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ACS 600 Spinning Control Application Program 5.1 Firmware

This document provides an overview and instructions for the ACS 600 frequency converter firmware manual for spinning control application program 5.1. It includes safety instructions, an overview of the CDP 312 control panel used with the ACS 600, a description of the spinning control software, and information on operation, signals, parameters, and fault tracing. The manual aims to guide users through start-up, operation, and maintenance of the ACS 600 frequency converter system safely and effectively.

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0% found this document useful (0 votes)

401 views

ACS 600 Spinning Control Application Program 5.1 Firmware

Uploaded by

Evandro Pavesi

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 125

ACS 600 Firmware Manual

This manual includes:

• Overview of the CDP312 Control Panel Spinning Control Application
• Start-Up Data Program 5.1
• Software Description
for ACS 600 Frequency Converters
• Operation of the Spinning Control
• Signals
• Parameters
• Fault Tracing
Spinning Control Application Program 5.1
for ACS 600 Frequency Converters

Firmware Manual

ACS 600

Code: 3BFE 64379399 R0125

EFFECTIVE: 01.09.2000
SUPERSEDES:None

FIDRI\EJQ
PDM\00082786

 2000 ABB Industry Oy. All rights reserved.

Safety Instructions

Overview This chapter states the safety instructions, which must be followed when
installing, operating and servicing the ACS 600. Neglecting these
instructions may lead to physical injury or death, or the frequency
converter, the motor and driven equipment may be damaged. The
material in this chapter must be studied before attempting any work on,
or with, the unit.

Warnings and This manual has two sorts of safety instructions. Warnings are used to
Notes inform of conditions, which can, if proper steps are not taken, lead to a
serious fault condition, physical injury and death. Notes are used when
the reader is required to pay special attention or when there is additional
information available on the subject. Notes are less crucial than
Warnings, but should not be disregarded.

Warnings Readers are notified of the need for special attention or additional
information available on the subject with the following symbols:

Dangerous Voltage Warning: warns of situations in which a high

voltage can cause physical injury and/or damage equipment. The text
next to this symbol describes ways to avoid the danger.

General Warning: warns of situations, which can cause physical injury

and/or damage, equipment by means other than electrical. The text next
to this symbol describes ways to avoid the danger.

Notes Readers are notified of the need for special attention or additional
information available on the subject with the following symbols:
CAUTION! Caution aims to draw special attention to a particular
issue.
Note: Note gives additional information or points out more
information available on the subject.

General Safety These safety instructions apply on all work on the ACS 600. In addition
Instructions to the instructions given below, there are more safety instructions on the
first pages of the appropriate hardware manual.

WARNING! All electrical installation and maintenance work on the ACS

600 should be carried out by qualified electricians.
The ACS 600 and adjoining equipment must be properly earthed.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 i

Safety Instructions

Do not attempt any work on a powered ACS 600. After switching off the
mains, always allow the intermediate circuit capacitors 5 minutes to
discharge before working on the frequency converter, the motor or the
motor cable. It is a good practice to check (with a voltage indicating
instrument) that the frequency converter is in fact discharged before
beginning work.

The ACS 600 motor cable terminals have dangerously high voltage
when mains power is applied, regardless of motor operation.

There can be dangerous voltages inside the ACS 600 from external
control circuits even when the ACS 600 mains power is shut off.
Exercise appropriate care when working with the unit. Neglecting these
instructions can cause physical injury and death.

WARNING! The ACS 600 introduces electric motors, drive train

mechanisms and driven machines to an extended operating range. It
should be determined from the outset that all equipment is up to these
conditions.

Operation is not allowed if the motor nominal voltage is less than one
half of the ACS 600 nominal input voltage, or the motor nominal current
is less than 1/6 of the ACS 600 nominal output current. Check the motor
insulation properties. The ACS 600 output comprises of short, high
voltage pulses (approximately 1.35 ... 1.41 times the mains voltage)
regardless of output frequency. This voltage can be almost doubled by
unfavourable motor cable properties.

Contact an ABB office for additional information if multimotor operation is

required. Neglecting these instructions can result in permanent damage
to the motor.

All insulation tests must be carried out with the ACS 600 disconnected
from the cabling. Operation outside the rated capacities should not be
attempted. Neglecting these instructions can result in permanent
damage to the ACS 600.

There are several automatic reset functions in the ACS 600. If selected,
they reset the unit and resume operation after a fault. These functions
should not be selected if other equipment is not compatible with this kind
of operation, or such action may lead to danger.

ii ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Table of Contents

Safety Instructions ...............................................................................................................................................i

Table of Contents ...............................................................................................................................................iii

Chapter 1 – Introduction to This Manual ...................................................................................................... 1-1

Chapter 2 - Overview of the CDP 312 Control Panel.................................................................................... 2-1

Chapter 3 – Start-Up ....................................................................................................................................... 3-1

Chapter 4 – Software Description.................................................................................................................. 4-1

Drive Functions ....................................................................................................................................... 4-1
General ......................................................................................................................................... 4-1
Application Program Identification ................................................................................... 4-2
Program Boot ................................................................................................................... 4-2
Control Modes............................................................................................................................... 4-2
REMOTE Mode................................................................................................................ 4-2
LOCAL Mode ................................................................................................................... 4-2

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 iii
Table of Contents

Emergency Stop ........................................................................................................................... 4-3

Emergency Stop Modes................................................................................................... 4-3
Operation of the Emergency Stop.................................................................................... 4-3
Communication ....................................................................................................................................... 4-4
I/O Devices on Channel CH1........................................................................................................ 4-4
Commissioning and Supporting Tools on Channel CH3 .............................................................. 4-5
Modbus Link.................................................................................................................................. 4-5
I/O Configurations ................................................................................................................................... 4-6
Digital Inputs ................................................................................................................................. 4-6
Digital Outputs .............................................................................................................................. 4-6
Analogue Inputs ............................................................................................................................ 4-7
NIOC-01 Standard I/O Board........................................................................................... 4-7
NAIO-03 Analogue I/O Extension Module ....................................................................... 4-7
Analogue Outputs ......................................................................................................................... 4-7
External Control Connections ....................................................................................................... 4-8

Chapter 5 – Operation of the Spinning Control ........................................................................................... 5-1

Overview ................................................................................................................................................. 5-1
The Purpose of Spinning Control ............................................................................................................ 5-1
Principles of Spinning Software .............................................................................................................. 5-1
Activating the Spinning Function .................................................................................................. 5-2
Selecting the Active STP .............................................................................................................. 5-2
Future STP.................................................................................................................................... 5-3
Shift Function ................................................................................................................................ 5-3
Preventation of Yarn Breakage..................................................................................................... 5-3
Balloon ............................................................................................................................. 5-4
Wobbulation Function ................................................................................................................... 5-4
Wobbulation in the STP ................................................................................................... 5-5
Activating Wobbulation ................................................................................................................. 5-5
DI1P_DI2P ....................................................................................................................... 5-6
DI5P_DI6P ....................................................................................................................... 5-6
Reset Active STP.......................................................................................................................... 5-6
Reset Hank and Time Calculation ................................................................................................ 5-6
Start and Pause Commands......................................................................................................... 5-6
DI3.................................................................................................................................... 5-6
DI3P_DI4P ....................................................................................................................... 5-7
Control Panel CDP 312.................................................................................................... 5-7
Restart After Power Failure........................................................................................................... 5-7
Doff-End Alarm ............................................................................................................................. 5-7
Manual Doff Function.................................................................................................................... 5-7
Average Spindle Speed Calculation ............................................................................................. 5-8
Active STP .................................................................................................................................... 5-9
Selected STP for Future ............................................................................................................... 5-9
Shift Selected................................................................................................................................ 5-9
Running Time Section................................................................................................................... 5-9
Completed Pattern Time ............................................................................................................... 5-9
Remaining Pattern Time ............................................................................................................... 5-9
Hank Count ................................................................................................................................... 5-9
5.11 Completed Hank Count............................................................................................ 5-9
5.13 Total Hanks in Last 8 h .......................................................................................... 5-10
5.15 Total Hanks in Last 16-8h ...................................................................................... 5-11
5.17 Total Hanks in Last 24-16h .................................................................................... 5-11
5.18 Total Hank Count ................................................................................................... 5-11
5.19 Completed STP Hanks........................................................................................... 5-11
5.20 Spinning Speed...................................................................................................... 5-11
Running Time Indication ............................................................................................................. 5-11

iv ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Table of Contents

5.12 Total Running Time in last 8 h ............................................................................... 5-11

5.14 Total Running Time in last 16-8 h .......................................................................... 5-11
5.16. Total Running Time in last 24-16 h ....................................................................... 5-11

Chapter 6 – Signals ......................................................................................................................................... 6-1

Chapter 7 – Parameters .................................................................................................................................. 7-1

Chapter 8 – Fault Tracing ............................................................................................................................... 8-1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 v

Table of Contents

DC Undervoltage .......................................................................................................................... 8-2

Local Control Lost Function .......................................................................................................... 8-3
RUN ENABLE Interlocking Function............................................................................................. 8-3
Short Circuit .................................................................................................................................. 8-3
DC Link Intermediate Current Ripple Fault................................................................................... 8-3
Overspeed Fault ........................................................................................................................... 8-3
Overswitching Frequency Fault .................................................................................................... 8-3
System Fault ................................................................................................................................. 8-3
Motor Protections .................................................................................................................................... 8-4
Motor Thermal Protection Functions............................................................................................. 8-4
Motor Thermal Model ....................................................................................................... 8-4
Usage of PTC or PT100 Temperature Sensors............................................................................ 8-5
Stall Function ................................................................................................................................ 8-6
Underload Function....................................................................................................................... 8-7
Motor Phase Loss Function .......................................................................................................... 8-7
Earth Fault Protection ................................................................................................................... 8-7
Fault and Alarm Messages ..................................................................................................................... 8-8
Fault Message Table .................................................................................................................... 8-8
Alarm Message Table ................................................................................................................. 8-13
Other Messages.......................................................................................................................... 8-15

Chapter 9 – Terms ........................................................................................................................................... 9-1

vi ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 1 – Introduction to This Manual

Overview This chapter describes the purpose, contents and the intended
readership of this manual. It also explains the terms used in this
manual and lists any related publications.

This Manual is compatible with the ACS 600 Spinning Control

Application Program version 5.1 or later.

Before You Start The purpose of this manual is to provide you with the information
necessary to control and program your ACS 600 drive.

Read this manual carefully before commencing start-up.

Learn the Safety Instructions before attempting any work on, or with,
the unit. The reader of this manual is expected to have:
• Knowledge of standard electrical wiring practices, electronic
components, and electrical schematic symbols.
• Minimal knowledge of ABB product names and terminology.
• No experience or training in installing, operating, or servicing the
ACS 600.

What This Manual Safety Instructions can be found at the beginning of this manual.
Contains
Chapter 1 - Introduction to This Manual, the chapter you are reading
now, introduces you to this manual.

Chapter 2 - Overview of CDP 312 Control Panel, describes the

operation of the CDP 312 Control Panel used for controlling and
programming.

Chapter 3 - Start-Up, explains the Start-up procedure.

Chapter 4 - Software Description, this chapter describes the typical

functions of the ACS 600 drive.

Chapter 5 - Operation of the Spinning Control

Chapter 6 - Signals, introduces you to the measured or calculated

signals.

Chapter 7 - Parameters, lists the Spinning Control Application

Program parameters and explains their functions.

Chapter 8 - Fault Tracing, introduces you to the protections and fault

tracing of ACS 600.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 1-1
Chapter 1 – Introduction to This Manual

Chapter 9 – Terms, gives complete listing of the terms used in this

manual.

1-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 2 - Overview of the CDP 312 Control Panel

Overview This chapter describes the programming principles of the ACS 600
using the CDP 312 Control Panel. The user can change the
configuration of the ACS 600 to meet his needs by programming. The
ACS 600 is programmable through a set of parameters. This chapter
describes the operation of the CDP 312 Control Panel and how to use
the panel with the ACS 600 to modify the parameters, measure the
actual values and control the drive(s).

Panel Link The CDP 312 Control Panel is connected to the drive through a
Modbus-protocol communication bus. Modbus is the common bus
protocol for ABB Drives products. The communication speed is 9600
bit/s.

1 L -> 0.0 rpm 0

AVRGSP1 14149 rpm
PP TEMP 40.5 C
CMPL PAT 0.0 min

ACT PAR FUNC DRIVE

ENTER

LOC RESET REF

REM

CDP 312

Figure 2 - 1 CDP 312 Control Panel

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2-1
Chapter 2 – Overview of the CDP 312 Control Panel

Display The LCD type display has 4 lines of 20 characters.

Keys The Control Panel keys are flat, labelled, push-button keys that allow
you to monitor drive functions, select drive parameters, and change
settings.

Actual Signal Display Mode

Status Row 1 L -> 0.0 rpm 0 Display/group selection
AV RGS P1 14149 rpm
Actual Signals PP TEMP 40.5 C ACT
Names and
Values
CMPL PAT 0.0 min Row/parameter selection

ENTER Enter selection mode

Accept new parameter
Parameter Mode
Group selection
Status Row 1 L -> 0.0 rpm 0 Fast value change
Group number 99 START-UP DATA PAR
and name
Index number
02 MOTOR NOM VOLTAGE Parameter selection
and name 400 V Slow value change
Parameter value Enter selection mode
ENTER
Accept new value
Status Row 1 L -> 0.0 rpm 0 Function Mode
UPLOAD <= <= Row selection
Selectable DOWNLOAD => => FUNC
functions CONTRAST 4
ENTER Function start

Device type ACS 600 30 kW Drive Selection Mode

Drive/ID selection
Application sw AVAA5110 531 DRIVE
name + version
ID-NUMBER 1 ENTER Enter change mode
ID-number of drive Accept new value
in the Modbus link *) Name of the downloaded FCB (Function Chart Builder) application.

Figure 2 - 2 Control Panel Display Indications and Functions of the

Control Panel Keys

LOC
Keypad / Forward Start
REM External Control
RESET
Reverse Stop
Fault Reset
0
REF Reference Setting
Function

Figure 2 - 3 Operational Commands of the Control Panel Keys

2-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 2 – Overview of the CDP 312 Control Panel

Panel Operation This is a description of the operation of the CDP 312 Control Panel.

Keypad Modes The CDP 312 Control Panel has four different keypad modes: Actual
Signal Display Mode, Parameter Mode, Function Mode, and Drive
Selection Mode. In addition, there is a special Identification Display,
which is displayed after connecting the panel to the link. The
Identification Display and the keypad modes are described briefly
below.

Identification When the panel is connected for the first time, or power is applied to
Display the drive, the Identification Display appears, showing the panel type
and the number of drives connected to the Panel Link.

Note: The panel can be connected to the drive while power is

applied.

ACS 600 30 kW
AVAA5110 531
ID-NUMBER 1

Actual After two seconds, the display will change to show the Actual Signals
Signal of the drive.
Display
Mode This mode includes two displays, the Actual Signal Display and the
Fault History Display. The Actual Signal Display is displayed first
when the Actual Signal Display mode is entered. If the drive is in a
fault condition, the Fault Display will be shown first.

The panel will automatically return to the Actual Signal Display Mode
from other modes if no keys are pressed within one minute
(exceptions: Status Display in the Drive Selection Mode and Fault
Display Mode).

In the Actual Signal Display Mode you can monitor three Actual
Signals at a time.

The Fault History includes information on the 16 most recent faults

that have occurred in your ACS 600. The name of the fault and the
total power-on time are displayed.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2-3
Chapter 2 – Overview of the CDP 312 Control Panel

The following table shows events that are stored into the Fault
History. The information included is described for each event.

Event Information Display

A fault is detected by ACS 600 Sequential number of the event. 1 L -> 0.0 rpm O
Name of the fault and a “+” sign in 1 LAST FAULT
front of the name. Total power on +OV ERCURRENT
12 H 49 MIN 10 S
time.

A fault is reset by user. Sequential number of the event. 1 L -> 0.0 rpm O
-RESET FAULT text. 1 LAST FAULT
Total power on time. -RESET FAULT
12 H 50 MIN 10 S

A warning is activated by ACS 600 Sequential number of the event. 1 L -> 0.0 rpm O
Name of the warning and a “+” 1 LAST WARNBING
+EM STOP
sign in front of the name. Total 15 H 29 MIN 30 S
power on time.

A warning is deactivated by Sequential number of the event. 1 L -> 0.0 rpm O

ACS 600 Name of the warning and a “-” 1 LAST WARNBING
sign in front of the name. Total -EM STOP
15 H 39 MIN 20 S
power on time.

When a fault or a warning occurs in the drive, the message will be

displayed immediately, except when in the Drive Selection Mode. It is
possible to go from the Fault Display to other displays without
resetting the fault. If no keys are pressed the fault or warning text is
displayed as long as the fault exists.

Table 2 - 1 How to display the full name of the three Actual Signals
Step Function Press key Display after key is pressed
1. To display the full Hold 1 L -> 0.0 rpm O
name of the three AVERG SPINDLE SP1
ACT
actual signals PP TEMP
COMPL PATTRN TIME

2. To return to the Actual Release 1 L -> 0.0 rpm O

Signal Display Mode. AVRG SP1 15698 rpm
ACT PP TEMP 40.5 C
CMPL PAT 3.5 min

2-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 2 – Overview of the CDP 312 Control Panel

Table 2 - 2 How to select Actual Signals to the display

Step Function Press key Display after key is pressed
1. To enter the Actual 1 L -> 0.0 rpm O
Signal Display Mode AVRG SP1 15698 rpm
ACT PP TEMP 40.5 C
CMPL PAT 3.5 min

2. To select the desired 1 L -> 0.0 rpm O

row. AVRG SP1 15698 rpm
PP TEMP 40.5 C
CMPL PAT 3.5 min

3. To enter the Actual 1 L -> 0.0 rpm O

Signal Selection 5 SPIN ACT SIGNALS
Mode. 01 AVERG SPINDLE SP1
ENTER 15698 rpm

4. To select a different 1 L -> 0.0 rpm O

group. 1 ACTUAL SIGNALS
01 MOTOR SPEED FILT
0.0 rpm

5. To select an index.
1 L -> 0.0 rpm O
1 ACTUAL SIGNALS
06 MOTOR CURRENT
0.0 rpm

6. To accept the
1 L -> 0.0 rpm O
selection and to return MOTOR CU 0.0 rpm
to the Actual Signal ENTER PP TEMP 40.5 C
Display Mode. CMPL PAT 3.5 min

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2-5
Chapter 2 – Overview of the CDP 312 Control Panel

Table 2 - 3 How to display a fault and reset the Fault History

Step Function Press key Display after key is pressed
1. To enter the Actual 1 L -> 0.0 rpm O
Signal Display Mode AVRG SP1 15698 rpm
ACT PP TEMP 40.5 C
CMPL PAT 3.5 min

2. To enter the Fault

1 L -> 0.0 rpm O
History Display. 1 LAST WARNING
The time of -EM STOP
occurrence can be 15 H 39 MIN 20 S
seen as total power-
on time.
3. To clear all the faults
1 L -> 0.0 rpm O
from the Fault History 1 LAST FAULT
RESET
Buffer. -RESET FAULT
12 H 50 MIN 10 S
A view of cleared fault
logger. 1 L -> 0.0 rpm O
1 LAST FAULT
H MIN S

4. To return to the Actual 1 L -> 0.0 rpm O

Signal Display Mode. AVRG SP1 15698 rpm
PP TEMP 40.5 C
CMPL PAT 3.5 min

Table 2 - 4 How to display and reset an active fault

Step Function Press key Display after key is pressed
1. To enter the Actual
1 L -> 0.0 rpm O
Signal Display Mode. ACS 600 30 KW
ACT *** FAULT ***
RUN ENABLE

2. To reset the fault. The 1 L -> 0.0 rpm O

Reset button functions AVRG SP1 15698 rpm
RESET
also in the REMOTE PP TEMP 40.5 C
mode. CMPL PAT 3.5 min

Parameter The Parameter Mode is used for making changes to the ACS 600
Mode parameters. When this mode is entered for the first time after power
up, the display will show the first parameter of the first group. The
next time the Parameter Mode is entered the previously selected
parameter is shown.

Note: If you try to write to a write-protected parameter, the following

warning will be displayed.

** WARNING **
WRITE ACCESS DENIED
PARAMETER SETTING
NOT POSSIBLE

2-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 2 – Overview of the CDP 312 Control Panel

Table 2 - 5 How to select a parameter and change the value

Step Function Press key Display after key is pressed
1. To enter the
1 L -> 0.0 rpm O
Parameter Mode. 13 ANALOGUE INPUTS
PAR 01 AI1 HIGH VA LUE
20000

2. To select another
1 L -> 0.0 rpm O
parameter group. 14 DIGITAL OUTPUTS

While holding the

arrow, only the group
1 L -> 0.0 rpm O
name and number are 14 DIGITAL OUTPUTS
displayed. When the 01 DO1 CONTROL
key is released, name, OFF
number and value of
the first parameter in
the group are
displayed.

3. To select an index
1 L -> 0.0 rpm O
number. 14 DIGITAL OUTPUTS
02 DO1 GROUP+INDEX
While holding the
arrow, only the
parameter name and 1 L -> 0.0 rpm O
number are displayed. 14 DIGITAL OUTPUTS
02 DO1 GROUP+INDEX
When the key is 801
released the value of
the parameter is also
displayed.
4. To enter the
parameter value.
ENTER

5. To change the
1 L -> 0.0 rpm O
parameter value. 14 DIGITAL OUTPUTS
(slow change) 02 DO1 GROUP+INDEX
[601]
(fast change)

6a. To send a new value

1 L -> 0.0 rpm O
to the drive. 14 DIGITAL OUTPUTS
02 DO1 GROUP+INDEX
ENTER 601

1 L -> 0.0 rpm O

ACT PAR 14 DIGITAL OUTPUTS
6b. To cancel the new 02 DO1 GROUP+INDEX
setting and keep the 801
original value. FUNC DRIVE

The selected Keypad

Mode is entered.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2-7
Chapter 2 – Overview of the CDP 312 Control Panel

Function The Function Mode is used to select special functions. These

Mode functions include Parameter Upload, Parameter Download and
setting the contrast of the CDP 312 Panel Display.

Parameter Upload will copy existing parameters from Groups 10 to 98

from the drive to the panel. The upload function can be performed
while the drive is running. Only the STOP command can be given
during the uploading process.

Parameter Download will copy existing parameter Groups 10 to 97

stored in the panel to the drive.

Note: Parameters in Group 99 concerning options, language and

motor data are not copied.

If downloading is attempted before uploading, the following warning

will be displayed:
** WARNING **
NOT UPLOADED
DOWNLOADING
NOT POSSIBLE

The parameters can be uploaded and downloaded only if the DTC

software version and application software version (see Signals 4.1
DTC SW VERSION and 4.2 APPL SW VERSION) of the destination
drive are the same as the software versions of the source drive.
Otherwise the following warning will be displayed:

** WARNING **
DRIVE INCOMPATIBLE
DOWNLOADING
NOT POSSIBLE

The drive must be stopped during the downloading process. If the

drive is running and downloading is selected, the following warning is
displayed:

** WARNING **
DRIVE IS RUNNING
DOWNLOADING
NOT POSSIBLE

2-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 2 – Overview of the CDP 312 Control Panel

Table 2 - 6 How to select and perform a function

Step Function Press key Display after key is pressed
1. To enter the Function
1 L -> 0.0 rpm O
Mode UPLOAD <= <=
FUNC
DOWNLOAD => =>
CONTRAST 7

2. To select a function.
1 L -> 0.0 rpm O
UPLOAD <= <=
DOWNLOAD => =>
CONTRAST 7

3. To activate the
1 L -> 0.0 rpm O
selected function.
=> => => => => => =>
ENTER DOWNLOAD

4. Loading completed. 1 L -> 0.0 rpm 0

AVRG SP1 15698 rpm
PP TEMP 40.5 C
CMPL PAT 3.5 min

Table 2 - 7 How to set the contrast of the panel display

Step Function Press key Display after key is pressed
1. To enter the Function
1 L -> 0.0 rpm O
Mode. UPLOAD <= <=
FUNC DOWNLOAD => =>
CONTRAST 7

2. To select a function.
1 L -> 0.0 rpm O
UPLOAD <= <=
DOWNLOAD => =>
CONTRAST 7

3. To enter the contrast

1 L -> 0.0 rpm O
setting function. CONTRAST [7]
ENTER

4. To set the contrast.

1 L -> 0.0 rpm O
(0...7) CONTRAST [0]

5a. To accept the selected

ENTER 1 L -> 0.0 rpm O
value. UPLOAD <= <=
To cancel the new DOWNLOAD => =>
setting and keep the CONTRAST 0
ACT PAR
original value, press
1 L -> 0.0 rpm O
any of the Mode keys. UPLOAD <= <=
FUNC DRIVE DOWNLOAD => =>
The selected Keypad CONTRAST 7
Mode is entered.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2-9
Chapter 2 – Overview of the CDP 312 Control Panel

Copying You can copy parameters in Groups 10...97 from one drive to another
Parameters by using the Parameter Upload and Parameter Download functions in
from One Unit the Function Mode. Typically this kind of function can be used if the
to Other Units processes and the motor types are the same. This procedure is
permitted only if the DTC SW and APPL SW versions are the same
on both units. Follow the procedure below:
1. Select the correct options (Group 98) and language (Group 99) for
each drive.
2. Set the rating plate values for the motors (Group 99) and perform
the identification run for each motor if required.
3. Set the parameters in Groups 10 to 97 as preferred in one ACS
600 drive.
4. Upload the parameters from the ACS 600 to the panel (see Table
2-6).
5. Disconnect the panel and reconnect it to the next ACS 600 unit.
6. Download the parameters from the panel to the ACS 600 unit (see
Table 2-6).
7. Repeat steps 5 and 6 for the rest of the units.

Note: Parameters in Groups 98 and 99 concerning options, language

and motor data are not copied.

Setting the If the Control Panel Display is not clear enough, set the contrast
Contrast according to the procedure explained in Table 2-7.

Drive In normal use, the features available in the Drive Selection Mode are
Selection not needed; these features are reserved for applications where
Mode several drives are connected to one Modbus Link.

Modbus Link is the communication link connecting the Control Panel

and the ACS 600. Each on-line station must have an individual
identification number (ID).

CAUTION! The default ID number setting of the ACS 600 must not be
changed unless it is to be connected to the Modbus Link with other
drives on-line.

2 - 10 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 2 – Overview of the CDP 312 Control Panel

Operational Operational commands control the operation of the ACS 600. They
Commands include starting and stopping the drive, changing the direction of
rotation and adjusting the reference. The reference value is used for
controlling motor speed (Local Reference 1), motor torque (Local
Reference 2) or frequency in scalar control (Local Reference 3).

Operational commands can be given from the CDP 312 Control Panel
when the status row is displayed and the control location is the panel.
This is indicated by L (Local Control) on the display. See the following
figure.

1 L -> 0.0 rpm 0

Remote Control (control from an overriding system or I/O is indicated

by an empty field).

1 -> 0.0 rpm 0

Operational commands cannot be given from this panel when in

Remote Control. Only monitoring actual signals, setting parameters,
uploading and changing ID numbers is possible.

The control is changed between Local and External control locations

by pressing the LOC / REM key. Only one of the Local Control
devices (CDP 312 or DriveWindow) can be used as the local control
location at a time.

Direction of actual rotation is indicated by an arrow.

1 L -> 0.0 rpm 0 1 <- 0.0 rpm 0

Forward Reverse

Start, Stop, Start, Stop and Direction commands are given from the panel by
Direction pressing the keys
and
Reference
Forward Reverse
0 Start Stop

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 2 - 11

Chapter 2 – Overview of the CDP 312 Control Panel

Table 2 – 8 How to set the reference

Step Function Press key Display after key is pressed
1. To display enter a 1 L -> 0.0 rpm O
Keypad Mode AVRG SP1 15698 rpm
ACT PAR
displaying the status PP TEMP 40.5 C
row. CMPL PAT 3.5 min
FUNC

2. To enter the 1 L ->[ 0.0 rpm ]O

Reference Setting AVRG SP1 15698 rpm
Mode REF PP TEMP 40.5 C
CMPL PAT 3.5 min

3. To change the 1 L ->[ 1030.0 rpm ]O

reference. AVRG SP1 15698 rpm
(slow change) PP TEMP 40.5 C
CMPL PAT 3.5 min

(fast change)

4. To escape the 1 L -> 1030.0 rpm O

Reference Setting ACT AVRG SP1 15698 rpm
PAR
Mode. PP TEMP 40.5 C
CMPL PAT 3.5 min
The selected Keypad FUNC DRIVE
Mode is entered.

2 - 12 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 3 – Start-Up

Overview This chapter describes the basic start-up procedure of the ACS 600.
The instructions are given as a step-by-step table. A more detailed
description of the parameters involved in the procedure is presented
in the chapter Parameters.

General Start-up The ACS 600 frequency converter can be operated:

Instructions
• locally from its Control Panel or the DriveWindow PC tool.

• externally via the I/O connections on the NIOC board or fieldbus

connection to the NAMC board.

The start-up procedure presented uses the Control Panel. However,

parameter settings can also be given via the DriveWindow program.
(For information on the functions of DriveWindow, see its on-line help.)

The start-up procedure includes actions that need only be taken when
powering up the ACS 600 for the first time in a new installation (e.g.
entering the motor data). After the start-up, the ACS 600 can be
powered up without using these start-up functions again. The start-up
procedure can be repeated later if the start-up data needs to be
altered.

Refer to the chapter Fault Tracing if there are problems. In case of a

major problem, disconnect mains power and wait for 5 minutes before
attempting any work on the unit, the motor, or the motor cable.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 3-1
Chapter 3 – Start-Up

START-UP PROCEDURE

Follow the safety instructions during the start-up procedure.

The start-up procedure should only be carried out by a qualified electrician.

Check the mechanical and electrical installation and the commissioning of the drive from
the ACS 600 Hardware Manual.
Check that starting the motor does not cause any danger.

1. POWER-UP

Apply mains power. The Control Panel first enters the CDP312 PANEL Tx.xx
panel identification data
.......

... then the Identification Display of the drive ... ACS 600 xxkW

ID NUMBER 1

1 L -> 0.0 rpm O

...and after a few seconds the Control Panel LED PANE 0 %
MOTOR SP 0.0 rpm
automatically enters the Actual Signal Display. MOTOR TO 0.00 %

Drive set-up can be started.

2. START-UP DATA ENTERING (PARAMETER GROUP 99)

Use the general parameter setting procedure:

1 L -> 0.0 rpm O
• Press PAR to select parameter mode. 99 START-UP DATA
02 MOTOR NOM VOLTAGE
• Press or to scroll Parameter Groups (10 to 99). 0 V

• Press or to scroll parameters within the 1 L -> 0.0 rpm O

Parameter Group. 99 START-UP DATA
02 MOTOR NOM VOLTAGE
• Select a new value by ENTER (brackets appear [380 V]
around the parameter value) and or . (Fast
change by or .)
Press ENTER to accept the new value (brackets
disappear).

3-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 3 – Start-Up

START-UP PROCEDURE

Select group 99 and enter the motor data from the motor
nameplate.
99.02 MOTOR NOM VOLTAGE
_____________V
ABB Motors CE
3 ~ motor M2AA 200 MLA 4
IEC 200 M/L 55
99.03 MOTOR NOM CURRENT
No
Ins.cl. F IP 55
___________A
V Hz kW r/min A cos ϕ IA/IN t E/s
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83 99.04 MOTOR NOM FREQ
660 Y 50 30 1470 34 0.83 ___________Hz
380 D 50 30 1470 59 0.83 380 V
415 D 50 30 1475 54 0.83
440 D 60 35 1770 59 0.83
99.05 MOTOR NOM SPEED
Cat. no. 3GAA 202 001 - ADA
___________rpm
6312/C3 6210/C3 180 kg
IEC 34-1
99.06 MOTOR NOM POWER

Set all motor data exactly as indicated on the motor ___________kW

nameplate. (For example, if the motor nominal speed is
given as 1440 rpm on the nameplate, setting the value of
Parameter 99.05 MOTOR NOM SPEED to 1500 rpm
would result in the wrong operation of the drive.)

When the motor data has been entered a warning 1 L -> 0. 0 r pm O

appears. It indicates that the motor parameters have
** WARNING **
been set, and the ACS 600 is ready to start the motor ID MAGN REQ
identification (Idmagnetisation or ID Run).

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 3-3
Chapter 3 – Start-Up

START-UP PROCEDURE

3. MOTOR ID RUN = MOTOR IDENTIFICATION RUN

3.1 Selecting the Motor ID Run Mode

Warning! The motor will run at up to approximately 50% - 80% of nominal speed during
the Motor ID Run. BE SURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE
PERFORMING THE MOTOR ID RUN!
Select the Motor ID Run. 99.07 MOTOR ID RUN
During the Motor ID Run, the ACS 600 will identify the 1= NO (FIRST START)
characteristics of the motor for optimum motor control.The Motor ID Run is not
The ID Run may take a few minutes, depending on performed. If the start command
motor size. has been given, the motor model
Select the STANDARD OR REDUCED ID Run if is calculated by the ACS 600 by
magnetising the motor for 20 to
• operation point is near zero speed, 60 s at zero speed.
• maximum dynamic torque performance is required 2 = STANDARD
(motor model optimisation) and operation without a Performing the Standard Motor ID
pulse encoder is required. Run guarantees the best possible
Select the FIRST START ID Run if control accuracy. The motor and
• it is a pump or fan application, the driven equipment must be
uncoupled for the Standard ID
• there are drive sections in which more than one Run.
motor is connected to one inverter.
3 = REDUCED
Note: The Motor ID Run cannot be performed if scalar The Reduced ID Run should be
control mode is selected for motor control (Parameter selected (instead of Standard) if
99.08 MOTOR CTRL MODE is set to SCALAR). mechanical losses are higher
The Standard Motor ID run can also be performed if than 20% (i.e. the motor cannot
the machinery is coupled and there is only inertia but be uncoupled from the driven
no continuous load. In this case the ID Run may take equipment), or flux reduction is
much longer than without any load. not allowed when the motor is
running (e.g. a braking motor in
WARNING! If the Standard ID run is to be performed which the brake switches on
with the machinery coupled to the motor, make sure when the flux falls below a certain
the machinery is able to with stand the fast speed level).
changes during the ID Run. Otherwise select the
Reduced ID Run.
If you select the Standard ID Run, uncouple the 99.07 MOTOR ID RUN
driven equipment from the motor!
Check that starting of the motor does not cause any danger!

Ensure that the Panel is in the local control mode (L displayed on the status row).

3-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 3 – Start-Up

START-UP PROCEDURE

Start the motor. 1 L -> 0. 0 r pm O

** WARNING **
ID MAGN

The motor stops after the ID Run has been performed.

When the ID Run has been successfully performed, AUX STATUS WORD signal 8.02 B7
IDENTIF_RUN_DONE is set to 1. Parameter 99.07 MOTOR ID RUN also changes back to
NO.
Note: If the Motor ID Run has not been successfully 1 L -> 0. 0 r pm O
performed (for example it does not finish), see
** * FA ULT * **
Chapter Fault Tracing. ID RUN FAULT

4. CONTROLLING THE DRIVE USING THE I/O SIGNALS

The drive is normally controlled by using I/O signals. The required I/O signal for controlling
a Spinning Control drive is START/STOP switch (normally open) connected to DI3 of
NIOC-01 board. See part External Control Connections.
Select the remote control mode by pressing LOC/REM (L disappears from panel).
Go to parameter group 40 using parameter setting procedure as explained in paragraph 2.
Set parameter 40.01 SPINNING CONTROL SEL to
1 L -> 0.0 rpm O
SELECTED. After a few seconds the Control Panel displays AVRG SP1 15698 rpm
the spinning control specific actual values. PP TEMP 40.5 C
CMPL PAT 3.5 min
Spinning Control set-up can be started.
Set the following parameters:
20.01 MINIMUM SPEED = 0 rpm
20.02 MAXIMUM SPEED = max. running speed of the motor

The drive now follows the ramp times specified in groups 41 to 44. When the drive is
paused it stops at the deceleration ramp 22.02 and after the start command (or after power
shutdown) ramps up at ACCELERATION TIME 22.01.
The drive is now ready to run Speed Time Pattern specified in group 41.
Perform a test run with the motors still de-coupled from the driven machinery. You can
start the drive locally by following the instructions in Section 2 – Overview of the CDP 312
Control Panel.
Select the rest of the functions needed for complete controlling of the ring frame machine.
The functions are described in the Section 7 - Parameters.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 3-5
Chapter 3 – Start-Up

START-UP PROCEDURE

5. FIELDBUS ADAPTERS

The fieldbus communication is not normally used with spinning control as all controls,
actual values and calculated signals are in NAMC board of the drive.
If fieldbus communication is used, see the appropriate Installation and Start-up Guide.
The fieldbus communication is set up with Parameter Group 51.

3-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 4 – Software Description

Drive Functions This chapter describes the typical functions of the ACS 600 drive.

General

Figure 4 - 1 Block Diagram of the Direct Torque Control Method

An ACS 600 frequency converter controls the motor by controlling its

torque through the stator flux. Switching control of the power module
is made according to the calculated stator flux and torque of the
motor. The selected switches force the stator flux into the desired
direction, so that the reference values for the torque and the stator
flux are achieved. The power module is controlled only if the values of
the actual torque and the stator flux differ from their reference values
by more than the allowed hysteresis. The reference value for the
torque controller comes either from the speed controller or an
external reference.

The motor control requires measuring the intermediate circuit voltage

and two phase currents of the motor. Stator flux is calculated by
integrating the motor voltage in vector space. Torque is calculated as
a cross product of the stator flux and the rotor current. The stator flux
estimate is improved by utilising the identified motor model. Shaft
speed needs not be measured for the motor control. This new control
method gives good dynamic features to the control performance,
providing the identification run is done during commissioning.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 4-1
Chapter 4 - Software Description

The main difference between the traditional control method and this
new method is that the torque control is made at the same time level
as the control of power switches (25 µs). There is no separate voltage
or frequency -controlled PWM modulator. All switch selections are
based on the electromagnetic state of the motor.

This control method can only be realised by using high speed signal
processing technology. Digital signal processors (MOTOROLA
560xx) are used in ACS 600 products to achieve this performance.

Application Each ACS 600 product has a product specific loading package, which
Program contains all the necessary software files to be downloaded to the
Identification NAMC board. The loading packages define, for example, the inverter
ratings which are different for AC and DC supplied inverters. Loading
Package type information can be identified from signal 4.01 SW
PACKAGE VER e.g. AVxx5110, where “xx” depends on the inverter
size.

The downloaded application program version is identifiable from

signal 4.03 APPLIC SW VERSION.

Program The application program on the NAMC board is saved into FPROM
Boot memory. After switching the auxiliary power on, the program starts
routines for initialisation and loading of all tasks, parameters and
application program from FPROM to RAM memory. This takes about
15 seconds. The initialisation time can be minimised by equipping the
NAMC board with an external power supply. A reset is given at the
end of the boot procedure.

Control Modes The ACS 600 Spinning Control Application Program has two main
control modes: REMOTE and LOCAL. The mode is selected by the
LOC/REM key on either from the CDP 312 Control Panel or the
DriveWindow tool.

REMOTE A drive is controlled either through the DDCS communication link

Mode from the overriding system or from the drive I/O. The desired
alternative is selected by parameter 98.02 COMM MODULE.

NO I/O control: DI3 -start/stop; DI5 –reset, etc.

FBA MODULE Overriding system control.
LOCAL The purpose of the local control mode is mainly commissioning and
Mode servicing. Local control is selected by the LOC/REM key on either the
CDP 312 control panel or DriveWindow. The I/O control has no effect
in this mode. Parameter values can always be monitored and
changed regardless of the selected control mode.

4-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 4 - Software Description

Emergency Stop The Emergency stop signal can be connected to digital input 1 (DI1) of
the Standard I/O board (NIOC-01) or NDIO-01 Extension module 1 and
is activated by opening DI1.

The emergency stop feedback signal can be sent through relay output
RO1 of the standard I/O board (NIOC-01) or (NDIO-01) Extension
module 1 to the control relays for the common emergency stop circuit.
The purpose of the feedback signal is to confirm that the emergency
stop function has been received and the drive program is running.

Note: When an emergency stop signal is detected, the emergency

stop cannot be cancelled, even if the signal is cancelled (emergency
stop push button is released).

Emergency The emergency stop mode can be pre-selected by Parameter 21.04

Stop Modes EME STOP MODE.

EME STOP MODE (21.04)

1 = STOP RAMPNG Stop by ramp (default). Deceleration
time is set by parameter EME STOP
RAMP (22.04).
2 = STOP TORQ Stop by torque limit.
3 = COAST STOP Stop by coast (torque decreased to
zero).
4 = Not Selected Emergency Stop function is not
required in the configuration.

Operation of the If the motor is running when the drive receives an emergency stop
Emergency signal, there is the following sequence of events:
Stop
• The drive is stopped according to the emergency stop mode
Parameter EME STOP MODE (21.04).
• The emergency stop procedure is locked and the relay output1
energised until the motor has reached zero speed and the (MCW)
MAIN CTRL WORD (7.01) bit 0 is set to “0” state.
• If the deceleration of the drive is higher than the parameter
EMSTOP SPEED DIF (21.05) there is no effect. If the drive is not
decelerating in the specified rate 5 seconds after receiving the
emergency stop signal, it coasts to stop and the (ASW) AUX
STATUS WORD (8.02) bit 3 (EMERG_STOP_COAST) is set to a
“1” state. If this function is not required, the value can be set to 0.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 4-3
Chapter 4 - Software Description

Communication Overriding System Overriding System

(ex. PLC) (ex. APC2)

FBA FBA FBA FBA = Field Bus Adapter

Ch0 Ch0 Ch0

NAM NAM NAM
Ch3 Ch3 Ch3
Ch2 Ch2 Ch2
PC

Ch1 Ch1 Ch1

CDP 312

C
UR
REN
T76A CUR
REN
T76A CU
RREN
T76A
-Overriding system controls the drives
NIOC-01 NIOC-01 NIOC-01 -Torque reference is sent as fast Broadcas
message through the Ch2 to the slaves

NTAC-02
NLMD-01

M M M

Figure 4 - 2 DDCS Channels

Several communication protocols are supported by fieldbus adapters

connected to the DDCS channel 0 (CH0) on the NAMC board. The
communication protocol of channels CH0...CH3 is DDCS (Distributed
Drives Communication System). The DDCS link between the
overriding system and the drive uses what is called data sets for the
information packet exchange. The link sends the information of a
transmitted data set to the data set table in the drive program and
returns the content of the next data set to the overriding system as a
“return message”. The transmission rate is 4 MBit/s and the link can
send 1 data set every 1 ms. The data received from the overriding
system affects only the RAM (not FPROM) memory on the NAMC
board.

I/O Devices on All of the drive I/O devices are connected in a ring to channel 1 (CH1)
Channel CH1 on the NAMC board. The NAMC is the master in the communication
link. Each device has an individual address, set with DIP switches on
the device. Before use, each I/O device must be activated from
Parameter Group 98.

4-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 4 - Software Description

Commissioning The DriveWindow commissioning and other tools can be connected

to channel CH3 on the NAMC board, either in a ring or a star
and Supporting connection, using NDBU-xx branching boards. Node numbers must
Tools on be set for each drive unit before starting the communication through
Channel CH3 the connection: see Parameter 70.15 CH3 NODE ADDR. This setting
can be made with a point to point connection to either the control
panel CDP 312 or DriveWindow. The new node address becomes
valid after the auxiliary power shutdown of the NAMC-board. The
NAMC-board channel 3 (CH3) has been configured to Slave in the
communication point of view.

Modbus Link The CDP 312 Control Panel is connected to the ACS 600 drive
through a Modbus link. The communication speed is 9600 bit/s (8
data bits, 1 stop bit, odd parity). The connected device is the master
of the communication link. NBCI-01 bus connection units must be
used if the distance between the panel and drive is over three metres.

Terminal block X28 of RS485

NIOC-01

Transmit/Receive 1
GND 2 GDN
B- 3 TXD/RXD+
A+ 4 TXD/RXD-
GND 5
+24V 6

Note!
Terminating resistor

Figure 4 - 3 RS 485 Connection Principle

Modbus is designed for integration with Modicon PLCs or other

automation devices, and the services closely correspond to the PLC
architecture. The ACS 600 drive looks like a Modicon PLC on the
network.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 4-5
Chapter 4 - Software Description

I/O Configurations
Digital Inputs The overriding controller can read all inputs. See signals DI6-1
STATUS (1.15) and DI STATUS WORD (8.05). Input functions are
preprogrammed.

NIOC-01 I/O type Default Description

STANDARD DI1 +24 VDC Selectable Emergency Stop selected by
parameter 21.04 or one of the
functions in group 40 can be selected
for this input.
STANDARD DI2 +24 VDC Selectable Run Enable the signal selected by
parameter 16.01 or one of the
functions in group 40 can be selected
for this input
STANDARD DI3 +24 VDC START/STOP Start = 1, Stop = 0 (stop by ramping)
STANDARD DI4 +24 VDC Selectable
STANDARD DI5 +24 VDC RESET Fault reset = rising edge (0->1)
STANDARD DI6 +24 VDC RESET ACTIVE One of the signal functions in
SPEED TIME following parameters can be selected
PATTERN to this input: 30.01, 40.05, 40.06,
40.09 or 40.10.
Digital Outputs The following digital outputs are available in the NAMC program.
Outputs are programmable (see Parameter Group 14). The hardware
source selected by Parameters 98.03...98.05. There are two
selections available:
1. NIOC-01 Standard I/O board.
2. NDIO-01 I/O Extension modules replacing standard I/O board
digital outputs.

Following digital outputs are available in standard I/O-board.

NIOC-01 Output Signal Description

Type
STANDARD DO1 Relay output READY Selected bit status “1” from the
2A 250VAC selected integer word sets the digital
output to state “1”.
Control Words, Status Words,
Limit Words, Alarm Words
Fault Words.
The default status is READY
STANDARD DO2 Relay output RUN Can be selected as DO1. The default
2A 250VAC status is RUN.
STANDARD DO3 Relay output FAULT Can be selected as DO1. The default
2A 250VAC status is FAULT

4-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 4 - Software Description

Analogue Inputs The analogue inputs can be used for measuring motor temperature:
NIOC-01 A differential non-galvanically isolated analogue input (10 bits) is
Standard available in the standard (NIOC-01) I/O board for measuring motor
I/O Board temperature. See parameters 30.01…30.05.
NIOC-01 Input Type Signal Description
STANDARD AI1 0...10V DC, MOTOR_TEMP Motor temperature measurement
Ri= 200 kΩ by means of 1...3 PTC
thermistors or 1...3 PT100
sensors.
NAIO-03 It is possible to use NAIO-03 Analogue I/O Extension Module to
Analogue I/O measure the temperature of 2 motors. AI1, AO1 and AO2 on the NIOC-
Extension 01 Standard I/O board are replaced when the NAIO-03 extension
Module module is selected. The resolution of the NAIO-03 is 12 bits. The
module is selected by Parameter 98.06.

NAIO-03 Input Type Signal Description

Extension module 1 AI1 0(4)...20 mA MOTOR 1 Motor temperature measurement
Ri= 100 Ω TEMP by means of 1...3 PTC
0...2 V DC thermistors or PT100 sensor(s).
0...10V DC,
Ri= 200 kΩ
Extension module 1 AI2 0(4)...20 mA MOTOR 2 Motor temperature measurement
Ri= 100 Ω TEMP by means of 1...3 PTC
0...2 V DC thermistors or PT100 sensor(s).
0...10V DC,
Ri= 200 kΩ

Analogue Two non-galvanically isolated analogue outputs (10 bits, accuracy +/-
Outputs 1%) are available on the standard I/O board (NIOC-01). The output
updating time is 20 ms.

NIOC-01 Output Type Signal Description

STANDARD I/O Board 0(4)...20 mA AO1_OUT A programmable analogue
AO1 Ri= 700 Ω output from the program.
STANDARD I/O Board 0(4)...20 mA AO2_OUT The output can be used also as a
AO2 Ri= 700 Ω constant current source to supply
the temperature measurement
sensor PT100 or PTC.
The current is set automatically
according to the type of the
sensor.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 4-7
Chapter 4 - Software Description

If the NAIO-03 extension module is used, the resolution is then 12

bits. It also makes galvanic isolation from the power supply. These
analogue outputs operate in parallel with the standard I/O board
(NIOC-01) outputs.

External Control The default parameter settings of the Spinning Control define the
Connections control connections according to the circuit diagram below:

Motor Temperature Terminal Block X21 NIOC-01 Functions

Measurement 1 VREF Reference voltage 10 VDC
1...3 PT100 or PTC 2 GND max. 10 mA
Analogue input 1
3 A I1 +
Motor temperature measurement
4 A I1 - 0 ... 10 V
Analogue input 2
5 A I2 +
Not specified in Spinning Control
6 A I2 - 0 ... 20 mA
Analogue input 3
7 A I3 +
Not specified in Spinning Control
8 A I3 - 0 ... 20 mA
T Analogue output 1
(%) 9 AO 1+
Default is absolute value of actual torque
10 AO 1- 0 ... 20 mA
n Analogue output 2
(%) 11 AO 2+
Default is absolute value of actual speed
12 AO 2- 0 ... 20 mA
Terminal Block X22
1 D I1 Selectable
2 D I2 Selectable
3 D I3 START / STOP
4 D I4 Selectable
5 D I5 RESET FAULT

6 D I6 RESET ACTIVE STP

7 +24 V DC
+ 24 VDC max. 100 mA
8 +24 V DC

9 DGND Digital ground

Terminal Block X23
1 +24 V DC Auxiliary voltage output 24 VDC
2 GND max. 100 mA
Terminal Block X25

READY 1 RO11 Relay output 1

2 RO12 READY
3 RO13
Terminal Block X26
1 RO21 Relay output 2
R U N N IN G RUNNING
2 RO22
3 RO23
Terminal Block X27

1 RO31 Relay output 3

T R IP P E D 2 RO32 FAULT
3 RO33

Figure 4 - 4 NIOC-01 I/O Board Default Signals for Spinning Control

4-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 5 – Operation of the Spinning Control

Overview This chapter describes the functions and operation of the Spinning
Control software.

The Purpose of The Spinning Control application program is designed to run spinning
Spinning Control bobbins in ring frame textile machines. To achieve the best possible
form for the doff, the spinning sequence should be ideal for a traverse
of the yarn. This is done by giving preset values for speed based on
time elapsed.

ACS 600

Speed
Yarn Time
Bobbin Pattern

Motor

Doff

Gear

Figure 5 - 1 The Principle of Spinning Control

Principles of There are 4 separate Speed Time Patterns (STP) which can be pre-
Spinning Software set by parameters in groups 41-44 or can be selected by digital
inputs. Any of these STPs can be selected to be the active STP. The
speed values are defined in percentages, 100% equalling the nominal
speed of the motor.

In addition to the base STP function, there are three selectable

functions:
• the Shift function multiplies the speeds defined for the STP
• the Wobbulation function keeps the yarn tension below the
breaking limit by wobbling the spinning speed
• the Manual Doff function to make controlled end for doffing
before the Speed Time Pattern is finished

Spinning Control is designed so that the speed reference described in

parameter 23.01 in the motor control is changed according to the
parameters in groups 40 to 45. The Speed Time Pattern may look like
that of Figure 5 - 2 where restarting after a pause command restarts
the machine at the speed before the pause.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5-1
Chapter 5 - Operation of the Spinning Control

Sp5 Sp6
Speed
Sp4 Sp7 Sp8

PAUSE Sp9
or
POWER
Sp3 SHUT
Sp10
DOWN Sp11

Sp2
Sp1
Sp12
End of pattern
and STOP

0 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12

Time

Figure 5 - 2 Basic Operations of Spinning Control

Activating the The Spinning Control software is activated by changing parameter

Spinning 40.01 SPINNING CTL SEL to SELECTED.
Function
Selecting the The Speed Time Pattern to be run is selected by parameter 40.02
Active STP STP SEL (STP1, STP2, STP3, STP4) or by 2 binary coded digital
inputs. The STP selection mode can be set by parameter 40.10 STP
SEL MODE. If the parameter 40.10 STP SEL MODE = DI1_2 the
function is like described in Figure 5 - 3.

Terminal Block X22

1 D I1
2 D I2
3 D I3
4 D I4
5 D I5
S1 S2 6 D I6
7 + 24 VD C

S1 S2 PATTERN
0 0 STP1
1 0 STP2
0 1 STP3
1 1 STP4

Figure 5 - 3 Selecting Speed Time Pattern by Digital Inputs

The operation is the same if digital inputs 4 and 6 are used for
selection i.e. 40.10 = DI4_6.

5-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 5 - Operation of the Spinning Control

Future STP The Speed Time Pattern run after the current active STP is selected
by parameter 40.03 FUTURE STP SEL. When the active STP is
finished the value of parameter 40.03 is automatically set to the value
of parameter 40.02 to be the new ACTIVE STP.
Note: Parameter 40.03 does not work if STP is selected by digital
inputs i.e. 40.02 STP SEL = DI1_2 or DI4_6.

Shift Function The Shift Function is normally used when the thickness of the
spinning yarn is changed. It operates as a multiplier for the selected
Speed Time Pattern speeds (see Figure 5 - 4). The shift is activated
by changing parameter 40.04 SHIFT FUNCTION to YES.

The shift value is defined in parameter 45.08 STP SHIFT. The speed
reference is multiplied by this value. The shift is disabled by changing
parameter 40.04 SHIFT SEL back to NO.

Speed Shifted speed 45.08

Shift activated 40.04=YES

Shift removed 40.04=NO

Time

Figure 5 - 4 Shift Function

Preventation of In ring frame spinning machines, the yarn is led to the doff via a yarn
Yarn Breakage guide and a spinning ring. The spinning ring makes the yarn circle
around the bobbin, thus twisting the yarn. Figure 5 - 5 shows the
situation when the doff build up has just started. The circular
movement of the yarn forms a kind of balloon around the bobbin,
causing the yarn to have centrifugal force. This force can break the
yarn if the tension increases beyond the yarn strength. The yarn
tension can be described by the following formula:

F=Mω R
2

Where F = Force experienced by the yarn

M = Mass of the yarn
ω = Spinning speed
R = Radius of the balloon

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5-3
Chapter 5 - Operation of the Spinning Control

Balloon yarn guide

yarn balloon

ring frame
ring rail

Figure 5 - 5 The Balloon at the Beginning of the Doff Build Up

Wobbulation The probability for yarn breakage is highest at the start of a doff
Function where the radius of the balloon is greatest. To obtain the desired form
for the doff, the ring rail constantly moves up and down. At the same
time it changes its position upwards until the doff is full. At the start of
the build up the diameter of the doff gradually increases to the
maximum value. As the diameter increases the speed should be
decreased in order to keep yarn tension constant.

Wobbulation controls the size of the balloon to keep yarn tension

below the breaking limit. This is done by increasing and decreasing
the spinning speed according to the ring rail position and the doff
build up stage (see Figure 5 - 6). The speed increment or decrement
is done by using limit switches at both ends of the ring rail movement
area.

yarn guide

R
yarn balloon

Rs ring rail

Rs >> R

Empty bobbin i.e. high tension Built up doff i.e. low tension

Figure 5 - 6 The Principle of Wobbulation

5-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 5 - Operation of the Spinning Control

Wobbulation If the Wobbulation function is used throughout STP the pattern may
in the STP look like that shown in figure 5 - 7.

Speed

PAUSE
or
POWER
SHUT
DOWN

Time

Figure 5 - 7 Speed Time Pattern with Wobbulation

Activating Wobbulation is enabled by parameter 40.05 WOBB FUNC SEL. The

Wobbulation Wobbulation speed parameters 45.04 WOB SPEED UP MUL and
45.05 WOB SPEED DOWN MUL are multipliers for the speed
reference at the moment the Wobbulation ends (see Figure 5 - 8).
The ramp times are set with parameters 45.06 RAMP TIME WOB UP
and 45.07 RAMP TIME WOB DOWN. The limit switches can be
connected to DI1, DI2 or to DI5, DI6 depending on parameter 40.08
REMOTE START/PAUSE.

on
PULSE TO WOBBLE DOWN

cti
se
Speed Ramp time to wobble up 45.06

STP
xt
Ne
Speed reference for
wobble up 45.04
ed
B ase spe
T > 4*P45.07
on
cti

Speed reference
se

for wobble down 45.05 Ramp time to wobble down 45.07

TP
sS
i ou

PULSE TO WOBBLE UP
ev
Pr

Time

Figure 5 - 8 The Wobbulation Function

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5-5
Chapter 5 - Operation of the Spinning Control

DI1P_DI2P The rising edge of the pulse closing DI1 activates the Wobbulation up
i.e. the speed accelerates to that defined by parameter 45.04. The
rising edge of DI2 starts the Wobbulation down i.e. the speed
decelerates to that defined by parameter 45.05. When the drive is
running at either upper or lower Wobbulation speed and the
Wobbulation command has not been received during time T >
4*P45.07 (or P45.06), the drive ramps to base speed.

Note: If DI1P_DI2P is selected, the EMERGENCY STOP function

normally connected to DI1 has to be disabled by changing parameter
21.04 EME STOP MODE to NOT SELECTD and the RUN ENABLE
input normally connected to DI2 must be disabled by changing
parameter 16.01 RUN ENABLE to NOT USED.

DI5P_DI6P The operation is identical to DI1P_DI2P except that DI5 activates the
Wobbulation up and DI6 starts Wobbulation down.

Note: If DI5P_DI6P is selected, the Motor thermal protection mode

selected by parameter 30.01 cannot be KLIXON. The DI5 still acts
as the external fault Reset input.

Reset Active STP The Speed Time Pattern can be reset i.e. started from the beginning,
only when the drive is not running. The STP reset is separated from
the fault reset to avoid resetting of STP in case of certain fault
conditions.

Reset Active STP can be selected by parameter 40.06 RESET

ACTIVE STP to digital inputs DI1,DI2,DI4,DI6 or the reset can be
performed immediately by changing parameter 40.06 to RESET
NOW. After using the RESET NOW command, change it back to
NOT SELECTED.

Note: Check that the selected DI is not used for other purposes.

Reset Hank and The Hank and Running Time calculation signals from 5.12 to 5.19 can
Time Calculation be reset by parameter 40.11 RESET HNK & T CALC by changing it to
RESET NOW. Reset makes possible to synchronize calculations with
the work shifts.

Start and Pause The Start and Pause commands can be given by one switch (DI3),
Commands two switches (DI3P_DI4P) or from the Control Panel (CDP 312). The
running STP can be paused at any time and restarted to continue at
the speed it had before the pause.

DI3 The Speed Time Pattern is started by closing DI3 and paused by
opening DI3. When using one switch Start/Pause commands there is
a 1.5 s delay for the Stop signal to avoid resetting the STP during
power shutdown.

5-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 5 - Operation of the Spinning Control

DI3P_DI4P The Speed Time Pattern is started and paused with momentary push-
buttons (the P stands for “pulse”). The Start push-button is connected
to digital input DI3 and the Pause push-button is connected to digital
input DI4.

Control The drive can be started from the control panel CDP 312 by selecting
Panel CDP Local control from the panel. The display shows “L” to indicate local
312 mode. The drive can now be started using the Start push-button. For
the STP, the drive must be switched to Remote control using the
LOC/REM push-button. The drive can be stopped by selecting Local
mode and pressing the Stop push-button.

LOC RESET REF

Start
REM

Stop

Figure 5 - 9 Control Panel Push-Buttons for LOCAL START/STOP

Restart After Restart After Power Failure is a selectable function which starts the
Power Failure drive automatically after a power shutdown (providing that the drive
was running before shutdown). The function can be enabled by
parameter 40.07 RUN AFTER POWER FLR.

Note: All safety aspects have to be taken into account if this function
is selected.

Doff-End Alarm The alarm on the finishing of Speed Time Pattern can be given by
directing 6.01 SPINNING STATUS WORD, bit 2 to any digital output
(see Template Manual, Digital Outputs). Time before the alarm is
given by parameter 45.03 DOFFEND ALARM TIME.

Manual Doff In Manual Doff Function a doffing can be finished before an actual
Function STP is finished. This function is activated by digital input defined by
parameter 40.09 MANUAL DOFF SEL.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5-7
Chapter 5 - Operation of the Spinning Control

Speed
Manual Doff Dec 45.09

Manual Doff activated by DI

Manual Doff Speed 45.10

Manual Doff
Time 45.11
Spinning Status Word 6.01 bit 15

Time

Figure 5 - 10 Manual Doff Function

Parameters 45.09 to 45.11 define the Manual Doff function as shown

in figure 5 - 10.

The Spinning Status Word 6.01 bit 15 can be connected to digital

output e.g. to control associated devices.

Average Spindle Average Spindle Speed calculation is based on the STP parameters
Speed in groups 41 to 44; average spindle speed constant in parameter
Calculation 45.01 AVRG SP CONST K1; and shift value 45.08 STP SHIFT. The
formula for the calculation is

NAVG = NSTP * K1 * KS
where

NAVG = average spindle speed 5.01...5.04

NSTP = average motor speed based on Speed Time Pattern

parameters in groups 41 to 44

K1= gear ratio between motor and spindle speeds

KS = shift multiplier 40.08

The calculated Average Spindle Speeds are shown in actual signals

5.01 (STP1), 5.02 (STP2), 5.03 (STP3) and 5.04 (STP4). The
calculations are executed only for the STP selected for use by
parameter 40.02 ACTIVE STP SEL.

5-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 5 - Operation of the Spinning Control

Active STP The active STP selected by parameter 40.02 STP SEL is shown in
actual signal 5.05 SELECTED STP.

Selected STP for The next-to-be-run STP selected by parameter 40.03 FUTURE STP
Future is shown in actual signal 5.06 FUTURE SELECTION.

Shift Selected If the Shift Function is selected actual signal 5.07 SHIFT SELECTED
indicates YES.

Running Time The currently running section from T1 to T12 of the active STP is
Section shown in actual signal 5.08 RUNNING TIME SECTION.

Completed The elapsed time from the beginning of the active STP is shown in
Pattern Time actual signal 5.09 COMP PATTERN TIME.

Remaining The remaining time to the end of the active STP is shown in actual
Pattern Time signal 5.10 REM PATTERN TIME.

Hank Count The hanks count indicates the amount of production. Calculations are
based on the average spindle speed, pattern time and calculation
constant in parameter 45.02 HANK CONST K2. There are several
actual values for hank count:

5.11 Actual signal 5.11 COMPL HANK COUNT indicates the number of
Completed completed hanks during the active STP (see Figure 5 - 11). The
Hank Count formula for the calculation is:

HC = NAVG * TC / K2
Where

HC = Completed hanks in the active STP (5.11)

NAVG = Average speed of the active STP (5.01, 5.02, 5.03, 5.04)

TC = Elapsed STP time in minutes (5.09)

K2 = Hank constant (45.02)

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5-9
Chapter 5 - Operation of the Spinning Control

Completed Speed Time Patterns after Reset

Reset 40.06
5.11 Completed Hank Count

0
5.13 Total Hank last 8 h Reset 40.11

5.15 Total Hank

last 16-8 h
0

5.17 Total Hank

last 24-16 h

5.18 TOTAL HANK COUNT

5.19 COMPLETED STP HANKS

0
4 8 12 16 20 24
Time / h

Figure 5 - 11 Principle of Hank Calculation

5.13 Total When the active Speed Time Pattern is finished, the value of signal
Hanks in 5.11 COMPL HANK COUNT is transferred to actual signal 5.13
Last 8 h TOTAL Hank Last 8h and added to its previous value. After
transferring, signal 5.11 is reset. The same procedure is repeated
after every completed STP. After 8 hours have elapsed, the value of
signal 5.13 is transferred to signal 5.15 TOTAL Hank Last 16-8h and
5.13 is reset (see Figure 5 - 11).

5 - 10 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 5 - Operation of the Spinning Control

5.15 Total Actual signal 5.15 TOTAL Hank Last 16-8h indicates the calculated
Hanks in number of hanks during the previous completed 8 hour period. After 8
Last 16-8h hours have elapsed, the value of signal 5.15 is transferred to signal
5.17 TOTAL Hank Last 24-6h. At the same time, signal 5.15 has
received a new value from signal 5.13.

5.17 Total Actual signal 5.17 TOTAL Hank Last 24-16h indicates the calculated
Hanks in number of hanks during the penultimate completed 8 hour period.
Last 24-16h
5.18 Total 5.18 TOTAL HANK COUNT indicates the total number of hanks after
Hank Count the last Reset signal. When the counter reaches the maximum value
99999 it will roll over to zero.

5.19 Actual signal 5.19 COMPL STP HANKS indicates the number of
Completed completed hanks during the finished STPs.
STP Hanks
5.20 5.20 SPINDLE SPEED indicates the filtered speed of the bobbins
Spinning according to 45.01 AVRG SP CONST K1 and the 1.01 MOTOR
Speed SPEED FILT.

Running Time TOTAL RUNNING TIME signals 5.12, 5.14 and 5.16 indicate the total
Indication time in % for which the drive was running during last 24 hours divided
into 8-hour periods. The counter starts either from the Reset Active
STP command or after the end of the last 8-hour period. The counter
starts from 100%; every pause during the running Speed Time
Patterns reduces the total %.

Example: A pause between 1st and 2nd STP is 3 minutes => new

Total Running Time = 100 % - (3 min / 480 min * 100) % = 99.4 %

5.12 Total 5.12. TRT Last 8h indicates the total running time in the current
Running Time in 8-hour period. See Running Time Indication section.
last 8 h
5.14 Total Running Time 5.14 TRT Last 16-8h indicates the total running time during the
in last 16-8 h previous completed 8 h period. See Running Time Indication section.

5.16. Total 5.16 TRT Last 24-16h indicates the total running time during the
Running penultimate completed 8 h period. See Running Time Indication
Time in last section .
24-16 h

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 5 - 11

Chapter 5 - Operation of the Spinning Control

5 - 12 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 6 – Signals

Overview This chapter describes the measured, calculated and control word
signals of the ACS 600.

How to Read the Before you start to read the signal table, we first recommend you read
Signal Table this description.

ACS 600 Signals

Group + Index Description Quantity
1.1...1.26 Actual Signals 22
3.1...3.11 Actual Signals 7
4.1...4.5 Information 5
5.1…5.20 Actual signals of ring frame machine 20
6.1 Spinning Status Word 1
7.1...7.2 Control Words 2
8.1...8.5 Status Words, Limit Words 4
9.1...9.5 Fault Words, Alarm Words 5
Total 66
• All signals are read-only. However the overriding system can write
to the control words, but it only affects the RAM memory.

(161.3)
05 CURRENT
Index Description: Measured motor current absolute value.
unit: A type: R Min: 0 Max: Integer scaling: 10 == 1A

Figure 6 - 1 Sample of an Actual Signal Table

• If the application program utilizes individual bits of a word (for

example AUX CTRL WORD 7.01), it must be understood that bit
15 is set by the SIGN. Also bit 15 is read from the SIGN.
• If signal type is R (real value), it also has an integer scaling relation
mentioned in the column Integer scaling. For example, if the
CURRENT signal is read to the overriding system, an integer value
of 10 corresponds to 1 Ampere. All the read and sent values are
limited to 16 bits (-32768...32767).
• Unit of the signal value can be seen on the lower left-hand corner
of the signal description.
• Minimum and maximum values are shown in decimal format.
• Data type is given with a short code:
I = 16-bit signed integer B = Boolean value
PB = packet Boolean value R = Real value

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6-1
Chapter 6 - Signals

AMC Table Signals

Group 1 Actual
Signal
Group name:
1 ACTUAL SIGNALS
Description: Measured or calculated values
01 MOTOR SPEED FILT
Index Description: Filtered speed actual
unit: rpm type: R Min: Max: Integer scaling: 1 == 1 rpm
02 MOTOR SPEED
Index Description: Speed actual
unit: rpm type: R Min: Max: Integer scaling: 1 == 1 rpm
05 FREQUENCY
Index Description: Calculated frequency of the motor.
unit: Hz type: R Min: Max: Integer scaling: 100 == 1Hz
06 MOTOR CURRENT
Index Description: Measured motor current absolute value.
unit: A type: R Min: Max: Integer scaling: 10 == 1A
07 MOTOR TORQUE FILT
Index Description: Filtered motor torque in percent of the rated motor torque.
unit: % type: R Min: Max: Integer scaling: 100 == 1%
08 MOTOR TORQUE
Index Description: Motor torque in percent of the rated motor torque.
unit: % type: R Min: Max: Integer scaling: 100 == 1%
09 POWER
Index Description: Motor power in percent of the rated motor power.
unit: % type: R Min: Max: Integer scaling: 10 == 1%
10 DC VOLTAGE
Index Description: Measured dc bus voltage
unit: V type: R Min: Max: Integer scaling: 1 == 1V
11 MOTOR VOLTAGE
Index Description: Calculated motor output voltage.
unit: V type: R Min: Max: Integer scaling: 1 == 1 V
12 PP TEMP
Index Description: Temperature of the heat sink plate in Centigrade.
unit: °C type: R Min: Max: Integer scaling: 1 == 1°
13 TIME OF USAGE
Index Description: This actual signal is an elapsed time indicator of the mains switched on.
unit: h type: R Min: Max: Integer scaling: 1 == 1 h
14 KWH SUPPLY
Index Description: This actual signal counts the kilowatt hours in operation.
unit: kWh type: R Min: Max: Integer scaling: 1 == 1 kWh
15 Interval: 10 ms DI6-1 STATUS
Index Description: Status of the digital inputs DI6...DI1 in the software. Example: DI1 and DI4 are activated.
Table format: 0001001 (CDP 312 display view).
DI name 654321
unit: type: I Min: Max: Integer scaling: 1 == 1

6-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 6 - Signals

Group name:
1 ACTUAL SIGNALS
16 Interval: 500 ms MOTOR 1 TEMP
Index Description: Value of analogue input 1 displayed in °C, when PT100 temperature measurement is
selected.
unit: °C type: R Min: Max: Integer scaling: 1 == 1°
17 Interval: 500 ms MOTOR 2 TEMP
Index Description: Value of analogue input 2 displayed in °C, when PT100 temperature measurement is
selected.
unit: °C type: R Min: Max: Integer scaling: 1 == 1°
18 MOTOR TEMP EST
Index Description: Calculated motor temperature when thermal model is used for the motor over temperature
protection.
unit: °C type: R Min: Max: Integer scaling: 1 == 1°
19 Interval: 500 ms AI1
Index Description: Scaled value of analogue input 1. See parameters 13.01...13.02.
unit: V type: R Min: 0 Max: 10 Integer scaling: 10000 == 10V
20 Interval: 500 ms AI2
Index Description: Value of analogue input 2.
unit: mA type: R Min: 0 Max: 20 Integer scaling: 20000 == 20mA
22 Interval: 500 ms RO3-1 STATUS
Index Description: Status of the standard I/O board relay outputs. Example: DO2 and DO3 are activated.
Table format: 0000110 (CDP 312 display view).
DO name 321
unit: type: Min: 0 Max: Integer scaling:
23 Interval: 500 ms AO1 [mA]
Index Description: Value of analogue output 1 signal in milliamperes. Signal selecting and scaling, see
parameter group 15.
unit: mA type: R Min: 0 mA Max: 20 mA Integer scaling: 20000 == 20mA
24 Interval: 500 ms AO2 [mA]
Index Description: Value of analogue output 2 signal in milliamperes. Signal selecting and scaling, see
parameter group 15.
unit: mA type: R Min: 0 mA Max: 20 mA Integer scaling: 20000 == 20mA
26 Interval: 500 ms LED PANEL OUTPUT
Index Description: Output monitoring of the NLMD-01 LED panel. See parameter group 18.
unit: % type: R Min: Max: Integer scaling: 1 == 1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6-3
Chapter 6 - Signals

Group 3 Actual
Signals
Group name:
3 ACTUAL SIGNALS
Description: Data values
01 APPL DUTY
Index Description: Microprosessor load measurement. Value 100% means the overloading of the
microprocessor and causes delay for the tasks executions.
unit: % type: R Min: Max: Integer scaling: 1 == 1%
02 APPLICATION OVERL
Index Description: Possible overload of each application task can be detected by means of this signal in the
Packed Boolean format.
Bit
0 Application Task 1 overload
1 Application Task 2 overload
2 Application Task 3 overload
3 Application Task 4 overload
4 Application Task 5 overload
5 Application Task 6 overload
unit: type: PB Min: 0 Max: Integer scaling: 1 == 1
03 RS
Index Description: Estimated stator resistance RS
unit: Ω type: R Min: 0 Max: Integer scaling: 100 == 1 Ω
04 LS
Index Description: Estimated stator inductance LS
unit: mH type: R Min: 0 Max: Integer scaling: 100 == 1 mH
05 SIGMALS
Index Description: Estimated σLS value
unit: Ω type: R Min: 0 Max: Integer scaling: 100 == 1 Ω
06 TR
Index Description: Estimated time constant of the rotor.
unit: ms type: R Min: 0 Max: Integer scaling: 1 == 1 ms
11 DATALOG1 STATUS
Index Description: Datalogger 1 STATUS WORD
B0 = triggering conditions: fault
B1 = triggering conditions: level
B2 = triggering conditions: alarm
B3 = triggering conditions: limit
B4 = triggered by user
B5 = triggered from level
B6 = trend triggered from difference
B7 = initialising
B8 = over_write (read pointer has reached write pointer)
B9 = filled
B10 = running
B11 = initialised
B12 = not initialised
B13 =
B14 =
B15 =
unit: type: I Min: -32768 Max: 32767 Integer scaling:

6-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 6 - Signals

Group 4
Information
Group name:
4 INFORMATION
Description: This signal group consists of information about the downloaded software on the NAMC
board.
01 SOFTWARE VERSION
Index Description: This signal gives information on the downloaded loading package information.

Product
AV6E5110
A = Inverter software based on ACS 600 platform
D = DC drives software based on ACS 600 platform
I = Input bridge software based on ACS 600 platform
L = Large drives software based on ACS 600 platform
M = ACS1000 software

Software product
C = ACC 600 Crane application
H = ACS 600 PFC Macro
M = ACS 600 System Application
O = ACS 600 OEM device
P = ACS 600 Motion Control Application
S = ACS 600 Standard Application
T = ACS 600 FCB Application Template
V = ACS 600 Spinning Control Application

Inverter Hardware type

0 = Single Drive HW (old HW) *
1 = Single Drive XT-HW
4 = MultiDrive non-parallel connected HW
5 = MultiDrive parallel connected HW
6 = Single Drive HW (1998 HW) **
9 = Regenerative Drive HW

NAMC-board type
A = software for NAMC-03 Control Board
M = software for NAMC-03 Control Board
B = software for NAMC-2x Control Board
E = software for NAMC-11 board

Software Version Number

Software status
a...z = beta version
0 = released SW

Example:
AV6Exxxx = Spinning Control Application SW for Single Drive HW
unit: type: C Min: Max:
02 DTC SW VERSION
Index Description: Software version of the flux software. This fixed part of the software consist of the motor
control, operational system, communication control of the DDCS channels and Modbus
software for the control panel.
unit: type: C Min: Max:
03 APPL SW VERSION
Index Description: Application software name can be identified by means of this signal. This part of the software
has been done by function block programming.
unit: type: C Min: Max:
04 INV NOM VOLTAGE
Index Description: Downloaded inverter nominal supply voltage.
unit: V type: R Min: Max:
05 INV NOM CURRENT
Index Description: Downloaded inverter nominal current value.
unit: A type: R Min: Max:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6-5
Chapter 6 - Signals

Group 5 Actual
Signals for
Spinning
Group name:
5 SPIN ACT SIGNALS
Description: Measured and calculated values
01 AVRG SPINDLE SP1
Index Description: Calculated value based on machine parameters, section times and speed values set for
Speed Time Pattern 1.
unit: rpm type: R Min: 0 rpm Max: 99999 rpm Integer scaling: 1==1 (max. 32767)
02 AVRG SPINDLE SP2
Index Description: Calculated value based on machine parameters, section times and speed values set for
Speed Time Pattern 2.
unit: rpm type: R Min: 0 rpm Max: 99999 rpm Integer scaling: 1==1 (max. 32767)
03 AVRG SPINDLE SP3
Index Description: Calculated value based on machine parameters, section times and speed values set for
Speed Time Pattern 3.
unit: rpm type: R Min: 0 rpm Max: 99999 rpm Integer scaling: 1==1 (max. 32767)
04 AVRG SPINDLE SP4
Index Description: Calculated value based on machine parameters, section times and speed values set for
Speed Time Pattern 4.
unit: rpm type: R Min: 0 rpm Max: 99999 rpm Integer scaling: 1==1 (max. 32767)
05 SELECTED STP
Index Description: Active Speed Time Pattern.
unit: type: I Min: 1 Max: 4 Integer scaling:
06 FUTURE SELECTION
Index Description: Next-to-be-run Speed Time Pattern
unit: type: I Min: 1 Max: 4 Integer scaling:
07 SHIFT SELECTED
Index Description: If Shift function is selected=YES, otherwise=NO.
unit: type: I Min: 1 Max: 2 Integer scaling:
08 RUNN TIME SECT
Index Description: Running time section inside active Speed Time Pattern.
unit: type: I Min: 1 Max: 12 Integer scaling:
09 COMPL PATTRN TIME
Index Description: Completed pattern time from the beginning of active STP
unit: min type: R Min: 0 min Max: 9999 min Integer scaling: 1==1min
10 REM PATTRN TIME
Index Description: Remaining pattern time till end of active STP
unit: min type: R Min: 0 min Max: 9999 min Integer scaling: 1==1min
11 COMPL HANK COUNT
Index Description: No. of hanks completed during active STP
unit: HNK type: R Min: 0 HNK Max: 100 HNK Integer scaling: 100==1HNK
12 TRTime Last 8h
Index Description: Total running time of the drive in the current 8 hours
unit: % type: R Min: 0 % Max: 100 % Integer scaling: 100==1%
13 Thank Last 8h
Index Description: Total no. of hanks in the current 8 hours
unit: HNK type: R Min: 0 HNK Max: 100 HNK Integer scaling: 100==1HNK

6-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 6 - Signals

Group name:
5 SPIN ACT SIGNALS
14 TRTime Last 16-8h
Index Description: Total running time of the drive during the previous completed 8 hour period (i.e. 16 to 8
hours)
unit: % type: R Min: 0 % Max: 100 % Integer scaling: 100==1%
15 Thank Last 16-8h
Index Description: Total no. of hanks during the previous completed 8 hour period (i.e. 16 to 8 hours)
unit: HNK type: R Min: 0 HNK Max: 100 HNK Integer scaling: 100==1HNK
16 TRTime Last 24-16h
Index Description: Total running time of the drive during the penultimate completed 8 hour period (i.e. 24 to 16
hours)
unit: % type: R Min: 0 % Max: 100 % Integer scaling: 100==1%
17 Thank Last 24-16h
Index Description: Total no. of hanks during the penultimate completed 8 hour period (i.e. 24 to 16 hours)
unit: HNK type: R Min: 0 HNK Max: 100 HNK Integer scaling: 100==1HNK
18 TOTAL HANK COUNT
Index Description: Total number of completed hanks till the elapsed time after last reset
unit: HNK type: R Min: 0 HANK Max: 99999HNK Integer scaling: 1==1 (max. 32767)
19 COMPL STP HANKS
Index Description: Total number of completed hanks during the finished STPs after last reset
unit: HNK type: R Min: 0 HNK Max: 99999HNK Integer scaling: 1==1 (max. 32767)
20 SPINDLE SPEED
Index Description: Filtered speed of the bobbins.
unit: rpm type: R Min: 0 rpm Max: 99999rpm Integer scaling: 1==1 (max. 32767)
Group 6
Spinning Status
Word
Group name:
6 SPINNING STATUS WORD
Description: Status signals of the Spinning Control
01 Interval: 100 ms
SPINNING STATUS
Index Description: B0 STP RUN Speed Time Pattern Running
B1 STP PAUSED Speed Time Pattern Paused
B2 DOFF END ALARM Active when less time left than defined by 45.03
B3 STP SECTION 1 Running Section 1 of 12
B4 STP SECTION 2 Running Section 2 of 12
B5 STP SECTION 3 Running Section 3 of 12
B6 STP SECTION 4 Running Section 4 of 12
B7 STP SECTION 5 Running Section 5 of 12
B8 STP SECTION 6 Running Section 6 of 12
B9 STP SECTION 7 Running Section 7 of 12
B10 STP SECTION 8 Running Section 8 of 12
B11 STP SECTION 9 Running Section 9 of 12
B12 STP SECTION 10 Running Section 10 of 12
B13 STP SECTION 11 Running Section 11 of 12
B14 STP SECTION 12 Running Section 12 of 12
B15 END OF MANUAL DOFF Active after time defined by 45.11 has elapsed
Unit: type: I Min: 0 Max: 32767 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6-7
Chapter 6 - Signals

Group 7 Control
Words
Group name:
7 CONTROL WORDS
Description: ABB Drive Profile Control Word.
01 Interval:
10 ms MAIN CTRL WORD (MCW) INPUT
Index Bit Name Value Meaning
B0 ON 1 Command to “RDYRUN”-state
0 Command to “OFF”-state
B1 OFF 2 1 No OFF2 (Emergency OFF or Coast Stop)
0 Command to “ON INHIBIT” state
B2 OFF 3 1 No OFF 3 (Emergency STOP)
0 Command to “ON INHIBIT” state
B3 RUN 1 Command to “RDYREF”- states
0 Stop by coasting
B4 RAMP_OUT_ZERO 1 No other activities
0 Speed ramp output is forced to zero
B5 RAMP_HOLD 1 No other activities
0 Speed ramping stopped
B6 RAMP_IN_ZERO 1 No other activities
0 Speed ramp input is forced to zero
B7 RESET 1 Fault resetting with a positive edge
0
B8 INCHING1 1 Constant speed 1 defined by a parameter
0
B9 INCHING2 1 Constant speed 2 defined by a parameter
0
B10 REMOTE_CMD 1 Overriding computer is req. to control the drive
0 Only OFF commands are valid
B11 Reserved 1 (reserved)
0
B12 Reserved 1 (reserved)
0
B13 Reserved 1 (reserved)
0
B14 Reserved 1 (reserved)
0
B15 Reserved 1 (reserved)
0
unit: type: I Min: -32768 Max: 32767 Integer scaling:

6-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 6 - Signals

Group name:
7 CONTROL WORDS
02 Interval: 10 ms
AUX CONTROL WORD (ACW)
Index: Description: Bit The drive specific auxiliary control word to ACS 60
Not available B0 RESTART_DLOG Restart of data logger
Not available B1 TRIGG_LOGGER Data logger triggering.
B2 RAMP_BYPASS Speed ramp is bypassed.
B3 BAL_RAMP_OUT Forcing of ramp output.
B4 FLUX ON DC Flux on DC. (Flux off: set this bit and MCW bit 3 to 0)
B5 FLUX ON Flux on (zero torque).
B6 HOLD_NCONT Holding of the integral part in the speed controller
B7 WINDOW_CTRL Param. 26.01 Torque sel forcing to window control (ADD)
B8 BAL_NCONT Forcing of speed controller’s output
B9 SYNC_COMMAND Position counting: synchronise command
B10 SYNC_DISABLE Position counting: synchronise disabled command
B11 RESET_SYNC_RDY Position counting: reset synchronous ready command
B12
B13 DO1 CONTROL B13...B15: Digital output controls
B14 DO2 CONTROL
B15 DO3 CONTROL
unit: type: I Min: -32768 Max: 32767 Integer scaling:
Group 8 Status
Words
Group name:
8 STATUS WORDS
Description: Status signals of the drive according to the ABB Drive Profile.
01 Interval: 100 ms MAIN STATUS WORD (MSW) INPUT
Index Bit Name Value Meaning
B0 RDYON 1 Ready to switch on
0 Not ready to switch on
B1 RDYRUN 1 Ready
0 Not ready
B2 RDYREF 1 Operation enabled (RUNNING)
0 Operation inhibited
B3 TRIPPED 1 Fault
0
B4 OFF_2_STA 1 No OFF 2
0 OFF 2
B5 OFF_3_STA 1 No OFF 3
0 OFF3
B6 SWC ON INHIB 1 Switch on inhibit
0
B7 ALARM 1 Alarm
0
B8 AT_SETPOINT 1 Setpoint/act. value monitoring in the tolerance
0
B9 REMOTE 1 Remote control
0 Local control
B10 ABOVE_LIMIT 1 frequency or speed > par. Speed Above Limit
0
B11 (reserved)
B12 (reserved)
B13 (reserved)
B14 (reserved)
B15 (reserved)
unit: type: I Min: -32768 Max: 32767 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6-9
Chapter 6 - Signals

Group name:
8 STATUS WORDS
02 Interval: 100 ms AUX STATUS WORD (ASW)
Index Description: Bit Drive specific auxiliary status word
B0 LOGG_DATA_READY Content of data logger is readable.
B1 OUT_OF_WINDOW Speed actual is outside of the defined window.
B2 EMERG_STOP_COAST Emergency stop function has failed.
B3 MAGNETIZED A flux has been activated to the motor
B4 RUN_DISABLED External interlocking (DI2) prevents the run.
B5 SYNC_RDY Position counter synchronous ready status.
B6 1_START_NOT_DONE Not started after the param. set of group 99.
B7 IDENTIF_RUN_DONE Identification run has been completed
B8 START_INHIBITION Inhibition of false start
B9 LIMITING Control at the limit. See signals 8.03-8.04
B10 TORQ_CONTROL Drive is torque controlled
B11 ZERO_SPEED Motor speed actual is below the zero speed lim.
B12 INTERNAL_SPEED_FB Internal speed feedback selected
B13
B14
B15
unit: type: I Min: -32768 Max: 32767 Integer scaling:
03 LIMIT WORD 1
Index Description: B0 TORQ_MOTOR_LIM
B1 SPC_TORQ_MIN_LIM
B2 SPC_TORQ_MAX_LIM
B3 TORQ_USER_CUR_LIM
B4 TORQ_INV_CUR_LIM
B5 TORQ_MIN_LIM
B6 TORQ_MAX_LIM
B7 TREF_TORQ_MIN_LIM
B8 TREF_TORQ_MAX_LIM
B9 FLUX_MIN_LIMIT
B10 FREQ_MIN_LIMIT
B11 FREQ_MAX_LIMIT
B12 DC_UNDERVOLT_LIM
B13 DC_OVERVOLT_LIM
B14 TORQUE_LIMIT
B15 FREQ_LIMIT
unit: type: I Min: -32768 Max: 32767 Integer scaling:
05 Interval: 500 ms DI STATUS WORD
Index Description: Bit Drive specific auxiliary status word
B0 DI1 Status of the digital input 1
B1 DI2 Status of the digital input 2
B2 DI3 Status of the digital input 3
B3 DI4 Status of the digital input 4
B4 DI5 Status of the digital input 5
B5 DI6 Status of the digital input 6
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
unit: type: I Min: -32768 Max: 32767 Integer scaling:

6 - 10 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 6 - Signals
Group 9 Fault
Words
Group name:
9 FAULT WORDS
Description: Fault signals of the drive.
01 Interval: 500 ms
FAULT WORD 1
Index Description: B0 SHORT CIRC Short circuit in the main circuit.
B1 OVERCURRENT Overcurrent.
B2 DC OVERVOLT Intermediate circuit DC overvoltage.
B3 ACS 600 TEMP Power plate overtemperature.
B4 EARTH FAULT Earth fault.
B5 MOTOR TEMP M Motor overtemperature (measured).
B6 MOTOR TEMP Motor overtemperature (calculated).
B7 SYSTEM_FAULT A fault is indicated by the System Fault Word 9.03.
B8 UNDERLOAD Underload fault. See parameter 30.16.
B9 OVERFREQ Overspeed fault.
B10 LINE CONVRTR Line converter fault
B11 CH2 COM LOS CH2 Master/Follower communication fault.
B12 SC (INU1) short circuit in parallel connected INU 1.
B13 SC (INU2) short circuit in parallel connected INU 2.
B14 SC (INU3) short circuit in parallel connected INU 3.
B15 SC (INU4) short circuit in parallel connected INU 4.
unit: type: I Min: -32768 Max: 32767 Integer scaling:
02 Interval: 500 ms
FAULT WORD 2
Index Description: B0 SUPPLY PHASE High supply section ripple voltage.
B1 NO MOTOR DATA No motor data entered in Group 99.
B2 DC UNDERVOLT Intermediate circuit DC undervoltage.
B3 (Reserved) Motor cable overtemperature.
B4 RUN DISABLD External interlocking on DI2 active.
B5 ENCODER FLT Speed measurement fault.
B6 IO FAULT I/O device fault on CH1.
B7 CABIN TEMP F Drive cabinet overtemperature (meas. by NIOC-01)
B8 (reserved)
B9 OVER SWFREQ Over switching frequency fault.
B10
B11 PPCC LINK NINT board current measurement or comm. fault.
B12 CH0 COM LOS Communication break on CH0.
B13 PANEL LOST Local control lost.
B14 MOTOR STALL Motor stalled.
B15 MOTOR PHASE Motor circuit fault.
unit: type: I Min: -32768 Max: 32767 Integer scaling:
03 SYSTEM FAULT WORD
Index Description: B0 FLT (F1_7) Factory default parameter file error.
B1 USER MACRO User macro file error.
B2 FLT (F1_4) FPROM operating error.
B3 FLT (F1_5) FPROM data error.
B4 FLT (F2_12) Internal time level T2 overflow (100µs).
B5 FLT (F2_13) Internal time level T3 overflow (1ms).
B6 FLT (F2_14) Internal time level T4 overflow (50ms).
B7 FLT (F2_15) Internal time level T5 overflow (1s).
B8 FLT (F2_16) State machine overflow.
B9 FLT (F2_17) Application program execution error.
B10 FLT (F2_18) Application program execution error.
B11 FLT (F2_19) Illegal instruction.
B12 FLT (F2_3) Register stack overflow.
B13 FLT (F2_1) System stack overflow.
B14 FLT (F2_0) System stack underflow.
B15
unit: type: I Min: -32768 Max: 32767 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 6 - 11

Chapter 6 - Signals

Group name:
9 FAULT WORDS
04 Interval: 500 ms
ALARM WORD 1
Index Description: Bit
B0 START INHIBI Preventation of unexpected start-up active.
B1 EM STOP Emergency stop function has been activated DI1=0.
B2 MOTOR TEMP M Motor overtemperature (measured).
B3 MOTOR TEMP Overtemperature alarm of the thermal model.
B4 ASC 600 TEMP Power plate overtemperature.
B5 ENCODER ERR Pulse encoder error.
B6 T MEAS ALM Temperature measurement failure.
B7 DIO ALARM Standard digital I/O alarm (NIOC-01).
B8 AIO ALARM Standard analogue I/O alarm (NIOC-01).
B9 EXT DIO ALM External digital I/O alarm (NDIO-01).
B10 EXT AIO ALM External analogue I/O alarm (NAIO-0x).
B11 CH2 COM LOS CH2 Master/Follower communication error.
B12
B13
B14 EARTH FAULT Earth fault.
B15
unit: type: I Min: -32768 Max: 32767 Integer scaling:
05 Interval: 500 ms
ALARM WORD 2
Index Description: Bit
B0
B1 UNDERLOAD Underload.
B2 (not in use)
B3 CABLE TEMP Motor cable overtemperature.
B4 (not in use)
B5 (not in use)
B6 (not in use)
B7 POWFAIL FILE Error in restoring 'powerfail.ddf’.
B8 POWDOWN FILE Error in restoring 'powerdown.ddf’.
B9 MOTOR STALL Motor stalling.
B10 (not in use)
B11 CH0 TIMEOUT DDCS communication time-out on CH0.
B12 (not in use)
B13 PANEL LOST Local control lost.
B14 (not in use)
B15 (not in use)
unit: type: I Min: -32768 Max: 32767 Integer scaling:

6 - 12 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 – Parameters

Overview This chapter explains the function of, and valid selections for, each
parameter.

Parameter Groups The parameters are arranged into groups by their function. The figure
below illustrates the organisation of the parameter groups.

ACS 600 Parameters

Group + Index Description Quantity

13.1...13.03 Analogue Inputs 3
14.1...14.7 Digital Outputs 7
15.1...15.10 Analogue Outputs 10
16.1...16.3 System Control Inputs 5
18.1...18.2 LED Panel Control 2
20.1...20.11 Limits 11
21.1...21.5 Start/Stop Functions 5
22.1...22.8 Ramp Functions 8
23.1...23.11 Speed Reference 10
24.1...24.06 Speed Control 6
27.1...27.5 Flux Control 7
29.1...29.4 Scalar Control 4
30.1...30.23 Fault Functions 23
40.1...40.11 Spinning Control 11
41.1...41.24 Speed Time Pattern 1 24
42.1...42.24 Speed Time Pattern 2 24
43.1...43.24 Speed Time Pattern 3 24
44.1...44.24 Speed Time Pattern 4 24
45.1...45.11 Ring Frame Machine 11
51.1...51.15 Communication Module 15
70.1...70.19 DDCS Control 17
98.2...98.6 Option Modules 5
99.1...99.10 Start-Up Data 10
Total 266

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7-1
Chapter 7 - Parameters

How to Read the Before you start to read the parameter table, we first recommend you
Parameter Table read this description.

• Parameter change by DriveWindow or the CDP 312 is stored to

FPROM memory; changes made by the overriding system are
only stored to RAM.
• If the application software utilises individual bits of the word (for
example AUX CTRL WORD 7.01), it must be understood that bit
15 is set by the SIGN. Also bit 15 is read from the SIGN.
• From DriveWindow and the control panel, parameter values are
set in decimal.
• Communication between the overriding system and the drive uses
16 bit integer values (-32768...32767). To change a parameter
value from the overriding system, an integer value for the
parameter must be calculated using the information given in the
Integer scaling column.

Example: If the signal type is R (real value), It has an integer scaling

relation mentioned in the column Integer scaling. For example if
TREF TORQMAX is set from the overriding system, an integer value
of 100 corresponds to 1 % (see below).

09 TREF TORQMAX
Index Description: Maximum torque reference as a percentage of the motor nominal torque.
unit: % type: R Min: 0 % Max: 300 % Def: 300 % Integer scaling: 100 == 1%

Figure 7 - 1 Sample of the Parameter Table

• Unit of the parameter value can be seen on the lower left-hand

corner of the parameter description.
• Minimum, maximum and default values are shown in decimal
format.
• Data type is given with a short code:
I = 16-bit signed integer value B = Boolean value
PB = Packed Boolean value R = Real value

7-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 7 - Parameters

Group 13
Analogue Inputs
Group name:
13 ANALOGUE INPUTS
Description:
01 AI1 HIGH VALUE
Index: Description: This value corresponds to the maximum input voltage on AI1 produced by the device used.
This parameter is not active when AI1 is used for motor 1 temperature measurement. See
Parameter 30.03 MOT1 TEMP AI1 SEL.
unit: type: I Min: -32768 Max: 32767 Def: 20000 Integer scaling:
02 AI1 LOW VALUE
Index: Description: This value corresponds to the minimum input voltage on AI1. This parameter is not active
when AI1 is used for motor 1 temperature measurement. See Parameter 30.03 MOT1 TEMP
AI1 SEL.
unit: type: I Min: -32768 Max: 32767 Def: 0 Integer scaling:
03 FILTER AI1
Index: Description: Filter time constant for analogue input AI1. The hardware filter time constant is 20 ms.
unit: ms type: I Min: 0 ms Max: 30000 ms Def: 1000 ms Integer scaling:
Group 14 Digital
Outputs
Group name:
14 DIGITAL OUTPUTS
Description: Control of the digital outputs.
01 DO1 CONTROL
Index Description: An emergency stop command energises DO1 until MAIN CONTROL WORD bit 0 is set to a 0
state and zero speed has been detected. If the emergency stop function is not activated (by
Parameter 21.04), the output can be controlled from the overriding system.
0 = OFF An emergency stop command controls the DO1.
1 = ON DO1 signal is selected by Parameter 14.02 and 14.03.
unit: type: B Min: Max: Def: ON Integer scaling: 1 == 1
02 DO1 GROUP+INDEX
Index Description: Digital output 1 is controlled by a selectable (see Par. 14.03) bit of the signal selected with
this parameter. The format is xyy, where, x = Group, yy = Index.
Examples: If Parameters 14.02 and 14.03 are set to 801 and 1 respectively (default), digital
output DO1 is active when 8.01 MAIN STATUS WORD bit 1 (READY) 14.02 and 14.03 are
set to -801 and 3 respectively, digital output DO1 is active when 8.01 MAIN STATUS WORD
bit 3 (TRIPPED) is 0. If this parameter is set to 0, digital output DI1 is controlled by the
overriding system (7.02 AUX CTRL WORD bit 13).
By default, DO1 indicates the DOFF END ALARM state.
unit: type: I Min: 0 Max: 30000 Def: 801 Integer scaling:
03 DO1 BIT NUMBER
Index Description: This parameter specifies the bit number for the signal selected at Parameter 14.02.
unit: type: I Min: 0 Max: 23 Def: 1 Integer scaling:
04 DO2 GROUP+INDEX
Index Description: Digital output 2 is controlled by a selectable (see Par. 14.05) bit of the signal selected with
this parameter. The format is xyy, where, x = Group, yy = Index.
Examples: If Parameters 14.02 and 14.03 are set to 801 and 1 respectively (default), digital
output DO1 is active when 8.01 MAIN STATUS WORD bit 1 (READY) 14.02 and 14.03 are
set to -801 and 3 respectively, digital output DO1 is active when 8.01 MAIN STATUS WORD
bit 3 (TRIPPED) is 0. If this parameter is set to 0, digital output DI1 is controlled by the
overriding system (7.02 AUX CTRL WORD bit 14).
By default, DO2 indicates the RUNNING state.
unit: type: I Min: -30000 Max: 30000 Def: 801 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7-3
Chapter 7 - Parameters

Group name:
14 DIGITAL OUTPUTS
05 DO2 BIT NUMBER
Index Description: This parameter specifies the bit number for the signal selected at Parameter 14.04
unit: type: I Min: 0 Max: 23 Def: 2 Integer scaling:
06 DO3 GROUP+INDEX
Index Description: Digital output 3 is controlled by a selectable (see Par. 14.06) bit of the signal selected with
this parameter. The format is xyy, where, x = Group, yy = Index.
Examples: If Parameters 14.02 and 14.03 are set to 801 and 1 respectively (default), digital
output DO1 is active when 8.01 MAIN STATUS WORD bit 1 (READY) 14.02 and 14.03 are
set to -801 and 3 respectively, digital output DO1 is active when 8.01 MAIN STATUS WORD
bit 3 (TRIPPED) is 0. If this parameter is set to 0, digital output DI1 is controlled by the
overriding system (7.02 AUX CTRL WORD bit 15).
By default, DO3 indicates the FAULT state.
unit: type: I Min: -30000 Max: 30000 Def: 801 Integer scaling:
07 DO3 BIT NUMBER
Index Description: This parameter specifies the bit number for the signal selected at Parameter 14.046
unit: type: I Min: 0 Max: 23 Def: 3 Integer scaling:

Group 15
Analogue
Outputs
Group name:
15 ANALOGUE OUTPUTS
Description: It is possible to select a real signal or parameter to control the analogue outputs by defining
the group and index. The outputs are updated every 10 milliseconds.
01 ANALOGUE OUTPUT 1
Index Description: To direct a measured signal to analogue output AO1, set this parameter according to the
format (x)xyy. Where (x) is the group and yy the index of the desired signal; e.g. 2301
denotes Par. 23.01.

If temperature measurement (Parameter 30.03) is selected, analogue output AO1 is used for
supplying a constant current for the sensor.
unit: type: I Min: 0 Max: 30000 Def: 106 (Mot curr) Integer scaling:
02 INVERT AO1
Index Description: Analogue output AO1 signal inversion.
0 = NO minimum signal value corresponds to the minimum output value.
1 = YES maximum signal value corresponds to the minimum output value.
unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1
03 MINIMUM AO1
Index Description: Analogue output 1 signal offset in milliamperes. This parameter is not effective if motor 1
temperature measurement is activated by Parameter 30.01. Otherwise, the following settings
are available.
1 = 0 mA
2 = 4 mA
3 = 10 mA 50% offset in the range 0...20 mA for testing or indication of direction (torque,
speed etc.)
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
04 FILTER AO1
Index Description: Filter time constant for analogue output AO1.
unit: s type: R Min: 0 s Max: 10 s Def: 0.1 s Integer scaling: 100 == 1s
05 SCALE AO1
Index Description: Nominal value of the analogue output AO1 signal which is selected in Parameter 15.01. This
value corresponds to 20 mA at the output.
unit: type: R Min: 0 Max: 65536 Def: 100 Integer scaling: 1 == 1

7-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 7 - Parameters

Group name:
15 ANALOGUE OUTPUTS
06 ANALOGUE OUTPUT 2
Index Description: To direct a measured signal to analogue output AO1, set this parameter according to the
format (x)xyy. Where (x) is the group and yy the index of the desired signal; e.g. 1506
denotes Par. 15.06.
If temperature measurement (Parameter 30.06) is selected, analogue output AO2 is used for
supplying a constant current for the sensor.
unit: type: I Min: 0 Max: 30000 Def: 101 (Mot spd) Integer scaling:
07 INVERT AO2
Index Description: Analogue output AO2 signal inversion.
0 = NO minimum signal value corresponds to the minimum output value.
1 = YES maximum signal value corresponds to the minimum output value.
unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1
08 MINIMUM AO2
Index Description: Analogue output AO2 signal offset in milliamperes.
1 = 0 mA
2 = 4 mA
3 = 10 mA 50% offset in the range of 0...20 mA for testing or indication of direction (torque,
speed etc.)
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
09 FILTER AO2
Index Description: Filter time constant for analogue output AO2.
unit: s type: R Min: 0 s Max: 10 s Def: 0.1 s Integer scaling: 100 == 1s
10 SCALE AO2
Index Description: Nominal value of analogue output AO2 signal which is selected in Parameter 15.06.
This value corresponds to 20 mA at the output.
unit: type: R Min: 0 Max: 65536 Def: 3000 Integer scaling: 1 == 1

Group 16 System
Control Inputs
Group name:
16 SYSTEM CTR INPUTS
Description:
01 RUN ENABLE
Index Description: This parameter activates the RUN ENABLE input. Digital Input DI2 is dedicated for this input
permanently.
1 = NOT USED
2 = DI2
To activate the RUN ENABLE signal, voltage must be connected to digital input DI2. If the
voltage drops to 0V, the drive coasts to stop and a run enable fault is generated.
unit: type: I Min: 2 Max: 2 Def: 1 Integer scaling:
02 PARAMETER LOCK
Index Description: This parameter selects the state of the parameter lock. With the parameter lock you can
prevent unauthorised changes by CDP 312 or the DriveWindow Tool for Parameter Groups
0...99.
1 = LOCKED Parameter changes are disabled.
0 = OPEN Parameter changes are enabled.
unit: type: B Min: Max: Def: OPEN Integer scaling: 1 == 1
03 PASS CODE
Index Description: This parameter enters the pass code for the Parameter Lock. The default value of this
parameter is 0. In order to open the Parameter Lock, change the value to 358. After the
Parameter Lock is opened, the value is automatically changed back to 0.
unit: type: I Min: 0 Max: 30000 Def: 0 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7-5
Chapter 7 - Parameters

Group name:
16 SYSTEM CTR INPUTS
04 LOCAL LOCK
Index Description: Control place change of the drive from remote to local can be disabled by setting this
parameter to TRUE. If LOCAL LOCK is activated during local control, it takes effect only after
the control place is changed back to remote.
0 = FALSE No locking for control place change.
1 = TRUE Local control is disabled.
unit: type: B Min: Max: Def: FALSE Integer scaling: 1 == 1
05 PARAMETER BACKUP
Index Description: Parameter save from the RAM memory to FPROM. This is needed only when parameter
changes by overriding system have to be stored to FPROM memory instead of RAM.
Note: Do not use the Parameter Backup function unnecessarily.
Note: Parameter changes by CDP 312 Control Panel or DriveWindow are immediately saved
to FPROM.
0 = DONE. Parameter value after the saving has been completed.
1 = SAVE. Parameter save to FPROM.
unit: type: B Min: Max: Def: DONE Integer scaling: 1 == 1

Group 18 LED
Panel Control
Group name:
18 LED PANEL CTRL
Description: The NLMD-01 Monitoring Display has a 0...150% LED bar to show an absolute real type
value. The source and the scale of this display signal is defined by this parameter group.

Note: If NLMD -01 and CDP 312 control panel are used together, the first signal selected in
the Actual Signal Display Mode of CDP 312 must be the default value 1.26 LED PANEL
OUTP. Otherwise the NLMD-01 LED bar display will not show the correct value.

1 L -> 0.0 rpm O

LED PANE 0 %
MOTOR SP 0.0 rpm
MOTOR TO 0.00 %
01 LED PANEL OUTPUT
Index Description: Signal group and index for the LED monitor display. The default value for this signal is 1.07
MOTOR TORQUE FILT.
unit: type: I Min: 0 Max: 30000 Def: 107 Integer scaling:
02 SCALE PANEL
Index Description: The signal value (defined in Parameter 18.01) which corresponds to 100% on the LED bar
display.
unit: type: R Min: 0 Max: 65536 Def: 100 Integer scaling: 1 == 1

Group 20 Limits
Group name:
20 LIMITS
Description: This parameter group defines the maximum and minimum limits for the speed, frequency,
current and torque algorithms.
Note: The absolute nominal torque is calculated in the application program from the motor
parameters (see Parameter Group 99).
01 MINIMUM SPEED
Index Description: Negative speed reference limit in rpm.
unit: rpm type: R Min: -18000 rpm Max: 18000rpm Def: 0 rpm Integer scaling: 1 == 1

7-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 7 - Parameters

Group name:
20 LIMITS
02 MAXIMUM SPEED
Index Description: Positive speed reference limit in rpm.
unit: rpm type: R Min: -18000 rpm Max: 18000rpm Def: 1500 rpm Integer scaling: 1 == 1
03 ZERO SPEED LIMIT
Index Description: The absolute speed value at which the drive coasts after a stop command.
unit: rpm type: R Min: 0 rpm Max: 15000rpm Def: 60 rpm Integer scaling: 1 == 1
04 MAXIMUM CURRENT
Index Description: Maximum output current as a percentage of the nominal heavy duty current of the drive. The
maximum values are limited by the application program according to the duty cycle tables.
There are two loading cycles defined: 10 s / 50 s and 1 min / 4 min.
unit: %Ihd type: R Min: 0 % Max: 200 % Def: 200 % Integer scaling: 100 == 1%
05 MAXIMUM TORQUE
Index Description: Maximum positive output torque as a percentage of the motor nominal torque.
unit: % type: R Min: 0 % Max: 300 % Def: 300 % Integer scaling: 100 == 1%
06 MINIMUM TORQUE
Index Description: Minimum negative output torque as a percentage of the motor nominal torque.
unit: % type: R Min: -300 % Max: 0 % Def: -300 % Integer scaling: 100 == 1%
07 SPC TORQMAX
Index Description: Maximum speed controller output limit as a percentage of the motor nominal torque.
unit: % type: R Min: 0 % Max: 300 % Def: 300 % Integer scaling: 100 == 1%
08 SPC TORQMIN
Index Description: Minimum speed controller output limit as a percentage of the motor nominal torque.
unit: % type: R Min: -300 % Max: 0 % Def: -300 % Integer scaling: 100 == 1%
09 TREF TORQMAX
Index Description: Maximum torque reference as a percentage of the motor nominal torque.
unit: % type: R Min: 0 % Max: 300 % Def: 300 % Integer scaling: 100 == 1%
10 TREF TORQMIN
Index Description: Minimum torque reference as a percentage of the motor nominal torque.
unit: % type: R Min: -300 % Max: 0 % Def: -300 % Integer scaling: 100 == 1%
11 FREQ TRIP MARGIN
Index Description: The purpose of this parameter is to protect the process against an overspeed condition.
This parameter defines, together with parameters SPEEDMAX and SPEEDMIN (FREQ MAX
and FREQ MIN in scalar control mode) the maximum allowed frequency of the drive. If this
frequency is reached, an OVER SPEED FAULT is activated.
Example: If the maximum process speed is 1420 rpm (Parameter 20.01 SPEED MAX = 1420
rpm == 50 Hz) and this parameter (20.11) is 10 Hz, the drive trips at 60 Hz.
unit: Hz type: R Min: 0 Hz Max: 500 Hz Def: 50 Hz Integer scaling: 100 == 1 Hz

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7-7
Chapter 7 - Parameters

Group 21
Start/Stop
Functions
Group name:
21 START/STOP FUNC
Description: Start and stop functions. Note: Coast stop is always the stop mode in a fault situation.
01 START FUNCTION
Index Description: 1 = AUTO This setting is selected when starting to a rotating machine (Flying
Start).
2 = DC MAGN If this setting is selected, a higher starting torque can be achieved.
The optimal magnetising current is calculated on the basis of the
motor parameters. The pre-magnetising time is calculated using the
motor information.

3 = CNST DCMAGN Selects the constant magnetising mode. This is the fastest starting
method if the motor is at a standstill. The optimal magnetising current
is calculated on the basis of the motor parameters. The pre-
magnetising time is defined by parameter 21.02 (CONST MAGN
TIME ).
Warning! You must know the motor data before you select this mode!
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
02 CONST MAGN TIME
Index Description: Defines the magnetising time for the constant magnetising mode.
unit: Ms type: R Min: 30 ms Max: 10000 ms Def: 300 ms Integer scaling: 1 == 1 ms
03 STOP FUNCTION
Index Description: Conditions during motor deceleration in the LOCAL and I/O control modes.
1 = STOP RAMPING Stop by the deceleration ramp DECEL TIME (22.02)
3 = COAST STOP Stop by the torque limit.
2 = STOP TORQ Torque is zero.
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
04 EME STOP MODE
Index Description: 1 = STOP RAMPNG Stop by the emergency stop ramp; see Parameter 22.04
2 = STOP TORQ Stop by the torque limit.
3 = COAST STOP Torque is zero.
4 = NOT SELECTD (emergency stop function is not in use)
unit: type: I Min: 1 Max: 4 Def: 4 Integer scaling:
05 EMSTOP SPEED DIF
Index Description: The deceleration speed of the drive is supervised during an emergency stop condition. This
supervision starts 5 seconds after the drive has received an emergency stop signal. If the
drive is not able to decelerate in this specified rate, it is stopped by issuing a coast stop and
the AUX_STATUS_WORD 08-02 bit 2 (EMERG_STOP_COAST) is set to state “1”. If this
function is not needed, the function is disabled by setting this parameter to a value of “0”.
unit: Rpm/s type: R Min: 0 rpm/s Max: 18000 rpm/s Def: 10 rpm/s Integer scaling: 1 == 1

7-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 7 - Parameters

Group 22 Ramp
Functions
Group name:
22 RAMP FUNCTIONS
Description: Speed reference ramp functions.

RAMP
MCW Bit 4
SPEED_REF S-SHAPE
MCW Bit 6 SP EED RE F3
23.01 2.02
0
MCW Bit 5 HOLD 0
RAMP SHAPE TIME
ACW Bit 2 RAMP_BYPASS

ACW Bit 3 BAL_RAMP_OUT

ACCE LE R TIME 22.08 BAL_RAMP_REF

22.01 ACCELERATION
DECELERATION
ACC/DEC TIME SCLE VAR. SLOPE FUNC

22.03
RAMP SHAPE TIME

DECELER TIME
22.05
0
22.02

VAR SLOPE RATE

22.07
VAR. SLOP E

22.06
EME STOP RAMP
22.04

EME STOP ON

01 ACCELER TIME
Index Description: The time within the drive accelerates from zero speed to the nominal speed (see Parameter
99.05 MOTOR NOM SPEED). The maximum acceleration time is 1800 s.
unit: s type: R Min: 0 s Max: 1000 s Def: 20 s Integer scaling: 100 == 1s
02 DECELER TIME
Index Description: The time within the drive decelerates from the nominal speed (see parameter 99.05 MOTOR
NOM SPEED) to zero speed.
The maximum deceleration time is 1800 s defined together with parameter 22.03.
unit: s type: R Min: 0 s Max: 1000 s Def: 20 s Integer scaling: 100 == 1s
03 ACC/DEC TIME SCLE
Index Description: Multiplier for ACCELER TIME and DECELER TIME parameters to expand the time.
unit: type: R Min: 0.1 Max: 100 Def: 1 Integer scaling: 100 == 1
04 EME STOP RAMP
Index Description: If an emergency stop is activated and Parameter EME STOP MODE 21.04 = 1 (STOP BY
RAMP), the drive will decelerate according to this parameter from nominal speed to zero
speed.
unit: s type: R Min: 0 s Max: 3000 s Def: 20 s Integer scaling: 10 == 1s

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7-9
Chapter 7 - Parameters

Group name
22 RAMP FUNCTIONS
05 SHAPE TIME
Index Description: Speed reference softening time. This function is deactivated during an emergency stop
condition.

MAX
SPEED REFERENCE

0 SPEED REFERENCE
CHANGE LIMITED BY THE
RAMP FUNCTION

FILTERED SPEED
REFERENCE CHANGE

ACCELER TIME RAMP SHAPE TIME

unit: s type: R Min: 0 s Max: 1000 s Def: 0s Integer scaling: 100 == 1s

06 VARIABLE SLOPE
Index Description: This function is used to control the slope of the speed ramp during a speed reference change.
The time t for step A is defined by Parameter 22.07 VAR SLOPE RATE, where
t = updating interval time of the overriding system.
A = speed reference change during the time t.

1 = ON Variable slope is enabled; the slope rate is defined by Parameter 22.07 VARIABLE
SLOPE RATE.
0 = OFF Function is disabled.

Example: The overriding system transmit interval time for the speed reference and the VAR
SLOPE RATE value are equal. As a result, the shape of SPEED REF 3 is a straight line.

This function is active only in REMOTE mode.

Speed Ref
SPEED REF

A SPEED REF 3

time

unit: type: B Min: Max: Def: OFF Integer scaling: 1 == 1

07 VAR SLOPE RATE
Index Description: This parameter defines speed ramp time t for the speed reference change A, when
Parameter 22.06 VARIABLE SLOPE is ON. Set this parameter to the same value as the
updating interval time of the overriding system.
unit: ms type: R Min: 4.05 ms Max: 30 000 ms Def: 4.05 ms Integer scaling: 1 == 1 ms
08 BAL RAMP REF
Index Description: The output of the speed ramp can be forced to the value defined by this parameter. The
function is activated by setting 7.02 AUX CONTROL WORD bit 3 to 1.
unit: rpm type: R Min: See 20.01 Max: See 20.02 Def: 0 rpm Integer scaling: 1 == 1

7 - 10 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group 23 Speed
Reference
Group name:
23 SPEED REF
Description: Speed reference functions.

ACCELERATION

SPEED REFERENCE CHAIN COMPENSATION

TORQ ACC COMP REF

2.07
LOCAL
SPE ED REF 24.14 ACC COMP DER TIME
LOCAL REF
23.01 24.15 ACC COMPFILT TIME

REMOTE REF

SPEED SHARE 23.05

24.07 SET_P_WEIGHTING DROOP RATE

24.08 SET_POINT_WEIGHT
24.02
MCW B8, B9

LIMITER
CONST SPEED 2
(INCHING 2) 23.03
-
+
SPEED CONST SPEED 1 23.02
REF2 (INCHING 1) SPEED STEP 23.10

2.01 ACC/DEC/SHAPE
MCW B4 WINDOW
MCW B6 RAM P

+
20.01 MINIMUM SPEED FILTER
2.02

+
20.02 MAXIMUM SPEED SPEED REF3
0

MCW B5 HOLD
0
22.01 ACCELER TIME
2.03
(-1)

+
SPEED ERROR
22.02 DECELER TIME 23.04
NEG
22.03 ACC/DEC TIME SCALE SPEED 23.06 SPEED ERROR FILT
22.04 CORRECTION WINDOW SEL ON
EME STOP RAMP 23.07
22.05 RAMP SHPE TIME 23.08 WINDOW INTG ON

22.06 VARIABLE SLOPE 23.09 WINDOW WIDTH POS

22.07 VARIABLE SLOPE

RATE 23.10 WINDOW WIDTH NEG

ACW B3 BAL RAMP OUT

22.08
SPEED
BAL RAMP REF
ACTUAL
ACW B2 RAMP BYPASS

dV/dt 2.16

01 SPEED REF INPUT

Index Description: Main speed reference input for the speed control of the drive.
unit: rpm type: R Min: See 20.01 Max: See 20.02 Def: 0 rpm Integer scaling: 1 == 1
02 CONST SPEED 1
Index: Description: Constant speed reference is activated from 7.01 MAIN CTRL WORD bit 8. See also MCW
bits 4...6.
unit: type: I Min: -18000 rpm Max: 18000 rpm Def: 0 Integer scaling: 1 == 1
03 CONST SPEED 2
Index: Description: Constant speed reference is activated from 7.01 MAIN CTRL WORD bit 9. See also MCW
bits 4...6.
unit: type: I Min: -18000 rpm Max: 18000 rpm Def: 0 Integer scaling: 1 == 1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 11

Chapter 7 - Parameters

Group name:
23 SPEED REF
04 SPEED CORRECTION INPUT
Index Description: This parameter value can be added to the filtered reference value.
Note: If the overriding system or NAMC application itself sends a reference value into this
parameter, it must be set to zero before a stop command of the drive.
unit: rpm type: R Min: See 99.05 Max: See 99.05 Def: 0 rpm Integer scaling: 1 == 1
05 SPEED SHARE
Index Description: Speed reference share coefficient.
unit: % type: R Min: 0 % Max: 400 % Def: 100 % Integer scaling: 10 == 1%
06 SPEED ERROR FILT
Index Description: Speed reference and actual error filter time.
unit: ms type: R Min: 0 ms Max: 999999 ms Def: 0 ms Integer scaling: 1 == 1 ms
07 WINDOW INTG ON
Index Description: 1 = ON Integrator of the speed controller is released when window control is on
0 = OFF Integrator of the speed controller is blocked when window control is on.
The Idea of Window Control
The idea of Window Control is to deactivate speed control as long as the speed deviation
remains within the window set by Parameters 23.08WINDOW WIDTH POS and 23.09
WINDOW WIDTH NEG. This allows the external torque reference to affect the process
directly.
For example, in Master/Follower drives, where the follower is torque controlled, window
control is used to keep the speed deviation of the follower under control. The speed error
output to the speed controller is zero, when speed error is within the window. If the load of the
follower disappears due to a disturbance in the process, the speed error will be outside the
window. The speed controller reacts and its output is added to the torque reference. Speed
control brings the speed difference back into the window. This function could be called
overspeed or underspeed protection in the torque control mode.
unit: type: B Min: Max: Def: OFF Integer scaling: 1 == 1
08 WINDOW WIDTH POS
Index Description: Positive speed limit for the window control.
unit: rpm type: R Min: 0 rpm Max: See 20.02 Def: 0 rpm Integer scaling: 1 == 1
09 WINDOW WIDTH NEG
Index Description: Negative speed limit for the window control. The maximum limit is the absolute value of
parameter 23.097. WINDOW WIDTH POS.
unit: rpm type: R Min: 0 Max: See 20.02 Def: 0 rpm Integer scaling: 1 == 1
10 SPEED STEP INPUT
Index Description: An additional speed step can be given to the speed controller directly as an additive error
input. The total speed reference is limited by the parameter 20.02 MAXIMUM SPEED and
20.01 MINIMUM SPEED. (SPEED STEP max = MAXIMUM SPEED - SPEED REF - SPEED
CORRECTION).
Note: If the overriding system or AMC application itself sends a reference value to here, it
must be switched to zero before the stop command of the drive.
unit: rpm type: R Min: See above Max: See above Def: 0 rpm Integer scaling: 1 == 1

7 - 12 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group 24 Speed
Control
Group name:
24 SPEED CONTROL
Description: The speed controller is based on the PID algorithm, which continuous time is presented as
follows:
1 T s
u( s ) KPS (bYr ( s ) Y ( s )) ( d )e( s)
sTIS T f s 1
Variable u is the output of the controller, e is the speed error (difference between the actual
and reference values).
01 KPS
Index Description: Relative gain for the speed controller. If you select a value of 1, a 10% change in the error
value (e.g. reference - actual value) causes also the speed controller output to change by
10%.
unit: type: R Min: 0 Max: 200 Def: 10 Integer scaling: 100 == 1
02 TIS
Index Description: Integration time for the speed controller. This defines the time within the maximum output is
achieved if a constant error value exists and the relative gain of the speed controller is 1.
unit: s type: R Min: 0.01 s Max: 1000 s Def: 2.5 s Integer scaling: 1000 == 1s
03 DERIVATION TIME
Index Description: Derivation time for speed controller. Defines the time within the speed controller derives the
error value before the output of the speed controller is changed. If this is set to zero, the
controller works as a PI controller, otherwise as a PID controller.
unit: ms type: R Min: 0 ms Max: 10000 ms Def: 0 ms Integer scaling: 1 == 1 ms
04 ACC COMP DER TIME
Index Description: Derivation time used during compensation of acceleration. In order to compensate inertia
during acceleration, the derivative of the reference is added to the output of the speed
controller. The function is deactivated by setting the parameter to 0.
unit: s type: R Min: 0 s Max: 1000 s Def: 0 s Integer scaling: 10 == 1s
05 SLIP GAIN
Index Description: This parameter Is effective only when the calculated internal speed is used as actual speed
feedback. 100% means full slip compensation. 0% corresponds no slip compensation (the
calculated speed equals to motor frequency).
unit: % type: R Min: 0 % Max: 400 % Def: 100 % Integer scaling: 1 == 1%
06 PI TUNE
Index Description: This parameter activates automatic tuning for the speed controller which is based on the
estimation of the mechanical time constant. Parameters 24.03 KPS, 24.09 TIS and 24.15
ACC COMP DER TIME are updated after the PI TUNE test.
0 = OFF
1 = ON PI TUNE is activated.
unit: type: B Min: Max: Def: OFF Integer scaling: 1 == 1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 13

Chapter 7 - Parameters

Group 27 Flux
Control
Group name:
27 FLUX CONTROL
Description:
01 FLUX OPTIMIZATION
Index Description: The motor flux can be optimised in order to minimise the motor losses and reduce motor
noise. Flux optimisation is used in drives that usually operate below nominal load.
1 = YES flux optimisation enabled.
0 = NO flux optimisation disabled.
unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1
02 FLUX BRAKING
Index Description: The braking ability of the drive can be highly improved by utilising flux braking. During
braking, the mechanical energy of the driven equipment has to be dissipated in the motor and
inverter. By modifying the magnetising level of the motor, thermal losses can be increased
and the motor can be stopped more effectively. This function can be used with the non-
regenerative incoming sections.
SPEED
No flux braking

Flux braking

Desired deceleration

Selection of the flux braking function.

1 = YES Flux braking enabled.
0 = NO Flux braking disabled.
unit: type: B Min: Max: Def: ON Integer scaling: 1 == 1
03 FLUX REF INPUT
Index Description: Flux reference value in percentage.
unit: % type: R Min: 25 % Max: 140 % Def: 100 % Integer scaling: 10 == 1%
04 FLUX MAX
Index Description: Maximum limit of the flux percentage.
unit: % type: R Min: 100 % Max: 140 % Def: 140 % Integer scaling: 10 == 1%
05 FLUX MIN
Index Description: Minimum limit of the flux percentage.
unit: % type: R Min: 0 % Max: 100 % Def: 25 % Integer scaling: 10 == 1%

7 - 14 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group 29 Scalar
Control
Group name:
29 SCALAR CONTROL
Description: Scalar control is activated by selecting SCALAR at Parameter 99.08 CONTROL MODE. This
parameter group is invisible when DTC control mode is selected.
Note: The following Start-Up parameters have no effect in scalar control:
99.03 MOTOR NOM CURRENT
99.05 MOTOR NOM SPEED
99.06 MOTOR NOM POWER
Scalar control parameters can be seen in the Control Diagram.
The scalar control mode is recommended for multimotor drives when the number of motors
connected to the ACS 600 is variable. Scalar control is also recommended when the nominal
current of the motor is less than 1/6 of the nominal current of the inverter, or the inverter is
used for test purposes with no motor connected.
The motor identification Run, flying start, torque control, DC HOLD, motor phase loss check,
and stall functions are disabled in the scalar control mode.
01 FREQUENCY REF INPUT
Index Description: This is an input for the frequency reference.
unit: Hz type: R Min: See 29.03 Max: See 29.02 Def: 0 Integer scaling: 100 == 1 Hz
02 FREQUENCY MAX
Index Description: Operating range maximum frequency. This parameter has an internal link to the parameter
SPEED MAX; if SPEED MAX is changed, this parameter is changed accordingly by the
application program.
unit: Hz type: R Min: See 29.03 Max: 300 Hz Def: See 20.01 Integer scaling: 100 == 1 Hz
03 FREQUENCY MIN
Index Description: Operating range maximum frequency. This parameter has an internal link to the parameter
SPEED MIN; if SPEED MIN is changed, this parameter is changed accordingly by the
application program.
unit: Hz type: R Min: -300 Hz Max: See 29.02 Def: See 20.02 Integer scaling: 100 == 1 Hz
04 IR COMPENSATION
Index Description: This parameter sets the extra relative voltage that is fed to the motor at zero frequency. The
range is 0...30% of motor nominal voltage.
U(%)

Umax

Field weakening pointUmax f(Hz)

unit: % type: R Min: 0 % Max: 30 % Def: 0 Integer scaling: 100 == 1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 15

7 - 16
Scalar Control
ACC/DEC/SHAPE CURRENT
LOCAL DC VOLTAGE DC-VOLTAGE
LIMITER LIMITER LIMITATION
Chapter 7 - Parameters

LOCAL FREQ REF 1.10

FREQ REF (LOCAL REF 3)
x rrampn_shp mruc
mrl
29.01 23.03
SPEED SHARE MOTOR CURRENT
29.02 FREQUENCY MAX FREQ REF 22.01 ACCELER TIME
29.03 FREQUENCY MIN
1.06
22.02 DECELER TIME
22.03 ACC/DEC TIME SCALE DC UNDERVOLTAGE INV MAX CURRENT
22.04 EME STOP RAMP DC OVERVOLTAGE MAXIMUM CURRENT
20.04
22.05 RAMP SHPE TIME

STABILIZER MAKE FLUX HYSTERESIS

REFERENCE CONTROL
ramp_sc_i flx_ref
mrl fly_ref

MOTOR TORQUE FLUX_X_ACT

FLUX USED REF
1.08

sine ROM table

FLUX_Y_ACT

uses torque modulator

FLUX REF
CONTROL
SWITCHING
FREQ CONTROL
FLUX USED REF
2.14

Figure 7 - 2 Scalar Control Diagram

SW_FREQ_REF

hysteresis

IR COMP CALC COMPENSATION

ir_corr_coef
IR COMPENSATION
ir_k_coef
_ f
29.04
FLUX_X_ACT FLUX_ACT
IR_COMP_WEAK 2.15
FLUX_Y_ACT
99.02 MOTOR NOM VOLT
FREQUENCY
99.04 MOTOR NOM FREQ
1.05.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group 30 Fault
Functions
Group name:
30 FAULT FUNCTIONS
Description:
01 MOTOR THERM PMODE
Index Description: Motor thermal protection mode selections. Selection 1 and 2 are based on the thermal model
defined by the drive (DTC) or the user (USER MODE). Motor heating is calculated assuming
a load curve. Selections 3 and 4 are the measured indications from the motor temperature.
Note: Motor thermal mode (selections 1 and 2) can be used when only one motor is
connected to the output of inverter.
1 = DTC The drive defines the thermal model values during the identification run.
(see parameter 99.06)
2 = USER MODE User can define the thermal model values by parameters 30.09...30.12.
3 = THERMISTOR PTC thermistor or PT100 sensors, see parameter 30.03 and 30.06
4 = KLIXON Temperature switch in the motor windings using the DI6 input.

unit: type: I Min: 1 Max: 4 Def: 1 Integer scaling: 1 == 1

02 MOTOR THERM PROT
Index Description: Operation in case of an overload or over temperature condition.
1 = FAULT
2 = WARNING
3 = NO (no action)
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
03 MOT1 TEMP AI1 SEL
Index: Description: This parameter is used to activate an external motor temperature
measurement circuit connected to analogue input AI1. Analogue output
AO1 supplies a constant current. The measurement circuit employs 1 to 3
PT100 sensors or PTC thermistors. See the circuit diagrams at Parameter
98.06.
1 = NOT IN USE Analogue input AI1 is not in use for motor temperature measurement.
2 = 1xPT100 One PT100 sensor; 9.1 mA current generator, (0...10V or 0...2V with
NAIO-01 or NAIO-02 extension module.
3 = 2xPT100 Two PT100 sensors; 9.1 mA current generator, 0...10V.
4 = 3xPT100 Three PT100 sensors; 9.1 mA current generator, 0...10V.
5 = 1...3 PTC 1 to 3 PTC thermistors; 1.6 mA current generator, 0...10V.
unit: type: I Min: 1 Max: 5 Def: 1 Integer scaling:
04 MOT 1 TEMP ALM L
Index Description: Motor 1 temperature alarm is activated when the measured temperature rises above this limit.
unit: °C or Ω type: R Min: -10 °C or 0Ω Max: 180 °C or 5000Ω Def: 110 °C or 0Ω Integer scaling: 1 = 1°C
05 MOT 1 TEMP FLT L
Index Description: Motor 1 temperature trip is activated when the measured temperature rises above this limit.
unit: °C or Ω type: R Min: -10 °C or 0Ω Max: 180 °C or 5000Ω Def: 130 °C or 0Ω Integer scaling: 1 = 1°C

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 17

Chapter 7 - Parameters

Group name:
30 FAULT FUNCTIONS
06 MOT2 TEMP AI2 SEL
Index: Description: This parameter is used to activate a second external motor temperature
measurement circuit connected to NAIO I/O extension module, analogue
input AI2. Analogue output AO1 supplies a constant current. The
measurement circuit employs 1 to 3 PT100 sensors or PTC thermistors.
See the circuit diagrams at Parameter 98.06.
Note: Both measurement circuits have to be connected to the NAIO I/O
extension module.
1 = NOT IN USE Not in use for motor temperature measurement (0...10V range).
2 = 1xPT100 1 PT100 temperature sensor (9.1 mA current gen., select 0...2V range by
DIP switches in the NAIO-01 or NAIO-02 extension module).
3 = 2xPT100 Two PT100 temperature sensors (9.1 mA current gen., 0...10V).
4 = 3xPT100 Three PT100 temperature sensors (9.1 mA current gen., 0...10V).
5 = 1...3 PTC 1...3 PTC thermistor (1.6 mA current generator, 0...10V range).
unit: type: I Min: 1 Max: 5 Def: 1 Integer scaling:
07 MOT 2 TEMP ALM L
Index Description: Motor 2 temperature alarm is activated when the measured temperature rises above this limit.
unit: °C or Ω type: R Min: -10 °C or 0Ω Max: 180 °C or 5000Ω Def: 110 °C or 0Ω Integer scaling: 1 = 1°C
08 MOT 2 TEMP FLT L
Index Description: Motor 2 temperature trip is activated when the measured temperature rises above this limit.
unit: °C or Ω type: R Min: -10 °C or 0Ω Max: 180 °C or 5000Ω Def: 130 °C or 0Ω Integer scaling: 1 = 1°C

Motor Thermal Model User Mode

09 MOTOR THERM TIME
Index Description: Time for 63% temperature rise. Used with the motor thermal model when parameter 30.01
MOT THERM P MODE is set to USER MODE. For monitoring of the calculated temperature,
see signal 1.18 MOTOR TEMP EST.
Motor
Load

Temp
rise
t
100%

63%

Motor Thermal Time t

If thermal protection according to UL requirements for NEMA class motors is desired, use this
rule of thumb: Motor Thermal Time equals 35 times t6 (t6 in seconds is the time that the
motor can safely operate at six times its rated current, given by the motor manufacturer). The
thermal time for a Class 10 trip curve is
350 s, for Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s.
unit: s type: R Min: 256 s Max: 9999 s Def: s Integer scaling: 1 == 1s

7 - 18 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
30 FAULT FUNCTIONS
10 MOTOR LOAD CURVE
Index Description: The motor load curve sets the maximum allowable operating load of the motor. It is active
when USER MODE is selected in Parameter 30.01 MOT THERM P MODE. When set to
100%, the maximum allowable load is equal to the value of Start-up Data Parameter 99.03
MOTOR NOM CURRENT. The load curve level should be adjusted if the ambient
temperature differs from the nominal value.

99.02 MOTOR NOM CURRENT

I(%)

150

30.10 MOTOR LOAD CURVE

100

50
30.11 ZERO SPEED LOAD

Speed

30.12 BREAK POINT

unit: % type: R Min: 50 % Max: 150 % Def: 100 % Integer scaling: 1 == 1%
11 ZERO SPEED LOAD
Index Description: The maximum motor load at zero speed for the load curve. A higher value can be used if the
motor has an external fan motor to boost the cooling when running the drive at a low
frequency. See the motor manufacturer’s recommendations. This parameter is used when
USER MODE is selected in parameter 30.01 MOT THERM P MODE.
unit: % type: R Min: 25 % Max: 150 % Def: 74 % Integer scaling: 1 == 1%
12 BREAK POINT
Index Description: The break point frequency for the load curve. This parameter defines the point at which the
motor load curve begins to decrease from the maximum value set by Parameter 30.10
MOTOR LOAD CURVE to the value of Parameter 30.11 ZERO SPEED LOAD. Used when
the USER MODE is selected in Parameter 30.01 MOT THERM P MODE.
unit: Hz type: R Min: 1 Hz Max: 300 Hz Def: 45 Hz Integer scaling: 100 == 1 Hz

Stall Protection
13 STALL FUNCTION
Index Description: This parameter defines the operation of the stall protection. The protection is activated if the
following conditions are valid for a time longer than the period set by Parameter 30.15 STALL
TIME LIM.
1. The motor torque is close to the internal momentary changing limit of the motor control
program that prevents the motor and the inverter from overheating or the motor from
pulling out.
2. The output frequency is below the level set by Parameter 30.14. STALL FREQ HI.
3. SPC TORQ MAX limit value must be higher than MAXIMUM TORQUE limit and SPC
TORQ MIN must be negative than MINIMUM TORQUE.
Operation in case of a motor stall condition.
1 = NO No action
2 = WARNING A warning is produced.
3 = FAULT A fault is produced.
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 19

Chapter 7 - Parameters

Group name:
30 FAULT FUNCTIONS
14 STALL FREQ HI
Index Description: Frequency limit for the stall protection logic.
T

SPC TORQMAX
Stall region
MAXIMUM
TORQUE

f
STALL FREQ HI
30.11
unit: Hz type: R Min: 0.5 Hz Max: 50 Hz Def: 20 Hz Integer scaling: 100 == 1 Hz
15 STALL TIME
Index Description: Time value for the stall protection logic.
unit: s type: R Min: 10 s Max: 400 s Def: 20 s Integer scaling: 1 == 1 s

Underload Protection
16 UNDERLOAD FUNC
Index Description: The absence of motor load may indicate a process
malfunction. The protection is activated if :
TM 1. The motor torque drops below the load curve
selected by Parameter 30.18 UNDERLOAD
CURVE.
2. The condition has lasted longer than the time
set by Parameter 30.17 UNDERLOAD TIME.
3. Output frequency is higher than 10% of the
nominal frequency of the motor.
Underload curve The protection function assumes that the drive is
equipped with a motor of the rated power.

Underload region Operation in case of the underload fault.

1 = NO no action
f 2 = WARNING A warning is produced.
0.1*fn 3 = FAULT A fault is produced.
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
17 UNDERLOAD TIME
Index Description: Time limit for underload logic.
unit: s type: R Min: 0 s Max: 600 s Def: 600 s Integer scaling: 1 == 1

7 - 20 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
30 FAULT FUNCTIONS
18 UNDERLOAD CURVE
Index Description: One of the 5 fixed underload curves can be selected for the underload protection
TM
(% )
100

80 3
70 %
60 2
50 %
40 1
5
30 %
20
4
0
ƒN 2.4 * ƒ N
unit: type: I Min: 1 Max: 5 Def: 1 Integer scaling:
19 MOTOR PHASE LOSS
Index Description: Operation in case a motor phase is lost.
1 = FAULT Enabled.
0 = NO Disabled.
unit: type: B Min: Max: Def: FAULT Integer scaling: 1 == 1
20 EARTH FAULT
Index Description: Operation in case of an earth fault condition.
1 = FAULT A fault is produced.
0 = NO A warning is produced.
unit: type: B Min: Max: Def: FAULT Integer scaling: 1 == 1
21 PANEL LOSS
Index Description: Operation in case local control (control panel or DriveWindow) is lost.
1 = FAULT A fault is produced.
0 = LAST SPEEDA warning is produced.
unit: type: B Min: Max: Def: FAULT Integer scaling: 1 == 1
22 UNDERVOLTAGE CTL
Index Description: This parameter activates the undervoltage controller. If the DC voltage level starts to
decrease, the torque reference is reduced and the motor acts as a generator.
1 = ON Enabled.
0 = OFF Disabled.
unit: type: B Min: Max: Def: ON Integer scaling: 1 == 1
23 OVERVOLTAGE CTL
Index Description: This parameter activates the overvoltage controller. The overvoltage controller increases the
torque if the DC-bus voltage exceeds the limit - typically when the motor is running as a
generator and there is no regenerative incoming supply or braking chopper with resistors.
1 = ON Enabled.
0 = OFF Disabled. (The normal mode with braking choppers and regenerative supply units.)
unit: type: B Min: Max: Def: ON Integer scaling: 1 == 1
24 PPCC FAULT MASK
Index Description: Unwanted NINT board current measurement or communication faults can be masked in
situations where the DC intermediate circuit voltage has been disconnected but the NAMC
board has an external power supply and fault indication is not needed. A fault is produced
only when the motor is started.
0 = NO Fault mask disabled.
1 = YES Fault mask enabled.
unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 21

Chapter 7 - Parameters

Group 40
Spinning Control
Group name:
40 SPINNING CONTROL
Description: Spinning Control functions.
RAMP
SPINNING SEL. SPINNING CTRL MCW Bit 4
SPEED_REF S-SHAPE
40.01 MCW Bit 6 SPEED REF3
23.01 2.02
0
MCW Bit 5 HOLD
0
RAMP SHAPE TIME
ACW Bit 2 RAMP_BYPASS

40.02 STP SEL ACW Bit 3 BAL_RAMP_OUT

40.03 FUTURE STP SEL

ACCELER TIME 22.08 BAL_RAMP_REF
ACCELERATION
22.01
40.04 SHIFT FUNCT SEL DECELERATION
ACC/DEC TIME SCLE VAR. SLOPE FUNC
40.05 MOBIL FUNCT SEL

22.03
40.06 RESET RUNNING STP SEL RAMP SHAPE TIME

RESTART AFTER POWER 22.05

40.07 FAILURE SEL DECELER TIME
0
22.02
40.08 REM START/PAUSE SEL
VAR SLOPE RATE
40.09 MANUAL DOFF SEL
22.07
VAR. SLOPE
40.10 STP SEL MODE
22.06
RESET HANK & TIME
40.11 CALCULATION EME STOP RAMP

22.04

EME STOP ON

01 SPINNING CTL SEL

Index Description: This parameter takes the Spinning Control application into use.
0 = NOT SEL The software operates as described in the Firmware Manual for the Application
Program Template
1 = SELECTED Spinning function is active
unit: type: B Min: 0 Max. 1 Def: 0 Integer scaling:
02 STP SEL
Index: Description: Speed Time Patterns 1 to 4 (defined in groups 41 to 44) selection for operation.
1 = STP1
2 = STP2
3 = STP3
4 = STP4
unit: type: I Min: 1 Max: 4 Def: 1 Integer scaling:
03 FUTURE STP SEL
Index Description: Speed Time Patterns 1 to 4 (defined in groups 41 to 44) selection for the next active pattern.
1 = STP1
2 = STP2
3 = STP3
4 = STP4
unit: type: I Min: 1 Max: 4 Def: 2 Integer scaling:
04 SHIFT SELECTED
Index Description: This parameter selects a SHIFT function.
1 = YES The shift is activated and the active Speed Time Pattern is multiplied by the
parameter 45.08
2 = NO
unit: type: I Min: 1 Max: 2 Def: 2 Integer scaling:

7 - 22 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
40 SPINNING CONTROL
05 WOBB FUNC SEL
Index Description: This parameter selects a WOBBULATION function.
1 = NOT SEL
2 = DI1P_DI2P Wobbulation is activated and the speed increases by activating DI1 and
decreases by activating DI2. The Wobbulation is defined in parameters 45.04
to 45.07.
3 = DI5P_DI6P Wobbulation is activated and the speed increases by activating DI5 and
decreases by activating DI6. The Wobbulation is defined in parameters 45.04
to 45.07.
unit: type: I Min: 1 Max: 2 Def: 1 Integer scaling:
06 RESET ACTIVE STP
Index Description: 1 = NOT SEL
2 = RESET NOW Active STP can be reset by activating this parameter
3 = DI1 If used, check that parameter 46.05 Wobbulation function = NOT SEL
4 = DI2 If used, check that parameter 46.05 Wobbulation function = NOT SEL
5 = DI4 If used, check that START/PAUSE in 40.08 is not DI3P_DI4P
6 = DI6 If used, check that 30.01 is not Klixon
unit: type: I Min: 1 Max: 6 Def: 6 Integer scaling:
07 RUN AFTER POWER FLR
Index Description: Restart of the drive -selection after power failure.
1 = NO
2 = YES When selecting YES, all safety aspects have to be taken into account as the drive
restarts after power restores.
unit: type: I Min: 1 Max: 2 Def: 1 Integer scaling:
08 REMOTE START/PAUSE
Index Description: 1 = DI3P_DI4P The spinning is started by giving a pulse signal to DI3 and paused by giving a
pulse signal to DI4.
2 = DI3 The spinning is started by closing DI3 and paused by opening DI3.
unit: type: I Min: 1 Max: 2 Def: 2 Integer scaling:
09 MANUAL DOFF SEL
Index: Description: Speed Time Patterns 1 to 4 (defined in groups 41 to 44) selection for operation.
1 = NOT SELECTED
2 = DI1
3 = DI2
4 = DI4
5 = DI6
unit: type: I Min: 1 Max: 4 Def: 1 Integer scaling:
10 STP SEL MODE
Index Description: Speed Time Patterns 1 to 4 (defined in groups 41 to 44) selection for the next active pattern.
1 = PAR40_2
2 = DI1_2
3 = DI4_6
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
11 RESET HNK & T CAL C
Index Description: Activation of this parameter resets hank and time calculations except signal 5.11.
1 =.NO
2 = RESET NOW The calculations of signals 5.12 to 5.19 are reset.
unit: type: I Min: 1 Max: 2 Def: 1 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 23

Chapter 7 - Parameters

Group 41 Speed
Time Pattern 1
Group name:
41 SPEED TIME PATTERN 1
Description: The preset values for 12 sections in Speed Time Pattern 1 are defined in this group.
01 TIME SECT N0 1.1
Index Description: Acceleration time for section 1 in STP1
unit: s type: R Min: 0 Max: 30000 Def: 5s Integer scaling: 1==1s
02 SPEED NO 1.1
Index Description: Speed preset value to where the speed accelerates, from zero speed during time specified in
41.01
unit: % type: R Min: 0 Max: 200 Def: 70 % Integer scaling: 1==1%
03 TIME SECT N0 1.2
Index Description: Acceleration time for section 2 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
04 SPEED NO 1.2
Index Description: Speed preset value to where the speed ramps, from speed 41.02 during time specified in
41.03
unit: % type: R Min: 0 Max: 200 Def: 90 % Integer scaling: 1==1%
05 TIME SECT N0 1.3
Index Description: Acceleration time for section 3 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
06 SPEED NO 1.3
Index Description: Speed preset value to where the speed ramps, from speed 41.04 during time specified in
41.05
unit: % type: R Min: 0 Max: 200 Def: 93 % Integer scaling: 1==1%
07 TIME SECT N0 1.4
Index Description: Acceleration time for section 4 in STP1
unit: type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
08 SPEED NO 1.4
Index Description: Speed preset value to where the speed ramps, from speed 41.06 during time specified in
41.07
unit: type: R Min: 0 Max: 200 Def: 95 % Integer scaling: 1==1%
09 TIME SECT N0 1.5
Index Description: Acceleration time for section 5 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
10 SPEED NO 1.5
Index Description: Speed preset value to where the speed ramps, from speed 41.08 during time specified in
41.09
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
11 TIME SECT N0 1.6
Index Description: Acceleration time for section 6 in STP1
unit: min type: R Min: 0 Max: 500 Def: 2 min Integer scaling: 60==1min
12 SPEED NO 1.6
Index Description: Speed preset value to where the speed ramps, from speed 41.10 during time specified in
41.11
unit: % type: R Min: 0 Max: 200 Def: 105 % Integer scaling: 1==1%

7 - 24 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
41 SPEED TIME PATTERN 1
13 TIME SECT N0 1.7
Index Description: Acceleration time for section 2 in STP1
unit: min type: R Min: 0 Max: 500 Def: 10 min Integer scaling: 60==1min
14 SPEED NO 1.7
Index Description: Speed preset value to where the speed ramps, from speed 41.12 during time specified in
41.13
unit: % type: R Min: 0 Max: 200 Def: 110 % Integer scaling: 1==1%
15 TIME SECT N0 1.8
Index Description: Acceleration time for section 8 in STP1
unit: min type: R Min: 0 Max: 500 Def: 130 min Integer scaling: 60==1min
16 SPEED NO 1.8
Index Description: Speed preset value to where the speed ramps, from speed 41.14 during time specified in
41.15
unit: % type: R Min: 0 Max: 200 Def: 112 % Integer scaling: 1==1%
17 TIME SECT N0 1.9
Index Description: Acceleration time for section 9 in STP1
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
18 SPEED NO 1.9
Index Description: Speed preset value to where the speed ramps, from speed 41.16 during time specified in
41.17
unit: % type: R Min: 0 Max: 200 Def: 105 % Integer scaling: 1==1%
19 TIME SECT N0 1.10
Index Description: Acceleration time for section 10 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
20 SPEED NO 1.10
Index Description: Speed preset value to where the speed ramps, from speed 41.18 during time specified in
1.19
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
21 TIME SECT N0 1.11
Index Description: Acceleration time for section 11 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
22 SPEED NO 1.11
Index Description: Speed preset value to where the speed ramps, from speed 41.20 during time specified in
41.21
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
23 TIME SECT N0 1.12
Index Description: Acceleration time for section 12 in STP1
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
24 SPEED NO 1.12
Index Description: Speed preset value to where the speed ramps, from speed 41.22 during time specified in
41.23
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 25

Chapter 7 - Parameters

Group 42 Speed
Time Pattern 2
Group name:
42 SPEED TIME PATTERN 2
Description: The preset values for 12 sections in Speed Time Pattern 1 are defined in this group.
01 TIME SECT N0 2.1
Index Description: Acceleration time for section 1 in STP2
unit: s type: R Min: 0 Max: 30000 Def: 20 s Integer scaling: 1==1s
02 SPEED NO 2.1
Index Description: Speed preset value to where the speed accelerates, from zero speed during time specified in
42.01
unit: % type: R Min: 0 Max: 200 Def: 40 % Integer scaling: 1==1%
03 TIME SECT N0 2.2
Index Description: Acceleration time for section 2 in STP2
unit: min type: R Min: 0 Max: 500 Def: 10 min Integer scaling: 60==1min
04 SPEED NO 2.2
Index Description: Speed preset value to where the speed ramps, from speed 42.02 during time specified in
43.03
unit: % type: R Min: 0 Max: 200 Def: 60 % Integer scaling: 1==1%
05 TIME SECT N0 2.3
Index Description: Acceleration time for section 3 in STP2
unit: min type: R Min: 0 Max: 500 Def: 20 min Integer scaling: 60==1min
06 SPEED NO 2.3
Index Description: Speed preset value to where the speed ramps, from speed 42.04 during time specified in
42.05
unit: % type: R Min: 0 Max: 200 Def: 85 % Integer scaling: 1==1%
07 TIME SECT N0 2.4
Index Description: Acceleration time for section 4 in STP2
unit: type: R Min: 0. Max: 500 Def: 30 min Integer scaling: 60==1min
08 SPEED NO 2.4
Index Description: Speed preset value to where the speed ramps, from speed 42.06 during time specified in
42.07
unit: type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
09 TIME SECT N0 2.5
Index Description: Acceleration time for section 5 in STP2
unit: min type: R Min: 0 Max: 500 Def: 240 min Integer scaling: 60==1min
10 SPEED NO 2.5
Index Description: Speed preset value to where the speed ramps, from speed 42.08 during time specified in
42.09
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
11 TIME SECT N0 2.6
Index Description: Acceleration time for section 6 in STP2
unit: min type: R Min: 0 Max: 500 Def: 25 min Integer scaling: 60==1min
12 SPEED NO 2.6
Index Description: Speed preset value to where the speed ramps, from speed 42.10 during time specified in
42.11
unit: % type: R Min: 0 Max: 200 Def: 90 % Integer scaling: 1==1%

7 - 26 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
42 SPEED TIME PATTERN 2
13 TIME SECT N0 2.7
Index Description: Acceleration time for section 2 in STP2
unit: min type: R Min: 0 Max: 500 Def: 15 min Integer scaling: 60==1min
14 SPEED NO 2.7
Index Description: Speed preset value to where the speed ramps, from speed 42.12 during time specified in
42.13
unit: % type: R Min: 0 Max: 200 Def: 65 % Integer scaling: 1==1%
15 TIME SECT N0 2.8
Index Description: Acceleration time for section 8 in STP2
unit: min type: R Min: 0 Max: 500 Def: 15 min Integer scaling: 60==1min
16 SPEED NO 2.8
Index Description: Speed preset value to where the speed ramps, from speed 42.14 during time specified in
42.15
unit: % type: R Min: 0 Max: 200 Def: 35 % Integer scaling: 1==1%
17 TIME SECT N0 2.9
Index Description: Acceleration time for section 9 in STP2
unit: min type: R Min: 0 Max: 500 Def: 10 min Integer scaling: 60==1min
18 SPEED NO 2.9
Index Description: Speed preset value to where the speed ramps, from speed 42.16 during time specified in
42.17
unit: % type: R Min: 0 Max: 200 Def: 30% Integer scaling: 1==1%
19 TIME SECT N0 2.10
Index Description: Acceleration time for section 10 in STP2
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
20 SPEED NO 2.10
Index Description: Speed preset value to where the speed ramps, from speed 42.18 during time specified in
42.19
unit: % type: R Min: 0 Max: 200 Def: 20 % Integer scaling: 1==1%
21 TIME SECT N0 2.11
Index Description: Acceleration time for section 11 in STP2
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
22 SPEED NO 2.11
Index Description: Speed preset value to where the speed ramps, from speed 42.20 during time specified in
42.21
unit: % type: R Min: 0 Max: 200 Def: 10 % Integer scaling: 1==1%
23 TIME SECT N0 2.12
Index Description: Acceleration time for section 12 in STP2
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
24 SPEED NO 2.12
Index Description: Speed preset value to where the speed ramps, from speed 42.22 during time specified in
42.23
unit: % type: R Min: 0 Max: 200 Def: 0 % Integer scaling: 1==1%

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 27

Chapter 7 - Parameters

Group 43 Speed
Time Pattern 3
Group name:
43 SPEED TIME PATTERN 3
Description: The preset values for 12 sections in Speed Time Pattern 1 are defined in this group.
01 TIME SECT N0 3.1
Index Description: Acceleration time for section 1 in STP3
unit: s type: R Min: 0 Max: 30000 Def: 10 s Integer scaling: 1==1s
02 SPEED NO 3.1
Index Description: Speed preset value to where the speed accelerates, from zero speed during time specified in
43.01
unit: % type: R Min: Max: 200 Def: 5 % Integer scaling: 1==1%
03 TIME SECT N0 3.2
Index Description: Acceleration time for section 2 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
04 SPEED NO 3.2
Index Description: Speed preset value to where the speed ramps, from speed 43.02 during time specified in
43.03
unit: % type: R Min: 0 Max: 200 Def: 30 % Integer scaling: 1==1%
05 TIME SECT N0 3.3
Index Description: Acceleration time for section 3 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
06 SPEED NO 3.3
Index Description: Speed preset value to where the speed ramps, from speed 43.04 during time specified in
43.05
unit: % type: R Min: 0 Max: 200 Def: 70 % Integer scaling: 1==1%
07 TIME SECT N0 3.4
Index Description: Acceleration time for section 4 in STP3
unit: type: R Min: 0.00 Max: 999.00 Def: 1 min Integer scaling: 60==1min
08 SPEED NO 3.4
Index Description: Speed preset value to where the speed ramps, from speed 43.06 during time specified in
43.07
unit: type: R Min: 0 Max: 200 Def: 90 % Integer scaling: 1==1%
09 TIME SECT N0 3.5
Index Description: Acceleration time for section 5 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
10 SPEED NO 3.5
Index Description: Speed preset value to where the speed ramps, from speed 43.08 during time specified in
43.09
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
11 TIME SECT N0 3.6
Index Description: Acceleration time for section 6 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
12 SPEED NO 3.6
Index Description: Speed preset value to where the speed ramps, from speed 43.10 during time specified in
43.11
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%

7 - 28 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
43 SPEED TIME PATTERN 3
13 TIME SECT N0 3.7
Index Description: Acceleration time for section 2 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
14 SPEED NO 3.7
Index Description: Speed preset value to where the speed ramps, from speed 43.12 during time specified in
43.13
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
15 TIME SECT N0 3.8
Index Description: Acceleration time for section 8 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
16 SPEED NO 3.8
Index Description: Speed preset value to where the speed ramps, from speed 43.14 during time specified in
43.15
unit: % type: R Min: 0 Max: 200 Def: 90 % Integer scaling: 1==1%
17 TIME SECT N0 3.9
Index Description: Acceleration time for section 9 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
18 SPEED NO 3.9
Index Description: Speed preset value to where the speed ramps, from speed 43.16 during time specified in
43.17
unit: % type: R Min: 0 Max: 200 Def: 70 % Integer scaling: 1==1%
19 TIME SECT N0 3.10
Index Description: Acceleration time for section 10 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
20 SPEED NO 3.10
Index Description: Speed preset value to where the speed ramps, from speed 43.18 during time specified in
43.19
unit: % type: R Min: 0 Max: 200 Def: 30 % Integer scaling: 1==1%
21 TIME SECT N0 3.11
Index Description: Acceleration time for section 11 in STP3
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
22 SPEED NO 3.11
Index Description: Speed preset value to where the speed ramps, from speed 43.20 during time specified in
43.21
unit: % type: R Min: 0 Max: 200 Def: 5 % Integer scaling: 1==1%
23 TIME SECT N0 3.12
Index Description: Acceleration time for section 12 in STP3
unit: min type: R Min: 0 Max: 500 Def: 0.5 min Integer scaling: 60==1min
24 SPEED NO 3.12
Index Description: Speed preset value to where the speed ramps, from speed 43.22 during time specified in
43.23
unit: % type: R Min: 0 Max: 200 Def: 0 % Integer scaling: 1==1%

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 29

Chapter 7 - Parameters

Group 44 Speed
Time Pattern 4
Group name:
44 SPEED TIME PATTERN 4
Description: The preset values for 12 sections in Speed Time Pattern 1 are defined in this group.
01 TIME SECT N0 4.1
Index Description: Acceleration time for section 1 in STP4
unit: s type: R Min: 0 Max: 30000 Def: 5s Integer scaling: 1==1s
02 SPEED NO 4.1
Index Description: Speed preset value to where the speed accelerates, from zero speed during time specified in
44.01
unit: % type: R Min: 0 Max: 200 Def: 40 % Integer scaling: 1==1%
03 TIME SECT N0 4.2
Index Description: Acceleration time for section 2 in STP4
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
04 SPEED NO 4.2
Index Description: Speed preset value to where the speed ramps, from speed 44.02 during time specified in
44.03
unit: % type: R Min: 0 Max: 200 Def: 60 % Integer scaling: 1==1%
05 TIME SECT N0 4.3
Index Description: Acceleration time for section 3 in STP4
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
06 SPEED NO 4.3
Index Description: Speed preset value to where the speed ramps, from speed 44.04 during time specified in
44.05
unit: % type: R Min: 0 Max: 200 Def: 85 % Integer scaling: 1==1%
07 TIME SECT N0 4.4
Index Description: Acceleration time for section 4 in STP4
unit: type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
08 SPEED NO 4.4
Index Description: Speed preset value to where the speed ramps, from speed 44.06 during time specified in
44.07
unit: type: R Min: 0 Max: 200 Def: 95 % Integer scaling: 1==1%
09 TIME SECT N0 4.5
Index Description: Acceleration time for section 5 in STP4
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
10 SPEED NO 4.5
Index Description: Speed preset value to where the speed ramps, from speed 44.08 during time specified in
44.09
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
11 TIME SECT N0 4.6
Index Description: Acceleration time for section 6 in STP4
unit: min type: R Min: 0 Max: 500 Def: 50 min Integer scaling: 60==1min
12 SPEED NO 4.6
Index Description: Speed preset value to where the speed ramps, from speed 44.10 during time specified in
44.11
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%

7 - 30 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
44 SPEED TIME PATTERN 4
13 TIME SECT N0 4.7
Index Description: Acceleration time for section 2 in STP4
unit: min type: R Min: 0 Max: 500 Def: 50 min Integer scaling: 60==1min
14 SPEED NO 4.7
Index Description: Speed preset value to where the speed ramps, from speed 44.12 during time specified in
44.13
unit: % type: R Min: 0 Max: 200 Def: 100 % Integer scaling: 1==1%
15 TIME SECT N0 4.8
Index Description: Acceleration time for section 8 in STP4
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
16 SPEED NO 4.8
Index Description: Speed preset value to where the speed ramps, from speed 44.14 during time specified in
44.15
unit: % type: R Min: 0 Max: 200 Def: 95 % Integer scaling: 1==1%
17 TIME SECT N0 4.9
Index Description: Acceleration time for section 9 in STP4
unit: min type: R Min: 0 Max: 500 Def: 5 min Integer scaling: 60==1min
18 SPEED NO 4.9
Index Description: Speed preset value to where the speed ramps, from speed 44.16 during time specified in
44.17
unit: % type: R Min: 0 Max: 200 Def: 85 % Integer scaling: 1==1%
19 TIME SECT N0 4.10
Index Description: Acceleration time for section 10 in STP4
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
20 SPEED NO 4.10
Index Description: Speed preset value to where the speed ramps, from speed 44.18 during time specified in
44.19
unit: % type: R Min: 0 Max: 200 Def: 60 % Integer scaling: 1==1%
21 TIME SECT N0 4.11
Index Description: Acceleration time for section 11 in STP4
unit: min type: R Min: 0 Max: 500 Def: 1 min Integer scaling: 60==1min
22 SPEED NO 4.11
Index Description: Speed preset value to where the speed ramps, from speed 44.20 during time specified in
44.21
unit: % type: R Min: 0 Max: 200 Def: 40 % Integer scaling: 1==1%
23 TIME SECT N0 4.12
Index Description: Acceleration time for section 12 in STP4
unit: min type: R Min: 0 Max: 500 Def: 5 s Integer scaling: 60==1min
24 SPEED NO 4.12
Index Description: Speed preset value to where the speed ramps, from speed 44.22 during time specified in
44.23
unit: % type: R Min: 0 Max: 200 Def: 0 % Integer scaling: 1==1%

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 31

Chapter 7 - Parameters

Group 45 Ring
Frame Machine
Group name:
45 RING FRAME MACHINE
Description: This group defines the ring frame machine parameters used for actual value calculations.
01 AVRG SP CONST K1
Index Description: The constant value for average speed calculation.
unit: type: R Min: 0 Max: 1000 Def: 10.45 Integer scaling: 10==1
02 HANK CONST K2
Index Description: Constant value for COMPLETED HANK calculation in 05.11
unit: type: R Min: 0 Max: 99999 Def: 1000 Integer scaling: 1==1 (max.32767)
03 DOFFEND ALARM TIME
Index Description: Time for PREALARM before end of active Speed Time Pattern, i.e. activation of SPINNING
STATUS WORD 06.01 bit 2
unit: min type: R Min: 1 Max: 99.00 Def: 10 Integer scaling: 1==1min
04 WOB SPEED UP MUL
Index Description: Speed reference in running STP section for upper Wobbulation speed is multiplied by this
value
unit: type: R Min: 1.00 Max: 1.20 Def: 1.10 Integer scaling: 100==1
05 WOB SPEED DOWN MUL
Index Description: Speed reference in running STP section for lower Wobbulation speed is multiplied by this
value
unit: type: R Min: 1.00 Max: 0.80 Def: 0.90 Integer scaling: 100=1
06 RAMP TIME WOB UP
Index Description: Acceleration time from base speed to Wobbulation Speed Up defined by parameter 45.04
unit: s type: R Min: 0 Max: 1000 Def: 30 Integer scaling: 10==1s
07 RAMP TIME WOB DOWN
Index Description: Deceleration time from base speed Wobbulation Speed Down defined by parameter 45.05
unit: s type: R Min: 0 Max: 1000 Def: 30 Integer scaling: 10==1s
08 STP SHIFT
Index Description: The speed reference values defined by Speed Time Patterns in groups 41 to 44 are
multiplied by this value if shift is activated by parameter 40.04.
unit: type: R Min: 0.90 Max: 1.10 Def: 0.95 Integer scaling: 100==1
09 MANUAL DOFF DEC
Index Description: Deceleration time from actual speed to Manual Doff Speed defined by parameter 45.10
unit: s type: R Min: 0 Max: 1000 Def: 5 Integer scaling: 10==1s
10 MANUAL DOFF SPEED
Index Description: Speed preset value to where the speed decelerates from current actual speed during time
specified in 45.09.
unit: % type: R Min: 0 Max: 200 Def: 80 Integer scaling: 10==1
11 MANUAL DOFF TIME
Index Description: Time preset value for Spinning Status Word 6.01, bit 15 to set “1” after Manual Doff Speed
defined in 45.10 is reached.
unit: s type: R Min: 0 Max: 30000 Def: 180 Integer scaling: 1==1

7 - 32 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group 51
Communication
Module (FBA)
Group name:
51 COMMUNICATION MODULE
Description: This group defines the communication parameters for a fieldbus adapter module. The
parameter names are copied from the module when its connection to the drive is activated
using Parameter 98.02 COMM MODULE. See the module manual.

Note: Any changes in these parameters take effect only upon the next power-up of the
adapter module.
01 FIELDBUS PAR1 (Module type and software version)
Index Description:
Unit type: R Min: Max: Def: Integer scaling:
02...15 FIELDBUS PAR2...15 (According to module type)
Index Description:
Uni type: R Min: Max: Def: Integer scaling:

Group 70 DDCS
Control
Group name:
70 DDCS CONTROL
Description: Parameter settings of the DDCS communication channels.
01 CH0 NODE ADDR
Index Description: Node address for channel CH0. When using the APC2 system, the address must be 1. If AC
70 or AC 80 is used through the Module Bus (adapters TB810 or TB811), CH0 NODE ADDR
and input POSITION in the data base element DRIENG are set according to the following
table.
AC 70, AC 80 Module Bus
POSITION (70.01)
101 17
102 18
103 19 etc...

unit: type: R Min: 1 Max: 125 Def: 1 Integer scaling: 1 == 1

02 CH0 LINK CONTROL
Index Description: DDCS channel 0 intensity control for transmission LEDs. This parameter can be used in
special cases to optimise the communication performance of the link.
unit: type: R Min: 1 Max: 15 Def: 15 Integer scaling: 1 == 1
03 CH0 BAUD RATE-
Index Description: Channel CH0 communication speed. This must be set to 4 Mbits/s, when FCI or FBA
communication modules are used. Otherwise, the overriding system automatically sets the
communication speed.
0 = 8 Mbit/s (not in use)
1 = 4 Mbit/s
2 = 2 Mbit/s (not in use)
3 = 1 Mbit/s
unit: Mbit/s type: I Min: 1 Mbit/s Max: 8 Mbit/s Def: 1 Mbit/s Integer scaling: 1 == 1
04 CH0 TIMEOUT
Index Description: The delay time before a communication break fault is declared. The time count starts when
the link fails update the message. During the time elapsing, the warning CH0 TIME OUT is
activated and 9.04 ALARM WORD 2 bit 12 is set to 1. Setting this parameter to 0 disables the
function.
unit: ms type: R Min: 0 ms Max: 60000 ms Def: 100 ms Integer scaling: 1 == 1 ms

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 33

Chapter 7 - Parameters

Group 70 DDCS
Control
Group name:
70 DDCS CONTROL
05 CH0 COM LOSS CTRL
Index Description: This parameter defines the action after a communication fault on
channel CH0. See also Parameter 30.26 COM LOSS RO.
1 = STOP RAMPNG The drive is stopped by ramping. The deceleration time is defined by
Parameter 22.02 DECELER TIME.
2 = STOP TORQ The drive is stopped by torque limit.

3 = COAST STOP The drive is stopped by coasting.

4 = LAST SPEED The drive continues running on the last reference, the warning CH0
TIME OUT is activated, and 9.04 ALARM WORD 2 bit 11 is set to 1.
5 = CNST SPEED1 The drive continues running at the speed reference defined by
Parameters 23.02 CONST SPEED 1, the warning CH0 TIME OUT is
activated and 9.05 ALARM WORD 2 bit 6 is set to 1.
unit: type: I Min: 1 Max: 5 Def: 1 Integer scaling:
06 CH1 LINK CONTROL
Index Description: DDCS channel CH1 intensity control for transmission LEDs. This value is adjusted through
the link including each device on the link. This parameter can be used in special cases to
optimise the communication performance of the link.
unit: type: R Min: 1 Max: 15 Def: 10 Integer scaling: 1 == 1
07 CH2 NODE ADDR
Index Description: Node address for channel CH2. This is used in applications, with one or several point to point
communications connections between the NAMC boards.
0 = Master drive.
1...254 = Node address for follower drives.
unit: type: R Min: 1 Max: 125 Def: 1 Integer scaling: 1 == 1
08 CH2 M/F MODE
Index Description: Channel 2 is used in the Embedded software to send the torque
reference from the Master Drive to one or several Followers.
Master/Follower is an application in which the system is run by several
ACS 600 and the motor shafts are coupled to each other via gearing, a
chain, a belt etc.
1 = NOT IN USE CH2 is not activated.
2 = MASTER Drive is a master in the communication link and CH2 sends the TORQ
REF3 as broadcast message (See Index 09).
3 = FOLLOWER Drive is a follower in the communication and CH2 receives the
master’s TORQ REF3 as an input to TORQ REF A (See Index 10). For
more information, see the section “Master Follower Link”.
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
09 MASTER SIGNAL 1
Index Description: Not in use. Group + Index of the signal to be sent as a broadcast message to data set 41
index 1 in the follower drives. Example: the setting 701 broadcasts 7.01 MAIN CTRL WORD.
unit: type: R Min: 0 Max: 20000 Def: 0 Integer scaling: 1 == 1
10 MASTER SIGNAL 2
Index Description: Group + Index of the signal to be sent as a broadcast message to data set 41 index 2 in the
follower drives (speed reference). Example: the setting 2301 broadcasts 23.01 SPEED REF.
unit: type: R Min: 0 Max: 20000 Def: 0 Integer scaling: 1 == 1
11 MASTER SIGNAL 3
Index Description: Group + Index of the signal to be sent as a broadcast message to data set 41 index 3 in the
follower drives (torque reference). Example: 2.10 TORQ REF3 is typically used to send as
torque reference to the 25.01 TORQUE REF A in the follower drives. Parameter 70.11 value
is then 210.
unit: type: R Min: 0 Max: 20000 Def: 0 Integer scaling: 1 == 1

7 - 34 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
70 DDCS CONTROL
12 CH2 LINK CONTROL
Index Description: DDCS channel 2 intensity control for transmission LEDs. This parameter can be used in
special cases to optimize the communication performance in the link.
unit: type: R Min: 1 Max: 15 Def: 10 Integer scaling: 1 == 1
13 CH2 TIMEOUT
Index Description: The delay time before a communication break fault is declared . The time count starts when
the link does not update the message. During the time is elapsing, the alarm CH2 TIME OUT
is activated and bit 6 is activated in 9.04 ALARM WORD 1.
unit: ms type: I Min: 0 ms Max: 60000 ms Def: 100 ms Integer scaling:
14 CH2 COM LOSS CTRL
Index Description: This parameter defines the action in case of a communication fault on CH2
of the NAMC-11 board.
1 = FAULT Drive is tripped, fault M/F LINK FAULT is activated and bit 11 is set to 1 in
the 9.01 FAULT WORD 1.
2 = ALARM M/F LINK ALARM is activated and bit 11 is set to 1 in 9.04 ALARM WORD 1.
unit: type: I Min: 1 Max: 2 Def: 1 Integer scaling:
15 CH3 NODE ADDR
Index Description: Node address for channel 3. This channel is normally used with the start-up and maintenance
tools. If CH3 of several drives have been connected to in a ring or star (by a branching unit)
connection, each one must be given an unique node address. The new node address
becomes valid only after auxiliary power shutdown of the NAMC-board.
unit: type: R Min: 1 Max: 254 Def: 1 Integer scaling: 1 == 1
16 CH3 LINK CONTROL
Index Description: DDCS channel 3 intensity control for transmission LEDs. This value is adjusted through the
link including each device in the link. This parameter can be used in special cases to optimize
the communication performance in the link.
unit: type: R Min: 1 Max: 15 Def: 15 Integer scaling: 1 == 1
19 CH0 HW CONNECTION
Index Description: This parameter is used to enable or disable the regeneration of CH0 transmitter with DDCS
mode (Par. 71.01 DRIVEBUS MODE = OFF). Regeneration means that drive echoes
messages back. The DDCS mode is typically used with APC2, AC70 and AC450 controllers.
0 = RING Regeneration is disabled. Used with ring type of bus topology.
1 = STAR Regeneration disabled. Used with star type of bus topology. Typically with
configurations: AC450 – CI810A – NDBU-95 branching unit(s) – ACS 600.
Note: This parameter has no effect with DriveBus mode.
Unit: type: B Min: 0 Max: 1 Def: 0 = RING Integer scaling: 1 == 1
SINGLE Connection
AMC
Ch3

RING Connection
AMC AMC AMC
Ch3 Ch3 Ch3

NPCM-01
...
PCMCIA
board NDBU-91 AMC
Ch3
STAR
Connection AMC AMC
Ch3 Ch3
NPCM-01
PCMCIA
board Max. 200 drives/ channel with several
NDBU-91 boards

Figure 7 - 3 CH3 DDCS Communication Connection Examples

between the NAMC Board and a PC

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 35

Chapter 7 - Parameters

Group 98 Option
Modules
Group name:
98 OPTION MODULES
02 COMM MODULE
Index Description: This parameter is used, if an FBA (Field Bus Adapter) or another type of communication
device is used to communicate with the drive.
1 = NO
2 = FBA MODULE
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
03 DI/O EXT MODULE 1
Index Description: NDIO-01 extension module replaces following I/Os: DI1, DI2, DO1 and DO2. Module
identification number is coded by a DIP switch to the value of 2. Module is connected to
channel CH1 on the NAMC board.
1 = YES NDIO-01 I/O Extension for DI1, DI2, DO1 and DO2
0 = NO NIOC I/O Standard I/O board

1 2 3 4 5 6 7

unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1

04 DI/O EXT MODULE 2
Index Description: NDIO-01 extension module replaces following I/Os: DI3, DI4, DO3. Module identification
number is coded by a DIP switch to the value 3. Module is connected to channel CH1 on the
NAMC board.
1 = YES NDIO-01 I/O Extension is activated for I/O.
0 = NO NIOC I/O Standard I/O-board

1 2 3 4 5 6 7

unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1

05 DI/O EXT MODULE 3
Index Description: NDIO-01 extension module replaces following I/Os: DI5, DI6. Module identification number is
coded by a DIP switch to the value of 4. Module is connected to channel CH1 on the NAMC
board.
1 = YES NDIO-01 I/O Extension is activated
0 = NO NIOC I/O Standard I/O board

1 2 3 4 5 6 7

unit: type: B Min: Max: Def: NO Integer scaling: 1 == 1

7 - 36 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
98 OPTION MODULES
06 AI/O EXT MODULE 1
Index Description: Standard AI1, AI2, AO1 and AO2 can be replaced by using NAIO-01 or NAIO-02 extension
unit. Module identification number is coded by a DIP switch to the value 5 and it is connected
to channel CH1 on the NAMC board. Two different module types are supported.
1 = NO Standard I/O board NIOC I/O
2 = NAIO-01 NAIO-01 I/O Extension for AI1, AI2, AO1 and AO2
3 = NAIO-02 NAIO-02 I/O Extension for AI1, AI2, AO1 and AO2

Note: AO1 and AO2 are also active on the standard I/O board NIOC-01 in case the selection
value is 2 or 3.
Identification number Identification number

ON ON
NAIO-01 NAIO-02
1 2 3 4 5 6 7 1 2 3 4 5 6 7
AI1 AI2 AI1 AI2
Bit 0 1 2 3 4 5 6 Bit 0 1 2 3 4 5 6
ON ON

0(4) - 20 mA 0(4) - 20 mA

1 2 3 4 1 2 3 4

ON ON
0(2) - 10 V 0(2) - 10 V

1 2 3 4 1 2 3 4

ON ON
0-2V 0-2V

1 2 3 4 1 2 3 4

unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling: no

Group 99 Start- Note: The drive will not start if the Start-up Data Parameters have not
Up Data been changed from the factory settings, or the nominal current of the
motor is too small compared to the nominal current of the inverter. A
fault NO MOT DATA (no motor data) is also indicated.

If the Motor Control Mode (Parameter 99.08) is set to SCALAR, the

comparison between the nominal current of the motor and the
nominal current of the inverter is not made.

WARNING! Running the motor and the driven equipment with

incorrect start-up data can result in improper operation, reduction in
control accuracy and damage to equipment.

If several motors are connected to the ACS 600 drive, some

additional instructions must be considered when setting the Start-up
Data Parameters. Please contact your local ABB representative for
more information.

Note: Changing any of the motor parameters in Group 99, causes the
cancellation of all existing Motor ID Run results!

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 37

Chapter 7 - Parameters

Group name:
99 START UP-DATA
Description: Parameters for setting up the motor information.
01 LANGUAGE
Index Description: 0 = ENGLISH
unit: type: I Min: 0 Max: 10 Def: 0 Integer scaling:
02 MOTOR NOM VOLTAGE
Index Description: Nominal voltage from the motor rating plate. It is not possible to start the ACS 600 without
setting this parameter.
Note: It is not allowed to connect a motor with nominal voltage less than 1/2 * UN or more
than 2 * UN of the ACS 600.
unit: V type: R Min: 207 V Max: 830 V Def: 0 V Integer scaling: 1 == 1V
03 MOTOR NOM CURRENT
Index Description: Rated motor current. If several motors are connected to the inverter, enter the total current of
the motors.
unit: A type: R Min: 0 A Max: Def: 0 A Integer scaling: 10 == 1A
04 MOTOR NOM FREQ
Index Description: Nominal frequency from the motor rating plate.
Note: If the nominal frequency of the motor is higher than 50 Hz, speed limits in DTC mode
or frequency limits in scalar control mode must be set before a ID Run command. See
Parameter Group 20 DTC mode or Group 29 (SCALAR control mode).
unit: Hz type: R Min: 8 Hz Max: 300 Hz Def: 50 Hz Integer scaling: 100 == 1 Hz
05 MOTOR NOM SPEED
Index Description: Nominal speed from the motor rating plate.
unit: rpm type: R Min: 1 rpm Max: 18000 rpm Def: 1 rpm Integer scaling: 1 == 1 rpm
06 MOTOR NOM POWER
Index Description: Nominal power from the motor rating plate. If several motors are connected to the inverter,
enter the total power of the motors.
unit: kW type: R Min: 0 kW Max: 9000 kW Def: 0 kW Integer scaling: 10 == 1 kW

7 - 38 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 7 - Parameters

Group name:
99 START UP-DATA
07 MOTOR ID RUN
Index Description: This parameter is used to initiate the Motor Identification Run. During the run, the drive will
identify the characteristics of the motor for optimum motor control. The ID Run takes about
one minute.
The ID Run cannot be performed if scalar control is selected (Parameter 99.08 is set to
SCALAR).
Note: The ID Run (Standard or Reduced) should be selected if:
• Operation point is near zero speed
• Operation at torques above the motor nominal torque within a wide speed range and
without a pulse encoder is required.
Note: Check the rotation direction of the motor by first start before starting the Motor ID Run.
During the run the motor will rotate in the forward direction.
Warning! The motor will run at up to approximately 50%... 80% of nominal speed during the
Motor ID Run. BE SURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING
THE MOTOR ID RUN.
1 = NO The Motor ID Run is not performed.
If an ID Run has not been done yet, or any of the motor parameters have
been changed, the motor will start the mode FIRST START after the start
command has been given. The DC-magnetising phase lasts much longer
than the normal start because the stator resistance and other electrical
losses are first identified and stored into FPROM memory.
2 = STANDARD Performing the Standard Motor ID Run guarantees the best possible
control accuracy. The motor must be decoupled from the driven equipment
before performing the Standard ID Run.
3 = REDUCED Only to be selected if the motor cannot be decoupled from the driven
equipment. The Reduced Motor ID Run should be selected in applications
where mechanical losses are higher than 20% (i.e. the load cannot be
disconnected) or where flux reduction is not allowed (i.e. there are
auxiliary devices connected in parallel with the motor) while the motor is
running.
unit: type: I Min: 1 Max: 3 Def: 1 Integer scaling:
08 MOTOR CTRL MODE
Index Description: Motor control mode selection.
1 = SCALAR Scalar control mode.
0 = DTC-Direct Torque Control mode.
If several motors are connected to the inverter, there are certain restrictions on the usage of
DTC. Please contact your local ABB representative for more information.
unit: type: B Min: Max: Def: DTC Integer scaling: 1 == 1
09 APPLIC RESTORE
Index Description: Restores either USER MACRO 1, USER MACRO 2 or FACTORY parameter values
depending on the selection in Parameter 99.11 APPLICATION MACRO except parameter
group 99.
1 = YES Values are restored.
0 = NO
unit: type: B Min: 0 Max: 1 Def: 0 Integer scaling: 1 == 1
10 DRIVE ID NUMBER
Index Description: This parameter can be used by the overriding system to check the correct connections of the
optical cables to the drive type. This parameter requires support from the overriding system.
unit: type: I Min: 0 Max: 32767 Def: 0 Integer scaling:

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 7 - 39

Chapter 7 - Parameters

7 - 40 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 8 – Fault Tracing

Overview This chapter describes the protections and fault tracing of ACS 600
drive.
Protections

I/O Error Internal Fault on the I/O Board

Monitoring
If the Application and Motor Control Board (NAMC) cannot
communicate with the I/O Control Board (NIOC), or with an I/O
Extension Module connected to the I/O Extension Link, the following
alarm is given:
DIO ALARM bit 7 in AW_1 (9.04)
AIO ALARM bit 8 in AW_1 (9.04)
EXT DIO ALM bit 9 in AW_1 (9.04)
EXT AIO ALM bit 10 in AW_1 (9.04)
Communication Messages received from the overriding system are monitored by the
Monitoring NAMC diagnostics program. The monitoring function is activated with
parameter 70.4 CH0 TIME OUT. This parameter defines the delay
before a communication fault is indicated. By entering a value of zero,
this function is disabled. The action in case of communication fault is
defined in the parameter CH0 COM LOSS CTRL (70.05). On a
communication fault, bit 11 (alarm “CH0 TIME OUT”) is activated in
ALARM WORD 2 (9.05) and bit 12 (fault “CH0 COM LOS”) in
FAULT WORD 2 (9.02),

Power Plate The ACS 600 drive supervises the inverter power plate module
Overtemperature temperature. If it exceeds 115 °C, a warning “ACS 600 TEMP” is
Fault given and AW_1 (9.04) bit 4 is set to 1.

Ambient If the power plate module temperature exceeds 125°C, a fault “ACS
Temperature 600 TEMP” is given and FW_1 (09.01) bit 3 is set to 1.

The ACS 600 measures the ambient temperature on the surface of

the NIOC board. The drive will not start if the temperature is below -
5°C or above 73 to 82°C (depending on converter type). Also a fault
“CABIN TEMP F” is given and FW_2 (9.02) bit 7 is set to1.

Overcurrent The Overcurrent trip limit is 3.5 * Ihd (nominal motor current for heavy
duty use). There are several sources of the overcurrent trip:
• SW trip (time level 100 µs, level = 97 % of measurement scale)
• HW level trip (97 % of measurement scale for 35 µs)
• HW derivative trip (12.5 % of measurement scale for 75 µs)

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8-1
Chapter 8 – Fault Tracing

• HW level trip in parallel connected units by PBU logic (94 % of

measurement scale for 75 µs)

A fault “OVERCURRENT” is given and FW_1 (09.01) bit 1 is set to 1.

The current measurement is calibrated automatically during the start

procedure.

DC Overvoltage The DC Overvoltage trip limit is 1.3 * U1max, where U1max is the
maximum value of the mains voltage range.

Nominal Voltage of U1max

Inverter Unit

400 V 415 V

500 V 500 V

690 V 690 V

A fault “DC OVERVOLT” is given and FW_1 (09.01) bit 2 is set to 1.

HIGH VOLTAGE TRIP LIMIT: 130%

HIGH VOLTAGE CONTROL LIMIT: 124%

BRAKE CHOPPER LIMIT: 120%

LOW VOLTAGE CONTROL LIMIT: 82%

CHARGING LIMIT: 79%

LOW VOLTAGE TRIPPING LIMIT: 60%

Figure 8 - 4 DC Voltage Control and Tripping Limits

DC Undervoltage The DC Undervoltage trip limit is 0.60 *U1min, where U1min is the
minimum value of the mains voltage range.

Nominal Voltage of U1min

Inverter Unit

400 V 380 V

500 V 380 V

690 V 690 V

8-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 8 – Fault Tracing

A fault “DC UNDERVOLT” is given and FW_2 (09.02) bit 2 is

set to 1.

Local Control The Local Control Lost function defines the operation of the ACS 600
Lost Function drive when, while in local control mode, the communication between
the local control device (control panel or DriveWindow) and the ACS
600 stops.

The action is defined by Parameter 30.21 PANEL LOST:

FAULT Stop2 the drive according to Parameter 21.03
LOCAL STOP FUNC. FW_2 (09.02) bit 13 is set to 1.
LAST Runs at last speed and an alarm “PANEL LOST” is
SPEED activated. AW_2 (09.05) bit 13 is set to 1.
RUN ENABLE Digital input DI2 state ”0” activates the RUN ENABLE function, used
Interlocking for external RUN interlocking and for internal charging logic, when the
optional load switch is used at the input DC circuit of the inverter unit.
Function
When the state of DI2 switches to 0, the drive stops by coasting, a
fault “RUN DISABLD” is given and FW_2 (9.02) bit 4 and ASW
(08.02) bit 4 are set to 1.

There are separate protection circuits for supervising the motor cable
Short Circuit
and the inverter short circuits. If a short circuit occurs, the drive will
not start and a fault “SHORT CIRC” is given and FW_1 (09.01) bit 0
are set to a “1”.

DC Link Input phase loss protection circuits supervise the status of the mains
Intermediate in the supply section by detecting intermediate current ripple. If an
input phase is lost, the intermediate current ripple increases. If the
Current Ripple
ripple exceeds 13% the drive is stopped and a fault “SUPPLY
Fault PHASE” is given. FW_2 (09.02) bit 0 is set to 1.

Overspeed Fault If the ACS 600 drive output frequency exceeds the preset level (eg. in
the case of overshooting in speed control), the drive is stopped and a
fault “OVER FREQ” is given. FW_1 (09.01) bit 9 is set to 1.
The trip level frequency margin is adjustable by Parameter FREQ
TRIP MARGIN (20.11).

Overswitching If the inner control loop exceeds the maximum switching frequency, a
Frequency Fault fault “OVER SWFREQ” is given and FW_2 (9.02) bit 9 is set to 1.

System Fault If the program on the NAMC board has failed and causes an
interruption, FW_1 (09.01) bit 7 (SYSTEM_FAULT) is set to 1.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8-3
Chapter 8 – Fault Tracing

Motor Protections
Motor Thermal The motor can be protected against overheating by:
Protection • activating the DTC motor thermal model or User Mode.
Functions
• temperature measurement from the motor by using PT 100 or
PTC sensors (1 or 2 separate measurement channels)
• a thermal switch (KLIXON) inside the motor (contact opens above
the rated temperature) connected to digital input DI6. See
Parameter Group 10, selection KLIXON.

The motor thermal model can be used parallel with other protections.

Note: DTC motor thermal model is not active with parallel connected
inverters and therefore User Mode must be used. See parameter
30.01 MOTOR THERM PMODE.

180 15

155 10
130 Hot spot temperature margin 10
120
Permissible temperature rise
80 105 125
80

40
Maximum ambient 40 40 40
temperature

Insulation class B F H
Maximum winding temperature 130 C 155 C 180 C

Figure 8 - 5 Insulation Classes According to IEC 85

Motor The ACS 600 drive calculates the temperature of the motor based on
Thermal the following assumptions:
Model
1. The motor ambient temperature is 30 °C.
2. Motor temperature is calculated using either a user-adjustable or
automatically calculated Motor Thermal Time and Motor Load
Curve. The load curve should be adjusted in case the ambient
temperature is higher than 30 °C.

8-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 8 – Fault Tracing

The thermal model provides protection equivalent to standard class

10, 20, or 30 overload relays by setting the Motor Thermal Time to
350, 700, or 1050 seconds respectively.

There are two levels of temperature monitoring:

• alarm “MOTOR TEMP” is activated when the alarm temperature
limit is reached and AW_1 (09.04) bit 3 is set to “1”.
• trip “MOTOR TEMP” is activated when the trip temperature limit is
reached and FW_1 (09.01) bit 6 is set to “1”.

Usage of PTC or Motor temperature can be measured by using the analogue inputs
PT100 and outputs of the drive. The System Application program supports
two measurement channels: AI1 and AI2 for motor 1 and motor 2
Temperature
temperature measurements.
Sensors
WARNING! According to IEC 664, the connection of the thermistor to
the analogue I/O (NIOC-01 or NAIO-0x) or to digital input DI6 of the
NIOC-01 requires double or reinforced insulation between motor live
parts and the thermistor. Reinforced insulation entails a clearance
and creepage of 8 mm (400/500 VAC equipment). If the thermistor
assembly does not fulfil the requirement, the other I/O terminals of
ACS 600 must be protected against contact, or a thermistor relay
must be used to isolate the thermistor from the digital input.

AO+
AO-
AI+
AI-

Motor

Figure 8 - 6. Thermistor Connection Example Using Analogue I/O.

Motor overtemperature can be detected by connecting 1...3 PTC

thermistors or 1...3 PT100 elements. The purpose of the analogue
output is to supply a constant current to the temperature element and
analogue input measures the voltage across the element. The
application program sets the correct constant current according to the
sensor type selection.

• alarm “MOT TEMP” is activated when the alarm temperature limit

is reached. AW_1 (09.04) bit 2 is set to 1.
• fault “MOT TEMP” is activated when the trip temperature limit is
reached and the FW_1 (09.01) bit 5 is set to 1.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8-5
Chapter 8 – Fault Tracing

• Note: The thermistor can also be connected to digital input DI6 on

the NIOC board according to the following figure. If direct
thermistor connection is used, digital input DI6 goes to 0 false
when resistance rises higher than 4 kΩ. As a result, the drive is
tripped, fault “KLIXON” is activated and appended to the fault
logger, and FW_1 (09.01) bit 5 is set to 1.
Alternative 1 Alternative 2
NIOC-01 NIOC-01
Thermistor
X22: X22:
relay
6 DI6 6 DI6
7 +24 V d.c. 7 +24 V d.c.

10 nF

T T

Motor Motor

Alternative 2: At the motor end, the cable shield should be earthed

through a 10 nF capacitor. If this is not possible, the shield is to be left
unconnected.

Stall Function The ACS 600 drive protects the motor upon a stall situation. It is
possible to adjust the supervision limits (torque, frequency, time) and
choose how the drive reacts to a motor stall condition (warning
indication; fault indication & stop; no reaction).

The protection is activated if all the following conditions are fulfilled at

the same time:
1. The ACS 600 output frequency is below the Stall Frequency limit
set by the user.
2. The motor torque has risen to the maximum allowed value (the
value Tm.a in the figure 8 - 7) calculated by the ACS 600
application program. This limit is continuously changing
depending on variables such as the motor temperature calculated
by the frequency converter software.
3. Conditions 1 and 2 have been fulfilled longer than the period set
by the user (Stall Time Limit).

An alarm or fault function can be selected by Parameter 30.13

STALL FUNCTION. If FAULT is selected, a stall situation produces a
fault “MOTOR STALL” and sets FW_2 (9.02) bit 14 to 1. If
WARNING is selected, a stall situation produces a warning “MOTOR
STALL” and sets AW_2 (9.05) bit 9 to 1.

8-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 8 – Fault Tracing

Torque

Stall region

Tm.a

f(Hz)
Stall
Frequency

Figure 8 - 7 Stall Protection Area

Underload The loss of motor load may indicate a process malfunction.

Function The ACS600 drive provides an Underload Function to protect the
machinery and process in such a fault condition. The supervision
limits (Underload Curve and Underload Time) can be chosen as well
as the drive operation in an underload condition (warning indication;
fault indication & stop; no reaction).

The protection is activated if all the following conditions are fulfilled at

the same time:
1. The motor load is below the Underload Curve selected by the
user.
2. The motor load has been below the selected Underload Curve
longer than the time set by the user (Underload Time).
3. The ACS 600 drive output frequency is more than 10 % of the
motor nominal frequency.

An alarm or fault function can be selected by Parameter 30.16

UNDERLOAD FUNC. If FAULT is selected, an underload situation
produces a fault “UNDERLOAD” and sets FW_2 (9.01) bit 8 to 1. If
WARNING is selected, an underload situation produces a warning
“UNDERLOAD” and sets AW_2 (9.05) bit 1 to 1.

Motor Phase The Motor Phase Loss function monitors the status of the motor cable
Loss Function connections. The function is most useful during motor start. The ACS
600 drive detects if any of the motor phases have not been connected
and refuses to start. The Phase Loss function also supervises the
motor connection status during normal operation.

The user can define the operation upon motor phase loss. The
alternatives are either a fault indication and Stop, or no reaction.

Earth Fault The fault indication is “MOTOR PHASE”. FW_2 (09.02) bit 15 is
Protection simultaneously set to a 1.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8-7
Chapter 8 – Fault Tracing

The Earth Fault protection detects earth faults in the motor, the motor
cable or the inverter. The Earth Fault protection is based on earth
leakage current measurement with a summation current transformer
at the input of the converter. Depending on the user’s selection, the
Earth Fault function stops the drive and gives a fault indication, or the
drive continues operation and gives an alarm.

A fault function can be selected by selecting FAULT at parameter

30.20 EARTH FAULT. In case of fault, “EARTH FAULT” is indicated
and FW_1 (09.01) bit 4 is set to 1. If NO is selected, an alarm
“EARTH FAULT” is given and AW_1 (09.04) bit 14 is set to 1.

Fault and Alarm

Messages
Fault Message
Table
FAULT MESSAGES (in alphabetical order)
Alarm / Fault Cause What to do
Text
ACS 600 TEMP The ACx 600 internal temperature is Check ambient conditions. Check air flow and
9.01 FW_1, bit 3 too high. A warning is given if fan operation. Check heatsink fins for dust
inverter module temperature pick-up. Check motor power against unit
exceeds 115 °C. power.
CABIN TEMP F Cabinet over- or undertemperature Boost the cooling of air.
9.02 FW_2, bit 7 detected on the NIOC-01 I/O board
(thermistor). Environment
temperature is too high (>73 °C) or
too low (<5 °C).
CH0 COM LOS Communication break detected on Check the optical fibres between the NAMC
9.02 FW_2, bit 12 CH0 receive. board and overriding system (or fieldbus
(programmable fault, see Parameter adapter). Test with new optical fibres.
70.04) Check that the node address is correct in the
drive.
Check the status of the fieldbus adapter. See
appropriate fieldbus adapter manual.
Check parameter settings of Group 51, if a
fieldbus adapter is present. Check the
connections between the fieldbus and the
adapter.
Check that the bus master is communicating
and correctly configured.
CH2 COM LOS Communication break detected on Check the optical fibres between the NAMC
9.01 FW_1, bit 11 CH2 receive. boards. Check that the optical fibre loop is
(programmable fault or alarm, see closed.
parameter 70.13) Test with new optical fibres.

8-8 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 8 – Fault Tracing

FAULT MESSAGES (in alphabetical order)

Alarm / Fault Cause What to do
Text
DC OVERVOLT Intermediate circuit DC voltage is Check the functioning of the braking chopper.
9.01 FW_1, bit 2 excessive. This can be caused by If using a regenerative incoming section check,
1. Static or transient overvoltages in that the diode mode is not forced during
the mains. deceleration.
2. Faulty braking chopper or resistor Check the level of DC voltage and inverter
(if used). nominal voltage.
3. Deceleration time being too Replace the NINT-xx board (its voltage
short, if there is no braking measurement circuit is faulty).
chopper or regenerative incoming
section.
4. Internal fault in the inverter unit.
DC UNDERVOLT Intermediate circuit DC voltage is not Checks mains supply and inverter fuses.
9.02 FW_2, bit 2 sufficient. This can be caused by a If Standard HW is used, check that digital input
missing mains phase in the diode DI2 is on 1, when the inverter is powered.
rectifying bridge.
DDF FORMAT File error in FLASH memory. Replace the NAMC board.
9.03 SFW, bit 3
EARTH FAULT The load on the incoming mains Check motor.
9.01 FW_1, bit 4 system is out of balance. This can be Check motor cable.
caused by a fault in the motor, motor Check that there are no power factor correction
cable or an internal malfunction. capacitors or surge absorbers in the motor
(programmable fault, see parameter cable.
30.20)
Tripping level setting is too sensitive
in the non parallel connected
R10i…R12i inverters. Check
Parameter 30.25.
ENCODER FLT Speed measurement fault detected. Check settings of Parameter Group 50.
9.02 FW_2 bit 5 This can be caused by loose cable Check pulse encoder and its cabling including
connection, communication time-out, Ch A and Ch B phasing. The sign of the signal
faulty pulse encoder, or too great a 1.03 SPEED MEASURED must be same as
difference between the internal and internal actual speed 1.02 MOTOR SPEED
measured actual speeds. when rotating the motor. If not, exchange
(programmable fault or alarm, see channels A and B.
Parameter 50.05) Check fibre optic connection between the
NAMC board and the NTAC-0x module.
Check the proper earthing of equipment.
Check for highly emissive components nearby.
FACTORY FILE Factory macro parameter file error. Replace the NAMC board.
9.03 SFW bit 0
FLT (xx) There is an internal fault in the Check for loose connections inside of
8.01 MSW bit 3 ACS 600. frequency converter cabinet. Write down the
Fault code (in brackets). Contact ABB Service.
ID RUN FLT Motor ID Run not possible due to the Check that no overriding system is connected
8.01 MSW bit 3 limits or locked rotor. to the drive. Switch off the auxiliary voltage
supply from the NAMC board and power up
again.
Check the parameter values in Group 20. -
Check that no limits prevent the ID Run.
Restore factory settings and try again.
Check the motor shaft is not locked.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8-9
Chapter 8 – Fault Tracing

FAULT MESSAGES (in alphabetical order)

Alarm / Fault Cause What to do
Text
IO FAULT I/O communication fault or error Check for loose connections between the
9.02 FW_2 bit 6 detected on CH1. This can be NIOC-01 or extension module and NAMC
caused by a fault in the I/O unit, a board. Measure that every I/O unit receives
fibre optic cable connection problem +24 V DC auxiliary voltage.
or incorrect module identification Test with new optic fibre cables.
number (if I/O extension modules are Check the identification numbers of extension
present). I/O modules.
If the fault is still active, replace the I/O
board/extension unit(s).
KLIXON Motor 1 or 2 overtemperature fault. A Check motor ratings and load.
9.01 FW_1 bit 5 thermal switch or thermistor Check cable.
connected to DI6 has opened. Check thermistor (only to DI6 of NIOC-01) or
Also PTC thermistor connected to thermal switch connections to digital inputs. If
DI6 of NIOC-01detects motor the resistance of the thermistor is over 4 kΩ,
overtemperature. real overtemperature occurs in the motor. Wait
until motor has cooled. The state of DI6 returns
back to 1 when the resistance of the thermistor
is between 0...1.5 kΩ.
Replace the I/O board if the voltage in the
selected KLIXON digital input is correct, but
the state of DI6 is 0 in 1.15 DI6-1 STATUS or
8.03 DI STATUS WORD.
MOT TEMP Motor 1 or 2 overtemperature fault. Check motor ratings, load and cooling. Check
9.01 FW_1 bit 5 (PT100 or PTC measurement to start-up data. Check MOTOR TEMP Fault
analogue I/O). Motor temperature Function parameters.
has exceeded the tripping level. If an NAIO-Ox module is used for temperature
(programmable fault or alarm, see measurement, check its DIP switch settings as
Parameter 30.02) well as Parameter 98.06 AIO EXT MODULE 1.
MOTOR PHASE Fault in the motor circuit. One of the Check motor and motor cable. If the motor is
9.02 FW_2 bit 15 motor phases is lost. This can be disconnected, this fault is activated.
caused by a fault in the motor, the Check thermal relay (if used).
motor cable, a thermal relay (if Check MOTOR PHASE Fault Function
used), or an internal fault. parameters. Disable this protection.
If the cable and motor is ok, this fault can
(programmable fault or alarm, see appear with small motors (<30 kW) in low
Parameter 30.19). speed. Deactivate protection in this case.
MOTOR STALL Motor or process stall. Motor Check motor load and the ACx 600 ratings.
9.02 FW_2 bit 14 isoperating in the stall region. This Check MOTOR STALL Fault Function
can be caused by excessive load or parameters (30.13 ... 30.15).
insufficient motor power.
(programmable fault or alarm, see
Parameter 30.13)
MOTOR TEMP Overtemperature fault (thermal Check motor ratings, load and cooling. Check
9.01 FW_1 bit 6 model). Temperature has exceeded start-up data. Check MOTOR TEMP Fault
the tripping level of the thermal Function parameters.
model. (programmable fault or alarm,
see parameter 30.02)
NVOS ERROR Non-volatile operating system error. Replace the NAMC board.
9.03 SFW bit 2
OVER SWFREQ Over switching frequency fault. Replace the NAMC board.
9.02 FW_2 bit 9 This may be due to a hardware fault Replace the NINT board.
in the electronics boards. On units with parallel connected inverters,
replace the NPBU board.

8 - 10 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 8 – Fault Tracing

FAULT MESSAGES (in alphabetical order)

Alarm / Fault Cause What to do
Text
OVERCURRENT Overcurrent has been detected. If the drive tripped during flying start, check
9.01 FW_1 bit 1 that Parameter 21.01 START FUNCTION is
set to AUTO. (Other modes do not support
flying start).
Check motor load.
Check acceleration time.
Check motor and motor cable (including
phasing).
Check the pulse encoder and pulse encoder
cable.
Check there are no power factor correction
capacitors or surge absorbers in the motor
cable.
Check the nominal motor values from Group
99 to confirm that the motor model is correct.
OVERFREQ Motor is turning faster than the Check the minimum and maximum speed
9.01 FW_1 bit 9 highest allowed speed. This can be settings.
caused by an incorrect setting of Check the adequacy of motor braking torque.
parameters, insufficient braking Check the applicability of torque control.
torque or changes in the load when Check the need for a Braking Chopper and
using torque reference. Braking Resistor if the drive has a Diode
Supply Unit DSU.
Check Parameter 20.11 FREQ TRIP MARGIN.
PANEL LOST A Local Control device (CDP 312 or Check Control Panel connector. Replace
9.02 FW_2 bit 13 DriveWindow) has ceased Control Panel in the mounting platform. Check
communicating. This can be caused PANEL LOST Fault Function parameters.
by the disconnection of the selected
local control device during local
control or an internal fault in the local
controlling device.
(programmable fault or alarm, see
parameter 30.21)
PPCC LINK NINT board current measurement or Check the fibre optic cables connected
9.02 FW_2 bit 11 communication fault between the between the NAMC and NINT boards. In
NAMC and NINT boards. parallel connected inverters, also check the
cabling on the NPBU-xx board.
If the fault is still active, replace the NPBU
board (only with parallel connected inverters),
NAMC and NINT board (in this order) until the
fault disappears.
Test with new fibre optic cables in the PPCC
link.
RUN DISABLD External interlocking (DI2=0) circuit Check the circuit connected to digital input DI2.
9.02 FW_2 bit 4 is open. There is a fault in the
external devices.
SC (INU 1) Short Circuit in (parallel connected) Short circuit detected in parallel connected
9.01 FW_1 bit 12 inverter unit 1 inverter unit 1. Check the optic fibre connection
from the NPBU-xx board channel CH1 (INT1)
to the inverter.
Check the motor and motor cable.
Check all power plates in inverter unit 1.
If a faulty power plate is detected, replace the
whole phase module by another.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8 - 11

Chapter 8 – Fault Tracing

FAULT MESSAGES (in alphabetical order)

Alarm / Fault Cause What to do
Text
SC (INU 2) Short Circuit in (parallel connected) Short circuit detected in the parallel connected
9.01 FW_1 bit 13 inverter unit 2 inverter unit 2. Check the optic fibre connection
from the NPBU-xx board channel CH2 (INT2)
to the inverter.
Check the motor and motor cable.
Check all power plates in inverter unit 2.
If a faulty power plate is detected, replace the
whole phase module by another.
SC (INU 3) Short Circuit in (parallel connected) Short circuit detected in the parallel connected
9.01 FW_1 bit 14 inverter unit 3 inverter unit 3. Check the optic fibre connection
from the NPBU-xx board channel CH3 (INT3)
to the inverter.
Check the motor and motor cable.
Check all power plates in inverter unit 3.
If a faulty power plate is detected, replace the
whole phase module by another.
SC (INU 4) Short Circuit in (parallel connected) Short circuit detected in the parallel connected
9.01 FW_1 bit 15 inverter unit 4 inverter unit 4. Check the optic fibre connection
from the NPBU-xx board channel CH4 (INT4)
to the inverter.
Check the motor and motor cable.
Check all power plates in inverter unit 4.
If a faulty power plate is detected, replace the
whole phase module by another.
SHORT CIRC Short circuit has been detected. The Check the motor and motor cable.
9.01 FW_1 bit 0 output current is excessive. Measure the resistances of the power plate(s).
If a faulty power plate is detected, replace the
power plate and the NINT and NGDR boards.
or the whole inverter phase module.
Check that the prevention of unexpected start-
up circuit has not opened during the run.
SUPPLY PHASE Ripple voltage in the DC link is too Check for mains supply imbalance.
9.02 FW_2 bit 0 high. This can be caused by a Check the mains fuses.
missing mains phase in the diode
rectifier bridge, or DC voltage
oscillation by a thyristor rectifying
rbridge (if used in the incoming
section).
UNDERLOAD Process underload situation Check the driven equipment.
9.01 FW_1 bit 8 detected. Motor load is too low. This Check UNDERLOAD Fault Function
can be caused by a release parameters.
mechanism in the driven equipment.
(programmable fault or alarm, see
Parameter 30.16.)
USER MACRO User Macro parameter file error. Create the User Macro again.
9.03 SFW bit 1 There is no User Macro saved or the
file is defective.

8 - 12 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 8 – Fault Tracing

Alarm Message
Table
ALARM MESSAGES (in alphabetical order)
Alarm Message Cause Action
ACS 600 TEMP Power plate overtemperature alarm. The Check ambient conditions. Check air
9.04 AW_1 bit 4 ACS 600 internal temperature is flow and fan operation. Check heatsink
excessive. fins for dust pick-up. Check motor power
against unit power.
AIO ALARM Analogue I/O error detected on the Replace the NIOC-01 board. Test with
9.04 AW_1 bit 8 Standard I/O board NIOC-01. new fibre optic cables on CH1.
ALM (xx) There is an internal alarm in the Check for loose connections inside of
8.01 MSW bit 7 ACS 600. frequency converter cabinet. Write down
the Alarm code (in brackets). Contact
ABB Service.
CH0 TIMEOUT Communication break detected on CH0 Check the fibre optic cables between
9.05 AW_2 bit 11 receive. the NAMC board and the overriding
(can be deactivated: see Parameter system (or fieldbus adapter). Test with
70.04) new fibre optic cables on CH0.
Check that the node address is correct
for the drive.
Check the status of the fieldbus adapter.
See appropriate fieldbus adapter
manual.
Check parameter settings of Group 51
in case of FBA module and connections
between control system and adapter
module.
Check if the bus master is not
communicating or configured.
CH2 COM LOS Communication break detected on CH2 Check the fibre optic cables on CH2
9.04 AW_1 bit 11 receive. between the NAMC boards. Check that
(programmable fault or alarm; see the fibre optic loop is closed. Test with
Parameter 70.13) new fibre optic cables on CH2.
Check that there is one master drive
and the remainder are followers in the
M/F link. See Parameter 70.08 CH2 M/F
MODE.
DIO ALARM Digital input malfunction detected in the Check the fibre optic cables. Test with
9.04 AW_1 bit 7 I/O board NIOC-01. new fibre optic cables on CH1.
Replace the NIOC-01 board.
EARTH FAULT The load on the incoming mains system Check motor.
9.04 AW_1 bit 14 is out of balance. This can be caused by Check motor cable.
a fault in the motor, motor cable or an Check that there are no power factor
internal malfunction. correction capacitors or surge absorbers
(programmable fault or alarm; see in the motor cable.
Parameter 30.20)
EM STOP Emergency Stop has been activated Emergency stop push buttons must be
9.04 AW_1 bit 1 either by digital input DI1( = 0) or MAIN returned to their normal position after
CONTROL WORD 7.01 bit 2 (= 0). the emergency stop situation is over.
Check that the overriding system keeps
sending the MAIN CONTROL WORD to
drive. See bit 2 of MCW.
To get drive to ready status, the MCW
bit 0 must be set to state FALSE and
back to TRUE.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8 - 13

Chapter 8 – Fault Tracing

ALARM MESSAGES (in alphabetical order)

Alarm Message Cause Action
ENCODER ERR Speed measurement alarm detected. Check settings of Parameter Group 50.
9.04 AW_1 bit 5 This can be caused by a loose cable Check the pulse encoder and its cabling
connection or faulty pulse encoder. (including CH A and CH B phasing).
(programmable fault or alarm, see The sign of signal 1.03 SPEED
parameter 50.05) MEASURED must be the same as
internal actual speed 1.02 SPEED
ESTIMATED. If it is not, reverse the
channels A and B.
Check fibre optic connection between
the NAMC board and the NTAC-0x
module.
Check the proper earthing of equipment.
Check for highly emissive components
nearby.
EXT AIO ALM Analogue I/O error detected in the NAIO- If the alarm is continuously active,
9.04 AW_1 bit 10 02 I/O Extension module replace the NAIO module.
EXT DIO ALM Digital input error detected in the NDIO- If the alarm is continuously active,
9.04 AW_1 bit 9 01 I/O Extension module. replace the NDIO module.
MOT TEMP Motor 1 or 2 overtemperature alarm Check motor ratings and load. Check
9.04 AW_1 bit 2 (PT100 or PTC measurement to start-up data. Check PT100 or
Analogue I/O) thermistor connections for AI and AO of
(programmable fault or alarm; see the NIOC-01 board or NAIO-02
Parameter (30.01, 30.03...30.05) extension module according to the
hardware configuration.
Check the DIP switches and selection of
parameter 98.06 AIO EXT MODULE 1,
if an NAIO-0x extension module is used
for temperature measurement.
MOTOR STALL Motor or process stall. Motor operating in Check motor load and the ACx 600
9.05 AW_2 bit 9 the stall region. This can be caused by ratings. Check MOTOR STALL Fault
excessive load or insufficient motor Function parameters.
power.
(programmable fault or alarm; see
Parameter 30.13)

MOTOR STARTS Motor ID Run has been selected and the Wait until the Motor ID Run is complete.
drive started in the Local control mode.
MOTOR TEMP Overtemperature alarm (thermal model). Check motor ratings, load and cooling. If
9.04 AW_1 bit 3 Temperature has exceeded the alarm USER MODE is selected, check that
level of the thermal model. Parameters 30.09 ... 30.12 are set
(programmable fault or alarm; see correctly.
Parameter 30.02)
NO MOTOR DATA Motor data is not given or motor data Check the motor data given by
9.02 FW_2 bit 1 does not match with inverter data. Parameters 99.02...99.06.
PANEL LOST A Local Control device (CDP 312 or Check Control Panel connector.
9.05 AW_2 bit 13 DriveWindow) has ceased Replace Control Panel in the mounting
communicating. This can be caused by platform. Check PANEL LOST Fault
the disconnection of the selected local Function parameters.
control device during local control or an
internal fault in the local controlling
device.
(programmable fault or alarm, see
parameter 30.21)

8 - 14 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 8 – Fault Tracing

ALARM MESSAGES (in alphabetical order)

Alarm Message Cause Action
POWDOWN FILE Error in restoring powerdown.ddf file If the alarm keeps reappearing, replace
9.05 AW_2 bit 8 the NAMC-xx board.
POWFAIL FILE Error in restoring powerfail.ddf file. If the alarm keeps reappearing, replace
9.05 AW_2 bit 7 the NAMC-xx board.
START INHIBI Prevention of unexpected Start-Up has The Operator must close the prevention
9.04 AW_1 bit 0 been activated from the hardware of unexpected start-up switch.
typically by operator for equipment If the switch is closed and the alarm is
maintenance. still active, check that the “Power On”
LED is lit on the NGPS board. If the
LED is off but there is a voltage at the
input terminals of the NGPS, replace the
board.
T MEAS ALM Motor temperature measurement circuit Check the motor temperature sensor
9.04 AW_1 bit 6 is faulty. This can be caused by a broken connections.
temperature sensor or cable.
UNDERLOAD Process underload situation detected. Check for a problem in the driven
9.05 AW_2 bit 1 Motor load is too low. This can be equipment. Check UNDERLOAD Fault
caused by a release mechanism in the Function parameters.
driven equipment.
(programmable fault or alarm; see
Parameter 30.16)

Other Messages
OTHER MESSAGES (in alphabetical order)
Alarm Message Cause Action
NO COMMUNICATION Control Panel CDP 312 message. Check the fibre optic cable
The selected drive is not present on the connections in the I/O-link.
link. The link does not work because of a
hardware malfunction or problem in the
cabling.
SWC ON INHIB Drive is in the ON INHIBIT state. See Set MAIN CONTROL WORD bit 0 first
8.01 MSW bit 6 ABB Drive Profile description. to 0, then back to 1 to proceed into the
next state.
ID N CHANGED Modbus ID number of the drive has been To change the Modbus ID number
changed from 1 in Drive Selection Mode back to 1 go to Drive Selection Mode
of CDP 312 panel (the change is not by pressing DRIVE. Press ENTER.
shown on the display). Set the ID number to 1. Press
ENTER.
MACRO CHANGE A Macro is being restored or a user Please wait.
Macro is being saved.
ID MAGN REG The ACx 600 is ready to start This warning belongs to the normal
identification magnetisation. start-up procedure. Press PAR and
check Parameter 99.07.
ID MAGN The ACx 600 is performing identification Please wait 20 to 60 seconds.
magnetisation.
ID DONE The ACx 600 has performed the -
identification magnetisation and is ready
to start.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 8 - 15

Chapter 8 – Fault Tracing

8 - 16 ACS 600 Firmware Manual, Spinning Control Application Program 5.1

Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

ACS AC Standard ABB standard frequency converter family.
E.g. ACS 600.
ACS 600 ACS 600 frequency converter family.
ACS 600 System drive a member of ACS 600 product
MultiDrive family.
ACU Auxiliary Control Unit
AI Analogue Input Interface for an analogue input signal.
NAMC Application and Motor Control E.g. NAMC table. The interface between
application SW and motor control SW in ACS
600.
NAMC Control Application and Motor Controller Control board for ACS 600 and ACS 600
Board board MultiDrive.
AO Analogue Output Interface for an analogue output signal.
APC2 Application Program Controller System drives application controller (board).
ASIC Application Specific Integrated Non-standard IC circuits. Allow more
Circuit compact and cheaper PCB design than using
standard circuits.

BJT Bipolar Junction Transistor Semiconductor type.

CAD Computer Aided Design
CDC Common Drive Control APC 2, DDC and optional boards.
CDP 311 Common Drives Panel 311 Control panel is used to parametrise and
monitor ACS 600 using CDI-protocol.
CDP 312 Common Drives Panel 312 Control panel is used to parametrise and
monitor ACS 600 using Modbus-protocol.
CE Marking Communauté Europénne CE marking: The product complies with the
Marking requirements of relevant European
Directives.
CMOS Complementary MOS Semiconductor type.
DC Busbar Direct Current supply for inverter units.
DDC Digital Drive Controller Standard control functions, torque and speed
control loops, internal start/stop logic, internal
fault diagnostic, motor and cable protection.
DDCC Distributed Drives Communication ASIC used in ACS 600
Communication Circuit products.
DDCS Distributed Drives Communication protocol used in ACS 600
Communication System products.
DDCTool Digital Drive Controller Tool Window based PC tool. Optically connected
to the DDC, setting/monitoring DDC’s
parameters local control of DDC, monitoring
actual values, testing DDC I/O’s.
DI Digital Input Interface for a digital input signal.
DO Digital Output Interface for a digital output signal.

ACS 600 Firmware Manual, Application Program Template 9-1

Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

Drives Size Dimensioning PC tool for optional selection
of ACS 600 and motors.
Drives Support Servicing, maintaining and troubleshooting
tool for ACS 600 product family
Drives Window PC tool for operating, controlling,
parametrising and monitoring ABB drives
(ACS 600).
DSP Digital Signal Processor Processor type used in NAMC board of ACS
600 product family.
DSU Diode Supply Unit Diode rectifying type of incoming supply.
DTC Direct Torque Control Revolutionary motor and inverter control
method utilised first in ACS 600 product
family.
EEPROM Electrically Erasable Non volatile memory. Look abbreviation:
Programmable ROM ROM.
EMC Electromagnetic Compatibility The ability of electrical equipment to operate
problem-free in electromagnetic environment.
Likewise, the equipment must not disturb
other products/systems.
EMI Electromagnetic Interference
EPROM Erasable Programmable ROM See: ROM.
ESD ElectroStatic Discharge
FCB Function Chart Builder SW tool to make application programs (for
ACS 600 and APC2).
FCE Function Chart Editor Editor of FCB used to draw application
blocks.
FET Field Effect Transistor Semiconductor type.
Flash EEPROM Electrically Sector erasable Non volatile memory type.
EEPROM memory
FSR Full Scale Range E.g. the error is 0.01 % FSR (from maximum
value).
GTO Gate Turn-Off Thyristor Semiconductor type.
HW Hardware Physical device or equipment.
I/O Input/Output Control Input/Output signal (E.g. DI, DO, AI,
AO).
IC Integrated Circuit
IC International Cooling International cooling standard.
ICMC Integrated Control Motor Circuit Motor and inverter control ASIC used in ACS
600.
ICU Incoming Unit Section through which the ACS 600
MultiDrive connects to the mains.
ID Identification E.g. ID run of ACS 600 to get initial motor
parameters.
ID-run Identification run Start-up run to identify characteristics of a
motor for optimum motor control.
IEC International Electrotechnical Organisation for Electrical and Electronic
Commission Engineering Standards.

9-2 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

IEEE Institute of Electrical and US professional society that takes part in
Electronic Engineers standardisation. E.g. IEEE Conference
Reviews.
IGBT Insulated Gate Bipolar Transistor Power semiconductor used widely in
frequency converters.
IM International Mounting International mounting standard.
IOCC Input Output Control Circuit I/O ASIC used in ACS 600 products.
IP International Protection Degree of protection provided by enclosures.
IR IR stands for voltage. I(Current)x E.g. IR compensation: An extra voltage
R(Resistance) = U(Voltage)) (torque) boost for a motor at low speeds.
ISO International Organisation for E.g. ISO 9000 series quality standards.
Standardisation
KLIXON switch Temperature switch Overtemperature monitoring sensor.
LCD Liquid Crystal Display Electronic display type used e.g. in CDP 312
Control Panel of ACS 600.
LCI Load Commutated Inverter Some ABB Megadrive products are equipped
with LCI (large synchronous motor drives).
LED Light Emitting Diode Semiconductor type.
LMD-0X Led Monitoring Display Led display for monitoring ACS 600 Drive
status and one signal.
Modbus Fieldbus communication protocol.
NAC Next AC drive Common platform or basis for drives R&D
projects. ACS 600, MultiDrive, XT are based
on NAC for example.
NAFA NAC AF100 Adapter Fieldbus option module of ACS 600.
NAIO NAC Analogue Input/Output Option module for ACS 600 to replace or
extend analogue I/O channels.
NAMC NAC NAMC Board Motor and inverter control board of ACS 600.
NBRA NAC Braking Chopper Option device of ACS 600 for efficient
braking with no regenerative input bridge.
NBRC NAC Braking Chopper Controller Board controlling the operation of braking
Board chopper NBRA.
NCPC NAC Control Panel Cable Option cable for remote connection of the
CDP 312 control panel.
NCSA NAC CS 31 Adapter Fieldbus option module of ACS 600.
NDIO NAC Digital Input/Output Option module for ACS 600 to replace or
extend digital I/O channels.
NDNA NAC DeviceNet Adapter Fieldbus option module of ACS 600.
NDSC NAC Diode Supply Unit Control board for half controlled
Controller diode/thyristor input bridge.
NECG NAC EMC Cable Glands Optional add-on kit of ACS 601 (R3 to R6) for
360° cable shield earthing.
NED Next Engineered Drive R&D project to develop engineered drive
based on NAC platform. ACS 600 MultiDrive.
NGDR NAC Gate Driver Board PCB of ACS 600 for controlling the inverter
IGBTs.
NIBA NAC Interbus-S Adapter Fieldbus option module of ACS 600.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 9-3
Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

NINP NAC Input Bridge Board PCB of ACS 600 for controlling the rectifier.
NINT NAC Interface Electronics Board PCB of ACS 600 for interfacing NAMC and
Main Circuit.
NIOC NAC Input Output Control Board PCB of ACS 600 for connecting I/O and CDP
312 control panel to the drive.
NISA NAC ISA/DDCS Adapter Optional device of ACS 600. Placed to a
PC's ISA board slot. Connects via fibres to
NAMC.
NLWC NAC Ligth Wave Cable Optional add-on kit of ACS 600 (2 additional
fibre optic cables).
NMBA NAC Modbus Adapter Fieldbus option module of ACS 600.
NMFA NAC Master Fieldbus Adapter Fieldbus option module of ACS 600.
NPBA NAC Profibus Adapter Fieldbus option module of ACS 600.
NPBU NAC PPCS Branching Unit Optical PPCS branching unit used when
paralleling inverter modules.
NPMP NAC Panel Mounting Platform Optional add-on kit of ACS 600: A base onto
which the control panel can be attached.
NPOW NAC Power Supply Board PCB of ACS 600 for powering other boards
and option modules.
NPSM NAC Power Supply Option Option module of ACS 600 to power external
devices.
NSNA NAC SucoNet Adapter Fieldbus option module of ACS 600.
NTAC NAC Tacho (Encoder) Option pulse encoder interface for ACS 600.
NTC Negative Temperature Coefficient
resistor
NVAR NAC Varistor Board PCB of ACS 600 for input bridge protection.
OSI Open System Interconnection A standard layer model for open
telecommunication systems.
PCB Printed Circuit Board Wiring boards used in electronic devices.
PCMCIA Personal Computer Memory Card DDCS/PCMCIA interface enables connecting
International Association PC and Drives Window tool to ACS 600
series drive.
PE Protective Earth Terminal for grounding e.g. ACS 600.
PFC Pump and Fan Control (Macro) The macro of ACS 600 for controlling pump
or fan sections.
PI Proportional, Integral Controller type.
PID Proportional, Integral and Controller type which allows to control
Derivate customer’s process’.(e.g. used in ACS 600
speed controller).
PLC Programmable Logic Controller
PP Power Plate Inverter IGBTs, sensors and control circuits
integrated into one component.
PPCC Power Plate Control Circuit ASIC of NINT board used for controlling PPs.
PPCS Power Plate Communication Optical serial link for inverter control.
System
ppm parts per million 1/10-6

9-4 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

ppr pulses per revolution Number of pulses given by incremental
encoder per one revolution.
PROM Programmable ROM See: ROM.
PT100 Platinum Wire Resistance Temperature dependent resistor used e.g. in
Element 100 AC-motors to indicate motor temperature. R
= 100 ohm at 0°.
PTC Positive Temperature Coefficient PTC thermistor is a semi-conductor used to
resistor indicate exceeded temperature limit.
PWM Pulse Width Modulation The traditional control method of inverter.
R&D Research and Development
R2, ..., R9 Frame size 2 - 9 ACS 600/500 series: Size of the frame inside
which the converter unit is assembled.
RAM Random Access Memory Volatile memory.
RFI Radio Frequency Interference
RMS Rated Mean Squareroot For sini wave the RMS value is maximum
value divided by squareroot of 2. E.g. 4 A
RMS: Effective value is four amperes.
RO Relay Output Interface for a digital output signal.
Implemented with a relay.
ROM Read Only Memory Non volatile memory component type used
e.g. in NAMC of ACS 600.
RS 232 Standard for data transmission physical
interface (signal usage & other electrical
parameters).
RS 485 Standard for data transmission physical
interface (signal levels & other electrical
parameters).
SCR Silicon Controlled Rectifier Semiconductor type similar to thyristor.
SDCS UCM-1 UC-resistor board Used in TSU.
SDCS-COM-1 Communication board Used in TSU.
SDCS-CON-1 Control board Used in TSU.
SDCS-IOB-22 Digital connection card (115V) Used in TSU.
SDCS-IOB-23 Digital connection card (230V) Used in TSU.
SDCS-IOE-2 UC-measurement board Used in TSU.
SDCS-PIN-41 Pulse transformer board Used in TSU.
SDCS-PIN-51 Measurement board Used in TSU.
SDCS-POW-1 Power supply board Used in TSU.
SW Software Computer programs.
TSU Thyristor Supply Unit Full controlled thyristor input bridge.
UART Universal Asynchronous Communication controlled circuit used in
Receiver Transmitter asynchronous communication protocols.
UPS Uninterrupted Power Supply Power supply equipment with battery to
maintain output voltage during power failure.
UR fuse Ultra Rapid fuse Fuse type used to protect semiconductors.
VSD Variable Speed Drives Speed controlled electrical motor.

ACS 600 Firmware Manual, Spinning Control Application Program 5.1 9-5
Chapter 9 – Terms

TERMS FULL NAME DESCRIPTION

XT Extension R&E project name. It stands for power range
extension of ACS 600 product family by
paralleling inverter modules.
YPQ112A/B DDCS Interface board for CDC system.

9-6 ACS 600 Firmware Manual, Spinning Control Application Program 5.1
EFFECTIVE: 01.09.2000
3BFE 64379399 R0125

ABB Industry Oy
Drives
P.O.Box 184
FIN-00381 HELSINKI
FINLAND
Telephone + 358 10 22 2000
Telefax + 358 10 22 22681
Internet: http://www.abb.com/automation

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