8. Speed of Construction
8.1 Work cycle
            MIVAN is a system for scheduling & controlling the work of other
connected construction trades such as steel reinforcement, concrete
placements & electrical inserts. The work at site hence follows a particular
sequence. The work cycle begins with the deshuttering of the panels. It
takes about 12-15hrs. It is followed by positioning of the brackets &
platforms on the level. It takes about 10-15hrs simultaneously.          
            The deshuttered panels are lifted & fixed on the floor .The activity
requires 7-10 hours. Kicker & External shutters are fixed in 7 hrs. The wall
shutters are erected in 6-8 hrs One of the major activity reinforcement
requires 10-12 hrs. The fixing of the electrical conduits takes about 10 hrs
and finally pouring of concrete takes place in these.
            This is a well synchronized work cycle for a period of 7 days. A
period of 10-12 hrs is left after concreting for the concrete to gain strength
before the beginning of the next cycle. This work schedule has been planned
for 1010-1080 sq m of formwork with 72-25cu m of concreting &
approximate reinforcement.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

            The formwork assembling at the site is a quick & easy process. On
leaving the MIVAN factory all panels are clearly labeled to ensure that they
are easily identifiable on site and can be smoothly fitted together using
formwork modulation drawings. All formwork begins from corners and
proceeds from there.
            The system usually follows a four day cycle: -
 
Day 1: -The first activity consists of erection of vertical reinforcement bars
and one side of the vertical formwork for the entire floor or a part of one
floor.
Day 2: -The second activity involves erection of the second side of the
vertical formwork and formwork for the floor
Day 3: - Fixing reinforcement bars for floor slabs and casting of walls and
slabs. 
Day 4: -Removal of vertical form work panels after 24hours, leaving the
props in place for 7 days and floor slab formwork in place for 2.5 days.

8.2 Quality Advantage of MIVAN 

High quality Formwork panels ensure consistency of dimensions. On the

removal of the formwork mould a high quality concrete finish is produced to
accurate tolerances and verticality. The high tolerance of the finish means
that no further plastering is required. Typically a 3mm to 4mm skin coat is
applied internally prior to finishing and a 6mm build up coat prior to laying
tiles. Care must be taken so that the concert and in particular the
enforcement does not become contaminated due to excessive or negligent
application of the releasing agent.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

 
The Advantages of this system are...
The MIVAN formwork is specifically designed to allow rapid construction of
all types of architectural layouts.
1)      Total system forms the complete concrete structure.
2)      Custom designed to suit project requirements.
3)      Unsurpassed construction speed.
4)      High quality finish.
5)      Cost effective.
6)      Panels can be reused up to 250 times.
7)      Erected using unskilled labor.
 
                 Quality and speed must be given due consideration along with
economy. Good quality construction will never deter to projects speed nor
should it be uneconomical. In fact, time consuming repairs and
modifications due to poor quality work generally delay the job and cause
additional financial impact on the project. Some experts feel that housing
alternatives with low maintenance requirements may be preferred even if
the initial cost is high.

8.3 Limitations of MIVAN Formwork

Even though there are so many advantages of MIVAN formwork the

limitations cannot be ignored. However the limitations do not pose any
serious problems. They are as follows: -

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

 1)      Because of small sizes finishing lines are seen on the concrete
surfaces.
 2)      Concealed services become difficult due to small thickness of
components.
 3)      It requires uniform planning as well as uniform elevations to be cost
effective.
  4)      Modifications are not possible as all members are caste in RCC.
 5)      Large volume of work is necessary to be cost effective i.e. at least
200 repetitions of the forms should be possible at work.
 6)      The formwork requires number of spacer, wall ties etc. which are
placed @ 2 feet c/c; these create problems such as seepage, leakages
during monsoon.
 7)      Due to box-type construction shrinkage cracks are likely to appear.
 8)      Heat of Hydration is high due to shear walls.
 
8.4 Remedial Measures 
In external walls, ties used in shutter connection create holes in wall after
deshuttering. These may become a source of leakage if care is not taken to
grout the holes. Due to box-type construction shrinkage cracks are likely to
appear around door and window openings in the walls. It is possible to
minimize these cracks by providing control strips in the structure which
could be concreted after a delay of about 3 to 7 days after major concreting.
The problem of cracking can be avoided by minimizing the heat of hydration
by using flyash.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

9. CASE STUDY: MIVAN Formwork

The City and Industrial Development Corporation and Organization

(CIDCO) of Maharashtra are responsible for the development of Navi –
Mumbai. It has undertaken massive projects to achieve this goal and has
encouraged use of latest technologies to complete these projects. In recent
years it has undertaken large – scale constructions of houses in Navi –
Mumbai.
 
Completed Project With Mivan Formwork
 
SPAGHETTI at KHARGHAR
 
Location:                         Navi – Mumbai.
Country:                          India.
Client:                             CIDCO and L&T ECC
Scope:                             4 No. Blocks on each floor of 4, 5, 6, and 7 Storey
Apts.
Design:                             Load Bearing wall & slab.
Cycle:                               4 days per floor.
System formwork:          6000 sq.mt.
Contract Start Date:      November 2003.
Project Type (s):            High rise, residential building having 16 buildings
in all.
Architect:                         Hafeez Contractor

The building in plan made an angle of 172°, 168º and 161° with each
other. The quality of construction is maintained at the site with the use of
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

RMC. The RMC plant has a capacity of producing 90 cubic meter of concrete
per hour. The concrete used was of 25 grades. The construction from
foundation up to stilt is done with conventional practice while the upper
floors are constructed using ‘MIVAN’ technology. The construction company
has imported three sets of aluminium forms. The cost is about Rs.500/- sq.ft
as against Rs.650/- sq.ft using conventional methods. Thus it can be said
that even though the cost of construction is little bit high it has an
unmatched quality compared to the conventional method.

           

MIVAN formwork played a vital role in the construction of the project.

The project was completed not only on stipulated period of time but also
paid off with its attributes. Speedy & quality dwelling units were provided to
the people of low income groups at very reasonable costs. MIVAN is a
definitely future of this ever growing construction industry with lots of
project still awaiting its touch of excellence.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

10.Conclusion

The task of housing due to the rising population of the country is

becoming increasingly monumental. In terms of technical capabilities to
face this challenge, the potential is enormous; it only needs to be judiciously
exploited.
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

            Civil engineers not only build but also enhance the quality of life.
Their creativity and technical skill help to plan, design, construct and
operate the facilities essential to life. It is important for civil engineers to
gain and harness the potent and versatile construction tools.
            Traditionally, construction firms all over the world have been slow to
adopt the innovation and changes. Contractors are a conservative lot. It is
the need of time to analyze the depth of the problem and find effective
solutions. MIVAN serves as a cost effective and efficient tool to solve the
problems of the mega housing project all over the world. MIVAN aims to
maximize the use of modern construction techniques and equipments on its
entire project.          
            We have tried to cover each and every aspect related to aluminium
(MIVAN) form construction. We thus infer that MIVAN form construction is
able to provide high quality construction at unbelievable speed and at
reasonable cost. This technology has great potential for application in India
to provide affordable housing to its rising population.
            Thus it can be concluded that quality and speed must be given due
consideration with regards to economy. Good quality construction will never
deter to projects speed nor will it be uneconomical. In fact time consuming
repairs and modification due to poor quality work generally delay the job
and cause additional financial impact on the project. Some experts feel that
housing alternatives with low maintenance requirements may be preferred
even if at the slightly may preferred even if at the higher initial cost.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering
 Seminar Report on Aluminium Formwork

ABSTRACT

“MIVAN system”(Malaysia)have come on the Indians scene in recent

years. In this system traditional column and beam construction is eliminated
and instead walls and slabs are cast in one operation at site by use of
specially designed, easy to handle (with minimum labour and without use of
any equipment) light weight pre-engineered aluminium forms. Rapid
construction of multiple unit of repetitive type can be achieved with a sort of
assembly line production by deployment of a few semi skilled labours.
The entire operation essentially comprises fitting and erecting the
portion of shuttering as already determined (the optimization in use is
determine by appropriate planning) and then carrying out concreting of
walls and slabs. Props are so design that stay in position while de-shuttering
of the walls and slabs takes place . the dimensional accuracy of formwork is
high order. Therefore any possibility of errors does not rise.
The use of aluminium also evolved as one of the technique for quick
construction by use of aluminium formwork. As a matter of the fact the cost
of formwork may be up to 25% cost of structure in building work and even
higher in bridges, it is essential that forms are properly designed to effect
economy without sacrificing strength and efficiency.
Mivan formwork is quite easy. Mivan formwok has got the unsurpassed
speeds of construction due to saving time for required time for required time
in masonry and plastering. The strength of raw aluminium is very less but
when alloyed with the other materials prove to be strong enough to use
formwork. To ensure safety in a site, an integrated safety working platform
is developed which ensures labour safety during erection and striking of the
formwork.
This seminar report contents advantages of aluminium formwork over
conventional construction, different components such as deck, beam, wall,
D.Y.P.C.O.E., Akurdi, Pune 44 Department of
Civil Engineering
 Seminar Report on Aluminium Formwork

components of aluminium formwork, erection of Mivan formwork, work

cycle, design aspect, case study of SPAGHETTI at KHARGHAR it is a project
completed by Mivan formwork.

D.Y.P.C.O.E., Akurdi, Pune 44 Department of

Civil Engineering