EPSON

COLOR INK-JET PRINTER

EPSON Stylus Color 600

SERVICE MANUAL

SEIKO EPSON CORPORATION

4007367
 NOTICE

All rights reserved. Reproduction of any part of this manual in any form whatsoever
without SEIKO EPSON’s express written permission is forbidden.

The contents of this manual are subjects to change without notice.

All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, SEIKO EPSON would greatly appreciate
being informed of them.

The above notwithstanding SEIKO EPSON can assume no responsibility for any errors
in this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

General Notice:
Other product names used herein are for identification purposes only and may be
trademarks or registered trademarks of their respective companies.

Copyright ã 1997 by SEIKO EPSON CORPORATION

Nagano, Japan

ii
 PRECAUTIONS

Precautionary notations throughout the text are categorized relative to 1) personal injury and 2)
damage to equipment.

WARNING Signals a precaution which, if ignored, could result in serious or fatal personal
injury. Great caution should be exercised in performing procedures preceded by
WARNING Headings.
CAUTION Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing
repair/maintenance procedures.

WARNING
1. ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND
PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL. DO NOT
CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN
WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

CAUTION
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY EPSON
CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLTAGE,
LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A
PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE
POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE
STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY
THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER
NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY
APPLICABLE EPSON WARRANTY.

iii
 PREFACE

This manual describes functions, theory of electrical and mechanical operations, maintenance,
and repair of EPSON Stylus Color 600.
The instructions and procedures included herein are intended for the experience repair technician,
and attention should be given to die precautions on the preceding page. The Chapters are
organized as follows:

CHAPTER 1. GENERAL DESCRIPTION

Provides a general product overview, lists specifications, and illustrates the main components of
the printer.

CHAPTER 2. OPERATING PRINCIPLES

Describes the theory of printer operation.

CHAPTER 3. DISASSEMBLY AND ASSEMBLY

Includes a step-by-step guide for product disassembly and assembly.

CHAPTER 4. ADJUSTMENT
Includes a step-by-step guide for adjustment.

CHAPTER 5. TROUBLESHOOTING
Provides EPSON-approved techniques for troubleshooting.

CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to
service the equipment.

APPENDIX
Describes connector pin assignments, circuit diagrams, circuit board component layout and
exploded diagram.

The contents of this manual are subject to change without notice.

iv
 REVISION SHEET

Revision Issued Data Contents

Rev. A First issue

v
 TABLE OF CONTENTS

CHAPTER 1. GENERAL DESCRIPTION

CHAPTER 2. OPERATING PRINCIPLES
CHAPTER 3. DISASSEMBLY AND ASSEMBLY
CHAPTER 4. ADJUSTMENT
CHAPTER 5. TROUBLESHOOTING
CHAPTER 6. MAINTENANCE
APPENDIX

vi
 Chapter 1
Product Descriptions
1.1 Features ................................................................................................................ 1-1
1.2 Specifications....................................................................................................... 1-2
1.2.1 Printing Specification ....................................................................................................... 1-2
1.2.2 Paper Specification ........................................................................................................... 1-5
1.2.2.1 Cut Sheet ............................................................................................................. 1-5
1.2.2.2 Transparency Film / Glossy Paper........................................................................ 1-5
1.2.2.3 Envelope .............................................................................................................. 1-5
1.2.2.4 Index Card............................................................................................................ 1-5
1.2.3 Adjust Lever Settings (PG adjust lever)........................................................................... 1-6
1.2.4 Printable Area........................................................................................................... ......... 1-7
1.2.4.1 Cut Sheet ............................................................................................................. 1-7
1.2.4.2 Envelope .............................................................................................................. 1-8
1.2.5 Environmental Condition.................................................................................................. 1-9
1.2.6 Ink Cartridge Specifications ............................................................................................1-10
1.2.6.1 Black Ink Cartridge ..............................................................................................1-10
1.2.6.2 Color Ink Cartridge ..............................................................................................1-11
1.2.7 Physical Specification .....................................................................................................1-12
1.2.8 Electric Specification .......................................................................................................1-13
1.2.9 Reliability..........................................................................................................................1-13
1.2.10 Safety Approvals ............................................................................................................1-13
1.2.11 Acoustic Noise ...............................................................................................................1-13
1.2.12 CE Marking .....................................................................................................................1-13
1.2.13 Printer Language and Emulation ..................................................................................1-14
1.3 Interface .............................................................................................................. 1-16
1.3.1 Parallel Interface (Forward Channel)...............................................................................1-16
1.3.2 Parallel Interface (Reverse Channel) ...............................................................................1-17
1.3.2.1 Prevention Hosts from Data Transfer time-out.....................................................1-19
1.3.3 Serial Interface ......................................................................................................... ........1-20
1.4 Control Panel...................................................................................................... 1-21
1.4.1 Indicators..........................................................................................................................1-21
1.4.2 Panel Functions ...............................................................................................................1-22
1.4.3 Printer Condition and Panel Status ................................................................................1-23
1.5 Error Status ........................................................................................................ 1-24
1.5.1 Ink Out ..............................................................................................................................1-24
1.5.2 Paper Out..........................................................................................................................1-24
1.5.3 Paper Jam.........................................................................................................................1-24
1.5.4 No Ink-Cartridge Error......................................................................................................1-25
1.5.5 Maintenance Request.......................................................................................................1-25
1.5.6 Fatal Errors.......................................................................................................................1-25
1.6 Printer Initialization............................................................................................ 1-26
1.6.1 Initialization Settings .......................................................................................................1-26
1.7 Main Components .............................................................................................. 1-27
1.7.1 Printer Mechanism ...........................................................................................................1-27
1.7.2 C200 MAIN Board .............................................................................................................1-28
1.7.3 C206 PSB/PSE Board .......................................................................................................1-29
1.7.4 C206 PNL Board ...............................................................................................................1-29
 Chapter 1 Product Description

1.1 Features
EPSON Stylus Color 600 is designed for low price for that high performance. The major printer features
are;

High color print quality

 1440(H) x 720(V) dpi printing
 Standard 4 color printing (CMY+Bk)
 Traditional and New Microwave control to eliminate banding

Built-in auto sheet feeder

 Holds 100 cut-sheets (64g/‡u)
 Holds 10 envelopes
 Holds 10 transparency films
 Holds 65 special papers

High-speed print
 200cps (at LQ/10CPI; No-Draft mode)
 By driving the printhead at frequency; 1.44KHz, printing speed is twice faster than Stylus Color.

Compact size
 Non-operating : 429mm(W) x 275mm(D) x 168mm(H)
 Operating : 429mm(W) x 613mm(D) x 309mm(H)
 Weight : 5.2Kg (without cartridge)

Acoustic noise
 Approximately 47dB(A)

Two built-in standard I/F

 Bi-directional Parallel I/F (IEEE-1284 level 1 device)
 Serial I/F (Macintosh-compatible / up to 900Kbps)
The table below shows consumable for EPSON Stylus Color 600.

Table 1-1 Available Consumable

Item Code Remark
Black Ink Cartridge S020093 Color: Black
Color Ink Cartridge S020089 Color: Cyan/Magenta/Yellow
EPSON 360 dpi Ink Jet Paper S041025 Size: A4(200 sheets)
EPSON 360 dpi Ink Jet Paper S041059 Size: A4(100 sheets)
EPSON 360 dpi Ink Jet Paper Product number Size: Letter(100 sheets)
Photo Quality Ink Jet Paper S041026 Size: A4(200 sheets)
Photo Quality Ink Jet Paper S041061 Size: A4(100 sheets)
Photo Quality Ink Jet Paper S041062 Size: Letter
Photo Quality Ink Jet Paper S041067 Size: Legal
Photo Quality Glossy Paper(New Release) S041126 Size: A4
Photo Quality Glossy Paper(New Release) S041124 Size: Letter
Photo Quality Glossy Film S041071 Size: A4
Photo Quality Glossy Film Product Size: Letter
Numbers
Photo Quality Glossy Film S041107 Size: A6
Ink Jet Transparencies S041063 Size: A4
Ink Jet Transparencies Product Size: Letter
Numbers
Photo Quality Ink Jet Card S041054 Size: A6
Photo Quality Ink Jet Card S041121 Size: 5 x 8 inches
Photo Quality Ink Jet Card S041122 Size: 10 x 8 inches
Photo Quality Self Adhesive Sheet S041106 Size: A4

Rev. A 1-1
EPSON Stylus Color 600
1.2 Specifications
This section describes the product specifications for EPSON Stylus Color 600.

1.2.1 Printing Specification

Print method
 On-demand color ink jet printing

Nozzle configuration
 Black: 64 nozzles (32 nozzles x2 staggered / Nozzle pitch = 180dpi/vertical)
Color: 32 nozzles (per color (CMY) / Nozzle pitch = 90dpi/vertical)

Print Direction
 Bi-directional printing with logical seeking for text and graphics

Print Buffer: 32KBytes

Print speed and Printable Columns
Table 1-2 Print Speed (Text Mode)
Character Pitch Printable Draft Speed LQ Speed
Column (CPS) (CPS)
10 CPI (Pica) 80 400 200
12 CPI (Elite) 96 480 240
15 CPI 120 600 300
17 CPI (Pica Condensed) 137 684 342
20 CPI (Elite Condensed) 160 800 400

Table 1-3 Print Speed (Raster Graphics Mode)

Horizontal Resolution Printable Available Dot CR Speed
Area (IPS)
180 dpi 8.26 inch 1488 20
360 dpi 8.26 inch 2976 20
720 dpi 8.26 inch 5952 20

Nozzle arrangement: See figure below.

320/360" (22.5778mm)

144/360" (10.16mm)

32/360" (2.2578mm) 32/360" (2.2578mm)

#64

#63 #32 #32 #32

Paper feed
direction
90dpi
180dpi

#3
#2

#1 #1 #1 #1

Black Cyan Magenta Yellow

*Viewed from the back of the head

Figure 1-1. Nozzle Layout

1-2 Rev. A
 Chapter 1 Product Description

Paper Feeding Method
 Friction feed with built in ASF (Auto Sheet Feeder)

Line Spacing
 1/6 inch or programmable at 1/360 inch

Paper Path
 Top entry (from ASF) only

Feeding Speed
 66.6 ms (at 1/6 inch line-feed)
 3.0 inch/sec (76.2 mm/sec / at continuous-feed)

ASF Capacity
 Size :Index card to Legal
 Thickness *1 :Less than 8mm
 Paper capacity *2 :Normal cut sheets
2
=100 sheets (64g/m )
:Envelops =10
:Coated papers (360dpi) =65
:Coated papers (720dpi) =65
:Glossy papers *3 *4 =30
:Transparency films *4 =30
:Index cards *4 =30

Notes) *1: Total thickness of paper stack on the ASF.

*2: Those numbers above should be considered as reference. The actual paper accumulation
should be considered first.
*3: Only when the top margin is set for 30mm with A4/Letter size paper, otherwise only one sheet
can be set at a time.
*4: Specified paper must be set at the bottom of stack to ensure proper feeding operation:

 Normal paper =Glossy paper, Transparency film

 Card Board =Index card
(The one packed with the index card package)

Rev. A 1-3
EPSON Stylus Color 600

Control Code
 ESC/P2 and expanded raster graphics code
 EPSON Remote command

Character Tables
Legal and 14 international character sets
 Standard version: 11 character tables (See Table 1-4 for details)
 NLSP version: 19 character tables (See Table 1-4 for details)

Typeface *1
 Bit map LQ font: EPSON Roman (10/12/15 CPI, Proportional)
EPSON Sans Serif (10/12/15 CPI, Proportional)
EPSON Courier (10/12/15 CPI)
EPSON Prestige (10/12/15 CPI)
EPSON Script (10/12/15 CPI)

 Scaleable font: EPSON Roman (10.5 pt, 8 to 32 pt (every 2 pt))

EPSON Sans Serif (10.5 pt, 8 to 32 pt (every 2 pt))
EPSON Roman T (10.5 pt, 8 to 32 pt (every 2 pt))
EPSON Sans Serif H (10.5 pt, 8 to 32 pt))

Note) *1: Each typeface has four different font style; Normal, Bold, Italic and Bold-Italic.

Table 1-4 Character Table and Typeface

Version Character Table Bit-map Font Scaleable Font
Common EPSON - ; EPSON - ; EPSON - ;
Roman Roman Roman T
Sans Serif Sans Serif Sans Serif H
Courier
Prestige
Script
Standard Italic Supported Supported Supported
PC437 (US / Standard Europe)
PC850 (Multilingual)
PC860 (Portuguese)
PC861 (Icelandic)
PC863 (Canadian-French)
PC865 (Nordic)
BRASCII
Abicomp
Roman 8
ISO Latin 1
NLSP Italic Supported Supported Supported
PC437 (US / Standard Europe)
PC850 (Multilingual)
PC437 Greek Supported Supported Not
PC852 (East Europe) Supported
PC853 (Turkish)
PC855 (Cyrillic)
PC857 (Turkish)
PC866 (Russian)
PC869 (Greek)
MAZOWIA (Poland)
Code MJK (CSFR)
ISO 8859-7 (Latin/Greek)
ISO Latin 1T (Turkish)
Bulgaria (Bulgaria)
PC774
Estonia
ISO 8859-2 (ISO Latin 2)
PC866 LAT

1-4 Rev. A
 Chapter 1 Product Description
1.2.2 Paper Specification
This section describes the types of paper that can be used in this printer.
1.2.2.1 Cut Sheet
[Size] :A4 [Width 210mm (8.3”) x Length 297mm (11.7”)]
:Letter [Width 216mm (8.5”) x Length 279mm (11.0”)]
:B5 [Width 182mm (7.2”) x Length 257mm (10.1”)]
:Legal [Width 216mm (8.5”) x Length 356mm (14.0”)]
:Half Letter [Width 139.7mm (5.5”) x Length 215.9mm (8.5”)]
:Exclusive [Width 190.5mm (7.5”) x Length 254mm (10”)]

[Thickness] :0.08mm (0.003”) - 0.11mm (0.004”)

2 2
[Weight] :64g/m (17Ib.) - 90g/m (24Ib.)
[Quality] :Exclusive paper, Bond paper, PPC

1.2.2.2 Transparency Film / Glossy Paper

[Size] :A4 [Width 210mm (8.3”) x Length 297mm (11.7”)]
:Letter [Width 216mm (8.5”) x Length 279mm (11.0”)]
:A6 [Width 105mm (4.1”) x Length 148mm (5.8”)]

[Thickness] :0.13mm (0.005”) - 0.15mm (0.006”)

:0.17mm (0.007”) - 0.18mm (0.007”) for glossy paper

Note) Transparency printing is only available at normal temperature.

1.2.2.3 Envelope
[Size] : No.10 [Width 241mm (9 1/2”) x Length 104.8mm (4 1/8”)]
: DL [Width 220mm (8.7”) x Length 110mm (4.3”)]
: C6 [Width 162mm (6.4”) x Length 114mm (4.5”)]

[Thickness] : 0.16mm (0.006”) - 0.43mm (0.017”)

2 2
[Weight] : 45g/m (12Ib.) - 75g/m (20Ib.)
[Quality] : Bond paper, Plain paper, Air mail

Note) 1. Envelop printing is only available at normal temperature.

2. Keep the longer side of the envelope horizontally at setting.

1.2.2.4 Index Card

[Size] :A6 Index card [Width 105mm (4.1”) x Length 148mm (5.8”)]
:5x8” Index card [Width 127mm (5.0”) x Length 203mm (8.0”)]
:10x8” Index card [Width 127mm (5.0”) x Length 203mm (8.0”)]

[Thickness] :Less than 0.23mm(0.0091”)

2
[Weight] :188g/m

Note) 1. No curled, wrinkled, scuffing or torn paper be used.

2. Set the lever to the proper position according to the paper type you print. (Refer to section
1.2.3 for details)
3. Printing should be performed at room temperature in spite of the paper types.

Rev. A 1-5
EPSON Stylus Color 600
1.2.3 Adjust Lever Settings (PG adjust lever)
The adjust lever located on the right side (blue knob) under the printer cover needs to be set to the
proper position according to the paper you print (Refer to the table below). Also, if there is any dirt
caused by friction on the wavy or wrinkled paper, this can be prevented by changing the lever position to
rear position (marked with “+”) in spite of paper types.

Table 1-5. Adjust Lever Settings

Paper Lever position PG adjustment value
Normal paper, Front 0 mm (1.1mm between head and platen)
Coated paper
Transparency film
Label
Envelopes Rear 0.9 mm (2.0mm between head and platen)

Front (Mark "0") Rear (Mark "+")

Level adjustment lever

CR Guide Shaft
Bush

Figure 1-2. Adjust Lever Settings

1-6 Rev. A
 Chapter 1 Product Description
1.2.4 Printable Area
1.2.4.1 Cut Sheet
Following tables show printable areas at Character mode and Raster Graphics mode.

Table 1-6. Character Table

Paper size PW PL LM RM TM BM
(Paper width) (Paper (Left margin) (Right (Top margin) (Bottom
(typ.) Length) (min.) margin) (min.) margin)
(typ.) (min.) (min.)
A4 210mm(8.3”) 297mm(11.7”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Letter 216mm(8.5”) 279mm(11.0”) 3mm(0.12”) 9mm(0.35”) 3mm(0.12”) 14mm(0.54”)
B5 182mm(7.2”) 257mm(10.1”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Legal 216mm(8.5”) 356mm(14.0”) 3mm(0.12”) 9mm(0.35”) 3mm(0.12”) 14mm(0.54”)
Statement 139.7mm(5.5”) 215.9mm(8.5”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Executive 190.5mm(7.5”) 254mm(10”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)

Table 1-7. Raster Graphics Mode

Paper size PW PL LM RM TM BM
(Paper width) (Paper Left margin) (Right (Top margin) (Bottom
(typ.) Length) (min.) margin) (min.) margin)
(typ.) (min.) (min.)
A4 210mm(8.3”) 297mm(11.7”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Letter 216mm(8.5”) 279mm(11.0”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
B5 182mm(7.2”) 257mm(10.1”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Legal 216mm(8.5”) 356mm(14.0”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Statement 139.7mm(5.5”) 215.9mm(8.5”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
Executive 190.5mm(7.5”) 254mm(10”) 3mm(0.12”) 3mm(0.12”) 3mm(0.12”) 14mm(0.54”)
PW

LM RM

TM

PL
Printable Area

BM

Figure 1-3. Printing Area for Cut Sheet

Rev. A 1-7
EPSON Stylus Color 600
1.2.4.2 Envelope
The table and figure below show the printable area for envelopes.

Table 1-8. Envelope

Paper Size LM RM TM BM
(Left Margin) (Right Margin) (Top Margin) (Bottom Margin)
(min.) (min.) (min.) (min.)
#10 3mm (0.12”) 28mm (1.10”) 3mm (0.12”) 14mm (0.55”)
DL 3mm (0.12”) 7mm (0.28”) 3mm (0.12”) 14mm (0.55”)
C6 3mm (0.12”) 3mm (0.12”) 3mm (0.12”) 14mm (0.55”)

LM RM

TM

Printable area

BM

Figure 1-4. Printing Area for Envelope

1-8 Rev. A
 Chapter 1 Product Description
1.2.5 Environmental Condition

Temperature
 Operating :10 - 35•• (Refer to the figure below for condition)
 Non-operating :-20 - 60•• (with shipment container)

Note) Storage should be within one month at 40°C and 120 hours at 60°C.

Humidity
 Operating :20% - 80% RH
(without condensation. Refer to the figure below for condition)
 Non-operating :5% - 85% RH
(without condensation and with shipment container)

Humidity
(% RH)
80% Guaranteed range

55%

20%

10°C 27°C 35°C °C

(50°F) (80°F) (95°F) (°F)

Figure 1-5. Temperature/Humidity of Range

Resistance to shock
 Operating :1G, within 1 ms (X,Y,Z directions)
 Non-operating :2G, within 2 ms (X,Y,Z directions/with shipment container)

Resistance to vibration
 Operating :0.15G, 10•`55Hz (X,Y,Z directions)
 Non-operating :0.50G, 10•`55Hz (X,Y,Z directions/with shipment container)

Note) 1. During non-operating, make sure that the head is capped.

2. During the transport, make sure that the head is capped and ink cartridge is installed to the
printer.
3. If the head is not capped at the power-off state, turn the power on with the ink cartridge
installed and turn off the power after confirming that the head is correctly capped.
4. Ink will be frozen under -4°C environment, however it will be useable after placing it more than
3 hours at 25°C.

Rev. A 1-9
EPSON Stylus Color 600
1.2.6 Ink Cartridge Specifications
1.2.6.1 Black Ink Cartridge

Table 1-9. Black Ink Cartridge Specifications

Item Specifications
Type Black Ink Cartridge (Code: S020093)
Color Black
Print capacity 540 pages / A4 (ISO/IE10561 Letter Pattern at 360 dpi)
Validity 2 years (sealed in package) / 6months(out of package)
Environmental
Temperature
conditions  Storage :-20 - 40°C (within a month at 40°C)
 Packing storage :-30 - 40°C (within a month at 40°C)
 Transit :-30 - 60°C (within 120 hours at 60°C and within a
month at 40••)

Humidity
 5% - 85% (without condensation)

Resistance to vibration
 Sealed in package :5 - 55Hz
 Acceleration :Less than 29.4m/s (3G)
 Direction :X, Y, Z direction
 Time :1 hour

Drop
 Sealed in package:
 Dropping height :Less than 0.80m
 Direction :Drop the package facing the bottom, sides and one
edge down.
 Out of package:
 Dropping height :Less than 1.50m
 Frequency :Once
Dimension 19.8mm(W) x 52.7(D) x 38.5mm(H)
Weight  Total ink cartridge :54g
 Total ink :16.4•}0.5g (Amount in the ink cartridge)
 Consumable ink :More than 12.1g(Useable ink quantity until ink ends)

Note) 1. Ink cartridge can not re-fill, only ink cartridge is prepared for article of consumable.
2. Do not use the ink cartridge which is passed away the ink life.
3. Ink will be frozen under -4••environment, however it will be usual after placing it more than 3
hours at room temperature.

19.8

52.7
51.2

38.5

18.3

Figure 1-6. Ink Cartridge (Black)

1-10 Rev. A
 Chapter 1 Product Description
1.2.6.2 Color Ink Cartridge

Table 1-10. Color Ink Cartridge Specification

Item Specifications
Type Color Ink Cartridge(Code: S020089)
Color Magenta/Cyan/Yellow
Print capacity 300 pages / A4 (360 dpi, 5% duty each color)
Validity 2 years (sealed in package) / 6months(out of package)
Environmental
Temperature
conditions  Storage :-20•• - 40•• (within a month at 40••)
 Packing storage :-30•• - 40•• (within a month at 40••)
 Transit :-30•• - 60•• (within 120 hours at 60••and within a
month at 40••)

Humidity
 5% - 85% (without condensation)

Resistance to vibration
 Sealed in package :5 - 55Hz
 Acceleration :Less than 29.4m/s (3G)
 Direction :X, Y, Z direction
 Time :1 hour

Drop
 Sealed in package :
 Dropping height :Less than 0.80m
 Direction :Drop the package facing the bottom, sides and one
edge down.
 Out of package:
 Dropping height :Less than 1.50m
 Frequency :Once
Dimension 42.9mm(W) x 52.7(D) x 38.5mm(H)
Weight  Total ink cartridge :68g
 Total ink :13.3•}0.5g (Amount in the ink cartridge)
 Consumable ink :More than 10.1g/each color (Useable ink quantity until
ink ends)

Note) 1. Ink cartridge can not re-fill, only ink cartridge is prepared for article of consumable.
2. Do not use the ink cartridge which is passed away the ink life.
3. Ink will be frozen under -4••environment, however it will be usual after placing it more than 3
hours at room temperature.

43.2

51.2
52.7

42.9 38.5

41.4

Figure 1-7. Ink Cartridge (Color)

Rev. A 1-11
EPSON Stylus Color 600
1.2.7 Physical Specification

[Dimension] :429mm(W) x 234mm(D) x 162mm(H)

:429mm(W) x 695mm(D) x 309mm(H) with extended stacker and paper support.

[Weight] :5.2Kg

695mm (Max)

309mm

429mm

Figure 1-8. Dimension

1-12 Rev. A
 Chapter 1 Product Description
1.2.8 Electric Specification

[120V] Version
 [Rated voltage] :AC120V
 [Input voltage range] :AC103.5 - 132V
 [Rated frequency range] :50 - 60Hz
 [Input frequency range] :49.5•`60.5Hz
 [Rated current] :0.4A(Max. 0.5A)
 [Power consumption] :Approx.15W(ISO/IEC 10561 Letter pattern)
 (Energy Star compliant)
 [Insulation Resistance] :10M ohms min.(between AC line and chassis, DC500V)
 [Dielectric strength] :AC1000 V rms. 1 minute or AC1200Vrms. 1 second
(between AC line and chassis)

[220•`240V] Version
 [Rated voltage] :AC220V - 240V
 [Input voltage range] :AC198 - 264V
 [Rated frequency range] :50 - 60Hz
 [Input frequency range] :49.5 - 60.5Hz
 [Rated current] :0.2 A(Max. 0.3A)
 [Power consumption] :Approx.15W(ISO/IEC 10561 Letter pattern)
 (Energy Star compliant)
 [Insulation Resistance] :10M ohms min.(between AC line and chassis, DC500V)
 [Dielectric strength] :AC1500 V rms. 1 minute (between AC line and chassis)

1.2.9 Reliability

Total print volume :10,000 pages(A4, letter)

Print head life :2000 million dots/nozzle

1.2.10 Safety Approvals

[120V version]

Safety standard :UL1950 with D3
:CSA22.2 No.950 with D3

EMC :FCC part 15 subpart B class B
:CSA C108.8 class B

[220•`240V]

Safety standard :EN 60950(VDE and NEMKO)

EMC :EN55022(CISPR Pub.22) class B
:AS/NZS 3548 class B

1.2.11 Acoustic Noise

Noise Level :Approx.45 dB(A) (According to ISO 7779)

1.2.12 CE Marking
[220-240V version]

Low voltage Directive 73/23/EEC :EN60950

EMC Directive 89/336/EEC :EN55022 Class B
:EN61000-3-2
:EN61000-3-3
:EN50082-1
:IEC801-2
:IEC801-3
:IEC801-4

Rev. A 1-13
EPSON Stylus Color 600
1.2.13 Printer Language and Emulation

Printer Language :ESC/P2

:EPSON Remote

ESC/P control codes

 General Operation:
 Initialize Printer : ESC @
 Unidirectional Printing : ESC U
 CSF Mode Control : ESC EM

 Paper feeding:
 Form Feed : FF
 Line Feed : LF
 Line Spacing : ESC 0, ESC 2, ESC 3, ESC +
 Carriage Return : CR

 Page format:
 Page Length :ESC (C, ESC C, ESC C0
 Left / Right Margin :ESC Q, ESC1
 Top / Bottom Margin :ESC (c, ESC N, ESC O

 Printer position motion:

 Horizontal Print Position :ESC $, ESC\
 Vertical Print Position :ESC(V, ESC (v
 Tab Horizontally :ESC D, HT
 Tab Vertically :ESC B, VT
 Advance paper :ESC J

 Font Selection:
 Typeface :ESC k, ESC x
 Pitch and Point :ESC X
 Pitch :ESC P, ESC M, ESC g, ESC p
 Italic Font :ESC 4, ESC 5
 Bold Font :ESC E, ESC F
 Master Select :ESC!

 Font enhancement:
 Double-Width :ESC W, DC4, SO
 Condensed :DC2, SI
 Double-height :ESC w
 Double-Strike :ESC G, ESC H
 Super / Subscript :ESC T, ESC S
 Underline :ESC-
 Line / Score :ESC(-
 Character Style :ESC q

 Spacing:
 Intercharacter Space :ESC Space
 HMI :ESC c
 Define Unit :ESC (U

 Character handling:
 Character Table :ESC t, ESC (t
 International Character :ESC R
 User-Defined Characters :ESC %, ESC &, ESC:
 Upper Control Codes :ESC 6, ESC7
 Print Data as Characters :ESC(^

1-14 Rev. A
 Chapter 1 Product Description

 Bit image:
 Bit Image :ESC*

 Graphics:
 Graphics Mode :ESC (G
 Raster Graphics :ESC.
 Microweave control :ESC (i
 Dot size control :ESC (e
 Horizontal Position :ESC (\
 Printing Speed :ESC(s

 Printing mode:
 Printing mode :ESC (K

 Color:
 Printing Color :ESC r, ESC (r

 EEPROM control
 EEPROM control :ESC

Rev. A 1-15
EPSON Stylus Color 600

1.3 Interface
This printer provides both parallel and serial interface as standard.

1.3.1 Parallel Interface (Forward Channel)

[Transmission mode] :8 bit parallel, IEEE-1284 compatibility mode
[Synchronization] :By /STROBE pulse
[Handshaking] :BY BUSY and /ACKNLG signal
[Signal level] :TTL compatible level
[Adaptable connector] :57-30360 (amphenol) or equivalent

BUSY signal is set high before setting either/ERROR low or PE high and held high until all these signals
return to their inactive state.

BUSY signal is at high level in the following cases.

During data entry (see Data transmission timing)
When input data buffer is full
During -INIT signal is at low level or during hardware initialization
During printer error (See /ERROR signal)
When the parallel interface is not selected.

ERROR signal is at low level when the printer is in one of the following states.

Printer hardware error (fatal error)

Paper-out error

Paper-jam error

Ink-out error

PE signal is at high level during paper-out error.

Table 1-11 shows the signal and connector pin assignments for parallel interface(forward channel*1). In
case of these signals, twist pair line is used and returning side is connected to signal GND (*1). Forward
channel is the mode when the ordinary data such as print data is sent from the PC to the printer.

Table 1-11. Signal and Connector Pin Assignment for Parallel Interface
Pin No. Signal Name Return GND I/O Functional Description
pin
1 /STROBE 19 In The strobe pulse. Read-in of data is performed at
the falling edge of this pulse.
2-9 DATA0-7 20-27 In The DATA0 through DATA7 signals represent
data bits 0 to 7, respectively. Each signal is at
high level when data is logical 1 and low level
when data is logical 0.
10 /ACKNLG 28 Out This signal is a negative pulse indicating that the
printer can again accept data.
11 BUSY 29 Out A high signal indicates that the printer cannot
receive data.
12 PE 28 Out A high signal indicates paper-out error.
13 SLCT 28 Out Always at high level when the printer is powered
on.
14 /AFXT 30 In Not used.
31 /INIT 30 In The falling edge of a negative pulse or a low
signal on this line causes the printer to initialize.
Minimum 50 us pulse is necessary.
32 /ERROR 29 Out A low signal indicates printer error condition.
36 /SLIN 30 In Not used.
18 Logic H - Out Pulled up to +5V via 3.9K ohm resistor.
35 +5V - Out Pulled up to +5V via 3.3K ohm resistor.
17 Chassis GND - - Chassis GND.
16,33,19-30 GND - - Signal GND.
15,34 NC - - Not connected.

Note) “I/O” refers to the direction of signal flow from the printer’s point of view.
1-16 Rev. A
 Chapter 1 Product Description

1.3.2 Parallel Interface (Reverse Channel)

[Transmission mode] :IEEE-1284 nibble mode
[Synchronization] :Refer to the IEEE-1284 specification
[Handshaking] :Refer to the IEEE-1284 specification
[Data transmission timing] :Refer to the IEEE-1284 specification
[Signal level] :IEEE-1284 level 1 device
:TTL compatible level
[Adaptable connector] :57-30360 (amphenol) or equivalent
[Extensibility request] :The printer responds affirmatively when the extensibility request values
are 00H or 04H, that mean;
00H :Request Nibble Mode Reverse Channel Transfer.
04H :Request device ID; Return Data using Nibble Mode Rev Channel
Transfer.
Note) The printer sends following device ID string when it is requested.

Table 1-12. Device ID Description

•q00H•r •q3CH•r Contents
MFG EPSON Production Maker
CMD ESCPL2,BDC Command system
MDL Stylus[SP]Color[SP] 600 Model name
CLS PRINTER Class

 [00H] denotes a hexadecimal value of zero. MDL value depends on the EEPROM setting.
 MDL value depends on the EEPROM setting. Model name can be changed by
changing a certain address in the EEPROM.

The table below shows pin assignment for reverse channel(*3). In these case of signals, twist pair line is
used and returning side is connected to Signal GND. (*3):Reverse channel is the mode that any data is
transferred from the printer to the PC.

Table 1-13. Pin Assignment for Reverse Channel

Pin Signal Name Return I/O Functional description
No. GND pin
1 HostClk 19 In Host clock signal.
2-9 Data0-7 20-27 In The DATA0 through DATA7 signals represent data bits 0
to7, respectively.
Each signal is at high level when data is logical 1 and
low level when data is logical 0. These signals are used
to transfer the 1284 extensibility request values to the
printer.
10 PrtClk 28 Out Printer clock signal.
11 PtrBusy, Data Bit-3,7 29 Out Printer busy signal and reverse channel transfer data bit
3 or 7.
12 AckDataReq, DataBit-2,6 28 Out Acknowledge data request signal and reverse channel
transfer data bit 2 or 6.
13 Xflag, DataBit-1,5 28 Out X-flag signal and reverse channel transfer data bit 1 or 5.
14 HostBusy 30 In Host busy signal.
31 /INIT 30 In Not used.
32 /DataAvail, DataBit-0,4 29 Out Data available signal and reverse channel transfer data
bit 0 or 4.
36 1284-Active 30 In 1284 active signal.
18 Logic-H - Out Pulled up to +5V via 3.9K ohm resister.
35 +5V - Out Pulled up to +5V via 3.3K ohm resister.
17 Chassis GND - - Chassis GND.
16,33 GND - - Signal GND.
19-30
15, 34 NC - - Not connected.

Note) “I/O” refers to the direction of signal flow from the printer’s point of view.
Rev. A 1-17
EPSON Stylus Color 600

Following lists “Notes” when using Parallel Interface.

“Return GND pin” in the table means twist pair return and is used for all control signals except for
Logic H,+5V, Chassis, GND and NC. In this twist pair return, returning side is connected to
GND (16,33, 19-30 pin) for twist pair return. Also, these cables are shielded wires and it is
effective to connect to each chassis GND in the PC and printer for electrostatic noise.

Conditions for Interface are based on TTL level. Rise and fall time should be within 0.2ms.

Refer to the figure 1-9 for transmission timing of each signals.

Do not perform data transmission ignoring /ACK or BUSY signal. (Perform the data transmission
after confirming that /ACK and BUSY signals are Low.)

It is possible to perform the printing test including interface circuit without using equipment from
outside when 8-bit data signal(20-27 pin) is set to appropriate word code and connect them
forcefully to /ACK and /STRB.

[Data Transmission Timing for Forward Channel]

Data Byte Data n Byte Data n+1

Thold
/STROBE

Tsetup Tnext

Tstrb
BUSY

Tready Tbusy
/ACKNLG

Treply Tack Tnbusy

Figure 1-9. Parallel Interface Timing Chart(Forward Channel)

Table 1-14. Timing Parameters and Value

Parameter Minimum Maximum
tsetup 500ns ---
thold 500ns ---
tstb 500ns ---
tready 0 ---
tbusy --- 500ns
tt-out* --- 120ns
tt-in** --- 200ns
treply 0 ---
tack 500ns 10us
tnbusy 0 ---
tnext 0 ---
Note) *: Rise and fall time of every output signals.
**: Rise and fall time of every input signals.

Table 1-15. Typical Time of Tack

Parallel I/F mode Typical time of tack
High speed 2us
Normal speed 4us

1-18 Rev. A
 Chapter 1 Product Description

[Signal level: TTL compatible (IEEE-1284 level 1 device)]

Table 1-16. Signal Level

Parameter Minimum Maximum Condition
VOH* --- 5.5V
VOL* -0.5V ---
IOH* --- 0.32mA VOH = 2.4V
IOL* --- 12mA VOL = 0.4V
CO --- 50pF
VIH --- 2.0V
VIL 0.8V ---
IIH --- 0.32mA VIH = 2.0V
IIL --- 12mA VIL = 0.8V
CI --- 50pF
Note) *: A low logic level on the Logic H signal is 2.0V or less when the printer is
powered off and this signal is equal or exceeding 3.0V when the printer is
powered on. The receiver shall provide an impedance equivalent to
7.5K ohm to ground.

[Data Transmission Timing for Reverse Channel]

The figure below shows timing chart of Parallel Interface Reverse channel.

Virtual Busy Status Virtual Busy Status

Figure 1-10. Parallel Interface Timing Chart(Reverse Channel)

1.3.2.1 Prevention Hosts from Data Transfer time-out

Generally, hosts abandon data transfer to peripherals when a peripheral is in the busy state for dozens of
seconds continuously. To prevent hosts this kind of time-out, the printer receives data very slowly,
several bytes per minute, even if the printer is in busy state. This showdown is started when the rest of
the input buffer becomes several hundreds of bytes. Finally, the printer is in the busy state continuously
when the input buffer is full.

Rev. A 1-19
EPSON Stylus Color 600

1.3.3 Serial Interface

[Standard] :Based on RS-423
[Synchronization] :Synchronous
[Bit Rate] :Approx. 900Kbps
[Handshaking] :X-ON/X-OFF, DTR Protocol
[Word Format] :Data Bit = 8 bits
:Parity Bit = None
:Start Bit = 1 bit
:Stop Bit = 1 bit
[Connector] :8-pin mini-circular connector
[Recommended Cable] :Apple System Peripheral-8 Cable
(Part #: M0197)

Table 1-17. Pin Assignment

Pin No. Signal Name I/O Description
1 SCLK O Synchronous clock signal
2 CTS I Clear To Send
3 TXD- O Transmit Data (-)
4 SG I (Signal Ground)
5 RXD- I Receive Data (-)
6 TXD+ O Balanced Transmit Data (+)
7 DTR O Data Terminal Ready
8 RXD+ I Balanced Receive Data (+)

Table 1-18. X-ON/X-OFF and DTR Status

State Buffer Space X-ON/X-OFF DTR
Busy Less than 3072 bytes Send X-OFF code OFF
Ready More than 5120 bytes Send X-ON code ON

1-20 Rev. A
 Chapter 1 Product Description
1.4 Control Panel
Since EPSON Stylus Color 600 does not require many buttons since printer driver can start various
settings and motions. Therefore, there are only 2 non-lock type push switches, 1 lock type push switch
and 4 LEDs.
Following figure shows control panel of EPSON Stylus Color 600.

Power LED
Paper out LED

Ink out(Black)LED

Ink out(CMY)LED

Cleaning Switch Load/Eject switch Power switch

(Ink maintenance)

Figure 1-11. Control Panel

1.4.1 Indicators

Power
Lights when the operate switch is “ON”, and AC power is supplied.

Paper out
Lights during the paper-out condition, and blinks during the paper-jam condition.

Ink Out (Black)

Lights during no Black ink condition, and blinks during the Black ink low condition.

Ink Out (Color)

Lights during no Color ink condition, and blinks during the Color ink low condition.

Rev. A 1-21
EPSON Stylus Color 600
1.4.2 Panel Functions
•q Panel Functions •r

Table 1-19. Panel Function

Switch Function
Load/Eject
Loads or Eject the paper.
(Pushing within 0.5 seconds*)
When the carriage is on the Ink Cartridge change position, return the
carriage from Ink Cartridge change position.
Load/Eject
Starts the Ink Cartridge change sequence.**
(Pushing for 2 seconds*) Moves the carriage to cartridge change position.
Cleaning
Starts the Head Cleaning sequence. ***
(Pushing for 2 seconds*)
In the condition of “Ink Low” or “Ink Out” or “No Ink Cartridge” starts
the Ink Cartridge change sequence.**
Cleaning
When carriage is on the Ink Cartridge change position, return carriage
(Pushing within 2 seconds*) from Ink Cartridge change position.
Note) *: 3 seconds is required at the User’s manual.
**: This function is not available in printing status.
***: The time to complete the sequence may vary depending on the printer’s status.

•q Panel Functions with Power ON •r

Table 1-20. Panel Function with Power ON

Switch Function
Load/Eject
Starts status printings.**
Cleaning
Enter the Default Setting mode
Load/Eject
Enters the particular settings mode. (Factory use only.)
+ To enter the particular settings mode, it is necessary to push
Cleaning followings switch while Paper Out LED is blinking.(It blinks about 5
seconds)
Note) **: status printings prints firmware version, ink counter, selected code page and nozzle check
patterns.

•q Particular setting mode •r

Table 1-21. Particular Setting Mode

Switch Function
Load/Eject

Initialize EEPROM *** and reset Timer IC.
Note) ***: Refer to EEPROM map.

1-22 Rev. A
 Chapter 1 Product Description

By performing a particular setting mode, Maintenance error can be cleared and certain addresses of
EEPROM can also be reset.

Maintenance Error Clear

[Step 1] Turn the printer on while holding down Load/Eject and Cleaning switches at the same time.
(By operating this performance, the Paper Out LED starts blinking.)
[Step 2] Push the Load/Eject switch while the Paper Out LED is blinking (5 seconds).

Following shows the lists that will be cleared by this performance.

Clear the value of Ink Counter

Clear Time IC

Initialization of I/F selection (returns to AUTO)

WARNING

EPSON Stylus Color 600 does not have “EEPROM All Clear” function like other printers. If the
printer does not function well and falls into fatal error condition, replace the main board to see if
the problem is rectified. (Refer to Chapter 4 “Adjustment” when you replace the main board since
some adjustments will be necessary.)

Be sure to replace a waste ink pad in the printer enclosure with a new one after you perform
Maintenance error clear operation.

1.4.3 Printer Condition and Panel Status

The table below shows printer condition and panel status. Since this table shows various error status and
also present printer status, you can judge appropriate repair ways from this table.

Table 1-22. Printer Condition and Panel Status

Printer status Indicators Priority
Power Ink Out Ink Out Paper Out
(Black) (Color)
Power on condition On --- --- --- 9
Ink sequence Blink --- --- --- 6
Ink Cartridge change mode Blink --- --- --- 5
Data processing Blink --- --- --- 8
Paper Out --- --- --- On 4
Paper jam condition --- Off Off Blink 3
No Ink cartridge or Ink end(black) --- On --- --- 7
Ink level low(black) --- Blink --- --- 7
No Ink cartridge or Ink end(color) --- --- On --- 7
Ink level low(color) --- --- Blink --- 7
Enter EEPROM and Timer IC reset --- On On On --
(1 second (1 second (1 second
only) only) only)
Maintenance request Blink Blink Blink Blink 2
Fatal error Blink On On Blink 1

Note) “—“ means no changes.

Rev. A 1-23
EPSON Stylus Color 600

1.5 Error Status

When following status occur, the printer goes to the error status and stops taking data, setting the
/ERROR signal in the interface as “Low”, and Busy signal as “High”. At this time, the printer goes to non
printable status. Refer to section 1.4.2 for more details of LED Panel indicators during the various error
status.

1.5.1 Ink Out

When the printer runs out the most part of the ink of any one color, it warns ink-low and keeps printing.
When the printer runs out the whole ink of any one color, it stops printing and indicates ink-out error.
User is requested to install a new ink-cartridge in this state. An ink-cartridge once taken out should never
be used again. Re-installation of the cartridge not filled fully upsets the ink level detection and may
cause a serious problem in the print head as a result.

WARNING

Never use the ink cartridge once taken out from the printer.

Following explains the reason of the above warning.

After the cartridge is once taken out, airs come in from the ink supply hole located at the top of
cartridge and becomes bubbles, and they are absorbed into the head during printing performance.
Therefore, the head will be unable to discharge the ink properly. Also, inevitable entering of bubbles
when installing a new ink cartridge can be absorbed to ink itself since the ink itself in the cartridge is
deaerated during the production process. However, this absorbing ability can last only about one hour
after the cartridge is installed.

Even after the bubble absorbing ability described above stops, there is no worry about entering
bubbles as long as the ink cartridge is being installed to the printer. However, if the ink cartridge
which does not have absorbing ability any more is once removed from the printer, new coming
bubbles into the cartridge will never disappear naturally. These bubbles may cause not only printing
malfunction but also thickening ink. This thickened ink goes into the head and clogs ink path in the
head or nozzle and may cause serious head damage.

As standard specification for EPSON Stylus Color 600, ink consumption counter is reset when the ink
cartridge is removed. If an ink cartridge is removed and re-installed unnecessarily the value on the
ink consumption monitor which the user can check will be wrong and printer may keep printing
even though the ink cartridge is installed empty. This may cause head damage.

1.5.2 Paper Out

When printer fails to load a sheet after power on operation including timer-cleaning is done and
Load/Eject button on the FF command or operation panel is pressed, it goes paper out error.

1.5.3 Paper Jam

When printer fails to eject a sheet even after feeding motion is completed or Load/Eject button on the FF
command or operation panel is pressed, it goes paper jam error.

1-24 Rev. A
 Chapter 1 Product Description

1.5.4 No Ink-Cartridge Error

Following reasons can be the causes when printer goes this error mode.

When the printer is turned on for the first time.

(This is a normal error state and it returns to the normal state after installing an ink cartridge
according to the ink cartridge exchange operation.)

Ink cartridge exchange operation is done correctly. After the position of carriage is moved by
exchange operation, if the cleaning switch is pushed without installing ink cartridge or if the
carriage returns to the home-position automatically without doing any operation, it is considered
as
handling mistake. However, it returns to normal state by performing ink exchange operation again
and installing cartridge correctly.

If “No ink-cartridge error” appears even after the ink cartridge is installed, the printer must be
something wrong and around the sensor area in the carriage need to be repaired.

If sometimes printer can print normally but also sometimes “No ink-cartridge error” appears, the
printer must be something wrong. (Same reason as above)

1.5.5 Maintenance Request

When the total quantity of ink wasted through the cleanings and flushing reaches to the limit, printer
indicates this error and stops. The absorber in the printer enclosure is needed to be replaced with new
one by a service person. The ink quantity that is absorbed by the absorber (waste ink pad) is monitored
by the software counter as “total ink counter”. This counter is added by point system and absorber’s
maximum ability is set at the following reference value.

29500 X 0.012 ml = Approximately 301ml

 1-point = 0.0102 ml (the value which is multiplied evaporating rate and 1-dot ink weight 0.02
ml)
 29500 = Maximum point number (Maintenance error threshold)

However, considering dispersion of ink absorbing quantity and the number of using nozzles, ink total
value is calculated by the following formula.

301 X 1.1/63% = 526ml (but up to 532ml can be retained)

WARNING

When you perform self- test after completing repairs, it is possible to check the present value of total
ink counter and ink discharge conditions from all nozzles by performing status printing in the built-in
function. Therefore, make sure that the printer has enough value of total ink counter (if the number is
close to 29500 or not). If there is not enough value, the service man is required to judge if it is
necessary to clear EEPROM after replacing the absorber (waste ink pad) or not. Refer to section
1.3.1 if you need to perform EEPROM Clear.

1.5.6 Fatal Errors

When printer detects fatal errors such as carriage control error or CG access error, it goes to this error
mode. Refer to followings for each error.

Carriage control Error: Parallel adjustment malfunction, Home-position malfunction, Timing belt
tension malfunction, shortage of lubricant on the carriage guide shaft, etc.

CG Access Error: Short circuit, etc.

Rev. A 1-25
EPSON Stylus Color 600
1.6 Printer Initialization
EPSON Stylus Color 600 has three kinds of initialization methods. Following explains each initialization.

Power-on initialization
This printer is initialized when turning the printer power on, or printer recognized the
cold-reset command (remote RS command). When printer is initialized, following action is
performed.

 Initializes printer mechanism.

 Clears input data buffer.
 Clears print buffer.
 Sets default values.

Operator initialization
This printer is initialized when turning the printer power on again within 10 seconds from last
power off, or printer recognize the /INIT signal (negative pulse) of parallel interface. When
the printer is initialized, following action is performed.

 Cap the printer head.

 Eject a paper.
 Clears input data buffer.
 Clears print buffer.
 Sets default values.

Software initialization
The ESC@ command also initialize the printer. When printer is initialized, following action is
performed.

 Clears print buffer.

 Sets default values.

1.6.1 Initialization Settings

EPSON Stylus Color 600 initializes following settings when the initialization is performed. Also, if the
user changes the settings in the Panel setting, Default setting or Remote command setting, values or
settings which are possible to be stored are initialized as initialization settings.

 Page position :Page heading location as present paper location

 Line spacing :1/6 inch
 Right margin position :80 lines
 Left margin position :first line
 Character pitch :10CPI
 Printing mode :Text mode (Not Raster graphics mode)

1-26 Rev. A
 Chapter 1 Product Description
1.7 Main Components

EPSON Stylus Color 600 has following major units. Also, it is one of the major characteristics that the
bottom of the Printer mechanism plays the role as lower case at the same time.

Upper case

Printer Mechanism

C200 MAIN Board (Main control circuit board)

C206 PSB/PSE Board (Power supply circuit board)

C206 PNL Board (Control panel circuit board)

1.7.1 Printer Mechanism

Unlike EPSON’s previous ink jet printer mechanisms, one of the major characteristics of EPSON Stylus
Color 600 is that the printer has no Engage/Disengage mechanism in order to change over pump
mechanism and paper feeding mechanism. Instead, however, this change-over control is done by the
distinction between turning direction of PF motor and position of present carriage unit. Also, another
major characteristic is that print head is changed to be one unit combined with black and CMY. Nozzle
configuration for black is 64 nozzles (the nozzle pitch of each column is 90dpi and between two
consecutive nozzles in number (e.g. #1 and #2) is 180dpi). On the other hand, CMY nozzle has 32
nozzles (90dpi) for each color. Following figure shows exterior of mechanism.

CR Motor

Carriage

Control Panel

Hopper
(Exit paper tray)
PF Motor

*ASF is not shown in the above figure.

Figure 1-12. Exterior view of the Printer Mechanism

Rev. A 1-27
EPSON Stylus Color 600
1.7.2 C200 MAIN Board
The C200 MAIN board controls whole mechanism operations and a data processing operation. Most of
the functions of the circuit are integrated into single ASIC; E05B43YA (IC2) and this makes the board
design very simple and reliable.
IC7
Printhead Driver

IC15
PF Motor Driver

IC14
CR Motor Driver

IC2
ASIC
(E05B43YA)

IC1
CPU
(TMP95C0618F) Parallel I/F(CN1)

IC5
DRAM(4MBit)

Serial I/F (CN2)

IC3
PROM(4MBit)

IC6 Lithium Battery

Mask ROM (CG)

Figure 1-13. Exterior view of C200 Main Board

1-28 Rev. A
 Chapter 1 Product Description

1.7.3 C206 PSB/PSE Board

The C206 PSB/PSE board is a switching regulator type power supply unit and constantly supplies stable
logic and power voltages to the printer mechanism and the main control board. Also, since this C206
PSB/PSE board has the power switch in the secondly side of the circuit, it is possible to keep supplying
electricity to the C200 MAIN control board for 30 seconds even after the power switch is turned off. Using
this time difference, even when mis-operation is done by the user such as turning off the power during
the middle of printing work, it prevents unexpected trouble with the printhead from occurring, by
transferring the printhead to the cap position before complete shut down. The C206 PSB Board is for
AC100 - 120V input voltage and the C206 PSE Board is for AC220 - 240V input voltage.

AC input (CN1) Q1
FET (Switching)

Power line to
C200 MAIN/Mechanism
(CN2)
FUSE (F1)

PC1
Photo-coupler

Figure 1-14. Exterior view of C206 PSB Power Supply Board

1.7.4 C206 PNL Board

The C206 PNL board is located in the panel case where is in the right bottom of the front of printer and
consists of 3 switches, 4 LEDs.

Figure 1-15. Exterior view of C206 PNL Board

Rev. A 1-29
 Chapter 2
Operating Principles

2.1 OVERVIEW ............................................................................................................2-1

2.1.1 Printer Mechanism ............................................................................................................ 2-1
2.1.1.1 Printing Mechanism .............................................................................................. 2-2
2.1.1.1.1 Printing Process......................................................................................... 2-3
2.1.1.1.2 Printing Method ......................................................................................... 2-4
2.1.1.2 Carriage Mechanism............................................................................................. 2-7
2.1.1.2.1 Platen Gap Adjust Mechanism and Parallel adjustment Mechanism..........2-10
2.1.1.3 Paper Feed Mechanism and Pump Mechanism ...................................................2-11
2.1.1.4 Ink System ..........................................................................................................2-14
2.1.1.4.1 Pump, Carriage Lock, Head Cleaner Mechanism ......................................2-15
2.1.1.4.2 Cap Mechanism........................................................................................2-17
2.2 Electrical Circuit Operating Principles .............................................................2-18
2.2.1 C206 PSB/PSE Power Board ...........................................................................................2-19
2.2.2 C200 Main Board ..............................................................................................................2-21
2.2.2.1 Reset Circuits ......................................................................................................2-23
2.2.2.2 Sensor Circuits ....................................................................................................2-24
2.2.2.3 EEPROM Control Circuits....................................................................................2-25
2.2.2.4 Timer Circuit........................................................................................................2-26
2.2.2.5 DRAM Control .....................................................................................................2-26
2.2.2.6 Print Head Control Circuit ....................................................................................2-27
2.2.2.7 PF(Pump) Motor Drive Circuit .............................................................................2-30
2.2.2.8 CR Motor Drive Circuit ........................................................................................2-31
 Chapter2 Operating Principles

2.1 OVERVIEW
This section describes Printer Mechanism, electric circuit board (C206 PSB, C200 Main, C206PNL
board) of Stylus Color 600.

2.1.1 Printer Mechanism

Unlike previous EPSON Ink Jet printers, printer mechanism of Stylus Color 600 does not have exclusive
mechanism to change over paper feeding and Pumping operation. In stead, this control is done by the
turning direction of paper feed/pump motor and position of carriage at that time. Also, unlike previous print
heads, print head of this printer is became one unit combined with black and CMY head. Black head has
64 nozzles, 180 dpi(vertical direction) and CMY head has 32 nozzles, 90 dpi (vertical direction). Also, since
these print head is driven by frequency 14.4KHz, this printer can print double resolution(1440 dpi/100-dpi)
than Stylus Color. Following figure2-1 shows outline of printer mechanism.

Since the head drive frequency of Stylus Color was 7.2KHz, it could be only 720-dpi printing when it
driven by 100 cps carriage speed. It performs two-pass carriage operation when Stylus Color 600
performs the 1440 dpi printing towards the horizontal line.

Carriage Unit
(Prinr Head Unit)

Platen Drive Mechanism

Timing Belt

Paper Pickup Mechanism

Paper Pick Up
Trigger Lever

Pumping Position

Pump Drive Mechanism Paper Feed Motor

Carriage Motor
Figure 2-1. Stylus Color 600 Printer Mechanism Block Diagram

As major printer mechanisms in the figure 2-1, there are four major mechanisms as they are listed below.

1) Printing mechanism 2) Carriage unit 3) Paper pick up mechanism 4) Pump drive mechanism

Rev. A 2-1
EPSON Stylus Color 600

2.1.1.1 Printing Mechanism

Basic principles of the print head which plays major role of printing mechanism is the same as previous
models; on demand type MACH head method, but there is some difference in the resolution. (Refer to
figure1-1) Also, unlike Stylus Color II, Stylus 820 and Stylus Color 200 automatic correction type, in order to
fix the dispersion of mufti layer piezo electric element which is used for driving each nozzles, it is necessary
to input the VH value written on the side of print head by using exclusive program when you replace print
head, control board, or the printer mechanism.(However, there are no resistor array for decide the VH
voltage on the main control board.) Following explains print head.

PZT
 PZT is an abbreviation of Piezo Electric Element. Print signal from C200 board is sent through
the driver board on the print head unit and to the PZT. Then, the PZT pushes the top cavity
which has ink stored, and make the ink discharge from each nozzle located on the nozzle
plate.

Cavity Set
 Ink which is absorbed from ink cartridge go through the filter and will be stored temporarily in
this tank, which is called “cavity” until PZT is driven.

Nozzle Plate
 The board with nozzle holes on the printer head surface is called Nozzle Plate.

Filter
 When the ink cartridge is installed, if any dirt or dust around the cartridge needles are
absorbed into the head inside, there is a great possibility of causing nozzle clog and
disturbance of ink flow and finally causing alignment failure and dot-missing. In order to
prevent this, filter is set at cartridge needle below and ink is once filtered here.

Printhead driver board

Ink Cartridge Sensor

Actuator

Cartridge needle

(Ink Cartridge)

PZT Filter
Ink Supply Tube
Cavity set
Nozzle Plate

Figure 2-2. Print Head Sectional Drawing

2-2 Rev. A
 Chapter2 Operating Principles

2.1.1.1.1 Printing Process

Following figures indicate the sectional drawing of normal state and ejecting state of print head.

(1) Normal State:

When the print signal is not output, PTZ also does not move in the waiting state(normal state).

PZT Cavity
Ink Course

Nozzle Nozzle Plate

Figure 2-3. Print Head Normal State

(2) Ejecting State:

When the print signal is output from the C200 main board, IC(IR2C72C and IR2C73C:Nozzle
Selector) located on the print head unit latches the data once by 1-byte unit. Appropriate PZT latched
by nozzle selector is pushed in to the cavity by applying common voltage from the C200 main
board. By this operation, ink that is stored in the cavity pops out from nozzles.

Figure 2-4. Print Head Ejecting State

Rev. A 2-3
EPSON Stylus Color 600
2.1.1.1.2 Printing Method

This section explains printing method of actual printing such as printing text at various resolution
select/printing mode and graphics printing. In order to prevent white or color banding which are peculiar
problem of ink-jet, new Micro-Weave functions are added to the previous Micro-Weave function. The
number of nozzles and printing mode according to the selected resolution are used separately by a user.
The table below shows relation between selected resolution and printing mode.

1) Full Overlap Micro-Weave

2) Part Line Overlap Micro-Weave
3) Micro-Weave: (same as previous control)

Table 2-1. Resolution and Printing mode

Vertical Printing Paper feed Forward Non Backward Not used
direction mode pitch Overlap- Overlap- Overlap- Nozzle
[dpi] [inch] Nozzle Nozzle Nozzle

360 FOL M/W 15/360 #16•`#30 --- #1•`#15 #31•`#32

M/W 31/360 --- #1•`#31 --- #32
720 FOL M/W 15/720 #16•`#30 --- #1•`#15 #31•`#32
POL M/W 29/720 #30•`#32 #4•`#29 #1•`#3 ---

Note1: M/W means Micro-Weave.

Note2: FOL means Full Overlap Micro-Weave.
Note3: POL means Part line Overlap Micro- Weave.
Note4: Forward Overlap-Nozzle and backward Overlap -Nozzle are described in the [1.Full Overlap
Mirco-Weave] and [2.Part line Overlap Micro-Weave] below.

Following explains operation outlines of new Micro-Weave functions listed above.

[1. Full Overlap Micro-Weave]

In order to print one line at horizontal direction, this printing method is designed to complete a printing
pattern by two-pass carriage operation with two different types of dot. When this two different types of dot
pass one same line twice, it does not print the same dot twice.

 The nozzles whose configuration completely match to the black and CMY nozzle are used.
(Usually Micro-Weave type)
 Therefore, all nozzles in case of CMY nozzle and #1•`#63 nozzles in the B2 line in case of
black head are its objects. (B1 line is not used at Micro-Weave. Refer to figure1-1 for detail of
nozzle configuration.)
 Out of these 4 color nozzle objects, the number of all nozzles which are going to be used are
divided equally into 2 groups.
 Paper feeding will be done as many as each number of nozzles which are divided into two
groups and the same number of dots.(for example, if there are two 10-nozzle groups during
360-dpi printing at longitudinal direction, paper feeding of 10/360-inch becomes available.)
At this time, two groups perform Micro-Weave individually and particular lines are passed by
two different nozzles.

Note1) These nozzles which are divided into two groups must be set and divided in order to
be a pair of odd and even number.

2-4 Rev. A
 Chapter2 Operating Principles
Note2) Two groups which are divided according to each elements will be divided either even dot or
odd dot when particular lines(level direction line) are formed and eventually, these lines will be
completed at selected resolution. Following is a conceptual figure when full overlap micro-
weave orms a particular line.

Nozzle No.#9 Condition: 360-dpi printing

Nozzle: Total 10 nozzle/each color
Nozzle No.#4

Particular line(Completed line) 360-dpi

Figure 2-5. Full Overlap Micro-Weave

Note 3) The way firmware decides which nozzle becomes even dot or odd dot is determined
as it is described below.

If the line which is about to be printed is even line:

 First dot prints odd dot lines and 2nd dot prints even dot lines.

If the line which is about to be printed is odd line:

 1st dot prints even dot lines and 2nd dot prints odd dot lines. Eventually, horizontal resolution
will be the same resolution as selected one.

[2.Part Line Overlap Micro-Weave]

This printing method is to perform Micro-Weave printing, overlapping a part of nozzles which are
used for printing. As a result, a part of raster which is overlapped consists of different browse with
different nozzles. The figure below shows 1-line Overlap at 5-dot sending as an example with
explanation on the next page.

Pass1
#1 2 Note1: The paper feed pitch is 5/360-dpi in this figure.
#2 Note2: Mark of and mean overlap nozzle.
#3 3
#4 4
#5 5 Raster 1
#6
6 Raster 10
7
8
9
10
11

Figure 2-6. Part line Overlap Micro-Weave

Rev. A 2-5
EPSON Stylus Color 600

 The difference between Full-Overlap Micro-Weave and Part line Overlap Micro-Weave are
following;

Full-Overlap Micro-Weave:
Printing is performed, judging if nozzles are even or odd dot by 2 different dots with all
different rasters.

 Part line Overlap Micro-Weave:

After particular nozzles(only#1, and #6 in the figure2-7) are determined as overlap nozzles,
even or odd dot will be determined like Full-overlap Micro-Weave does.
(Forward Overlap Nozzle is determined as even and backward nozzle is odd.)
Also, nozzles other than particular nozzles can print at even and odd dot just by one
nozzle.

1) Overlap Nozzle : Head drive frequency is driven half of the ordinal one like 2)
below.
2) Nozzle other than Overlap nozzle : Head drive frequency is twice as much as overlap nozzle.

Usually, the firmware changes over automatically these full overlap Micro-Weave, Part line Overlap
Micro-Weave, and ordinal Micro-weave according to the selection of resolution. Also, when these three
printing modes are performed by the Stylus Color 600, the printer performs top and bottom margin
process in order to control the overprinting volume as little as possible.

2-6 Rev. A
 Chapter2 Operating Principles

2.1.1.2 Carriage Mechanism

Carriage mechanism is to drive the carriage with print head mounted from left to right or vice versa.
The carriage drive motor in this printer is a 4-phase, 200-pole, stepping motor and is driven by
1-2phase, 2-2phase and W1-2phase drive method. This stepping motor allows the carriage to
move freely to the particular positions which is necessary for various operation, such as paper feeding,
ink absorbing, flashing, ink exchange and cleaning operations. The tables below shows carriage motor
specifications and motor controls at each mode.

Table 2-2. Carriage Motor Specification

Item Description
Motor type 4-phase/200-pole Stepping motor
Drive voltage Range 42VDC •} 5%
Internal coil resistance 7.8 ohms•}10%(per phase under
25••environment)
Driving speed(frequency) range[csp(pps)] 5(60)•`340(4080)
Control method Bi-Pola Drive

Table 2-3. Motor Control at Each Mode

Mode Driving speed Drive Drive method
[CSP] frequency
[PPS]
High speed skip 340 4080 W1-2, 2-2,1-2phase
drive*
Printing(Normal) 200 2400 W1-2phase drive
Printing(SLQ) 100 1200 W1-2phase drive
Capping 80 960 W1-2phase drive
Wiping 40 480 W1-2phase drive
Cap(valve release) 20 240 W1-2phase drive
Withdrawal of cap 5 60 W1-2phase drive

*Note 1): The reason why plural drive methods exist is that following some sequences described below
exist in the each mode and stable carriage operation and printing are performed individually
by different drive methods. This drive method is especially necessary for high speed skip.

• Acceleration 1 mode •¨ • Acceleration 2 mode •¨ • Deceleration 1 mode •¨ • Deceleration 2 mode

/A
C200 MAIN Board
Rotor Connecter CN6(CN7)
B

/B
Figure 2-7.CR(PF/Pump) Motor Internal Block Diagram

Rev. A 2-7
EPSON Stylus Color 600
The table below shows W1-2 phase drive sequence at each steps when the rotor of carriage motor
makes one rotation. In the Stylus Color 600, in addition to a function that printing is performed with W1-2
drive phase, high speed skip mode which is a function to skip over the blank from the end of the printing
data to the next data starting point with high seed can be also performed by 2-2 and 1-2 phase drive.
W1-2 phase requires 4 times as much steps as 2-2 phase drive, calculating 2-2 phase as standard.
By using this method, it becomes possible to supply constant stable torque to the motor. As a result, it
also became difficult to be influenced by vibration from the printer mechanism during printing.

Table 2-4. Motor Drive Sequence(W1-2 phase drive)

Sequence Phase A Phase B
Number
Phase a 10a l1a Current Phase b 10b l1b Current
Duty Duty
0 0 1 0 +2/3 0 1 0 +2/3
1 0 0 1 +1/3 0 0 0 +1
2 X 1 1 0 0 0 0 +1
3 1 0 1 -1/3 0 0 0 +1
4 1 1 0 -2/3 0 1 0 +2/3
5 1 0 0 -1 X 0 1 +1/3
6 1 0 0 -1 1 1 1 0
7 1 0 0 -1 1 0 1 -1/3
8 1 1 0 -2/3 1 1 0 -2/3
9 1 0 1 -1/3 1 0 0 -1
10 X 1 1 0 1 0 0 -1
11 0 0 1 +1/3 1 0 0 -1
12 0 1 0 +2/3 1 1 0 -2/3
13 0 0 0 +1 1 0 1 -1/3
14 0 0 0 +1 X 1 1 0
15 0 0 0 +1 0 0 1 +2/3

This W1-2 phase drive (or 2W1-2 phase drive) is called Micro-step and is attached with so called 2/3•EVref
or 1/3•EVref factor, compared with drive current value (Vref100%) which is supplied at 2-2phase drive. This
Micro-Step allows the rotor to have delicate rotation. In the 2-2 phase drive method, it is usually
required to take 4-step sequence in order to rotate the rotor once. However, in case of W1-2 phase,
it is required to take 16-step sequence(in the table 2-4, sequence 0•`15) which is 4 times more than
2-2 phase method to do that. Also, in case of 2W1-2 phase drive which can be seen in the Stylus Color
etc., it takes 2-step to rotate the rotor once. The table below shows relation of rotation direction of rotor and
carriage proceeding direction.

Table 2-5. Relationship Between Rotor Direction and Carriage Operation

Carriage proceeding Rotation direction of Drive method Proceeding order of
direction Rotor sequence
HP•¨80 column direction Looking from rotor output 2-2, 1-2, W1-2 phase Sequence No.0•¨15
side, clockwise direction
80 column•¨HP direction Looking from rotor output 2-2, 1-2, W1-2 phase Sequence No.15•¨0
side, counterclockwise
direction

2-8 Rev. A
 Chapter2 Operating Principles
The figure below shows carriage mechanism. The print head as a core of the printing mechanism is stored
in the carriage unit. This print head keeps the tilt of print head in flexible and adjustable structure by
moving the adjustment lever up and down by the tilt adjustment mechanism. (Refer to chapter 4 for more
details) Also, parallelism adjustment lever is mounted on the left and right side of carriage guide shaft and it
adjusts parallelism degree between platen and shaft when this shaft is installed to the printer mechanism.
After this adjustment is completed and operate PG adjustment lever, it becomes possible to change the
space between platen surface and print head surface into 2 phases; either 1.1mm to 1.8mm. It is possible
to vary the space between platen surface and print head by rotating the axis of carriage guide shaft which
itself is decentralized, with the operation of PG lever. This is the mechanism that user can adjust the
appropriate PG value by himself according to the paper thickness or any other environmental conditions
such as paper curl.

Carriage lock mechanism is to prevent the carriage from being left at uncap position for a long time because
of vibration during the printer transport or mishandling by the users. If the carriage is left at uncap
position and uncap state of the print head for long time, an ink on the print head surface gradually becomes
viscosity. As a result, the nozzle will be unable to discharge an ink. To make matters worse, the
holes(crater) of nozzle may be completely clogged by the viscosity ink and it may not be able to return to
the normal condition just by cleaning operation. In order to prevent this, printer goes to carriage lock state
at the following conditions.

After Power OFF operation:

 If the power is turned off on the way of printing or any other performance, carriage lock will be
performed in the end after completing initialize operation.

After power ON operation:
 After power is turned on and automatic P-On Cleaning is performed, then carriage lock will be
performed. P-On Cleaning is an automatic head cleaning that is performed when the power is
turned on. The timer IC always calculates printer’s power OFF time by the power of lithium
battery mounted on the C200 main board. P-on cleaning function automatically selects the
cleaning level according to the time which the printer is not in used.

After Eject the paper:
After Load/Eject button is pressed and the paper is ejected, if the data is not input, the printer
performs carriage lock and goes to standby state. However, if the paper is loaded to the printer
inside by Load/Eject button, the printer does not perform the carriage lock operation.

Carriage Motor
Paper Feed Motor Carriage home position Sensor

PF Roller Timing Belt

Carriage Unit

Eject Roller Paper guide(Front) Front Side Rear Side

Parallelism
Adjust Lever

Fixing Bush

Carriage
Guide Shaft
Figure 2-8. Carriage Mechanism(Top Viewing)

Rev. A 2-9
EPSON Stylus Color 600
2.1.1.2.1 Platen Gap Adjust Mechanism and Parallel adjustment Mechanism

This mechanism can be set by the users and can prevent various problems related to low image density
or print with any dirt by changing the positions of PG lever according to the paper types.

Table 2-6. Platen Gap Adjust Lever Setting

Paper Lever position PG adjustment value
Normal paper, Front 0 mm
Coated paper (1.1mm between head and platen)
Envelops Rear 0.9mm
(2.0mm between head and platen)

It is a major premise that parallel adjustment is done correctly for the space between head and platen
(PG adjustment value above) which can be changed by platen gap adjustment.
Parallel adjustment should be done when the serviceman mounts the carriage guide shaft on the printer
mechanism during the production process or repair service. In the adjustment, the space between
parallel adjustment lever and gauge should be 1.04 mm.

2-10 Rev. A
 Chapter2 Operating Principles

2.1.1.3 Paper Feed Mechanism and Pump Mechanism

Mechanisms that send the paper in the hopper to inside the printer and perform constant paper
feed in order to perform printing on the sent paper are called paper feed mechanism as generic name.
In the Stylus Color 600, 4-phase, 200-pole hybrid type pulse motor is used in the PF motor as a motive
power of the paper mechanism and driving is done at 2-2 and 1-2 phase drive method. This motor is
not only used as a power source for paper feed mechanism but also used as power source of pump
mechanism which is necessary for print head cleaning. By using this pulse motor, it becomes possible
to use high speed driver or intermittent drive for the various paper feeds and pump operations such as
paper feed, slight paper feed, high and low speed absorption of pump operations. Following tables(Table
2-7 and 2-8) show PF motor specifications and control method at each mode.

Table 2-7. PF Motor Specification

Item Description
Motor type 4-phase/200-pole Stepping motor
Drive voltage 42VDC•}5%
Coil Resistance 7.8 ohms•}10%(per 1 phase under
25•• environment)
Drive frequency [csp(pps)] 400-4320Hz
Control method Bi-Pola Drive

Table 2-8. Motor Control Method at Each Mode

Mode Drive Method Drive Frequency Pulse Space
[Hz] (ƒÊs)
Paper feed A 2-2 phase 4320 231
Slight paper feed 1-2 phase 400 2500
Slight paper feed 1-2 phase 2400 417
High speed attraction of pump 2-2 phase 4100 243
Low speed attraction of pump 1-2 phase 1800 555
Low speed paper feed 1-2 phase 1200 833
Paper feed B 2-2 phase 3400 294
Paper feed C 1-2 phase 4000 250
Ordinal absorption of pump 1-2 phase 4100 243

Following tables show 1-2phase drive method at PF motor drive and each drive sequence at 2-2phase
drive method.

Table 2-9. 1-2 Phase Drive Method

Step No. Clockwise Counter clockwise

Phase A Phase B Phase A Phase B

1 +2/3 +2/3 +2/3 +2/3
0 +1 +1 0
2 -2/3 +2/3 +2/3 -2/3
-1 0 0 -1
3 -2/3 -2/3 -2/3 -2/3
0 -1 -1 0
4 +2/3 -2/3 -2/3 +2/3
+1 0 0 +1

Table 2-10. Drive Sequence at 2-2 Phase Drive

Step No. Clockwise(CW) Counter clockwise(CCW)

A B A B
1 +2/3 +2/3 +2/3 +2/3
2 -2/3 +2/3 +2/3 -2/3
3 -2/3 -2/3 -2/3 -2/3
4 +2/3 -2/3 -2/3 +2/3

Rev. A 2-11
EPSON Stylus Color 600
Papers on the ASF (auto-sheet-feeder) supplied by the user are carried to the printer inside by paper
pick up sequence. Unlike the previous models, ASF of Stylus Color 600 has mufti feed prevention
mechanism. Following explains this function and figure below shows its mechanism.

[1. Multi feed prevention mechanism]

When the Load/Eject button is pressed, reversed rotation of PF motor is performed.
The return lever resets papers which are already in the out of stand by position in the stand by position
and make it possible to perform stable paper feeding by picking up the paper again.

Pintch Roller

D-Cut Roller CAM Hopper

Hopper spring

2)

1)

2)
Pad spring
Return Lever
[Standby state] [Returning state]

Figure 2-9. Multi Paper Feed Prevention Mechanism

Following explains process of multi feed prevention step by step. Refer to the figure above and confirm
its operation.

[Step 1] When the load/Eject switch is pressed or printing order is input from the PC, PF motor rotates
counterclockwise and makes the CAM rotate towards direction of 1 in the figure above.
[Step 2] When the CAM covers the notch by the return lever, that position is considered as home
position, being monitored by ASF sensor.
[Step 3] When the CAM rotates toward 1 in the figure above, the return lever is pushed by the notch
of CAM and falls towards 2. At this time, the return lever moves to direction 3 by this
motion, and push down the pad which is waiting in the below part. At this time, friction of
pinch roller and pad will be canceled.
[Step 4] The papers which are out of stand by position by the previous paper feed motion are
returned to the paper stand by position by flip over strength of return lever. After this,
PF motor rotates clockwise and the printer goes to pick up sequence.

2-12 Rev. A
 Chapter2 Operating Principles
In the paper pick up mechanism of Stylus Color 600, same mechanism as Stlylus Color IIs/820
are applied. This mechanism changes adjoined lines of gear by colliding trigger lever with carriage
unit and convey the motive power on the platen to the ASF side(paper roller). The figure below
shows mechanism with explanation.

[2. Paper pick up mechanism]

When the Load/Eject switch is pressed or printing order is input, the carriage unit moves until
the left edge and collides with paper pick up trigger lever. When the carriage collides with this trigger
level, a planetary gear located on the same axis is also pushed at the same time and conveys
the motive power on the platen to the adjoined gear line side for ASF drive.

Paper Pick Up
Trigger Lever
ASF Roller Drive Gear
Eject Roller Drive Gear

Planetary Gear

Eject Roller
Transmission Gear

PF Motor Pinion Gear

ASF Roller Transmission Gear

Platen Roller Transmission Gear
Platen Roller Drive Gear
Figure 2-10. Paper Pick Up Mechanism

[3. Paper feed mechanism]

After papers in the ASF receive controls from pick up and multi feed prevention mechanism, they are
sent to the printer inside. The papers picked up by paper roller in the ASF goes to between platen
and roller support. Also, the eject roller pushes out the paper completely until the end and the roller support
drops the paper in the eject tray. The eject roller is driven with an eject paper notched roller as pair where is
located on the paper eject roller. Paper eject notched roller solves the deflection of paper that is in the
between platen eject notched roller and paper eject roller and always keep a certain space
between print head and paper surface. The figure below shows paper feed mechanism.

Paper

Eject Notched Roller

Support Roller

PF Roller
Eject Roller

Figure 2-11.Paper Feed Mechanism

Rev. A 2-13
EPSON Stylus Color 600

2.1.1.4 Ink System

Ink system mechanism consists of 1)cap mechanism, 2)pump mechanism, 3)carriage lock
mechanism, 4)waste ink absorber and 5)ink sequence. Out of these mechanism, from 1) to 4)
are physical mechanism and parts which are mounted on the printer mechanism and 5) ink
sequence is performed automatically by firmware. Also, unlike previous models, since
Stylus Color 600 has no engage/disengage mechanism to change over pump mechanism and
paper feed mechanism, it is one of the major characteristics that pump and platen are always
at work whenever the PF motor is driven. The figure below shows head positions when the ink
system and various ink sequence are performed.
Platen Drive Gear
Eject Roller Drive Gear
Eject Roller
Trasmission Gear

Head Cleaner

Carriage Lock

PF(Pump) Motor Pinion

Pump Roller

Cap Unit

Figure 2-12. Ink System Mechanism

Printable Area CRHP

2975 dot

H G F E D C B A

A: Dummy pumping position

B: Home position
C: Flashing position(right side)
D: I/C replacing position
E: Wipping complete/Rubing start position
F: ASF Standby position
G: Flashing position
H: ASF pick up position

Figure 2-13. Major Ink Sequence Position on the Carriage Mechanism

2-14 Rev. A
 Chapter2 Operating Principles

2.1.1.4.1 Pump, Carriage Lock, Head Cleaner Mechanism

In the Stylus Color 600, there is no switch or mechanism to change over the pump/paper feed mechanism.
Therefore, whenever the paper feed/pump motor rotate, pump drive roller in the pump unit inside rotates.
However, ink absorption/non ink absorption are separated by the roller rotational direction. Also, even if the
pump driver rotates toward ink absorption and the carriage position is in the false absorption position, only
driving in the pump mechanism is performed and actual ink attraction is not done. The figure below shows
process of conveying motive power to the pump drive roller.

Gear A

Axis of Paper Eject Roller

Gear B

Gear C

Actually, these parts Compression

are one unit. Spring

Pump Drive Roller

Figure 2-14. Pump Mechanism Power Transmission Process

The process of conveying the motive power to the paper eject roller by rotating the pinion of PF motor
is descried in figure 2-14. This motive power is conveyed to the Gear C through Gear B.
In the figure above, although the lever in order to drive Gear C, carriage lock, head cleaner mechanism
is shown separately, it is constructed as one unit. Since the engagement of these two parts depends on the
tension of the compression spring, if the lever is burdened, only Gear C and pump roller rotate and no
more motive power is conveyed to the lever part.

Rev. A 2-15
EPSON Stylus Color 600
The table below shows PF/Pump motor rotational direction and pump system operation.

Table 2-11. Relationship Between Pump Motor Rotation and Pump Operation
PF/Pump motor rotational direction Pump unit operation
Clockwise(CW) 1)Release from the Pump pressure welding
forward rotation 2)Head cleaner reset
3)Carriage lock reset
Counterclockwise(CCW) 1)Rotation towards pump pressure welding
backward rotation 2)Head cleaner set
3)Carriage lock set
The figure below shows the pump operation at clockwise and counterclockwise rotation.

CW Rotation CCW Rotation

Tube pressured Tube released

Figure 2-15. Pump Roller Rotation and it’s Operation

In the ink absorptive operation such as cleaning, flushing initial ink charge except for printing operation,
ink in the ink cartridge drains to the waste ink absorber(pad) through the cap by the pump unit drive.
In case of printing and flashing drive, ink is popped out by the PZT in the print head, but in case of
absorptive operation such as cleaning and initial ink charge, ink absorption is performed
only by the pump drive without PZT drive after the head surface is adhered to the cap.
The next page explains cap mechanism and relation between printer operation and cap.

2-16 Rev. A
 Chapter2 Operating Principles

2.1.1.4.2 Cap Mechanism

In the cap mechanism, in order to prevent ink from being thickened on the head surface, it is controlled
that the head surface stays adherent to the rubber frame of the cap surface when the power is off.
The absorber is spread in the cap and can hold a certain amount of ink which is absorbed from the
head without draining it to the waste ink pad. Also, in the bottom of absorber, there are two valves in order
to control adhesion of head and cap surface, and one exit to drain ink to the waste ink pad.

A Flag for Carriage

B

Ink Eject Valve

Negative pressure
release valve

Valve

Close state Release state

Flag for frame

Head surface and

cap are adhered
each other. Ink absorption in
Actual and false the cap.
absorptions.
During cleaning, initial ink During left flushing and paper
charge, and right flushing.etc. feeding,etc.

Figure 2-16.Cap Mechanism Operation Principle

If the carriage is out of HP(in this case, in the printable area or paper feed position), the valves on the
cap mechanism stays in the position A in the figure above and are always closed. In this condition,
the carriage collides with flag, actual ink absorption and slight ink absorption are performed.
Also, by moving the carriage to further right side and colliding the flag for opening the valves with
the frame, negative pressure is released in the state that head surface and cap are adhered. This
makes it possible for ink on the nozzle plate surface to be ready for leaving from the cap in the stable
condition.

Rev. A 2-17
EPSON Stylus Color 600

2.2 Electrical Circuit Operating Principles

Stylus Color 600 contains the following four electric circuit boards.

 C206 PSB/PSE board

 C200 Main board
 Head Driver board
 C206 PNL board

C206 PSB/PSE, C200 board are explained in this section. The head drive board is installed in the head
uniton the carriage. The figure below shows major connection of the 3 boards and their roles.

RCC Switching Regulator Main Control Board INK END Sensor

(C206 PSB/PSE Board) (C200 Main Board) (Firm Wear)
+5 V DC +5 V DC

+42 V DC +42 V DC
AC100V

CR Motor

PE Sensor

PF MOTOR
(Pump Motor)

BCO/CCO Sensor
ASF Lever
Position Sensor

Thermistor
Print Head

Head Drive Board

Figure 2-17. Electric Circuit of Stylus Color 600

2-18 Rev. A
 Chapter2 Operating Principles

2.2.1 C206 PSB/PSE Power Board

C206 PSB/PSE board is a power supply board with a RCC switching regulator, which generates +42VDC for
drive part and +5VDC for logic part to drive the printer. One of the major characteristic of this board is that
the same secondary switch is used as Stylus Color series printer. By using this switch, the following
difference can be seen as superficial phenomena compared with products applied with primary switch
method, such as Stylus Color IIs, II and Stylus 800/1000 series printer. The table 2-12 below shows
application of voltages generated by C206 PSB/PSE board.

1) Even if the switch is turned off during the middle of printer operation, since the driving
power is turned off after the carriage goes back to the carriage lock position,
the possibility of clogging ink nozzle will be decreased.
2) If the switch is turned off when the papers in the printer are still being carried except for
the papers in the hopper, the same operation mentioned above is performed and the
driving power is turned off after the paper is completely ejected.

Table 2-12. Application of DC Voltage

Voltages Application
+42VDC  CR Motor
 PF/Pump Motor
 Head driving power supply
+5VDC  Power supply for logic control
 System control signal
 Sensor circuit power supply voltage
 LED panel drive power supply
 Nozzle selector control signal power supply voltage

Figure 2-18 shows block diagram of C206 PSB/PSE board. The process from the input of AC100V to the
output of DC42V and 5V is explained below.

1) Regardless of the state of power switch(On or OFF), the voltage is always applied in the primary
side of the power supply board from the moment or at the state that AC-plug is plugged in.
At this time, F1 plays a role of preventing AC100V from coming into the F1.
L1 and R1-R2 also prevent high harmonic wave noise generated in the RC circuit filter which consist
of C1•`C4 and R1•`R2 from going out, and eliminate the noise from outside here.

2) The AC is full-wave rectified by diode bridge DB1, and converted to 2 x AC in voltage by smoothing
electrolytic capacitor C11.

3) The pressured up direct current makes Q1 On through the starting resistor R31 and starts the primary
side of the circuit.

4) When the primary side is On state, the energy(current) led by the electromagnetic induction through
the trans (T1) does not flow to the secondary side since the diode(D51) on the secondary side
is installed in the opposite direction.

5) When the energy which is charged in the trans is reaching the saturated state, the voltage which
makes the Q1 On becomes weak gradually. At the point that this voltage drops at the
certain voltage, C13 absorbs the current in the opposite direction and Q1 is quickly shut off by
the resulting sharp drop.

6) When the primary side is turned off, the energy charged in the T1 is opened according to the
diode(D51) direction which is installed on the secondary side. Basically, 42 V DC is output
by these circuit operations and the number of T1 spiral coil .

7) +5VDC is generated by pressured down this +42 V DC as power supply. IC51 pressures down the
+42 V DC and generates precise +5V DC by chopping off the output, forming the standard santooth
waveform by the outer RC integration circuit.

Rev. A 2-19
EPSON Stylus Color 600
DB1 C11 T1
D51
Full Wave Smoothing +42VDC
Rectifier circuit circuit C51
Smoothing ZD81-86, +5V generation
Q1 circuit ZD51 circuit (IC51)
L1,R1-R2 C1-C4 T
R +42V constant
Main switching A voltage control +5VDC
Filter Circuit circuit N circuit
S C84,Q84 ZD52,87 ZD53

Q31,PC1
Power OFF +42V overvoltage +5V overvoltage
F1 Q2,Q3,
Delay circuit protection circuit protection circuit
Prevention of Feedback
current flow circuit

PSO Signal
PC1

Photo coupler

AC100V
Figure 2-18. C206 PSB/PSE Board Block Diagram

The C206 PSB/PSE board has various control circuits to stop output if malfunction on the power supply
board, on the main board or on the duty of printer mechanism happen. Following explains each control and
protection circuits.

1) +42V Line Constant Voltage Control Circuit:

The output level of the +42V line is monitored by a detection circuit consisting of seven Zener diodes.
This circuit prevents voltage from dropping for constant output voltage.

2)+5V Line Over voltage Protection Circuit:

This protection circuit is in the same line as +42V overvoltage protection circuit is located. The output
voltage level of the +5V line is monitored by a Zener diode. This circuit shuts down the circuit operation
forcefully when the voltage level exceeds +9V.

3) +42VDC Line Over voltage Circuit

This ciruit is in the same line as +5V line over voltage protection circuit is located. The output level is
monitored by two Zener diodes. If the voltage level exceeds +48VDC, this circuit stops circuit
operation forcefully.

4) +5V Line Constant Voltage/Constant Current Control Circuit:

The output current is monitored by a +5VDC generation switching control IC(IC51), which also
monitors the output voltage. This information is input to the internal comparator and stabilizes+5V
line. Also, operation of the secondary side switch is explained below.

1) When the power is turned on, Q1 repeats ON/OFF automatically along with the increase and
decrease of energy on the trans coil at the primary side. While the power is being on, PSC
signal is input to the power supply board from the C200 main board.

2) This signal turns Q84 on and it becomes possible to discharge energy between 8-9 of T1.
At this time, even if the power is turned off, the electrolytic capacitor keeps Q84 on for a while.
By this electrolytic capacitor, output is hold at least 30 seconds even after the power is turned off.
This time helps the printer to complete the P-Off operation.

2-20 Rev. A
 Chapter2 Operating Principles
2.2.2 C200 Main Board

Various DC voltage generated on the C206 PSB/PSE board is added various signals in order to drive the
printer function on the C200 main board, and the drive of CR/PF(Pump) motor and printing head is
performed. This control board consists of system part and drive part. In the system part, there are
formation and controls of various signals in order to drive the CR/PF(pump) motor, sequence control
by input from the sensor circuit, and also output of signal to select appropriate nozzle for the printing
head. On the other hand, the drive part has constant current drive by the driver IC for the CR/PF(pump)
motor drive and trapezoidal waveform circuit for head drive.

C200 MAIN Board

PROM4M M5M411664 4-32M System
(IC3:EPROM) (IC4:D-RAM) (IC6:CG)

TPM 95C061 E05B43

DRAM Control CR/PF Motor Drive to B
(IC1:CPU) (IC2: Gate Array)

Head Temperature Panel I/F

Head Common Drive to A

Centornics I/F
SN75LBC775
(IC16 Transceiver) Serial I/F

Sensor Circuit

EEPROM (IC11)
Timer (IC10)

Power
H8D2813D Print Head
From A (IC7)

LB1845
From B (IC14)
Carriage Motor

LB1845
From B (IC15)
PF(Pump) Motor

Figure 2-19. C200 Main Control Board Block Diagram

[CPU]
The C200 main board is controlled by a 16-bit CPU(TMP95C061AF) running at 25MHz. Gate array
manages most of controls and monitors. Likewise Stylus Color, the D-RAM is applied for RAM
which is used as work area for receiving data and developing the data and CPU manages its control
such as CE, RAS/CAS controls.

[Gate Array]
E05B43 controls following functions.

 Motor control : Each motor performs data transmission(W1-2 phase) that motives
Micro-Step.
 Head voltage control: In the ink jet printers, drive voltage wave form(trapezoidal wave form)
in order to drive PZT is formed in the various shapes according to the
types of the printers.
Therefore, it is necessary to form appropriate drive form for each head.
Head voltage control forms necessary waveform for each control
signals and outputs them.
 EEPROM control: The correction value to eliminate the error of each printers at the
production process is installed in the fixed address of IC.
When the power is turned off, the contents set by users is written
instantly, and is red to the RAM when the power is turned on.
 Sensor Data: The sensor detects information at the various conditions, which is
necessary for the printer operation. The gate array recognizes signals
and changes over to the next control.

Rev. A 2-21
EPSON Stylus Color 600
 Timer Data: The timer IC that uses lithium battery as power source monitors how
long the power is off. When the power is turned on, it is changed to
appropriate cleaning level according to the time that the power is off.

 Serial Data: The gate array receives serial data through the transceiver IC.

 Parallel I/F control: With the use of IEEE1284 Nibble mode, it became possible not only to
receive the data from the host but also to return various information
which the printer possesses to the host.

[Common Driver IC]

The trapezoidal wave form circuit for head drive is became to HIC from the previous discreate structure.
Because of this, it is not necessary to adjust the adjustable VR on the board during production process.
Various electric charge/discharge control signals are all processed in the HIC.

[CR/PF Motor Drive Circuit]

Constant current drive is performed by the HIC. Out of this, only CR Motor is controlled for Micro-Step
control and HIC becomes possible to flow the appropriate current value at each steps. (PF Motor has only
1-2, 2-2phase drive method). Also, bipolar drive is performed on the 4 cables individually. Following
pages explain each major control circuit.

2-22 Rev. A
 Chapter2 Operating Principles
2.2.2.1 Reset Circuits

The reset circuit prevents the CPU from running away, which is caused by the unstable voltage in the
logic line during the power ON/OFF. Also, this circuit monitors level of power voltage at the overloading
or malfunction on the circuit and manages the printer to operate normally, keeping the damage to the
printer minimum during the abnormal situations. On the C200 main board, 2 ICs are mounted ; IC for
monitoring the voltage level (logic line) and IC for monitoring the voltage level (power line) and both
are monitored by the gate array and CPU.

The figure below shows reset circuit block diagram with explanation on the next page.

+5V

+5V

PST592D
(IC8) R1

1
Vout
2
NRES
3
Vcc
4 R138
GND C47

TMP95C061 E05B43
(IC1) (IC2)

1 6
P 8 5
15
P84 3 0 176
/RESET /RESET
10
/NMI

+ 5 V
+42V
M51955B
(IC9) 8
NC8
R10 7
VCC
6
2 OUT
IN 5
NC5

4
R6 GND

Figure 2-20. Reset Circuit Block Diagram

[PST592(IC8)]
The actual operation of the circuit is to keep outputting Low signal until +5V line goes up to +4.2V
when the power is on, and to cancel the reset signal with output of High signal when the voltage goes up
more than 4.2V.

[M51955(IC9)]
This IC also performs as monitor on the power line same as the reset IC for logic described above.
High/Low is judged at the 33.2V.

[Relation between IC8 and IC9]

Reset signal which is low and output by IC9 is input to the CPU and gate array and system reset operation
is performed. Also, this signal is detected on the IC9(IC for reset monitor, power line) and outputs the
same Low signal towards CPU/NMI terminal by being input to NC5.

Rev. A 2-23
EPSON Stylus Color 600
2.2.2.2 Sensor Circuits

The following sensor circuits are mounted in the Stylus Color 600 and selects appropriate operations
based on the returned information.

 ASF Sensor: An ASF sensor detects the position of return lever when the power is
(Photo) turned on, and causes the paper to be picked up by the pick up roller
from the normal initial condition. (Refer to section 2.1.1.3 for detail.)

 PE Sensor: A PE sensor determines if there is paper in the printer. Based on the

(Photo) signal form this sensor, a particular paper edge treatment such as
Micro-weave printing is performed.

 HP Sensor: A HP sensor detects the carriage home position.

(Photo) It is used for managing printing position and cleaning, etc.

 Thermistor Sensor: A thermistor sensor keeps stable printing quality, changing PZT drive
voltage(VH) slightly according to changes of environmental
temperature.

 Cartridge Sensors: Cartridge sensors are built into the Bk, CMY cartridge on the carriage
unit respectively to determine if the cartridge is installed or not when it
is exchanged or the power is turned on. In case of Stylus Color 600,
the counter is reset at every time the cartridge is removed.

The figure below shows sensor circuit. Out of the data such as EPW with IEEE 1284 Nibble mode
to be returned to the host, the data to indicate ink consumption is calculated and managed by the
counter of the firmware. Therefore, it is omitted here.

TMP95C061 +5V
(IC1)
18
Vref

CCO
17 CN8
AGND
BCO

20 3 +5V
AN0 THM CN8 +5V 3
PEV
2
GND CN4
3 1
PE
E05B43
(IC2) +5V 3
SW8 CCO(199) 2 HPV
2
SW7 BCO(201) GND CN5

HP 1
1
SW6 PE(203)
3
SW5 HP(205) ASFV
2
SW4 ASF(207) GND CN11

ASF 1

FFi
gure 2-21. Sensor Circuit Block Diagram

2-24 Rev. A
 Chapter2 Operating Principles

2.2.2.3 EEPROM Control Circuits

The EEPROM of Stylus Color 600 has following contents. Gate array E05B43(IC2) controls operations of
reading data when the power is on and writing data when the power is off.

 Ink consumption(Bk, CMY)

 CL counter(Various cleaning operations that are previously done are memorized)
 Destination information
 Information of various adjustment values(Bi-D, VH voltage, etc.)
 CPSI pass word
 Other various setting values by the user

EEPROM is connected to the Gate array by 4 lines and performs following functions.
The figure below shows EEPROM control circuit.

 CS : Chip selection signal

 CK : Data synchronism clock pulse
 DI : Data writing line(serial data) at power off.
 DO : Data reading line(serial data) at power on.

+5V
93C46(IC11) 1 130 E05B43(IC2)
CS ECS
8
VCC 2 129
CK ECK
6 DI 3 128
ORG EDO
5 DO 4 127
GND EDI

Figure 2-22. EEPROM Circuit Block Diagram

Rev. A 2-25
EPSON Stylus Color 600
2.2.2.4 Timer Circuit

The lithium battery is mounted on the C200 main board and calculates how long the printer is not in used.
The timer IC(IC10) starts counting with oscillation motivated by the CR3 using this battery as a power
source. The figure below shows connection of the Timer circuit.

+5V
D1 BAT1
D4

8 1 E05B43(IC2)
VDD CS 125 TCE
2 122 TIO
XOUT
CR3 3 6 123
XIN /SCK TCLK

4 VSS SIO 7 126 TDATA

S-3510ANFJ
(IC10) +5V

Figure 2-23. Timer Circuit Block Diagram

The followings explain about operation of this circuit.

 When the printer is on, power is supplied to the Timer IC by applying +5V quickly through
the D4.
 This power is also used for the power to oscillate the outer CR3. The oscillation wave form is
input to XIN terminal.
 Since the oscillation wave form of CR1 is analog waveform, it is processed into the
pulse form in the Timer IC.
 When the printer is turned on, the Timer IC outputs power off time as serial data to the gate
array.
 Once the printer is turned off, 3VDC of BAT1(lithium battery) is supplied as power source for
the Timer IC through D1.
 Since +5V at the power on is higher than +3V of the lithium battery, the power is not being
consumed from the lithium battery.

2.2.2.5 DRAM Control

In the Dynamic RAM control, output and formation of CAS and RAS control signals become necessary
in addition to the output of CS signal. The CPU TMP95C061AF not only controls that but also perform
the output of CS signal of P-ROM. Refresh timing is performed in the CAS Before RAS.

2-26 Rev. A
 Chapter2 Operating Principles
2.2.2.6 Print Head Control Circuit

The print head control circuit of Stylus Color 600 has following characteristics.
 Common waveform circuit became one HIC.
 Micro-vibration mode is added.(when the CR motor is accelerating)
 High speed drive 14.4KHz (trapezoidal wave form
 Enhanced Nozzle configuration (resolution in the vertical direction)90dpi
(However, black nozzle is 2 lines structure)

Also, Stylus Color 600 has Micro-dot control as dot shooting control. There are total three dot shooting
controls on this printer.
• Normal Dot mode(Single Firing)
• Normal Dot mode(Dual Firing)
• Micro Dot mode
• Micro-Vibration(Not printed)

The control circuit is considered as two divided parts; 1) trapezoidal wave form generation circuit
(common drive circuit) to drive PZT in the head, and 2) Nozzle-selector drive circuit to determine
which nozzle should be used. The Nozzle-Selector is attached to the head unit just like the previous
models. The common drive circuit is became as HIC and mounted on the C200 main board.

[Common drive circuit]

+5V +42V

F1

H8D2813D
(IC7)

VM
CTC
VCC
23
E05B43 CHG CHG 22
(IC2) KC1 KC1 21
DTB
ND1 ND1 CN8
ND2 ND2
MD1 MD1 20
MD2 MD2 GND1 19
DATA DATA GND2 18
DATA DATA
/STB /STB
CLK CLK

Figure 2-24. Print Head Control Circuit Block Diagram

The shape of trapezoidal wave form will be different according to the printing operation, slight vibrations at
the non-printing nozzle and waiting condition. However, IC7(H8D2813) generates all wave forms as drive
wave forms by resistance(electric) welding control of common voltage drive control signal that is output
from the IC2(E05B43) in the figure above.

Table 2-13. Specifications of H8D2813 Operation

Item Contents
Power Voltage 42•}5%
Starts supplying after 5V rises and be stabilized./ Stops
supplying before +5V drops.
Final drive element 2SC3746(for charging), 2SA1469(for discharging)
Reset Operation Off on the both charging and discharging sides.
Supplies drive power source.
This common voltage trapezoidal wave form can be observed anytime after the +5V rises even if there is
printing data or not. (Q7:3-pin, or Q9:3-pin and GND on the C200 main board)

Rev. A 2-27
EPSON Stylus Color 600
[Nozzle Selector Drive Circuit]
In order to motivate the print head to carry out printing, it is necessary to transmit the print data to the
appropriate nozzles, which becomes direct signals to drive PZT. This data transmission is performed
by the serial transport method, however the data output for each black and CMY head is transmitted by the
parallel method. The figure below shows data transmission circuit.

VH

COM

NCHG

CLK
Gate Array
E05B43(IC2) SI1 SI

SI2 SI1

SI3 SCLK

LAT LAT
U102 XCHG
IR2C73C THM
SI COM

SCLK VHV

LAT VD1/2

XCHG
For Black & Magenta
COM data latch

VHV

VD1/2

For Cyan & Yellow

data latch

Figure 2-25. Nozzle Selector Circuit Block Diagram

CLK(Clock) pulse considered as source of serial communication is commonly used for both black and
CMY. The serial data transmits data as 64-Clock unit, synchronizing with this pulse. After the data
transmission of 64-Clock is completed, LAT(Latch) signal is activated and is hold temporarily in the
IR2C72C(U101) At this time, since the number of nozzle for Color head is fewer(21-nozzles) and different
from the ones for black head, 0 is transmitted forcefully for the data for 43 nozzle (64-21=43).

2-28 Rev. A
 Chapter2 Operating Principles

After the data transmission by the nozzle selector(IR2C72C, IR2C73C) is completed and a certain time
passes, trapezoidal wave form generated by the common drive circuit once sends electric current to the
PZT for the proper nozzles which are determined in the nozzle selector circuit. This motivates PZT and
ejects the ink in the cavity. The figure below shows normal dot data transmission timing in order to from
1-dot.

Common Waveform

Com
64-dot
SCLK

LAT

NCHG

CHG

ND1

ND2

KC1
Figure 2-26. Common Drive Circuit Block Diagram

Rev. A 2-29
EPSON Stylus Color 600
2.2.2.7 PF(Pump) Motor Drive Circuit

IC15(UDN2917) is used for driving PF(Pump) motor. In the IC, Bi-pola drive PWM current control type is
performed, making it possible to provide stable current to each phase of motor. Also, it makes possible to
change over the reference voltage as drive current settings by making 3 combinations(100%,66% and
33%), using 4 current setting ports(input). (Refer to 2.1.1.3 for motor and details about sequence) However,
firmware does not drive Micro-step in the Stylus Color 600. The figure below shows the block diagram of
Unlike using Uni-Pola drive, there is no cable for GND in the motor since Bi-Pola drive is performed in the
PF motor.(Refer to section 2.1.1.2 since carriage motor interior connection diagram has the same
connection as the PF motor’s phase connection. This helps to understand the reason why the direction of
current is controlled freely in each phase by the combinations of high/low control signals.

E05B43(IC2) UDN2917(IC15)
1
PFA
57 2 I10
PFA0 2
58 1 PF/A
PFA1 I11
55 23 3
PFB0 I20 PFB
56 24
PFB1 I21 4
PF/B
59 43
PFAPH PH1
50 26
PFBPH PH2
44
Current Selection Vref1
25
PFV0-PFV3 46-49 Resistor Vref2

4
SENS1
5 E1

SENS2
E2

Figure 2-27. PF(Pump) Motor Circuit Block Diagram

The current control is performed by output port(46•`49 pin) of E05B43(IC2), its outer resistance circuit and
driver IC15(UDN2917). First, firmware possesses 16 ways of current values as current table out of
combinations made by 5 resistance which are connected to the output ports(46•`49 pin) in the gate array.
On the other hand, signals which are output by combination of these resistance’s on/off are input in the 25
and 44 pins. HIC is driven at the same standard voltage for each A and B phase.

Actual on/off control to send electricity through the motor is performed by the process that SEN1 and
SEN2 terminals (2 and 13 pin) detect the input signal from the gate array which is monitored by the
interior comparator, confirm the current that actually flew the phase as current value again and
perform the feed back to the on/off. The figure below shows relation between input signal to the
driver IC and motor control.
+42V

+5V
Note:
In case of PF motor,
same reference voltage
is input to UDN2917 for Ra
both phase A and B, but
differet reference voltage
is set individually for
phase A and B, in case of
CR motor. R1 R2 R3 R4 Rb
If feeds back the current
E05B43(IC2) RS that actually flew in the
Gate Array coil to the comparator.

It varies load resistance

by the control signal and
changes the ratio of partial
pressure.

UDN2917(IC14,IC15)
Figure 2-28. PF(Pump) Motor Driver Internal Block Diagram

2-30 Rev. A
 Chapter2 Operating Principles

2.2.2.8 CR Motor Drive Circuit

In the CR motor, the same UPD2917(IC14) as the PF motor has used. In the IC, Bi-pola drive PWM
current control type is performed, making it possible to provide stable current to each phase of motor.
Also, it makes possible to change over the reference voltage as drive current settings by making 3
combinations(100%, 66% and 33%), using 4 current setting ports(input). (Refer to 2.1.1.3 for motor and
details about sequence) In the carriage motor, firmware supports the micro-step driving in the Stylus Color
600. The figure below shows carriage motor drive circuit.

E05B43(IC2) UDN2917(IC14)
1
A PFA
CRA0 75
2 I10
2
CRA1
76 1
I11 /A 3 PF/A
23
CRB0 72 I20
3
PFB
B
24
CRB1 73 I21 4
21 PF/B
43 /B
CRAPH 77 PH1
26
CRBPH 74 PH2
44
Current Selection Vref1
MTBV0-V4 25
MTAV0-V4 Resistor Vref2

4
SENS1
5 E1

SENS2
E2

Figure 2-29. Carriage Motor Circuit Block Diagram

Unlike using Uni-Pola drive, there is no cable for GND in the motor since Bi-Pola drive is performed in the
CR motor.(Refer to section 2.1.1.2 since carriage motor interior connection diagram has the same
connection as the PF motor’s phase connection. This helps to understand the reason why the direction of
current is controlled freely in each phase by the combinations of high/low control signals.

The current control is performed by output port(60•`67 / 70•`71 pin) of E05B43(IC2), its outer resistance
circuit and driver IC14(UDN2917). First, 10 resistance which are connected to the output port of the gate
array divide each current values of phase A and B in the CR motor.
The firmware possesses 16 different ways of current values individually as current table out of
combinations made by 5 resistance which are connected to the output ports(46•`49 pin) in the gate array.
On the other hand, signals which are output by combination of these resistance’s on/off are input
independently in the 25 and 44 pins. HIC is driven at the different standard voltage for each phase A and B.

Actual on/off control to send electricity through the motor is performed by the process that SEN1 and
SEN2 terminals (2 and 13 pin) detect the input signal from the gate array which is monitored by the
interior comparator, confirm the current that actually flew the phase as current value again and
perform the feed back to the on/off. (Refer to before page since it is same as the one of PF motor)

Rev. A 2-31
 Chapter 3
Disassembly and Assembly

3.1. OVERVIEW ...........................................................................................................3-1

3.1.1. Precautions for Disassembling the Printer..................................................................... 3-1
3.1.2. Specification for Screws.................................................................................................. 3-2
3.1.3. Tools ................................................................................................................................. 3-2
3.1.4. Work Completion Check .................................................................................................. 3-3
3.2. DISASSEMBLY AND ASSEMBLY ........................................................................3-4
3.2.1. Housing Removal ............................................................................................................. 3-5
3.2.2. Circuit Boards Removal................................................................................................... 3-6
3.2.3. Control Panel Removal .................................................................................................... 3-8
3.2.4. Waste Ink Pad Assembly Removal .................................................................................. 3-9
3.2.5. Disassembling the Printer Mechanism ..........................................................................3-10
3.2.5.1. Printhead Removal.............................................................................................3-10
3.2.5.2. Pump Assembly and Cap Assembly Removal ....................................................3-12
3.2.5.3. CR Motor Assembly Removal.............................................................................3-14
3.2.5.4. PF Motor Assembly Removal .............................................................................3-16
3.2.5.5. ASF Assembly Removal.....................................................................................3-18
3.2.5.5.1. ASF Disassembly ....................................................................................3-20
3.2.5.5.2. Pick-Up Roller Assembly Removal ...........................................................3-21
3.2.5.6. Carriage Assembly Removal ..............................................................................3-22
3.2.5.7. PF Roller Assembly Removal .............................................................................3-24
3.2.5.8. PE Sensor Assembly Removal ...........................................................................3-26
3.2.5.9. HP Sensor Assembly Removal ...........................................................................3-27
 Chapter 3 Disassembly and Assembly

3.1 OVERVIEW
This section describes procedures for disassembling the main components of EPSON Stylus Color 600.
Unless otherwise specified, disassembly units or components can be reassembled by reversing the
disassembly procedure. Therefore, no assembly procedures are included in this section. Precautions for any
disassembly or assembly procedure are described under the heading “WORK POINT”. Any adjustments
required after disassembling the units are described under the heading “REQUIRED ADJUSTMENT”.

3.1.1 Precautions for Disassembling the Printer

See the precautions below when disassembling or assembling EPSON Stylus Color 600.

WARNING

Disconnect the power cable before disassembling or assembling the printer.

Wear protective goggles to protect your eyes from ink. If ink gets in your eye, flush the eye with
fresh water and see a doctor immediately.

If ink comes into contact with your skin, wash it off with soap and water. If irritation occurs,
contact a physician.

A lithium battery is installed on the main board of this printer. Be sure to observe the following
instructions when servicing the battery:
 Keep the battery away from any metal or other batteries so that electrodes of the opposite
polarity do not come in contact with each other.
 Do not heat the battery or put it near fire.
 Do not solder on any part of the battery. (Doing so may result in leakage of electrolyte from the
battery, burning or explosion. The leakage may affect other devices close to the battery.)
 Do not charge the battery. (An explosive may be generated inside the battery, and cause burning
or explosion.)
 Do not dismantle the battery. (The gas inside the battery may hurt your throat. Leakage, burning
or explosion may also be resulted.)
 Do not install the battery in the wrong direction. (This may cause burning or explosion.)

CAUTION

Danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacture. Dispose the used batteries according to government’s law and
regulations.


Risque d’explosion si la pile est remplacée incorrectment. Ne remplacer que par une pile du même type
ou d’un type équivalent recommandé par le fabricant. Eliminer les piles déchargées selon les lois et les
règles de sécurité en vigueur.

CAUTION

Never remove the ink cartridge from the carriage unless manual specify to do so.

When transporting the printer after installing the ink cartridge, be sure to pack the printer for
transportation without removing the ink cartridge.

Use only recommended tools for disassembling, assembling or adjusting the printer.

Apply lubricants and adhesives as specified. (See Chapter 6 for details.)

Make the specified adjustments when you disassemble the printer. (See Chapter 4 for details.)

Rev. A 3-1
EPSON Stylus Color 600 Service Manual
3.1.2 Specification for Screws
Table 3-1 lists the abbreviation of screws and its use. Refer to the screw number in the following table to
identify the type of screw shown in the disassembly procedures.

Table 3-1. Screw Identification Table

No. Shape Name Standard
1 CBS M3x6
(Cross/Bind/S-tight screw)

2 M3x10

3 CBP M3x6
(Cross/Bind/P-tight screw)

4 M3x10

5 M3x8
6 CP M3x4
(Cross/Pan-head screw)

7 CBS with Washer M3x6

(Cross/Bind/S-tight screw with
washer)

3.1.3 Tools
Table 3-2 lists the tools required for disassembling and assembling the printer. Use only specified tools to
avoid damaging the printer.

Table 3-2. Required Tools

Name Availability EPSON
Parts Code
Philips Screw Driver (No.1) Commercially available B743800200
Philips Screw Driver (No.2) ditto B743800400
Tweezers ditto B741000100
Hexagonal Box Driver (5.5mm) ditto B741700100

3-2 Rev. A
 Chapter 3 Disassembly and Assembly

3.1.4 Work Completion Check

If any service is made to the printer, use the check list shown below, to confirm that all works are completed
properly and the printer is ready to return to the user.

Category Item Check Point Status

Self-Print Test Is the printing successful?
Checked/
Not necessary
Online Print Test Is the printing successful?
Checked/
Not necessary
Printhead Are any nozzles broken?
Checked/
Not necessary
(Missing dot)
Carriage Does it moves smoothly?
Checked/
Not necessary
Mechanism
Main Unit Is there any abnormal noise in its
Checked/
Not necessary
motion?
Is there any dirt or scratch with
Checked/
Not necessary
the CR guide shaft?
Is the CR Motor at the correct
Checked/
Not necessary
temperature? (Not too hot)
Paper Feeding Is paper advance smoothly?
Checked/
Not necessary
Mechanism *No paper jamming
*No paper skew
*No multiple feeding
*No abnormal noise
Is the PF Motor at the correct
Checked/
Not necessary
temperature? (Not too hot)
Is the paper path clear of all
Checked/
Not necessary
obstructions?
Adjustment Specified Does all the adjustment made
Checked/
Not necessary
Adjustment correctly?
Lubrication Specified Point Does all the lubrication made at
Checked/
Not necessary
specified points?
Is the amount of lubrication
Checked/
Not necessary
correct?
System ROM Version Version (Latest):
Checked/
Not necessary
Packing Ink Cartridge Have brand-new ink cartridges
Checked/
Not necessary
installed correctly?
Protective Materials Have all relevant protective
Checked/
Not necessary
materials been attached to the
printer?
Other Attachment, Have all relevant items been
Checked/
Not necessary
Accessories included in the package?

Rev. A 3-3
EPSON Stylus Color 600 Service Manual

3.2 DISASSEMBLY AND ASSEMBLY

This section describes the step-by-step disassembly procedures shown in the diagram below.

Housing
Removal
Section 3.2.1

Circuit Boards Printer Mechanism

Removal Disassembly
Section 3.2.2 Seciton 3.2.5

Control Panel Printhead

Removal Removal
Section 3.2.3 Section 3.2.5.1

Waste Ink Pad Assembly Pump/Cap Assembly

Removal Removal
Section 3.2.4 Section 3.2.5.2

CR Motor Assembly
Removal
Section 3.2.5.3

PF Motor Assembly
Removal
Section 3.2.5.4

ASF Assembly ASF

Removal Disassembly
Section 3.2.5.5 Section 3.2.5.5.1

Carriage Assembly Pick-Up Roller Assembly

Removal Removal
Section 3.2.5.6 Section 3.2.5.5.2

PF Roller Assembly
Removal
Section 3.2.5.7

PE Sensor Assembly
Removal
Section 3.2.5.8

HP Sensor Assembly
Removal
Section 3.2.5.9

Figure 3-1. Disassembly Flow

3-4 Rev. A
 Chapter 3 Disassembly and Assembly
3.2.1 Housing Removal
Since the EPSON Stylus Color 600 has no lower housing as previous EPSON printers, the printer
mechanism can be taken out by only removing the upper housing.

1. Open the printer cover and set the PG adjust lever on the right-hand side to (+) position.
2. Remove 4 screws (No.2) and remove the upper housing.

WORK POINT

Pull the front end of the upper housing while lifting up the upper housing to remove it.

CAUTION

Be careful not to pinch the cables with the posts of the upper housing when reinstalling it. (Especially
with the cables from the motors and doing so causes fatal damage to the mechanism and the electric
circuitry.)

Upper Housing

Figure 3-2. Housing Removal

Rev. A 3-5
EPSON Stylus Color 600 Service Manual
3.2.2 Circuit Boards Removal
The electric circuit boards of the printer (Main control circuit board: C200 MAIN / Power supply circuit board:
C206 PSB/PSE) are both installed on single metal chassis and attached to the printer mechanism.
Therefore, first detach the metal chassis from the printer mechanism to remove the electric circuit boards.

1. Remove the upper housing (Refer to section 3.2.1)

2. Remove 5 screws (No.1 / three at the back of the printer mechanism and one each at both sides
of the printer mechanism)
3. Slightly pull out “SHIELD PLATE, M/B” (metal chassis) from the printer mechanism and take out
the cable holders inserted to the edge of “SHIELD PLATE, M/B”.
4. Fully separate “SHIELD PLATE, M/B” from the printer mechanism and remove all cables
connected to the connectors on the main board; C200 MAIN.
5. If you need further to remove each electric circuit board from “SHIELD PLATE, M/B”, remove the
screws fixing each board and remove it.

 C200 MAIN BOARD: 10 screws (No.1 = 7 screws, No.6 = 3 screws)

 C206 PSB/PSE BOARD: 4 screws (No.1)

Also disconnect the cable from the connector; CN10 (locking type) on the C200 MAIN, when you
remove the C206 PSB/PSE BOARD.

WORK POINT

Unlock the connector CN6/7 on the C200 MAIN by pulling its lock before disconnect the cables, and be
sure to lock it when reconnecting the cables.

[Cable Holders]

SHIELD PLATE, M/B

Figure 3-3. SHIELD PLATE M/B Removal

3-6 Rev. A
 Chapter 3 Disassembly and Assembly

MAIN Board
(C200 MAIN)

Power Supply Board

(C206 PSB/PSE)

SHIELD PLATE, M/B

Figure 3-4. Circuit Boards Removal

REQUIRED ADJUSTMENT

Be sure to perform the following adjustments when the C200 MAIN board is replaced:
1) VH Voltage value writing (Refer to Chapter 4 / Section 4.2.2.3.)
2) Printhead Angle Adjustment (Refer to Chapter 4 / Section 4.2.2.4.)
3) Bi-D Alignment Adjustment (Refer to Chapter 4 / Section 4.2.2.5.)

Rev. A 3-7
EPSON Stylus Color 600 Service Manual
3.2.3 Control Panel Removal

1. Remove the upper housing (Refer to Section 3.2.1)

2. Remove 2 screws (No.1) and remove the control panel assembly from the printer mechanism and
disconnect the flat cable from the connector of the panel assembly.

WORK POINT
By removing the control panel assembly, the stacker assembly is also detached from the printer
mechanism as it held by the control panel assembly.

SHIELD PLATE, PANEL

C206 PNL Board

PANEL, ASSEMBLY

STACKER, ASSEMBLY

HOUSING, PANEL, LEFT

Figure 3-5. Control Panel Removal

3-8 Rev. A
 Chapter 3 Disassembly and Assembly
3.2.4 Waste Ink Pad Assembly Removal

1. Removing the upper housing (Refer to section 3.2.1)

2. Removing the control panel assembly (Refer to section 3.2.3)
3. Remove 1 screw (No.4) at the right-hand side of the printer mechanism, that fixing “Waste Ink Pad
Assembly”.
4. Remove “SPACER, TRAY” fixing “Waste Ink Pad Assembly” at the left-hand side of the printer
mechanism and remove “Waste Ink Pad Assembly” by pulling it downward.

CAUTION

When you replace “Waste Ink Pad Assembly” to new one, be sure to perform the ink counter reset
operation. (Refer to Chapter 1 / Section 1.4.2 for details)

WORK POINT

When re-installing “Waste Ink Pad Assembly”, be sure that “Stopper, Stacker” that attached to the exit
roller shaft is correctly pushed in to back of the projections of “Waste Ink Pad Assembly”.

Section (A)

Waste Ink Pad Assembly

SPACER, TRAY
[Projections]

Paper Exit Roller Shaft

Front side

Push it to the back of

STOPPER, STACKER projection

Figure 3-6. Waste Ink Pad Assembly Removal

Rev. A 3-9
EPSON Stylus Color 600 Service Manual

3.2.5 Disassembling the Printer Mechanism

This section describes the procedures for removing the main components consisting the printer mechanism.

3.2.5.1 Printhead Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Rotate “Gear, 67.2” (largest gear at the left-hand side of the printer mechanism) toward the front to
disengage the carriage lock mechanism, and move the carriage assembly to the middle of the
printer.
3. Remove both black and color ink cartridges.
4. Remove both carriage cover assemblies from the carriage.
5. Remove “Twist Spring, 49” at left-hand side of the carriage and remove 1 screw (No.3) fixing
“FASTNER, HEAD”. Then, remove “FASTNER, HEAD” from the carriage.
6. Unhook the flat cables from the carriage assembly and tae out the printhead unit from the
carriage.
7. Disconnect the cables from the connector of the printhead unit.

WORK POINT

Notice that the grounding plate is installed in correct position. (there are two fixing pins in the
carriage)

Be sure that fixing pin of the carriage is correctly located into the cut out of the printhead unit.

CAUTION

Once the ink cartridge is removed, it is not re-usable and always install brand-new ink cartridge
before returning the printer to the user.

When returning the printer to the user, be sure that the ink cartridge is installed and the carriage
is at the capping position. (Turn the printer off while the carriage is at the capping position and
pack it)

This part should

be touching the
CR axis receiver.

Make sure that this

protrusion is in the
U ditch of the priht head
side.

Make sure that protrusion

of carriage is in the hole
of the earth board.

Carriage Assembly

Print Head

Figure 3-7.Printhead Installation

3-10 Rev. A
 Chapter 3 Disassembly and Assembly

Flat Cable

Printhead Unit

FASTNER, HEAD

TWIST SPRING, 49

Figure 3-8. Printhead Unit Removal

REQUIRED ADJUSTMENT

When you remove or replace the printhead unit, be sure to perform the following adjustments:
1) Ink Initial Charge Operation (Refer to Chapter 4 / Section 4.2.2.2.)
2) VH Voltage Writing Operation (Refer to Chapter 4 / Section 4.2.2.3.)
3) Head Angle adjustment (Refer to Chapter 4 / Section 4.2.2.4.)

Rev. A 3-11
EPSON Stylus Color 600 Service Manual
3.2.5.2 Pump Assembly and Cap Assembly Removal

1. Removing the upper housing. (Refer to Section 3.2.1)

2. Removing the control panel assembly. (Refer to section 3.2.3)
3. Removing “Waste Ink Pad Assembly”. (Refer to section 3.2.4)
4. Loosen 2 screws (No.1) fixing the exit frame assembly and disengage the frame from the side
frames. Then, put the printer mechanism on its back as you see the bottom of the mechanism.
5. At the right-hand of the mechanism, unhook the cap assembly by releasing one hook and take out
the cap assembly by lifting up the right end of it. (Note that the cap assembly is still connected to
the pump assembly by the ink tube.)
6. Remove 2 screws (No.5) fixing the pump assembly to the frame.
7. Unhook the pump assembly by releasing one hook and slide the pump assembly to the right
direction to remove it.

CAUTION

Be careful not to damage rubber part of the cap assembly. (Damaging the rubber part causes
incomplete capping and the nozzle condition become unstable.)

Be careful with the followings when you handle “CLEANER, HEAD”:
•EDo not handle it with bare hands and avoid attaching any oil or dust.
•EMake sure that the rubber side of “CLEANER, HEAD” is facing to the right.

WORK POINT

Be careful not to popping the components from the pump assembly when you remove it from the
mechanism, as there is a spring inside the pump assembly.

Be sure that the ink tube from the cap assembly is routed to the correct position and not pinched
by the cap assembly ad the frame.

Verify that “CLEANER, HEAD” moves smoothly by rotating “GEAR, 67.2” after you re-assemble
the pump assembly. (Hold the cap assembly to the right while you rotating the gear for check)

Ink Tube Routing

OK
(Ink tube goes behind of
the cap assembly)

Viewed from front

NG
(The ink tube is on the part of
the cap assembly)
Figure 3-9. Ink Tube Routing

3-12 Rev. A
 Chapter 3 Disassembly and Assembly

Loosen screw and

lift up the exit frame

Unhock the cap assembly

PUMP ASSEMBLY

CAP ASSEMBLY

Remove 2 screws and unhook the hooks

to remove the pump assembly

Figure 3-10.Cap Assembly Removal

CLEANER, HEAD

Pump Components
Assembly Order

Figure 3-11.Pump Assembly Removal

Rev. A 3-13
EPSON Stylus Color 600 Service Manual
3.2.5.3 CR Motor Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Rotate “Gear, 67.2” (largest gear at the left-hand side of the printer mechanism) toward the front to
disengage the carriage lock mechanism, and move the carriage assembly to the middle of the
printer.
3. Push “HOLDER, PULLEY, DRIVEN” inward to loosen the timing belt and detach the timing belt
from the drive pulley of CR Motor assembly.
4. Remove 2 screws (No.1) and remove “MOTOR, ASSEMBLY, CR” from the mechanism.

WORK POINT

Be sure that the projections of the motor bracket is inserted to the holes of the frame properly.

REQUIRED ADJUSTMENT

When you replace “MOTOR, ASSEMBLY, CR”, be sure to perform the following adjustment:
1) Bi-D Alignment Adjustment (Refer to Chapter 4 / Section 4.2.2.5.)

COMPRESSION SPRING, 19.6 PULLEY, ASSEMLBLY, DRIVEN

TIMING BELT

Outside side frame

Inside side frame

HOLDER, PULLEY, DRIVEN

Figure 3-12. Driven Pulley Removal

3-14 Rev. A
 Chapter 3 Disassembly and Assembly

The projections of motor assembly must

locate inside the holes
Figure 3-13. CR Motor Removal

Rev. A 3-15
EPSON Stylus Color 600 Service Manual
3.2.5.4 PF Motor Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Removing “Waste Ink Pad Assembly”. (Refer to section 3.2.4)
3. By referring the figure below, remove the specified gears from the mechanism:
“GEAR, 67.2”
“COMBINATION GEAR, 8, 14.4”
“COMBINATION GEAR, 8.8, 21.6”
“GEAR, 36”
4. Remove 2 hexagonal lock nut and remove “MOTOR, ASSEMBLY, PF”.

WORK POINT

When removing the PF Motor, first, slightly pulling out the PF Motor from the frame and slide the
motor shaft to a larger cut out of the frame and remove it.

Be careful with the routing direction of the cable from the PF motor.

COMPRESSION SPRING, 0.9

MOTOR, ASSEMBLY, PF

Hexagonal Nut

GEAR, 67.2
COMBINATION GEAR, 8, 14.4

COMBINATION GEAR, 8.8, 21.6

GEAR, 36

Lock Ring

Figure 3-14. PF Motor Removal

3-16 Rev. A
 Chapter 3 Disassembly and Assembly

MOTOR, ASSEMBLY, PF
(behind the frame)

Cable Direction

Put the motor shaft once in a larger holde

then slide it to a smaller hole

Figure 3-15. PF Motor and Frame

Rev. A 3-17
EPSON Stylus Color 600 Service Manual
3.2.5.5 ASF Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Remove the locking pin from center of “GEAR, 34” and remove “GEAR, 34” from the shaft.
3. Unhook the cables from the cable hook of the ASF and the printer mechanism.
4. Remove 2 screws (Refer to the figures) fixing the ASF and remove the ASF from the mechanism
by detaching the projection of ASF (at left) from the hole of the mechanism.

WORK POINT

Make sure that the ASF is firmly attached to the mechanism.

Use proper type of screw at specified position (viewed from the back of the mechanism):
Right: “SHAFT, FIXING, CR”
Left: Screw - No.7 (CBS with washer)

CAUTION

When re-installing the ASF, be sure that no cables (except the flat cable to the printhead) are pinched
between the ASF and the frame.
Especially, if the cables from CR/PF Motor is pinched, there is a danger of short-circuit with the frame
and possibly causes hazardous problem like over-heating, burning of components.

3-18 Rev. A
 Chapter 3 Disassembly and Assembly

SHAFT, FIXING, CR

[CBS with washer]

GEAR, 34

The projections of ASF must be

in these holes

Figure 3-16. ASF Assembly Removal

Rev. A 3-19
EPSON Stylus Color 600 Service Manual
3.2.5.5.1 ASF Disassembly

1. Removing the ASF. (Refer to section 3.2.5.5)

2. Remove “TWIST SPRING, 41.2” by unhooking one end from the ASF frame and remove “LEVER,
BRAKE”.
3. Remove “BUSH, FIXING, SHAFT” from the right end of “SHAFT, ROLLER, LD” and remove
“LEVER, HOPPER, RELEASE”.
4. Move the left paper pack-up assembly to the middle of the ASF and remove “BUSH” from the
shaft.
5. Push out “SHAFT, ROLLER, LD” to the left and remove “BUSH, FIXING, SHAFT, LEFT” from the
left-end of the shaft by unhook it.
6. Unhook the top of “HOPPER, ASSEMBLY” from the both sides of “FRAME, ASF”.
7. Push out “SHAFT, ROLLER, LD” to the right while pulling up “PICKUP, ROLLER ASSEMBLY,
RIGHT” slightly. Then, detach the left end of “SHAFT, ROLLER, LD” from “FRAME, ASF”.
8. Holds “HOPPER, ASSEMBLY” and remove the right cam part of “HOPPER, ASSEMBLY” through
the hole at the right side of “FRAME, ASF”.

To this point, the ASF assembly is disassembled and both left and right “PICKUP, ROLLER ASSEMBLY”
and “HOPPER, ASSEMBLY” are separated.

WORK POINT

When removing “HOPPER, ASSEMBLY”, be careful that the grease that applied to the cam part
of it, is not attaching to other part of the ASF. If so, wipe it off completely.

Make sure that bushes at the both ends of the shaft are firmly attached.

HOPPER, ASSEMBLY

LEVER, BRAKE

TWIST SPRING, 41.2

CAM part

FRAME, ASF

BUSH, FIXING, SHAFT, LEFT

LEVER, HOPPER, RELEASE

BUSH

SHAFT, ROLLER, LD BUSH, FIXING, SHAFT

Figure 3-17. ASF Disassembly

3-20 Rev. A
 Chapter 3 Disassembly and Assembly
3.2.5.5.2 Pick-Up Roller Assembly Removal

1. Disassemble the ASF and separate “PICKUP, ROLLER ASSEMBLY” and “HOPPER,
ASSEMBLY”. (Refer to section 3.2.5.5.1)
2. Remove “COMPRESSION SPRING, 1.66” from the back of “HOPPER, ASSEMBLY”.
3. Pull out the right cam part of “HOPPER, ASSEMBLY” though the hole of right frame of “PICKUP,
ROLLER ASSEMBLY, RIGHT”.

<To this point, “HOPPER, ASSEMBLY” and “PICKUP, ROLLER ASSEMBLY” is separated>
4. Unhook “ROLLER ASSEMBLY, LD” from the assembly frame and remove “COVER, ROLLER, LD”
by unhooking it from the assembly frame. Then, remove “ROLLER ASSEMBLY, LD”.

WORK POINT

When you re-assemble, be sure that “ROLLER ASSEMBLY, LD” is hooked to assembly frame
firmly.

Before re-assemble the unit, make sure that “COMPRESSION SPRING, 1.66” is set on the
assembly frame and hooked to the hooks as shown in the figure. This helps you easier assembly.
After assemble the unit, do not forget to unhook the springs by rotating the spring from the holes
located at the back of the ASF assembly.

COVER, ROLLER, LD (L/R)

+ COMPRESSION SPRING, 1.66
HOLDER, SHEET, PF

ROLLER, ASSEMBLY, LD (L/R)

ASSEMBLY FRAME

Set the spring and hook it

to the assembly frame as
illustrated, before re-assembly

Figure 3-18. Pick-Up Roller Removal

Rev. A 3-21
EPSON Stylus Color 600 Service Manual
3.2.5.6 Carriage Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Push “HOLDER, PULLEY, DRIVEN” inward to loosen the timing belt and detach the timing belt
from the drive pulley of CR Motor assembly.
3. Take out “COMPRESSION SPRING, 19.6” from “HOLDER, PULLEY, DRIVEN”.
4. Remove “PULLEY, ASSEMBLY, DRIVEN” and the timing belt together from “HOLDER, PULLEY,
DRIVEN” and remove “HOLDER, PULLEY, DRIVEN” from the mechanism.
5. Unhook “LEVER, PG” and remove it.
6. Unhook “LEVER, PG, SUB” and remove “LEVER, PG, SUB” and a spring washer from the end of
“SHAFT, CR, GUIDE”.
7. Remove 1 screw (No.7) and rotating “BUSH, PARALLEL ADJUST, RIGHT” to match it with the cut
out of the frame. Then, take out “BUSH, PARALLEL, ADJUST, RIGHT”.
8. Remove “CARRIAGE, ASSEMBLY” together with “SHAFT, CR, GUIDE”.

WORK POINT

It is good idea to marking the current position of “BUSH, PARALLEL ADJUST, RIGHT” before
removal. This enables you to omit the paper gap adjustment after the assembly.

Be careful with the direction of spring washer at the assembly. (A convex side must facing the
bush)

REQUIRED ADJUSTMENT

When you remove or replace the carriage assembly, be sure to perform the following adjustments:
1) Paper Gap Adjustment (Refer to Chapter 4 / Section 4.2.1.)
2) Head Angle Adjustment (Refer to Chapter 4 / Section 4.2.2.4.)
3) Bi-D Alignment Adjustment (Refer to Chapter 4 / Section 4.2.2.5.)

BUSH, PARALLEL ADJUST, RIGHT BUSH, PARALLEL ADJUST, RIGHT

Side frame of Cut out of side frame

printer mechanism

Figure 3-19. BUSH PARALLEL ADJUST Removal

3-22 Rev. A
 Chapter 3 Disassembly and Assembly

Carriage Assembly

BUSH, PARALLEL ADJUST, LEFT

SHAFT, CR, GUIDE

BUSH, PARALLEL ADJUST, RIGHT

LEVER, PG, SUB

Spring Washer
(Convex side must be facing the bush)

Figure 3-20. Carriage Assembly Removal

Rev. A 3-23
EPSON Stylus Color 600 Service Manual
3.2.5.7 PF Roller Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Removing the carriage assembly (Refer to section 3.2.5.6)
3. Remove 2 screws (No.1) at the top of mechanism and remove “GUIDE PLATE, CABLE”.
4. From the back of the mechanism, unhook the springs from the frame and remove “PAPER
GUIDE, ASSEMBLY, UPPER” (total 6 pieces).
5. Unhook “PAPER GUIDE, FRONT;B” and remove it.
6. Unhook the both shaft holders of “ROLLER, ASSEMBLY, PAPER EXIT” and remove it.
7. Unhook the left shaft holder of “ROLLER, ASSEMBLY, PF” and rotate it as to match with the cut
out of the frame.
8. Slide “ROLLER, ASSEMBLY, PF” to the left and pulling it out.

WORK POINT

When reinstalling “PAPER GUIDE, ASSEMBLY, UPPER” at right-most position (viewed from the
front), be careful with the detection lever of the PE sensor.

Be careful not to damage the hook of “PAPER GUIDE, FRONT;B” during disassembly and
assembly.

Be careful not to damage the black coated part of “ROLLER, ASSEMBLY, PF” during
disassembly and assembly.

Be careful not to damage the gears.

PAPER GUIDE, LEFT PAPER GUIDE, ASSEMBLY, UPPER

SHAFT, PAPER GUIDE, UPPER

TWIST SPRING, 117.6

GUIDE PLATE, CABLE

(6 pieces)

Figure 3-21. PAPER GUIDE ASSEMBLY Removal

3-24 Rev. A
 Chapter 3 Disassembly and Assembly
PAPER GUIDE, LEFT PAPER GUIDE, ASSEMBLY, UPPER

SHAFT, PAPER GUIDE, UPPER

TWIST SPRING, 117.6

GUIDE PLATE, CABLE

(6 pieces)

Figure 3-22. ROLLER, ASSEMBLY, PAPER EXIT Removal

PAPER GUIDE, FRONT;B

ROLLER, ASSEMBLY, PAPER EXIT

Figure 3-23. ROLLER, ASSEMBLY, PF Removal

Rev. A 3-25
EPSON Stylus Color 600 Service Manual

3.2.5.8 PE Sensor Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. From the front side of the mechanism, unhook two hooks fixing “SENSOR, ASSEMBLY, PE” to the
3. mechanism. Then, slide it to upward to remove it. After removal, disassemble the assembly if
necessary.

WORK POINT
When re-install the assembly, be sure that the sensor lever is correctly inserted into a hole of “PAPER
GUIDE, ASSEMBLY”, UPPER”.

Release these hooks to

remove the PE Sensor Assembly

From the back side of

the mechanism

HOLDER, PE

To frame

BOARD ASSY., PE
LEVER, PE

Figure 3-24. PE Sensor Assembly Removal

3-26 Rev. A
 Chapter 3 Disassembly and Assembly

3.2.5.9 HP Sensor Assembly Removal

1. Removing the upper housing. (Refer to section 3.2.1)

2. Detach the cable from the sensor and remove it by unhook it from the frame.

SENSOR, HP

CR MOTOR

Figure 3-25. HP Sensor Removal

Rev. A 3-27
 Chapter 4
Adjustment

4.1. OVERVIEW ...........................................................................................................4-1

4.1.1. Required Adjustments ..................................................................................................... 4-1
4.1.2. Tools Required for Adjustment ....................................................................................... 4-1
4.2. Adjustments.........................................................................................................4-2
4.2.1. Paper Gap Adjustment..................................................................................................... 4-2
4.2.2. Adjustment using Adjustment Program ......................................................................... 4-4
4.2.2.1. Overview of Adjustment Program ........................................................................ 4-4
4.2.2.2. Ink Charge Operation .......................................................................................... 4-5
4.2.2.3. VH Setting ........................................................................................................... 4-7
4.2.2.4. Head Angular Adjustment .................................................................................... 4-9
4.2.2.5. Bi-D Alignment Adjustment.................................................................................4-11
 Chapter 4 Adjustment

4.1 OVERVIEW
This section describes the procedure for adjustments required when the printer is disassembled and
assembled for repair.

4.1.1 Required Adjustments

Table 4-1 lists all the adjustments required with this printer. If any service listed in this table is carried out, all
adjustments corresponding to that service should be performed to ensure proper operation of the printer.

Table 4-1. Required Adjustments

Performance Order 1 2 3 4 5
Service Performed Paper-Gap Ink VH Head Bi-D
Adjustment Charge Setting Angular Adjustment
Adjustment
Replacing NA

NA

the printer mechanism
Replacing NA




the C209 MAIN board
Replacing NA


NA
the printhead unit
Replacing NA NA NA NA

the CR Motor
Replacing or disassembling
NA NA


the carriage assembly
Replacing or disassembling
NA NA NA NA
the PF Roller assembly

Note) “ ”: Required adjustment
“NA”: Not applicable

4.1.2 Tools Required for Adjustment

Table 4-2lists all the tools required to make the specified adjustments.

Table 4-2. Required Tools

No. Name Adjustment Notes

1 Thickness Gauge Paper-Gap Adjustment  Thickness: 1.04mm
 EPSON Code: B776702201
2 Adjustment Program  Ink Charge  Program Name: J90C00E
 VH Setting
 Head Angular
 Bi-D Alignment

CAUTION

 Do not use rusty or deformed thickness gauge for adjustment.

 Wipe off any dirt or dust from the thickness gauge before use.

Rev. A 4-1
EPSON Stylus Color 600 Service Manual

4.2 Adjustments
This section describes the detail procedure of each adjustment.

4.2.1 Paper Gap Adjustment

The paper gap is a distance between nozzle surface of the printhead unit and a paper surface and is
adjusted to specified gap at the assembly. Therefore, if the carriage assembly is removed from the printer
mechanism for any reason, this adjustment should be made to fix the gap.

CAUTION

 Do not scratch the surface of “PAPER GUIDE, FRONT;B” and “ROLLER, ASSEMBLY, PF”.
 Be careful not to damage or make dirty the nozzle surface of the printhead unit.

[Paper gap - Right-hand side Adjustment]

1. Attach both “BUSH, PARALLEL ADJUST” (L/R) to the side frame and align the position mark on
top edge of it to a notch on the edge of the side frame.
2. Set “LEVER, PG” to front side (Position “0”).
3. Move the carriage assembly to the middle, and put the thickness gauge at the position specified in
he figure.
4. Move the carriage assembly over the thickness gauge.

WORK POINT
 The thickness gauge must be placed on a flat surface of the ribs of “PAPER GUIDE, FRONT;B”.
 During adjustment, always pull the timing belt to move the carriage assembly.

5. Shift the position of “BUSH, PARALLEL ADJUST, RIGHT” to backward (Gap: Narrower) until when
the thickness gauge starts sliding together with the carriage assembly when you move it to right
and left for about 20mm.
6. At the point of above step, shift the position of “BUSH, PARALLEL ADJUST, RIGHT” for one notch
to forward (Gap: Wider).
7. Then, confirm that the thickness gauge do not slide when you move the carriage assembly, with
either “LEVER, PG” is at position “0” or “+”.

[Paper gap - Left-hand side Adjustment]

8. Repeat the above step 2 to 7 with “BUSH, PARALLEL ADJUST, LEFT”.

[Gap Confirmation]
9. Repeat the step 3 to 4 again.
10. Confirm that the thickness gauge do not slide when you move the carriage assembly to right and
left for above 20mm.
11. Shift the position of “BUSH, PARALLEL ADJUST, RIGHT” for one notch to backward (Gap:
Narrower) and confirm that the thickness gauge is sliding by moving the carriage assembly. If not,
return to step 1 and repeat adjustment again.
12. If the gap is correct, shift “BUSH, PARALLEL ADJUST, RIGHT” for one notch to forward (Gap:
Wider).

[Fixing “BUSH, PARALLEL ADJUST”]

13. Fix both bushes with 2 screws (1 each : No.1).

When the paper gap adjustment complete, confirm that the overlap of printhead nose and “CLEANER,
HEAD”.

1. Move the carriage assembly next to “CLEANER, HEAD”.

2. Confirm that the overlap of printhead nose and top edge of “CLEANER, HEAD” is more than
0.5mm.

4-2 Rev. A
 Chapter 4 Adjustment

Left "PAPER GUIDE, FRONT;B" Right

(HP side)

Rib: Avoid 2ribs from left Carriage [Thickness Gauge] Rib: Avoid 1 rib at right end
Assembly

*Put the gauge on a flat face

*Align the center of gauge and

the ribs

"ROLLER, ASSEMBLY, PF" "PAPER GUIDE, FRONT;B"

Figure 4-1. Paper Gap Adjustment - Thickness Gauge Setting

Position Mark

Forward Backward
(Gap: Wider) (Gap: Narrower)

Side Frame

"BUSH, PARALLEL ADJUST, RIGHT"

"LEVER, PG"

Figure 4-2. Paper Gap Adjustment - Adjustment Procedure

Overlap = 0.5mm or more

Printhead
(Nose face)
"CLEANER, HEAD"

Figure 4-3. “CLEANER, HEAD” Overlap

Rev. A 4-3
EPSON Stylus Color 600 Service Manual

4.2.2 Adjustment using Adjustment Program

Since the characteristic of printer mechanism and its components are varying, every printer mechanism are
checked and it’s own characteristic information is stored in EEPROM of the main control board as a
compensation parameter for the mechanism control. Therefore, if the combination of printer mechanism
and the main control board is changed, the printer should be adjusted using the adjustment program in order
to maintain optimum performance of the printer.

4.2.2.1 Overview of Adjustment Program

This adjustment program is developed specifically for this printer and the basic operation with this
adjustment program is illustrated in figure below.

Main Menu
(Item Selection)

Initial Ink Charge Head VH voltage Head Angle

ID writing. Adjustment Bi-D Adjustment

Performance of Initial Input of appointed *Pattern printing *Pattern printing

ink charge process VH voltge ID *Confirmation/ *Confirmation/
Mechanism Input of correct
Adjustment values

Figure 4-4. Adjustment Program Flow

4-4 Rev. A
 Chapter 4 Adjustment
4.2.2.2 Ink Charge Operation
If either of the following service is made, internal ink paths of the printhead unit is completely empty.
Therefore, a brand-new ink cartridge must be installed and all ink paths must be charged with fresh ink by
performing the following operation to ensure proper printing operation.

 Replacing the printer mechanism

 Replacing the printhead unit

CAUTION

 Since this operation consumes large amount of ink, do not perform it unnecessarily:
*Black: Approx. 8.8% of the ink charged in the cartridge
*Color: Approx. 16.2% of the ink charged in the cartridge (CMY total)

1. Re-assemble the printer after replacing the component. (It is enough that, at least, the printer
mechanism, the electrical circuits and the control panel are connected.)
2. Connect the PC to the printer and turn the printer on. Then, unpack a brand-new ink cartridges
and install them on to the printer.
3. Execute “GWBASIC.EXE” in the floppy diskette and load the adjustment program “J90C00E”.
4. Run the program and press ENTER key twice to skip date and time input.
5. At the menu [SCREEN-1], input the number corresponding to your market and press ENTER key.
6. At the menu [SCREEN-2], input “2” to select “Cartridge” and press ENTER key.
7. Then, at the setting menu [SCREEN-3], input “1” to select “(Production)” mode and press ENTER
key.
8. When the main menu [SCREEN-4] appear on the screen, input “2” to select “Ink Charge” and
press ENTER key. Then, the printer starts the ink charge operation.

CAUTION

The ink charge operation takes long time to complete. Do not turn off the printer until it stops completely.
(The POWER indicator blinks during the operation.)

Rev. A 4-5
EPSON Stylus Color 600 Service Manual

[SCREEN-1] ***** (CUSTOMER) ***** STYLUS COLOR 600 J90C00E

1. 000:EUROPE
2. 010:USA
3. 020: RUSSIAN

Select No.?_

[SCREEN-2] ***** INK Jig *****

1. Jig
2. Cartridge

Select No.?_

[SCREEN-3] ***** SETTING MENU ***** J90C00E

1: (Production)
2: (Outgoing Inspection)

3: Date/Time [XX-XX-XXXX] [XX:XX:XX]

4: Jig [CT] JI=JIG CT=Cartridge WAIT=80s
5: Customer [010:USA]
6: BI-D Center [0]

JIG: (JIG Maintenance)

Select No.? _

[SCREEN-4]
MAIN MENU for Production  J90C00E

1. VH Setting
2. Ink Charge
3. Angular Adjust Print XX-XX-XXXX XX:XX:XX
K. Angular Adjust Setting
4. Bi-d Adjust [Customer 010: USA]

P. Printing Inspection (GOS) JIG No. :CT

L. Printing Inspection (S/F) M/C No. :
M. Printing Inspection (Envelope)
HEAD VH :
CL.Cleaning
9. INK Discharge

E. Go to SETTING MENU *1: (Production)

Select No.?_

4-6 Rev. A
 Chapter 4 Adjustment

4.2.2.3 VH Setting
The piezo-electric element used in each printhead unit has unique electrical characteristic and the electrical
characteristic of each printhead is measured at the production and each printhead unit is given with the ID
code. Therefore, this ID code is need to be stored in EEPROM on the main board when the following
service is made and the printer read this information to compensate the difference of characteristic for
printing control and an amount of injected in k is maintained at the specified level.

 Replacing the printhead unit

 Replacing the printer mechanism (the after-service unit comes with the printhead unit installed)

1. When replacing the part mentioned above, take a note of the ID code indicated on the unit as
below.

 Printhead Unit: Stamped at the side of the unit

 Printer mechanism: Indicated on a label attached to the packing box for the after-service
unit.

2. Re-assemble the printer.

3. Connect the PC to the printer and turn on the printer.
4. Execute “GWBASIC.EXE” from the adjustment program diskette and run “J90C00E”.
5. Go to the main menu [SCREEN-4].
6. Input “1” to select “VH Setting” and press ENTER key.
7. At the next menu screen, input “0” as “M/C No.” and press ENTER key.
8. Then next menu [SCREEN-5] appear on the screen, and input the ID code which you noted at the
beginning of this procedure.

 VH ID Code format: st nd
*1 /2 digits (from left)
rd
=Normal dot VH ID
*3 digit =Drive frequency ID
th th
*4 /5 digits =Micro dot VH ID

9. After inputting the ID code, the program returns to the main menu and you can continue to another
adjustments.

WORK POINT
 Timing to write the specified value to EEPROM: Upon pressing ENTER key after ID code
input.

Head VH ID

Viewed from front

Figure 4-5. Head VH ID Indication

Rev. A 4-7
EPSON Stylus Color 600 Service Manual

[SCREEN-4]
MAIN MENU for Production  J90C00E

1. VH Setting
2. Ink Charge
3. Angular Adjust Print XX-XX-XXXX XX:XX:XX
K. Angular Adjust Setting
4. Bi-d Adjust [Customer 010: USA]

P. Printing Inspection (GOS) JIG No. :CT

L. Printing Inspection (S/F) M/C No. :
M. Printing Inspection (Envelope)
HEAD VH :
CL.Cleaning
9. INK Discharge

E. Go to SETTING MENU *1: (Production)

Select No.?_

[SCREEN-5]



Head VH Setting 

Head VH(5Col ID (ex. 18109 or 18A09)):

VH CHECK
M/C No. :XXXXX
HEAD VH :

4-8 Rev. A
 Chapter 4 Adjustment

4.2.2.4 Head Angular Adjustment

The head angular means the angle at which the printhead unit installed on the carriage assembly against
the carriage movement direction and the printhead must be parallel with the carriage movement direction so
that the lines printed with each nozzle are evenly positioned. Therefore, this adjustment should be made
when the following service is made:

 Replacing or removing the printhead unit

The head angular actually set by the adjust lever installed on the carriage assembly and the program print
the check pattern to see the level of head angular.

1. Before performing this adjustment, be sure to perform “VH Setting” (Refer to section 4.2.2.3)
2. At the main menu [SCREEN-4], input “3” to select “Angular Adjust Print” and press ENTER key.
3. Check to see if the lines printed in MAGENTA color is positioned in the middle of two BLACK
lines with the check pattern printed by the program. If the position of MAGENTA lines are
incorrect, input “K” at the main menu and the carriage assembly moves to the middle of the printer.
Then, loosen a screw (No.3) fixing “FASTNER, HEAD” and shift the position of angular adjust
level located at the right bottom of the carriage assembly to either forward (move MAGENTA
line to down) or backward (move MAGENTA line to up).
4. After adjusting the position of angular adjust lever, input “3” to print the check pattern and
verify the angular level. If the level is still not correct, repeat the step 3.
5. If the level is correct, input “K” again and tighten a screw to fix “FASTNER, HEAD”. Then, at
the menu [SCREEN-6], input “Y” and press ENTER key to complete the adjustment.

Printed pattern

BLACK line MAGENTA line

Shift the lever to:

Backward

Printed pattern
Shift the lever to:
Forward

Angular Adjust Lever

(Right bottom of the Carriage Assembly)

Figure 4-6. Head Angular Adjustment

Rev. A 4-9
EPSON Stylus Color 600 Service Manual

[SCREEN-4]
MAIN MENU for Production  J90C00E

1. VH Setting
2. Ink Charge
3. Angular Adjust Print XX-XX-XXXX XX:XX:XX
K. Angular Adjust Setting
4. Bi-d Adjust [Customer 010: USA]

P. Printing Inspection (GOS) JIG No. :CT

L. Printing Inspection (S/F) M/C No. :
M. Printing Inspection (Envelope)
HEAD VH :
CL.Cleaning
9. INK Discharge

E. Go to SETTING MENU *1: (Production)

Select No.?_

[SCREEN-6] Push Y Key?_

4-10 Rev. A
 Chapter 4 Adjustment
4.2.2.5 Bi-D Alignment Adjustment
This adjustment defines the carriage drive control parameters to compensate the variation in mechanism
components characteristic so that the print position become even in bi-directional printing. This adjustment
is required when one of the following service is made:

 Replacing the printer mechanism

 Replacing the main board (C200 MAIN)
 Replacing the CR Motor assembly
 Replacing the carriage assembly and related components

The values defined with this adjustment are stored in EEPROM on the main board.

1. If the printer mechanism is replaced, the ink charge operation and the VH Setting operation should
be performed prior to this adjustment. (Refer to section 4.2.2.2 and 4.2.2.3)
2. Connect the PC to the printer and turn on the printer.
3. Go to the main menu [SCREEN-4].
4. Input “4” to select “Bi-d Adjust” and press ENTER key.
5. The program prints the check pattern (one with the compensation value=“0” and another two patterns
each printed with the value “-2” and “+2”). Select the number of the pattern with which the printed lines
are most properly aligned, and input the number and press ENTER key at the menu [SCREEN-7]. Then,
the program print the sample pattern with the compensation value you have selected.

If all patterns printed by the program are completely mis-aligned, confirm the inclination of misalignment
with the pattern printed with the value “0” by checking the relative position of the EVEN line to the ODD
line:

 If EVEN line is shifted to RIGHT = Requires (-) value

 If EVEN line is shifted to LEFT = Requires (+) value

Then, once input “Y” and press ENTER key to return to the main menu, and input “E” to select “Go to
SETTING MENU” and press ENTER key. At the setting menu screen [SCREEN-3], input “6” to select “BI-
D Center” and input the approximation number that corresponding to the inclination of misalignment you
have confirmed previously. After changing the reference value for the Bi-D alignment check printing,
input “1” to select “(Production)” and back to the main menu and continue for the Bi-D alignment
adjustment.
6. If the alignment is correct, input the pattern number at the menu [SCREEN-7] and after completing
the sample pattern printing, input “Y” and press ENTER key to define the compensation value.

WORK POINT
 Timing to write the specified value to EEPROM: Upon pressing ENTER key after input “Y”.

[Printed pattern]

Input (-) value

Input (+) value

Figure 4-7.Bi-D Alignment

Rev. A 4-11
EPSON Stylus Color 600 Service Manual

[SCREEN-4]
MAIN MENU for Production  J90C00E

1. VH Setting
2. Ink Charge
3. Angular Adjust Print XX-XX-XXXX XX:XX:XX
K. Angular Adjust Setting
4. Bi-d Adjust [Customer 010: USA]

P. Printing Inspection (GOS) JIG No. :CT

L. Printing Inspection (S/F) M/C No. :
M. Printing Inspection (Envelope)
HEAD VH :
CL.Cleaning
9. INK Discharge

E. Go to SETTING MENU *1: (Production)

Select No.?_

[SCREEN-7]

INPUT ADJUST No. (IF OK INPUT Y) ?_

ADJUST AREA (-30 to 30)

[SCREEN-3] ***** SETTING MENU ***** J90C00E

1: (Production)
2: (Outgoing Inspection)

3: Date/Time [XX-XX-XXXX] [XX:XX:XX]

4: Jig [CT] JI=JIG CT=Cartridge WAIT=80s
5: Customer [010:USA]
6: BI-D Center [0]

JIG: (JIG Maintenance)

Select No.? _

4-12 Rev. A
 Chapter 5
Troubleshooting

5.1 Troubleshooting ...................................................................................................5-1

5.2 Unit Level Troubleshooting .................................................................................5-3
5.2.1 Printer does not operate at power on .............................................................................. 5-4
5.2.2 Error is detected................................................................................................................ 5-5
5.2.3 Failure occurs during printing ......................................................................................... 5-6
5.2.4 Printer does not feed the paper correctly ........................................................................ 5-7
5.2.5 Control panel operation is abnormal ............................................................................... 5-8
5.3 Unit Repair C206 PSB/PSE Board .......................................................................5-9
5.3.1 Unit Repair - C200 Main Board ........................................................................................5-11
5.4 Repair of the Printer Mechanism.......................................................................5-13
 Chapter 5 Troubleshooting

5.1 Troubleshooting
The printer may exhibit different symptoms for the same problem, which makes troubleshooting more
difficult. This section, however, provides simple and effective ways to facilitate troubleshooting.
The following flowchart illustrates the main steps of the trouble shooting process.

START

Unit Level Troubleshooting

Unit Repair Unit Repair Unit Repair

(C206 PSB/PSE) (C200 Main) Printer Mechanism

Disassemble and Adjustment

END
Figure 5-1. Troubleshooting Process Flowchart

Table 5-1.Motor Resistance and Measurement Procedure

Motor Name Location Check Point Resistance
CR Motor CN6(C200 Main) 1-pin & 3-pin, 7.8ƒ¶•}10%
2-pin & 4-pin
PF(Pump) Motor CN7(C200 Main) 1-pin & 3-pin, 7.8ƒ¶•}10%
2-pin & 4-pin

Table 5-2.Sensor Check

Sensor Name Check Point Signal Level Sensor Status
Paper end sensor CN4 / 1-pin, 2-pin Open: less than 0.7 V Paper exit
Close: more than 2.4 V No paper
Carriage home CN5 / 1-pin, 2-pin Open: less than 0.7 V Home position
position sensor
Close: more than 2.4V Out of home position
ASF phase Sensor CN11 / 1-pin, 2pin Open: less than 0.7 V Home position
Close: more than 2.4 V Out of home position
Black cartridge CN8 / 1-pin, 18pin On: 0 V Black cartridge out
sensor

Off: more than 2.4 V Black cartridge exit

Color cartridge CN8 / 2-pin, 18-pin On: 0 V Color cartridge out
sensor
Off: more than 2.4 V Color cartridge exit
Thermistor CN8 / 3-pin, 18-pin Analog data Change the VH voltage of
charge pulse for common
driver circuit

Rev. A 5-1
Stylus Color 600 Service Manual

Table 5-3. Printer Condition and Panel Status

Indicators
Error status Recovery
Power Ink Out Ink Out Paper Out
(Black) (Color)
Paper Out --- --- --- On Load paper by pressing
load/eject button.
Paper jam condition --- Off Off Blink Eliminate a paper then press
load/eject button.
No Ink cartridge or Ink --- On --- --- Install a new black ink cartridge
end(black) by pressing load/eject button
for
3-seconds.
No Ink cartridge or Ink --- --- On --- Install a new color ink cartridge
end(color) by pressing load/eject button
for
3-seconds.
Maintenance request Blink Blink Blink Blink Change the waste ink drain
tank and reset the EEPROM.
Fatal error Blink On On Blink Turn on the printer and turn it
on again. If printer can not
recover,repair the suitable part.

5-2 Rev. A
 Chapter 5 Troubleshooting

5.2 Unit Level Troubleshooting

When a problem occurs, you can identify the defective unit according to the symptoms exhibited.
The table below lists the symptoms of certain problems. Once the problem is identified, refer to the
flowchart that corresponds to the problem.

Table 5-4. Symptom and Problem

Symptom Problem Flowchart No.
Printer does not operate at•¡LEDs do not light up. Section 5.2.1
power on •¡Printer mechanism does not operate.
Error is detected •¡Error is indicated by LED indication. Section 5.2.2
Failure occurs during printing
•¡Printing is not performed. Section 5.2.3
•¡Abnormal printing(missing dot, etc.)
•¡Print quality is poor
Printer does not feed the •¡No paper is fed. Section 5.2.4
paper •¡Paper feed is irregular.
correctly •¡Paper jam occurs.
Control panel operation is •¡No response to button access. Section 5.2.5
abnormal

Rev. A 5-3
Stylus Color 600 Service Manual
5.2.1 Printer does not operate at power on

START

Is AC
Input normal
power voltage
power supply.
normal? NO

YES

Is the Exchange the fuse.

fuse(F1) of Disconnect CN10 in
power supply
board the main board and
opened? YES turn the power on
again.
NO

Check output voltage NO Is the

of CN2 in the power fuse opend
supply board. again?
YES

Is the
output voltage NO
of power supply
normal?

YES
Exchange the power
supply board
Exchange the main
board.
Check the motor and
head. Refer to the
repair item of the
printer mechanism.

END

Figure 5-2. Flow Chart 1

5-4 Rev. A
 Chapter 5 Troubleshooting

5.2.2 Error is detected

START

Check the error

message.(Refer to
Table5-3)

Is it carriage Turn off the printer,

error? and move the carriage
Yes by hand.

NO
Does the carriage
Exchange the ink- move smoothly? NO
No ink cartridge cartridge with new
error? one.
Yes Yes
NO
Check CR motor.
Maintenance Error Exchange the main
Yes Does error board if there is no
appear again? problem.

Exchange the waste NO

ink absorber and reset
the counter. Yes Is the problem
(Refer to 1.4.2) solved?

NO
Check ink cartridge
sensor and exchange Refer to 5.4
the head if it's ubnormal. Repair of the printer
mechanism.

END END

Figure 5-3. Flow Chart 2

Rev. A 5-5
Stylus Color 600 Service Manual

5.2.3 Failure occurs during printing

START

Perform self-
test printing

Is printing
carried out
O.K? NO
YES
Is all
cables connected
Is printing Perform printing to the main
YES
quality adjustment. board?
normal? NO
YES (Refer to Chapter4)
NO
Connect cables
Perform cleaning

Is the
Is the Exchange the ink problem Refer to 5.4 Repair of
problem cartridge with new solved? the printer-mechanism.
solved? NO
NO one and perform
self-test. YES
YES
Is the
problem
Is the NO solved?
problem
YES solved?
YES
NO

Refer to 5.4 Repair of

the printer-mechanism. Replace the Main
board

Is the
problem
YES solved? NO

END END END

Figure 5-4. Flow Chart 3

5-6 Rev. A
 Chapter 5 Troubleshooting
5.2.4 Printer does not feed the paper correctly

START

Are
papers set
in the ASF
correctly? NO
Set the paper correctly

Does NO
the PF roller
and platen
rotate?
YES Is the
PF motor
running? NO
Remove any obstruction
in the paper path if YES Check the PF motor.
there is any. If there is no problem,
replace the main board.

Perform cleaning for

the roller of paper path.

Is the
problem
solved? NO
Refer to 5.4.Repair
YES
of the printer
mechanism.

END END

Figure 5-5. Flow Chart 4

Rev. A 5-7
Stylus Color 600 Service Manual
5.2.5 Control panel operation is abnormal

START

Is the
control panel
connected
correctly? NO

YES
Connect the
control panel
correctly.

Is the
problem
solved?
YES
NO

Replace the control

panel.

Is the
problem
solved? NO

YES Replace the

main board.

END END

Figure 5-6. Flow Chart 5

5-8 Rev. A
 Chapter 5 Troubleshooting
5.3 Unit Repair C206 PSB/PSE Board
This section describes the problems related to the power supply board(C206 PSB/PSE). The table next
page provides various symptoms, likely causes, and checkpoints. The checkpoints refer to waveforms,
resistance, and other values to be checked to evaluate the operation of each component.

Table 5-5.C206PSB Power Supply Board

Symptom Condition Cause Checkpoint Solution
F1 is open. Check F1 by using a Replace F1.
The printer +42V line is tester.
does not dead.
operate at all.

Transformer coils Check the waveform Replace T1.

are open. at the drain of Q1.

Switching FET (Q1) Check drain side. Replace Q1.

is dead.

Feed back Check corrector side. Replace Q2

transistor(Q2, Q3) or Q3.
are dead.

+42 V line is Check following parts. Replace suitable

abnormal.
ZD87, ZD83 parts.

ZD51,ZD81•`ZD86

PC1

Rev. A 5-9
Stylus Color 600 Service Manual
Table 5-6. C206PSB Power Supply Board (Con.)
Symptom Condition Cause Checkpoint Solution
+5V line is IC51 (L4962E) is Check the oscillation(5 Replace
dead. dead. -pin) and switching (7- IC51.
pin) waveform of IC51.
(5-pin)

(7-pin)

5-10 Rev. A
 Chapter 5 Troubleshooting

5.3.1 Unit Repair - C200 Main Board

This section describes the problems related to the main controller board(C200 main). The table below
provides various symptoms, likely causes, and checkpoints. The check points refer to waveforms,
resistance, and other values to be checked to evaluate the operation of each component.

Symptom Condition Cause Checkpoint Solution

The printer CPU does The reset Check the waveform of Replace IC8 or
does not not operate. circuit does not the +5V and /Reset signal IC9.
operate at all. operate. (IC8=5,1-pin/IC9=7,6-pin)

Control ROM If you can not find the Replace IC1 or

is not selected waveform at 2-pin of IC3, IC3.
correctly or it’s the IC1 is dead, and if
dead. you
can not find it at 20-pin of
IC3, the IC3 is dead.
RAM is not If you can not find the Replace IC1 or
selected waveform at 29,14-pin of IC 4.
correctly or it’s IC4, the IC1 is dead, and
dead. if you can not find it at
28-pin of IC4, the IC4 is
dead.
CRU2 is dead. Check the waveform at Replace the
27,28-pin of IC1. CRU2.

The carriage Carriage IC2 is dead. Check the waveform at Replace IC2.
does not motor does 72,73 and 75,76 pin of
operate not operate IC14.
normally. at all.

IC14 is dead. Check the waveform at Replace IC14.

6-9 pin if IC14.

Rev. A 5-11
Stylus Color 600 Service Manual
Table 5-7. Repair of the C200 Main Board

Table 5-8. Repair of the C200 Main Board(Con.)

Symptom Condition Cause Checkpoint Solution
Printing is Printing is not IC7 is dead. Check the trapezoidal Replace IC6,
abnormal. execute. waveform at 3-pin of Q7 Q7, or Q9.
on C200main board.

IC2 is dead. Check the control signal Replace IC2.

of trapezoidal from IC2.
(at 80 pin of IC2)

Paper feed Paper feed IC2 is dead. Check the output Replace IC2
operation is motor does not waveform of at 55, 56,
abnormal. work. 57, 58 pin of IC2.

IC15 is dead. Check the output Replace IC15

waveform of at 6, 7, 8, 9
pin of IC15.

5-12 Rev. A
 Chapter 5 Troubleshooting

5.4 Repair of the Printer Mechanism

This section provides instruction for repairing the printer mechanism. It describes various problems,
symptom, likely causes, checkpoints, and solutions. Select appropriate symptom from the table and check
each parts and its function as described in the checkpoint.

Table 5-9. Repair of the Printer Mechanism

Symptom Condition Cause Checkpoint Solution
Abnormal pump Abnormal PF motor Foreign substances Manually drive the Remove any
mechanism operation when the are loaded in the platen drive gear foreign
operation power is turned on. PF and check it if it substances.
gears. rotates normally.
The PF motor is Check the inner coil Exchange the PF
defective. resistance and see motor.
(Refer to Table5-1) if there is any
disconnection of the coil.
Ink is not Used ink does not The pump tube is Check the tube Fix the crashed
absorbed or is go through the crashed. visually. part
poorly absorbed. waste ink tube. by the airgun.
Capping rubber is Check the capping Replace the cap
damaged or rubber visually. mechanism.
deformed.
The tube is out of Check if the tube is Connect the tube
the cap. out of the cap visually. properly.
Pump bulb is not Check the bulb Replace the cap
closed at operation visually. mechanism.
absorption.
Abnormal carriage Abnormal carriage Foreign substance Check visually if Remove any
operation. operation at power in the CR drive there is any foreign
on. gear. substances or not. substances.
CR motor is Check the inner coil Replace the CR
defective. resistance and see if motor.
there is any
disconnection of the coil.
Abnormal carriage Carriage movement Check whether the Clean and
operation during is not smooth. carriage moves lubricate the
printing. smoothly when carriage guide
moved manually. axis.
Check tension of the Adjust tension
timing belt. mechanism or
exchange it.
Check if there is any Remove any
foreign substances foreign
in the carriage path. substances.
Printing is not The carriage Head FFC is out of Check if the head Connect the FFC
performed. moves, but no connection. FFC on the board or properly.
printing is carriage is
performed. connected surely.
The FFC is Check the FFC by using Replace the FFC.
disconnected a tester.
inside.
I/C is defective. Install a new I/C and Replace I/C.
perform the self-test.
Head unit is If the condition does Replace the head
defective. not improve even unit.
after 2or 3 times
cleaning operation,
replace the head unit
and perform the self-test.

Rev. A 5-13
Stylus Color 600 Service Manual

Table 5-10. Repair of the Printer Mechanism (Con.)

Symptom Condition Cause Check-point Solution
Abnormal printing Only a particular Print head surface is Perform the cleaning Perform the
dot not clean. operation several cleaning.
causes abnormal (dot missing) times and check
printing. printing.
The head unit is Perform the cleaning If condition does not
defective. operation several improve even after
times and check the cleaning, replace
printing. the head.
Capping absorber is Check the head Replace the head
touching the head absorber visually. absorber if it is
surface. deformed.
A dot is not printed Print head surface Perform the cleaning Perform the
occasionally. is not clean. operation several cleaning.
(dot-missing) times and check
printing.
The head FFC is Check the FFC by Replace the head
disconnected inside. using a tester. FFC.
The head FFC is out Check if the head Connect the FFC
of connection. FFC on the board or properly.
carriage is
connected surely.
The head unit is Perform the cleaning If condition does not
detective. operation several improve even after
times and check the cleaning, replace
printing. the head.
I/C is defective. Install the new I/C Replace I/C.
and perform self-
test.
Black specks or The head FFC is out Check if the head Connect the FFC
dots. of connection. FFC on the board or properly.
carriage is
connected surely.
The head unit is Check connection Replace the head if
detective. with the head FFC. there is no
connection problem
with the FFC.
A vertical line is not Bi-directional Perform Bi-D Refer to Chapter4.
aligned. alignment is not adjustment.
adjusted.
White line appears Head angle is not Perform head angle Refer to Chapter4.
in the image data. correct. adjustment.
Platen gap is not Perform platen gap Refer to Chapter4.
correct. adjustment.
Dot shooting Perform the cleaning Perform the
direction is tilted operation several cleaning operation.
because head times and check
surface is not clean printing.
I/C is defective. Install a new I/C and Replace I/C.
perform the self-test.
Head unit is Perform the cleaning Replace the head
defective. operation several unit.
times and check
printing.

5-14 Rev. A
 Chapter 5 Troubleshooting

Table 5-11. Repair of the Printer Mechanism (Con.)

Symptom Condition Causes Checkpoint Solution

Abnormal paper Paper is not fed. Friction of the PF Check if the PF Clean the PF roller
feeding. roller. roller rotates when by the cleaning
paper is not fed. sheet. Replace the
PF roller if it does
not recover.
Abnormal operation Check movement of Replace ASF.
of the hopper. the ASF hopper
visually.
Malfunction of ASF Check if the ASF Replace gears of
drive change-over. gear rotates the ASF drive
visually. change-over.
Friction of the PF Check if the PF Clean the PF roller
roller. roller slips during by the cleaning
paper feeding. sheet. Replace the
PF roller if it does
not recover.
Printer stops during Fatal error appears. ASF sensor is Check the signal Replace ASF
initialization. defective. level of the ASF sensor.
sensor.(Refer to
Table 5-2)
PE sensor is Check the signal Replace PE sensor.
defective. level of the PE
sensor.(Refer to
Table 5-2)
HP sensor is Check the signal
defective. level of the HP
sensor .(Refer to
Table 5-2.)
Head FFC is Check if the head Connect the head
disconnected. FFC is connected. FFC.

CR motor is Check the CR motor Replace the CR

defective. cable is connected. motor if there is no
problem in the cable
connection.
PF motor is Check if the PF Replace the PF
defective. motor cable is motor if there is no
connected. problem in the cable
connection.

Rev. A 5-15
 Chapter 6
Maintenance

6.1 OVERVIEW ............................................................................................................6-1

6.1.1 Cleaning............................................................................................................................. 6-1
6.1.2 Service Maintenance ......................................................................................................... 6-1
6.1.3 Lubrication ........................................................................................................................ 6-2
 Chapter 6 Maintenance

6.1 OVERVIEW
This section describes the points and the procedures for maintaining the printer in its optimum condition.

6.1.1 Cleaning
This printer has no mechanical components requiring regular cleaning. Therefore, the points described
below are suggested to be checked for any dirt and make an appropriate cleaning if necessary.

CAUTION

Never use the chemical solvents, such as thinner, to clean the printer. These chemicals can
damage the components of the printer.

Be careful not to damage the components when you attempt to clean the inside of the printer.

Do not scratch surface of “ROLLER, ASSEMBLY, PF”.
(Use soft brush to wipe off any dusts, or use soft cloth moistened with alcohol)

Housing: Use clean soft cloth moistened with water and wipe off any dirt. If the housing
stained with an ink, use a cloth moistened with a neutral detergent to wipe it
off.

Inside the printer: Use a vacuum cleaner to remove any paper dust.

6.1.2 Service Maintenance

If the print irregularity (missing dot, white line, etc.) has occur or the printer indicates “MAINTENANCE
ERROR”, perform the following operation to clear the error.

Head Cleaning
1. The printer has a built-in head cleaning function and is executable from the control panel.

2. Confirm that the printer is in stand-by state (the POWER indicator is not blinking), and hold
down the cleaning button on the control panel for more than 3sec.
3. The printer perform the built-in cleaning sequence. (during cleaning operation, the POWER
indicator is blinking)

Maintenance Error Clear

Since the printer consumes the ink, not only for printing but also for another operation like cleaning, certain
amount of ink are wasted. Therefore, the printer counts the amount of waste ink and they are collected at
the waste ink pad, and once the amount of waste ink reaches the predefined limit, the printer indicates
“MAINTENANCE ERROR” and the waste ink pad should be replaced as follows:

1. Replace the waste ink pad to new one.

2. After re-assemble the printer, turn the printer on while hold down the following buttons on
the control panel:
•E”LOAD/EJECT” button
•E”CLEANING” button
3. Press “LOAD/EJECT” button again while “PAPER END” indicator is blinking. This clears the
maintenance error condition and the waste ink counter value stored in EEPROM of the main
board.

Rev. A 6-1
EPSON Stylus Color 600 Service Manual
6.1.3 Lubrication
The type and amount of oil and grease used on this printer are determined based on the results of internal
evaluations. Therefore, specified type and amount of oil and grease must be applied at specified part of the
printer mechanism when servicing the printer.

CAUTION

Never use the oil and the grease other than those specified in this manual and using different
type of lubricant can damage the printer and the components.

Never apply oil or grease exceeding the amount specified in this manual.

Table 6-1. Specified Lubricants

Type Name EPSON Code Supplier
Grease G-26 B702600001 EPSON
Oil O-8 1019753 EPSON

Table 6-2. Lubrication Points

No. Standard Remarks
1 <Lubrication Point>
Apply grease while rotating “GEAR, 67.2”.
Contact between “ROLLER, PF” and
Do not put grease around the paper path.
“PAPER GUIDE, REAR”
Use a syringe to apply it.
<Lubricant Type> G-26
<Lubrication Amount>
A half turn of “ROLLER, PF”
2 <Lubrication Point>
Apply to the contact of a hook of “PAPER
“Contact between “PAPER GUIDE, GUIDE, FRONT” and each roller.
FRONT” and each rollers:
Do not put grease around the paper path.
1) “ROLLER, PF” (1 point)
Use a syringe to apply it.
2) “ROLLER, EXIT” (2 points)
<Lubricant Type> G-26
<Lubrication Amount>
1) 10mm long
2) 2mm long
3 <Lubrication Point>
Verify that the carriage moves smoothly
Contact between the carriage assembly after lubricating it.
and “FRAME, UPPER”
Use a syringe to apply it.
<Lubricant Type> G-26
<Lubrication Amount>
From the HP sensor installation point to
the point where “GUIDE PLATE, CABLE”
is attached.
4 <Lubrication Point>
Rotating the gears after applying grease
Gears: to
1) “GEAR, 67.2” evenly distribute it.
2) “COMBINATION GEAR, 8, 14.4”
Use a syringe to apply it.
3) “GEAR, 23.2”
<Lubricant Type> G-26
<Lubrication Amount>
1) 1/4 of gear tooth
2) 1/3 of gear tooth
3) 1/3 of gear tooth
4) 1/3 of gear tooth

6-2 Rev. A
 Chapter 6 Maintenance

Table 6-3. Lubrication Points (Continued)

No. Standard Remarks
5 <Lubrication Point>
Use a syringe to apply it.
The shaft for “GEAR, 16, 40.8” at
“FRAME, LEFT”

<Lubricant Type> G-26

<Lubrication Amount>
Approx. 5mm long

6 <Lubrication Point>
When applying to the right bush, apply it

Bush for “ROLER, PF” from the side of the paper path and wipe
1) Left: Inside the bush off any grease stick out to the cap
2) Right: Inside the bush (near the assembly side.
pump assembly)
Rotate “ROLLER, PF” after applying the
grease to evenly distribute it in the bush.

Use a syringe to apply it.
<Lubricant Type> G-26
<Lubrication Amount>
Approx. 3mm diametrically

7 <Lubrication Point>
Do not put grease around the paper path.

Both Left/Right Bush for “ROLLER, EXIT”
Use a syringe to apply it.

<Lubricant Type> G-26

<Lubrication Amount>
Evenly apply inside the bush

8 <Lubrication Point>
Verify that the holder slides only with a

Contact between “HOLDER, PULLEY, spring force after applying the grease.
DRIVEN” and “FRAME, UPPER”
Use a syringe to apply it.

<Lubricant Type> G-26

<Lubrication Amount>
2mm long at each specified point

9 <Lubrication Point>
Do not put grease to “ROLLER,

ASF; ASSEMBLY, LD”.
A round hole of the right frame of ASF (to
hold the roller shaft)

<Lubricant Type> G-26

<Lubrication Amount>
Evenly apply inside the hole

10 <Lubrication Point>
Completely wipe off any grease stack out

ASF; to inner side of ASF.
Contact between “HOPPER” and
“LEVER, HOPPER, RELEASE”

<Lubricant Type> G-26

<Lubrication Amount>
Evenly apply to the contact

Rev. A 6-3
EPSON Stylus Color 600 Service Manual

Table 6-4. Lubrication Points (Continued)

No. Standard Remarks
11 <Lubrication Point>
Completely wipe off any grease stack out
A round hole of the left frame of ASF to inner side of ASF.
(“GEAR, 34” is inserting to this hole)
<Lubricant Type> G-26
<Lubrication Amount>
Evenly apply inside the hole

12 <Lubrication Point>
This application must be made only when;

Oil pad of carriage assembly *Replacing the carriage assembly
*Replacing oil pad

Use a precise syringe to apply it. If
accidentally apply too much oil to oil pad,
thrown it away and take a new oil pad
again.

Leave oil pad for a while to wait until oil is
evenly infiltrate and install it on the
carriage assembly.
<Lubricant Type> O-8
<Lubrication Amount>
0.6cc

Note that This is an amount to be applied

new oil pad when replacing it.

WARNING

Never apply oil to the CR guide shaft directly or additionally apply to oil pad. This may
cause fatal damage to the components of the printer.

*Never apply the oil exceeding 0.6cc.

No.12
(Oil pad)

Carriage Assembly
(bottom view)

"SHAFT, CR, GUIDE"

6-4 Rev. A
 Chapter 6 Maintenance

No.2

10mm

2mm

No.1

2mm

No.3 "GEAR, 34"

No.11

Rev. A 6-5
EPSON Stylus Color 600 Service Manual

No.5

No.4
"GEAR, 23.2"

"GEAR, 16, 40.8"

No.4
"GEAR, 67.2"

No.4
"COMBINATION GEAR,
8, 14.4"

No.6

No.7

6-6 Rev. A
 Chapter 6 Maintenance
"HOLDER, PULLEY, DRIVEN"

No.8

"HOPPER, ASSEMBLY"

No.10

"FRAME, ASF"

No.9

Rev. A 6-7
 Appendix

A.1 Connector Summary ........................................................................................... A-1

A.2 Connector Summary ........................................................................................... A-2
A.3 EEPROM Address Map ....................................................................................... A-4
A.4 Circuit Board Component Layouts .................................................................... A-8
A.5 Exploded Diagrams........................................................................................... A-13
A.6 Circuit Diagrams ............................................................................................... A-18
EPSON Stylus Color 600 Service Manual

A.1 Connector Summary

Stylus Color 400 has the following primary component units;
•œ Main Board(C206 Main)
•œ Power Supply Board (C206 PSB/PSE)
•œ Printer Mechanism
Figure A-1 below illustrates how these component units are connected.

AC

CN1

C206PSB
(Power Supply
Board)

CN2 CN10 CN3 Control Panel

CN8

C200 MAIN
(Main Board)

Parallel I/F CN1

CN6

Serial I/F CN2 CN7

CN11 CN5 CN4

PF CR
Motor Motor
PE Sensor

HP Sensor

ASF Sensor
Print Head

Printer Mechanism

Figure A-1. Cable Connection

Rev.A A-1
Appendix

A.2 Connector Summary

Following tables show connector pin assignment of the C200 main board.

Table A-1. Connector summary of the C206 Main board

Connector Function Table to refer
CN1 Parallel I/F connector Chapter1/Table 1-10
CN2 Serial I/F connector Chapter1
CN3 •ËControl panel Table A-2
CN4 •ËPE sensor Table A-3
CN5 •ËHP sensor Table A-4
CN6 •ËCR motor Table A-5
CN7 •ËPF motor Table A-6
CN8 •ËPrint head Table A-7
CN10 •ËPower supply board (C206 PSB) Table A-8
CN11 •ËASF sensor Table A-9

Table A-2. Connector CN3

Pin Signal Name I/O Function
1 LED0 Out LED drive signal (0)
2 GND ---- Ground
3 LED1 Out LED drive signal (1)
4 GND ---- Ground
5 LED2 Out LED drive signal (2)
6 +5V ---- Logic power supply
7 +5V ---- Logic power supply
8 LED4 Out LED drive signal (4)
9 SW1 In Panel switch input (1)
10 PSC In Power on/off switch
11 SW0 In Panel switch on/off (0)
12 SW2 In Panel switch on/off (2)

Table A-3. Connector CN4

Pin Signal Name I/O Function
1 PE In Sensor detect signal
2 GND --- Ground
3 PEV --- Sensor power supply(+5V)

Table A-4. Connector CN5

Pin Signal Name I/O Function
1 HP In Sensor detect signal
2 GND --- Ground
3 HPV --- Sensor power supply(+5V)

Table A-5. Connector CN6

Pin Signal Name I/O Function
1 CRA Out Phase drive signal(A)
2 CR-A Out Phase drive signal (-A)
3 CRB Out Phase drive signal (B)
4 CR-B Out Phase drive signal(-B)

A-2 Rev. A
EPSON Stylus Color600 Service Manual

Table A-6. Connector CN7

Pin Signal Name I/O Function
1 PFA Out Phase drive signal (A)
2 PF-A Out Phase drive signal (-A)
3 PFB Out Phase drive signal (B)
4 PF-B Out Phase drive signal(-B)

Table A-7. Connector CN8

Pin Signal Name I/O Function
1 BCO In Black ink cartridge detect signal
2 CCO In Color ink cartridge detect signal
3 THM In Thermistor detect signal
4 GND --- Ground
5 LAT Out Head data latch pulse output
6 GND --- Ground
7 SI3 Out Head data output (3)
8 GND --- Ground
9 SI2 Out Head data output (2)
10 GND --- Ground
11 CLK Out Head data output (1)
12 GND --- Ground
13 CLK Out Clock pulse for head data transfer
14 GND --- Ground
15 NCHG Out Head all on pulse output
16 GND --- Ground
17 VDD --- Logic power supply (+5V)
18 GND2 --- Ground
19 GND2 --- Ground
20 GND2 --- Ground
21 COM --- Head drive power supply
22 COM --- Head drive power supply
23 COM --- Head drive power supply
24 VHV --- Head drive voltage control signal
25 VHV --- Head drive voltage control signal

Table A-8. Connector CN10

Pin Signal Name I/O Function
1 +42V --- Mechanism drive power supply
2 +42V --- Mechanism drive power supply
3 GND --- Ground
4 GND --- Ground
5 PSC Out Power supply switch output signal
6 GND ---- Ground
7 GND --- Ground
8 +5V --- Logic power supply

Table A-9. Connector CN11

Pin Signal Name I/O Function
1 ASF In Sensor detect signal
2 GND --- Ground
3 ASFV --- Sensor power supply (+5V)

Rev.A A-3
Appendix

A.3 EEPROM Address Map

Address Explanation Setting QPIT Factory

Settings Settings
00H Password 0 54H -
01H 0FH -
02H Market 0:Word 1:Japan 00H (∗1)
2:Custom(MJ-)∗∗
3:Custom(Stylus Color) ∗∗
4:Custom (other name) ∗∗
03H 1st dot adjustment -40≤ n ≤40 (by 1/1440 inch) 00H (∗1)
04H Bi-D adjustment data -36≤ n ≤36 (by 1/1440 inch) 00H (∗1)
05H Uni-D adjustment -36≤ n ≤36 (by 1/1440 inch) 00H (∗1)
06H Reserved 00H -
07H Reserved 00H -
08H Carriage speed adjustment -4≤ n ≤4 (by G.A timer unit) 00H (∗1)
data
09H Reserved 00H -
0AH Head actuator rank ID for 12H (∗1)
VhN
0BH Head actuator rank ID for 01H (∗1)
Twhs
0CH Reserved 00H -
0DH Reserved 00H -
0EH Reserved 00H -
0FH Reserved 00H -
10H Password 1 5AH -
11H 0FH -
12H Custom EEPROM sub 00H 00H
number
13H 00H 00H
14H 00H 00H
15H 00H 00H
16H Reserved 00H -
17H Reserved 00H -
18H CPSI password 00H 00H
19H 00H 00H
1AH 00H 00H
1BH 00H 00H
1CH CPSI flags bit7:CPSI license 00H 00H
0:Disable
1:Enable
bit6:CPSI Font license
0:Disable
1:Enable
1DH Reserved 00H -
1EH Reserved 00H -
1FH EEPROM Revision 42H -
20H Password 2 5AH -
21H 0FH -
22H Interface selection 0:Auto 1:Parallel 00H 00H∗2
2:Serial
Note) ∗∗ change model name of IEEE1284 device ID.
∗
1 Adjusted at factory.
∗
2 Initialized after performed panel initialization of EEPROM.

A-4 Rev. A
EPSON Stylus Color600 Service Manual

Address Explanation Setting QPIT Factory

settings settings
23H Interface wait time 0 to 255 (by second) 0AH 0AH
24H Parallel I/F speed 0:High speed 1:Normal 00H 00H
25H Reserved 00H -
26H Reserved 00H -
27H Print direction control 0:Bi-D 1:Uni-D 2:Auto 02H 02H
28H CG table 0:PC437 1:PC850 00H (∗1)
29H Reserved 00H -
2AH Auto LF/Network I/F mode bit1:Network I/F mode (0=off, 1=on) 00H 00H
bit0:Auto line feed (0=off, 1=on)
2BH Panel mask function bit5:Extedned settings 00H 00H
bit2:Cleaning
bit1:Replace I/C
bit0:Load/Eject
2CH Reserved 00H -
2DH Reserved 00H -
2EH Reserved 00H -
2FH Reserved 00H -
30H Password 3 5AH -
31H 0FH -
32H Reserved 00H -
33H Reserved 00H -
34H Top margin 42 to 44X360 (by 1/360 inch) 78H 78H
35H 00H 00H
36H Reserved 00H -
37H Reserved 00H -
38H Reserved 00H -
39H Reserved 00H -
3AH Reserved 00H -
3BH Reserved 00H -
3CH Reserved 00H -
3DH Reserved 00H -
3EH CR-phase of Home 00H 00H
3FH ERROR Number 00H 00H
40H Password 4 5AH -
41H 0FH -
42H Ink flags bit7:resrved 00H 10H
bit6:black “one time”
bit5:color “one time”
bit4:Initial fill required
bit3:reserved
bit2:in cleaning seq.
bit1:black CL required
bit0:color CL required
43H Ink flags 2 bit2:YMC cartridge changed and 00H 00H
cleaned
0:first cartridge
1:changed
bit1:Black cartridge changed and
cleaned
0:first cartridge
1:changed
bit0:Black cartridge changed and
cleaned
0:with YMC cartridge
1:alone

Rev.A A-5
Appendix

Address Explanation Settings QPIT Factory

settings settigs
44H Ink Counter Cb(total) 00H 00H
1count=100(ng)
45H 00H 00H
46H 00H 00H
47H 00H 00H
48H Ink counter CY(total) 00H 00H
1count=100(ng)
49H 00H 00H
4AH 00H 00H
4BH 00H 00H
4CH Ink counter Cy(total) 00H 00H
1count=100(ng)
4DH 00H 00H
4EH 00H 00H
4FH 00H 00H
50H Password 5 5AH -
51H 0FH -
52H Ink counter Cc(total) 00H 00H
1count=100(ng)
53H 00H 00H
54H 00H 00H
55H 00H 00H
56H Ink counter Csm(total) 00H 00H
1count=100(ng)
57H 00H 00H
58H 00H 00H
59H 00H 00H
5AH Ink counter Csc(total) 00H 00H
1count=100(ng)
5BH 00H 00H
5CH 00H 00H
5DH 00H 00H
5EH Reserved 00H -
5FH Reserved 00H -
60H Password 6 5AH -
61H 0FH -
62H Ink counter Rb 00H 00H
63H 00H 00H
64H Ink counter Ry 00H 00H
65H 00H 00H
66H Ink counter A 00H 00H∗2
67H 00H 00H∗2
68H power off time 00H 00H∗2
69H 00H 00H∗2
6AH CL time 00H 00H∗2
6BH 00H 00H∗2
6CH accumulated printing time 0:0 minute 1:15 minutes 00H 00H
6DH 2:30 minutes 3:60 minutes 00H 00H
4:90 minutes 5:120 minutes
6EH Reserved 00H -
6FH Reserved 00H -
70H Password 7 5AH -
71H 0FH -

A-6 Rev. A
EPSON Stylus Color600 Service Manual

Address Explanation Setting QPIT Factory

settings settings
72H customized model name string of counter 00H 00H
73H strings of model field for Device 00H 00H
74H ID 00H 00H
75H 00H 00H
76H 00H 00H
77H 00H 00H
78H 00H 00H
79H 00H 00H
7AH 00H 00H
7BH 00H 00H
7CH 00H 00H
7DH 00H 00H
7EH 00H 00H
7FH 00H 00H

Rev.A A-7
EPSON Stylus Color 600

A.4 Circuit Board Component Layouts

Figure A-2. C200 Main Board Component Layout

Rev.A A-9
Appendix

Figure A-4. C206 PSE Board Component Layout

A-10 Rev. A
EPSON Stylus Color600 Service Manual

Figure A-5. C206 PNL Component Layout

Rev.A A-11
.
.

STYLUS COLOR 600

PARTS PRICE LIST
COUNTRY: USA
Release Date: 5/18/98
EPSON PartFinder Version: 04

EPSON AMERICA, INC.

CONTENTS SUBJECT TO CHANGE WITHOUT NOTICE
Section: 01 CASE BLOCK Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
100 1030612 HOUSING STYLUS 400 1 22.02 S
101 1033230 FOOT 5 0.25 S
102 1032257 COVER,PRINTER,STYLUS COLOR600 1 14.10 S
103 1030631 HOUSING,SUPPORT,RIGHT 1 2.10 S
104 1030633 HOUSING,SUPPORT LEFT 1 2.10 S
105 1030636 1
106 1030669 GROUNDING PLATE 2 0.70 S
107 1031311 STACKER ASSEMBLY SC400/600 1 27.78 S
108 1032195 PANEL ASSEMBLY STYLUS 400 1 14.00 S
109 1031312 PAPER SUPPORT ASSEMBLY SC400/600 1 14.00 S
110 1030604 BUTTON,P/S 1 1.10 S
111 1030606 COVER,INLET,UPPER 1 2.10 S
112 1030607 COVER,INLET,LOWER 1 2.10 S
113 1030608 COVER,CABLE 2 0.50 S
114 1033910 ADAPTER,PAPER SUPPORT 1 4.40 S
115 1033121 LOGO PLATE,STYLUS COLOR 600 1 2.10 S
116 1030603 1
117 1030609 COVER,SHIELD PLATE,M/B,RIGHT 3 0.60 S
118 1030610 COVER,SHIELD PLATE,M/B,LEFT 1 0.70 S
119 1031165 MINI CLAMP 1 0.50 S
120 1032286 SHIELD PLATE,M/B;B 1 11.28 S
121 B010109511 C.P. SCREW (M3X4) 2 0.27 S
122 B300204211 C.B.S.(0) SCREW (M3X6) 23 0.27 S
123 1032538 C.B.(O) SCREW,4X5,F/ZG 1 0.50 S
124 B300204411 C.B.S.SCREW (M3X10)FOR MODEL P82PB 4 0.27 S
125 1005019 C.B.P-TITE SCREW, 3X8,F/ZN 2 0.27 S
126 1012350 C.B.P.-TITE SCREW 3X10,F/ZN 2 0.40 S
450 2023066 BOARD ASSY.,PANEL 1 19.86 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -1-

Section: 02 CONTROL CIRCUIT BOAR Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
200 2024195 BOARD ASSY,PHOTO EX 1 225.00 WITHOUT ICI3 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -2-

Section: 03 PS BLOCK Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
300 2023062 POWER SPLY,STYLUS400/600/PHOTO 1 132.30 S
300 2023064 POWER SPLY220/240V,STY400/600/PHOTO 1 132.30 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -3-

Section: 04 CABLE BLOCK Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
330 2023343 WIRE HARNESS REF#330 1 6.48 S
400 2002364 POWER CABLE (NON EAI)(VD31303SA-10A 1 24.96 S
401 2006741 POWER CABLE (NON EAI)(BS31303SA-SR- 1 44.51 S
402 2010468 AC CABLE (240V) 1 40.38 S
403 2002365 POWER CABLE VD00303SA-10A 220V 1 42.63 S
403 2008768 POWER CABLE 1 42.63 FOR EHK S
410 2018054 POWER CABLE ASSY. STANDARD U.S. CAB 1 15.12 S
411 2018055 POWER CABLE ASSY. NON U.S. CABLE 1 15.12 S
412 2018028 HARNESS 1 13.08 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -4-

Section: 05 PRINTER MECHANISM BL Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
500 2024052 PRINTER MECH.,STYLUS 400 1 160.00 WITHOUT 515 PRINT HE S
501 1030341 FRAME TOP 1 7.12 S
502 1030343 FRAME,RIGHT 1 5.28 S
503 1030344 FRAME,FRONT 1 3.80 S
504 1030345 FRAME,BOTTOM 1 8.24 S
505 1031316 FRAME ASSY.,LEFT 1 11.76 S
506 1032426 CARRIAGE ASSY 1 15.42 S
507 1030380 LEVER,ADJUST 1 1.10 S
508 1030381 GROUNDING PLATE,HEAD 1 0.80 S
509 1030382 OIL PAD 1 0.70 S
510 1030387 SLIDER C/R 1 0.70 S
511 1030389 HOLDER,PULLEY DRIVEN 1 1.40 S
512 1032969 SHEET PROTECTION,HEAD 1 1.10 S
513 1030969 SHAFT,ROLLER DRIVEN 6 0.50 S
514 1034351 ROLLER,DRIVEN;B 12 3.10 S
515 F059000 PRINT HEAD,J160-0A0 1 186.98 S
516 1031313 PULLEY ASSY.,DRIVEN 1 3.28 S
517 1030390 TIMING BELT 1 12.32 S
518 1030408 PAPER GUIDE,UPPER 5 1.10 S
519 1030414 PAPER GUIDE,LEFT 1 0.70 S
520 1030417 PAPER GUIDE,REAR 1 7.60 S
521 1032287 PAPER GUIDE,FRONT;B 1 8.80 S
522 1032646 PAPER GUIDE,RIGHT 1 1.10 S
523 1030968 SHAFT,PAPER GUIDE,UPPER 6 0.60 S
524 1030415 STAR WHEEL ASSY.,8 20 0.70 S
525 1032242 HOLDER,STAR WHEEL,RIGHT 1 1.40 S
526 1032243 HOLDER,STAR WHEEL,LEFT 1 1.40 S
527 1032244 ROD SPRING,STAR WHEEL 13 0.40 S
528 1030346 FRAME.,EJ 1 6.48 S
529 1030421 ROLLER ASSY.,EJECT 1 14.00 S
530 1030406 SHAFT,PAPER FEED ROLLER 1 38.34 S
532 2022329 CIRCUIT ASSY.,PE 1 5.44 S
533 2022330 HARNESS,PE 1 3.80 S
534 1030410 LEVER,PE 1 0.70 S
535 1030411 HOLDER,PE 1 0.70 S
536 2021854 DETECTOR,HP 1 6.80 S
537 2022326 HARNESS,HP 1 3.40 S
538 2024054 MOTOR ASSY.,PF 1 47.64 S
539 1031323 MOTOR ASSY.,CR,STYLUS 400 1 53.82 S
540 1030391 SHAFT,CR.GUIDE 1 13.62 S
541 1035882 PUMP ASSY. 1 27.36 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -5-

Section: 05 PRINTER MECHANISM BL Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
542 1031315 CAP ASSEMBLY 1 24.30 S
543 1034969 CLEANER,HEAD ASP 1 4.16 S
544 1030347 GUIDE PLATE,CABLE 1 3.80 S
545 1030392 BUSHING,PARALLEL ADJUST 1 1.10 S
546 1030393 BUSHING,PARALLEL ADJUST,RT 1 1.10 S
547 1030394 LEVER,PG 1 1.10 S
548 1030395 LEVER,PG SUPPORT 1 0.60 S
549 1030404 BUSHING 12,LEFT 1 1.10 S
550 1030422 BUSHING, 6 2 0.40 S
551 1030454 LEVER,CHANGE 1 1.80 S
552 1032608 STOPPER,STACKER 2 0.60 S
553 1030353 SPUR GEAR, 11.5 1 0.50 S
554 1030399 SPUR GEAR,23.2 1 0.70 S
555 1030402 SPUR GEAR,67.2 1 5.28 S
556 1030424 SPUR GEAR,36 1 0.70 S
557 1030452 SPUR GEAR,26.4 1 0.70 S
558 1030453 COMBINATION GEAR,16,40.8 1 1.10 S
559 1031001 COMBINATION GEAR,8,14.4 1 3.10 S
560 1031055 COMBINATION GEAR,8.8,21.6 1 1.10 S
561 1030955 COMPRESSION SPRING,19.6 1 0.50 S
562 1030957 COMPRESSION SPRING,5.85 1 0.50 S
563 1030965 COMPRESSION SPRING,0.9 1 0.50 S
564 1030956 TORSION SPRING,117.6 6 0.70 S
565 1030958 TORSION SPRING,0.22 1 0.40 S
566 1032240 TORSION SPRING,63.7 1 0.70 S
567 1030967 WASHER, 12.2X0.5X15 2 0.40 S
568 1030971 WASHER,4.1X0.5X6.5 2 0.25 S
569 1030975 SPACER,C-RING 2 0.25 S
570 B101254590 LEAF SPRING(FOR MODEL P12PB) 1 0.65 S
571 B150300711 RETAINING RING TYPE-E (4) 1 0.27 S
572 B300204211 C.B.S.(0) SCREW (M3X6) 19 0.27 S
573 1023219 BUSHING 1 0.80 S
574 1024505 HEXAGON NUT,NORMAL,M3 3 0.40 S
575 1031164 C-RING 3 0.25 S
576 1032300 SCREW,(P4),3X6,F/ZN 2 0.25 S
577 1032301 SPRING PIN-AW,2X16,F/B 1 0.25 S
580 1034669 POROUS PAD,SLIDER CAP 1 1.10 S
700 1031309 PAD ASSY.,LEFT 1 7.60 S
701 1031308 PAD ASSY.,RIGHT 1 7.60 S
702 1030961 TORSION SPRING,1.22,LEFT 1 0.50 S
703 1030442 HOLDER,EDGE GUIDE,LEFT 1 2.60 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -6-

Section: 05 PRINTER MECHANISM BL Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
704 1030449 LEVER,PAD RELEASE,LEFT 1 0.50 S
705 1030434 LEVER,PAPER RETURN,LEFT 1 0.50 S
706 1032245 TORSION SPRING,1.22,RIGHT 1 0.50 S
707 1030450 LEVER,PAD RELEASE,RIGHT 1 0.50 S
708 1030455 HOLDER,EDGE GUIDE,RIGHT 1 2.60 S
709 1030420 ROD SPRING,HOLDER PAD 2 0.50 S
710 1030435 LEVER,PAPER RETURN,RIGHT 1 0.50 S
711 1030436 ROLLER,LD SUPPORT 2 0.25 S
712 1030437 HOLDER,ROLLER LD SUPPORT 2 1.10 S
713 1030962 EXTENSION SPRING,0.36 2 0.25 S
714 1033979 2
715 1030427 HOPPER 1 7.60 S
716 1030428 EDGE GUIDE 1 3.40 S
717 1030429 SLIDER,EDGE GUIDE 1 1.10 S
718 1030446 CORK 2 1.10 S
719 1030960 COMPRESSION SPRING,3.23 1 0.25 S
720 2021854 DETECTOR,HP 1 6.80 S
721 2023353 CABLE,HEAD 1 12.78 S
722 1033220 SPACER,CABLE HEAD 1 0.70 S
723 2022331 HARNESS,ASF 1 3.52 S
724 1031306 ROLLER ASSY.,LD,LEFT 1 9.92 S
725 1031307 ROLLER ASSY.,LD,RIGHT 1 9.92 S
726 1030372 POROUS PAD,INK EJECT,LARGE 2 9.92 S
727 1030373 POROUS PAD,INK EJECT,SMALL 1 7.60 S
728 1030374 TRAY,POROUS PAD 1 11.28 S
729 1030376 COVER,CARTRIDGE,BLK 1 2.10 S
730 1030377 COVER CARTRIDGE,CLR 1 2.10 S
731 1030378 SEPERATOR,CARTRIDGE,BLK 1 1.10 S
732 1030379 SEPERATOR, CARTRIDGE,CLR 1 1.40 S
733 1030383 FASTENER,HEAD 1 2.10 S
734 1030386 HOLDER,CABLE 1 0.70 S
735 1030419 PAPER GUIDE,.LOWER 1 4.64 S
736 1030426 FRAME,ASF 1 13.20 S
737 1030430 LEVER FASTENER,EDGE GUIDE 2 0.50 S
738 1030438 COVER,ROLLER,LD LEFT 1 1.10 S
739 1030439 COVER,ROLLER,LD RIGHT 1 1.10 S
740 1030440 SHAFT,ROLLER,LD 1 4.40 S
741 1005416 SHAFT, MOUNT, CR 1 0.65 S
742 1030441 LEVER,HOPPER RELEASE 2 0.60 S
743 1030447 WHEEL,DETECT 1 1.40 S
744 1030456 BUSHING,SHAFT FASTENER 1 0.50 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -7-

Section: 05 PRINTER MECHANISM BL Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
745 1030951 LEVER,BRAKE 1 0.60 S
746 1030970 PAD,BREAK 1 0.25 S
747 1030973 SPACER,TRAY 1 0.70 S
748 1031178 BUSHING,FASTEN,SHAFT,LEFT 1 0.25 S
749 1032246 SHEET,PAPER FEED 2 0.25 S
750 1032247 HOLDER,SHEET PAPER FED 2 1.10 S
751 1030448 SPUR GEAR,34 1 0.70 S
752 1030954 TORSION SPRING,49 1 0.50 S
753 1030966 TORSION SPRING,41.2 1 0.60 S
754 1030959 EXTENSION SPRING,0.088 2 0.25 S
755 1030964 COMPRESSION SPRING,1.66 2 1.10 S
756 1024130 C.B.P.-TITE SCREW,3X6,F/ZN 1 0.43 S
757 1032300 SCREW,(P4),3X6,F/ZN 1 0.25 S
761 1032719 SHEET CABLE 1 3.10 S
763 1033016 PAD,BREAK,EDGE GUIDE 1 3.10 S
764 1034888 HOLDING SPRING,SPUR GEAR,34 1 0.60 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -8-

Section: 06 PACKING MATERIAL BLO Model: STYLUS COLOR 600 Country: USA

---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Ref. No. Part No. Description Qty Unit Price Remarks Type
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
01 5006144 STYLUS COLOR 600 CARTON FOR USA 1 5.91 S
01 5006145 STYLUS COLOR 600 CARTON,SPANISH 1 5.91 S
01 5006146 STYLUS COLOR 600 CARTON,EUROPE 1 5.91 S
01 5006147 STYLUS COLOR 600 CARTON, PACIFIC 1 5.91 S
02 5005704 STYLUS CLR400 OUTER CARTON 1 14.80 S
03 5005705 PAD SET,PRINTER 1 8.24 S
04 5005710 PAD,ACCESSORY 1 3.10 S
05 5005889 PAD,STACKER 1 0.25 S
06 X680634010 PLASTIC PROTECTIVE BAG 1 0.27 S

Release Data: 5/18/98 EPSON PartFinder Version: 04 -9-

 SEE BELOW FOR BATTERY POWERS THE
PS TEST POINTS
TIME-OFF COUNTER
PARALLEL I/O SERIAL I/O

1 2
GND
3
F1 BAT1 3V
1 2 .5 a C200
7 6 M A IN B R D
AC INPUT 5

10
2
25 1
P R OM
8 IC 3 4
T MP
P O W S UP P L Y
IC 1

11
BRAKE ASM

OPENING HOME SENSOR

LD FEED ROLLERS CART-IN-PLACE
SENSORS

CR MOTOR
SF SE SO

PRINTHEAD &
SHIFT LEVER CARTRIDGES
PE SENSOR

CAP AND
RAMP

PH LOCK TAB
PF
MOTOR
P MP AS

WASTE PAD

POWER SUPPLY
TEST POINTS

CN10
1 +42VDC
2 +42VDC
3 GND
4 GND
5 PSC
6 GND
7
8
GND
+5VDC OPERATOR PANEL

EPSON AMERICA, INC. TRAINING DEPT.

DRAWING NAME Stylus Color 600 Functional Diagram DATE AUG 98
DRAW N BY R. Bohn REV ISSUE
 EPSON OVERSEAS MARKETING LOCATIONS

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As of September, 1996
EPSON
SEIKO EPSON CORPORATION