New Plastics Economy - Catalysing Action - 13 1 17 PDF
New Plastics Economy - Catalysing Action - 13 1 17 PDF
New Plastics Economy - Catalysing Action - 13 1 17 PDF
Preface4
Foreword5
Executive Summary 16
Endnotes57
Preface
In January 2016, the World Economic Forum, the Ellen MacArthur Foundation and McKinsey &
Company published the report The New Plastics Economy – Rethinking the future of plastics.
It was produced as part of MainStream – a multi-industry, global initiative which aims to
accelerate business-driven innovations and help scale the circular economy. For the first time,
the report provided transparency on global plastics material flows and associated economics.
It found that, while plastics and plastic packaging are a key part of the global economy, the
current plastics economy has significant drawbacks that are becoming more apparent by the
day. In addition, it presented a blueprint for a more effective plastics system based on circular
economy principles – in effect, a New Plastics Economy.
In May 2016, the Ellen MacArthur Foundation launched the New Plastics Economy initiative
– a bold, three-year project to mobilise the report’s recommendations, together with its
Lead Philanthropic Partner – the Eric and Wendy Schmidt Fund for Strategic Innovation; its
Philanthropic Funders – MAVA Foundation, Oak Foundation, and players of People’s Postcode
Lottery (GB); its Core Partners – Amcor, The Coca-Cola Company, Danone, MARS, Novamont,
Unilever and Veolia; and a broad group of participant companies, cities and governments
across the value chain.
This new report is one of the first key deliverables of the New Plastics Economy initiative.
It represents a logical next step to the 2016 report: from rethinking the future of plastics to
catalysing action. To trigger action, the report aims to make three original contributions to the
transition towards the New Plastics Economy:
• Three distinct transition strategies for three plastic packaging categories covering the
entire market (Redesign and innovate; Reuse; Recycle) based on a granular, segment-by-
segment analysis and a quantification of the economic value creation potential for core
aspects of the Reuse and Recycling categories
• A set of priority actions for each category, mobilising the strategies and setting a
common direction for players across the global plastics packaging value chain
• A targeted plan for the New Plastics Economy initiative to carry out in 2017 to catalyse
progress on the priority actions.
THE NEW PLASTICS ECONOMY CATALYSING ACTION 5
Foreword
The World Economic Forum, the Ellen MacArthur Foundation and McKinsey & Company joined
forces in 2014 to create Project Mainstream, a cross-industry, CEO-led global initiative to help
scale the circular economy by unravelling systemic stalemates. Taking a global, cross-sectoral
look at material flows, the project quickly identified plastics as one of the value chains most
representative of the current linear model, bringing undisputed functionality to a variety of
applications, but also entailing significant economic losses and severe negative externalities.
The resulting report, The New Plastics Economy: Rethinking the future of plastics, launched
at the World Economic Forum Annual Meeting 2016 in Davos-Klosters, analysed these global
flows for the first time and set out a vision for a new and effective plastics packaging system,
guided by circular economy principles, and fit for the long term. This compelling vision
provided the impetus for the Ellen MacArthur Foundation to set up an ambitious three-year
initiative, the New Plastics Economy, to act on the report’s insights and turn the vision into
reality.
The initiative has made a strong start. Leading players from the plastic packaging supply
chain have committed to it, alongside major capital cities, philanthropists, policy-makers and
academics. The momentum gathered is indicative of its exceptionally collaborative approach
that builds bridges along value chains, across silos, and between the private and public sectors
to initiate a genuine system shift. The interest it has generated echoes a growing consensus on
the need to phase out the negative impacts associated with today’s patterns of use by notably
redesigning certain materials and rethinking business models.
This new report shows that we are now firmly at the action stage. The initiative has solidified its
five building blocks – dialogue, harmonisation, innovation, analysis and outreach – and each has
catalytic actions planned for 2017. All these elements will be needed on the road ahead and the
insights presented in this paper make the next steps on that journey clear.
We look forward to following the progress of this singular and powerful initiative over the
coming years as it stimulates the innovation, redesign and new thinking needed to pave the
way towards creating a plastics system that works.
Dame Ellen MacArthur Richard Samans Dominic Waughray Prof. Dr. Martin R.
Founder and Chair of Head of the Centre Head of Public- Stuchtey
Trustees for the Global Agenda Private Partnership Founder and Managing
and Member of the and Member of the Partner
ELLEN MACARTHUR Managing Board Executive Committee
FOUNDATION SYSTEMIQ
WORLD ECONOMIC WORLD ECONOMIC
FORUM FORUM
6 THE NEW PLASTICS ECONOMY CATALYSING ACTION
It will take a concerted effort involving various stakeholders to make the systemic
changes needed to transition to a circular economy. This is especially true for
plastics. Veolia believes that the New Plastics Economy initiative provides an
excellent collaborative platform to catalyse the transition. The initiative’s latest
report, “The New Plastics Economy: Catalysing action”, builds on the findings
of the previous report and provides a clear roadmap of priority actions for 2017
to drive progress towards a global plastics system that works: a system that will
capture material value and contribute to improved economic and environmental
outcomes. Veolia looks forward to its continued participation in these efforts.
ANTOINE FRÉROT, CEO, VEOLIA
Shifting towards a circular economy based systems whereby the biological and
technical cycles are linked and driven by innovative products delivered through new
supply chains and systems will not be easy, but will result in significant benefits for
the economy and environment. To make this transition successful, it is crucial to know
where we want to go and what we want to achieve, which is exactly what the first
New Plastics Economy report lays out. At Novamont we welcome this second report
which now helps develop further our collective learning and is a call to action for the
creation of tangible new links between upstream and downstream value chains.
CATIA BASTIOLI, CEO, NOVAMONT
SUEZ is delighted to have contributed to this next milestone and to continue its
collaboration within the New Plastics Economy initiative. This report underwrites
SUEZ’ view of transitioning towards a plastic packaging system in line with
circular economy principles, through a concerted, cross-value chain approach.
The initiative’s Pioneer Projects, with tangible actions and concrete goals,
are a great example of how SUEZ aims to overcome plastics challenges.
JEAN-LOUIS CHAUSSADE, CEO, SUEZ
THE NEW PLASTICS ECONOMY CATALYSING ACTION 7
Healthy oceans can support healthy people and healthy profits; if we let them. That
means governments, business and individual citizens backing an inclusive, circular
economy. It means using legislation, innovation and consumer choices to replace plastic
related demand and pollution with better alternatives that create jobs and still look
after our planet. And it means supporting this initiative by ensuring that each us knows
how we can help rethink, reuse and recycle plastic. This report is a great place to start.
ERIK SOLHEIM, EXECUTIVE DIRECTOR, UN ENVIRONMENT
Carrefour fully supports the New Plastics Economy initiative. Our group
pledges to continue its worldwide efforts working with industry partners and
other stakeholders to move toward a circular model for plastics. Together
we will create innovative and tangible actions to achieve this goal.
GEORGES PLASSAT, CHAIRMAN AND CEO, CARREFOUR
The New Plastics Economy represents a huge opportunity for design, as evidenced in this
report. From more circular products and services to new business models and industry
systems, design is needed in the absence of established roadmaps or models that we
can simply re-tune or optimise. To deliver the step change in industry practices that
is required, we need to recognise that transitioning to the circular economy is one of
the biggest creative challenges of our time. The New Plastics Economy initiative plays
an important role, inspiring and supporting designers to capture the opportunity.
TIM BROWN, CEO, IDEO
The New Plastics Economy report calls attention to the vast amount of plastic packaging
material that is lost to the economy after only a single use. Amcor understands the
challenge, but we also see a tremendous opportunity to continually develop packaging
that is better for the environment throughout its life: production, use and re-use.
RON DELIA, CEO, AMCOR
Packaging has an outsized impact on our planet. As a global consumer goods company,
we need to find ways to drastically improve the environmental, as well as economic,
impact of plastic packaging, while keeping protecting and presenting our products
effectively. Mars joined the New Plastics Economy initiative as a core partner in order
to proactively drive this effort in our industry. We applaud this report and fully support
the initiative’s ongoing efforts to promote a circular economy approach for plastics.
BARRY PARKIN, CHIEF SUSTAINABILITY AND HEALTH & WELLBEING OFFICER, MARS, INCORPORATED
As one of the world’s leading retailers Schwarz Gruppe relies on packaging materials.
If we want to safeguard future resources, eliminate waste and save energy, it
is of central importance that we circulate resources -including our packaging-
effectively. Ellen MacArthur Foundation’s New Plastics Economy initiative is an
excellent platform to meet this challenge together with other leading companies.
GERD CHRZANOWSKI, CEO, SCHWARZ CENTRAL SERVICES (LIDL & KAUFLAND)
The City of Phoenix handles more than 54,000 tons of plastics every year, and
has been actively working with local partners to boost plastics recycling over
the past few years. The report ‘New Plastics Economy: Catalysing action’ is
helping cities like Phoenix build a framework for systemic change to transition
plastics from the linear take-make-dispose model to a true circular economy.
GREG STANTON, MAYOR, CITY OF PHOENIX
A new circular plastic paradigm will create great value for business and society. Many
actions can be taken individually, but we need collaborative effort to make a meaningful
shift. This report on catalysing action by the New Plastics Economy initiative provides an
excellent view of the opportunities across the plastics value chain while explaining the
interplay between design innovation and after-use systems. The action steps put forward
are practical ideas that will help bring a new plastics economy from vision to reality.
ANDREW AULISI, SENIOR DIRECTOR, GLOBAL ENVIRONMENTAL POLICY, PEPSICO
THE NEW PLASTICS ECONOMY CATALYSING ACTION 9
In 2016, the Ellen MacArthur Foundation provided for the first time what had long
been lacking – a comprehensive, truly global perspective on plastics innovation needs
at a societal level, and on the business opportunity for industry. Now, the 2017 report
nicely advances the thinking, with specific, actionable priorities that strike the right
balance between ‘evolutionary’ and ‘revolutionary’ – respecting current materials in the
market, while simultaneously creating space for significant new materials innovation.
MARC VERBRUGGEN, CEO, NATUREWORKS
As a global leading provider of technology for handling post-use plastics, TOMRA aims
to be a frontrunner in the transition towards a New Plastics Economy. We engage in this
initiative because we believe it provides a common vision for the industry combined
with a unique platform for pre-competitive collaboration and action. With this report
these two elements are now complemented by tangible guidance for the way forward.
STEFAN RANSTRAND, PRESIDENT & CEO, TOMRA SYSTEMS ASA
MMBC supports the New Plastics Economy initiative as a platform for the creation
of a global circular plastics system. While MMBC has been able to achieve
significant progress in recycling plastics at a local level, we need this type of
initiative to be able to address the growing issue of plastics at a global scale.
ALLEN LANGDON, MANAGING DIRECTOR, MULTI-MATERIALS BRITISH COLUMBIA (MMBC)
Through first-hand experience, KKPKP knows how recyclable plastics create income
for waste pickers in India. The New Plastics Economy initiative attempts to ambitiously
take a detailed and long term view on the trade with a multi-pronged approach of value
enhancement - critical for informal recyclers - and format and delivery model redesign for
plastics packaging. This new report has tremendous potential to influence policy at the
global and local levels and we look forward to how it will impact the recycling economy.
MALATI GADGIL, TREASURER, KAGAD KACH PATRA KASHTAKARI PANCHAYAT (KKPKP)
10 THE NEW PLASTICS ECONOMY CATALYSING ACTION
The New Plastics Economy initiative represents a truly momentous and unique
opportunity to completely rewrite the rules of global resource management, in
line with the circular economy principles. Whilst the ambition is breathtaking
this report sets outs some key steps to transition to the New Plastics Economy.
The London Waste and Recycling Board is proud to be part of this initiative.
WAYNE HUBBARD, COO, LONDON WASTE AND RECYCLING BOARD
We are proud to explore together with the New Plastics Economy initiative how plastic
packaging design can enable circular material flows in addition to the delivery of
safe, high-quality products to our customers. This report shows the crucial role of
such design in moving towards a plastics system that works economically, socially
and environmentally. Crucially it offers a practical transition strategy for the different
packaging applications enabling us to turn theory into reality rapidly and with scale.
MIKE BARRY, DIRECTOR, PLAN A, MARKS & SPENCER
As one of the leaders in the field of polyethylene recycling, RPC bpi recycled
products understands the many benefits of closing material loops. This new report
shows how we can further strengthen recycling economics, by moving towards
the New Plastics Economy - a promising journey we are pleased to be part of!
GERRY MCGARRY, MANAGING DIRECTOR, RPC BPI RECYCLED PRODUCTS
WRAP welcomes this new report on the New Plastics Economy as it provides
a global vision that builds on the extensive work WRAP has focussed on
in the UK over the last few years, including packaging design, collection
harmonisation and plastic packaging recycling infrastructure.
MARCUS GOVER, CEO, WRAP
THE NEW PLASTICS ECONOMY CATALYSING ACTION 11
At Surfdome many of our staff, customers, suppliers and I are regularly faced
with the results of a dated linear economy, with plastic pollution consistently
visible in our oceans. We’ve been working hard to reduce our impact on the
world, protect our waves, and the waters they belong to, but it’s dramatically
clear how the plastic pollution crisis is escalating. This report from the New
Plastic Economy initiative is vital for guiding all on the best path to improve the
negative impact and unavoidable outcome that will arise if action isn’t taken.
JUSTIN STONE, FOUNDER & MANAGING DIRECTOR, SURFDOME
Transforming the current plastics system is a key priority for OVAM and Circular Flanders,
our public private partnership to boost the circular economy in Flanders. This report
is a major step towards the New Plastics Economy vision described in the previous
report, and clearly outlines the key actions for the plastic packaging value chain to
focus on. As a participant of the initiative, we are excited to start working on this plan!
HENNY DE BAETS, CEO, PUBLIC WASTE AGENCY OF FLANDERS (OVAM)
New York City, under the leadership of Mayor Bill de Blasio, has set ambitious goals
to reduce our greenhouse gas emissions 80 percent by 2050 and to send zero
waste to landfills by 2030 ensuring that we create a more sustainable, resilient,
and equitable NYC. Achieving these goals from our OneNYC plan requires a shift
towards a more circular economy, with improved recycling rates and economics. The
first New Plastics Economy report has introduced a revolutionary vision for plastic
material management - this second report will inform our work and encourage a
paradigm shift in the way the global community thinks about and acts on plastics.
MARK CHAMBERS, DIRECTOR, NEW YORK CITY’S OFFICE OF SUSTAINABILITY
To ensure we can retain the benefits of plastic packaging, we have to rethink and change
how we use it, dispose of it and of course, how we create plastic material in the first
place. Solegear believes that renewable bioplastics are an important element of the
New Plastic Economy. This new report shows how to move from rethinking the plastics
system to taking action towards a circular economy - we are ready to play our role!
PAUL ANTONIADIS, CEO, SOLEGEAR BIOPLASTIC TECHNOLOGIES INC.
12 THE NEW PLASTICS ECONOMY CATALYSING ACTION
In line with our technology to capture more value by recycling plastics, we fully endorse
this report and its messages on how to create a more effective after-use system for
plastics. We’re excited to translate these strategic plans into actions on the ground.
RAFAEL GARCIA, CEO, CADEL DEINKING
Zero Waste Scotland was involved in the New Plastics Economy initiative from the
beginning, and we continue to support its aims. Scotland is a small nation making
big steps towards a more circular economy. We know that redesigning, reusing and
optimising the recycling of plastics can create new economic opportunities as well as stop
the harmful impacts of the linear economy. To achieve that goal, collective endeavours
like the New Plastics Economy initiative need widespread support and commitments
to turn ideas into action - and this report provides an excellent blueprint to do so.
IAN GULLAND, CEO, ZERO WASTE SCOTLAND
Nextek believes industry leaders should take a close look at this valuable work
of the New Plastics Economy initiative, so that they, together with governments
and NGOs, can transform the current plastics economy into a circular one.
In this way we do not only respond to pressures on resources and waste
reduction, but also create a value-adding plastics system at every level.
EDWARD KOSIOR, MANAGING DIRECTOR, NEXTEK
A wealth of innovation is ready for a New Plastics Economy, which can be unlocked
if policymakers, corporations and consumers work together. The work of the Ellen
MacArthur Foundation to start the conversation and create a new space is leading
by example. This report on actions towards a circular economy for plastics is just the
beginning, and we look forward to contributing expertise and watching it grow!
SUSANNA CARSON, FOUNDER AND CEO, BSIBIO PACKAGING SOLUTIONS
THE NEW PLASTICS ECONOMY CATALYSING ACTION 13
PHILANTHROPIC FUNDERS
CORE PARTNERS
14 THE NEW PLASTICS ECONOMY CATALYSING ACTION
EXECUTIVE
SUMMARY
THE NEW PLASTICS ECONOMY CATALYSING ACTION 15
16 THE NEW PLASTICS ECONOMY CATALYSING ACTION
Executive Summary
Global momentum for a fundamental negative effects and forgo its many
plastics rethink is greater than ever. benefits, or will they carve out a future for
Plastics have become the ubiquitous it characterised by innovation, redesign and
workhorse material of the modern economy: harmonisation, based on circular economy
combining unrivalled functional properties principles?
with low cost, their use has increased
twentyfold in the past half-century. While The New Plastics Economy presents
plastics and plastic packaging are an a bold and much-needed vision for a
integral part of the global economy and plastics system that works. It provides a
deliver many benefits, their archetypically new way of thinking about plastics as an
linear, take-make-dispose value chains entail effective global material flow, aligned with
significant economic and environmental the principles of the circular economy. It
drawbacks. It is only in the past few years aims to harness the benefits of plastics
that the true extent of these drawbacks while addressing its drawbacks, delivering
has become clear. We now know, more drastically better system-wide economic
than 40 years after the launch of the and environmental outcomes. This vision,
first universal recycling symbol, that only laid out initially in the 2016 report, The
14% of plastic packaging is collected for New Plastics Economy – Rethinking the
recycling globally. Each year, USD 80-120 future of plastics, has inspired businesses,
billion plastic packaging material value policy-makers and citizens worldwide. It
is lost to the economy. Given projected forms the basis for the ambitious New
growth in production, in a business-as-usual Plastics Economy initiative, launched in May
scenario, by 2050 oceans could contain 2016 and supported by dozens of leading
more plastics than fish (by weight). Across businesses, philanthropists, cities and
the entire range of plastic products, not governments.
just packaging, concerns are raised about
the potential negative impact of certain This report is the first to provide a
substances on society and the economy. concrete set of actions to drive the
Businesses and governments are now, transition, based on three strategies
for the first time, recognising the need to differentiated by market segment.
fundamentally rethink the global plastics Thorough analytical work, including a
system. detailed segment-by-segment analysis of
the plastic packaging market, numerous
This growing recognition is triggering action interactions with players across the plastics
across the world. Policy-makers continue value chain and discussions with experts
to broaden and refine regulations for revealed that a programme of concerted
plastics, introducing landmark legislation action across three key areas could trigger
worldwide throughout 2016, such as an accelerated transition towards the New
restrictions and bans on single-use plastic Plastics Economy. The three key transition
(carrier) bags. The European Commission strategies and related priority action areas
is planning to publish a strategy on plastics are:
as part of its Circular Economy Action
Plan by the end of 2017. NGOs and the
wider public are increasingly calling for
change, with movements such as the
#breakfreefromplastic campaign gaining
traction. Front-running businesses and
industry groups are taking action. It is clear
that the topic of plastics is coming to a
head. The key question is, will societies
gradually reject the material due to its
THE NEW PLASTICS ECONOMY CATALYSING ACTION 17
1
formats and delivery models (and after-
use systems) for small-format plastic
packaging, avoiding such small formats
where relevant and possible
2
market, such as polyvinyl chloride (PVC),
polystyrene (PS) and expanded polystyrene
(EPS, sometimes referred to under its brand
names Styrofoam or Thermocol); and highly
nutrient-contaminated packaging, such as
fast-food packaging.
3
packaging to improve recycling
quality and economics (e.g., choices
of materials, additives and formats) as
a first step towards a Global Plastics
Protocol
GLOBAL
MOMENTUM
FOR A
PLASTICS
RETHINK IS
GREATER
THAN EVER
THE NEW PLASTICS ECONOMY CATALYSING ACTION 21
22 THE NEW PLASTICS ECONOMY CATALYSING ACTION
3
the New Plastics Economy offers a much- Decouple plastics from fossil feedstocks
needed, fundamental rethink for plastics by – in addition to reducing cycle losses
and plastic packaging. It presents an and dematerialising – exploring and
ambitious target state, enhancing system adopting renewably sourced
effectiveness to achieve better economic feedstocks.
OTHER
MATERIAL
RECYCLING STREAMS
RADICALLY IMPROVED
ECONOMICS & QUALITY
REUSE
G
DESIGN & USE I N
ST
PRODUCTION PO
M
R CO
D/O
RENEWABLY SOURCED 1 AN
AD
VIRGIN FEEDSTOCK ENERGY RECOVERY2
LEAKAGE
THE ROAD
AHEAD:
THREE
DISTINCT
STRATEGIES
TO DRIVE THE
TRANSITION
THE NEW PLASTICS ECONOMY CATALYSING ACTION 25
26 THE NEW PLASTICS ECONOMY CATALYSING ACTION
30% 20%
50%
1
Without Fundamental multi-material packaging; uncommon
plastic packaging materials; and nutrient-
Redesign and Innovation, contaminated packaging (see Figure 3).
about 30% of Plastic While often offering high functionality, these
packaging types do not have a viable reuse
Packaging Will Never Be or recycling pathway and are unlikely to
Reused or Recycled have one at scale in the foreseeable future.
To shift these segments to a more positive
This category, representing at least half of material cycle, fundamental redesign and
the plastic packaging items and about 30% innovation of materials, formats, delivery
of the total market by weight, consists of models and after-use systems is required.
four segments: small-format packaging;
SMALL-
FORMAT REDESIGN
Lids, tear-offs, caps,
sachets and generally
all items smaller than
~10% packaging formats
and/or delivery models
40 – 70mm (and after-use systems)
MULTI-
MATERIAL INNOVATE
Packaging with
inseparable layers
of different
~13% in materials and
reprocessing technologies
materials
NUTRIENT-
CONTAMINATED SCALE UP
compostable plastics for
Coffee capsules, NOT QUANTIFIED
organic waste bags, targeted applications to help
takeaway food recover nutrients of
packaging packaging contents
THERE ARE FOUR PLASTIC PACKAGING tear-offs, lids, straw packages, sweet
SEGMENTS WHICH HAVE A VARIETY wrappers and small pots, tend to escape
OF BARRIERS IMPEDING AN EFFECTIVE collection or sorting systems and have
AFTER-USE PATHWAY no economic reuse or recycling pathway.
The small size of these items means they
Small-format plastic packaging (about 10% are likely to leak out of the system into the
of the market, by weight, and up to 35%- natural environment. This can be witnessed
50% by number of items), such as sachets, in emerging countries where their low
28 THE NEW PLASTICS ECONOMY CATALYSING ACTION
after-use value makes them less likely to benefits, such as providing oxygen and
be collected by the informal sector (i.e. moisture barriers at reduced weight
waste management activities carried out by and costs. However, this combination of
waste pickers)11 and in advanced economies, multiple materials means that many of these
where items like lids, caps, straws and sweet applications, like those combining plastic
wrappers are consistently mentioned as and aluminium layers, are economically,
some of the plastic packaging items most and in some cases even technically,
found in litter.12 Cleaning up these small- unrecyclable.
format items after they have escaped
collection systems is particularly hard For some applications, technologies exist
precisely because they are small. Sachets that, in theory, could capture part of the
are a typical small-format example: they material value through downcycling, i.e.
are used all over the world, but particularly the process of converting materials into
in emerging markets, to sell products new materials of lesser quality, economic
such as condiments and shampoo in small value and/or reduced functionality. For
quantities, making them more convenient example, compatibilisers are chemical
and affordable. Especially in countries substances that can allow some multi-
without a formal collection system, many of material packaging to be downcycled into
these sachets end up as litter. blended materials. Still, such technologies
lead to significant loss of material value in
Even when they are collected, small-format the recycling process and likely add just one
items are hardly ever recycled due to extra use-cycle rather than creating a truly
significant technical and economic barriers. positive, virtuous material cycle.
A study ordered by the industry association,
PlasticsEurope, estimated the effective Uncommon plastic packaging materials
recycling potential for this segment to be (about 10% of the market, by weight),
zero, even in an optimistic scenario.13 The while often technically recyclable, are
main barrier is the difficulty of sorting not economically viable to sort and
small-format items – a critical step in the recycle because their small volumes
recycling process. One of the first stages prevent effective economies of scale.16
in automated sorting facilities is a screen The economics of plastics sorting, which is
that removes all small items, such as loose a critical step in the recycling process, are
dirt, stones and other materials that could highly dependent on scale. If the volume of
damage equipment in subsequent sorting a certain material is too low, the additional
steps. During this process, all items smaller sorting step becomes unaffordable. This
than 40mm-70mm fall through the mesh in is particularly relevant for business-to-
the screen, end up in the fines fraction, and consumer packaging, mainly collected as a
are sent for energy recovery, incineration or mixed plastic packaging stream, as opposed
landfill.14 Due to the small size and low value to business-to-business packaging, where
of these items, a successive layer of sorting sometimes mono-material volumes are
technology to extract the plastics from the collected in bulk.
fines fraction is not economically viable
and is unlikely to be so in the foreseeable PVC, PS, and EPS stand out as uncommon
future.15 In theory, manual sorting could plastic packaging materials to focus on
perhaps overcome the technical barriers first. They collectively represent 85% of the
small-format items pose to automated uncommon plastic packaging materials, so
sorting, but it is economically challenging dealing with these three would make a huge
given the low volume-to-time ratio of impact on this segment. Their low volumes
sorting these items. lead to poor outcomes: less than 5% of PVC
packaging is recycled in Europe,17 and PS
Multi-material packaging (about 13% of and EPS are rarely sorted from household
the market, by weight) currently cannot waste and recycled18 (although there are
be economically, and often not even occasional exceptions, including some very
technically, recycled. By combining the large-scale facilities in Germany).19 Even
properties of materials, multi-material if volumes were higher, problems remain.
packaging can often offer enhanced For instance, EPS is often used in takeaway
performance versus its mono-material food packaging such as clamshells, which
alternatives and resulting functional become heavily contaminated with organic
matter and disposed of in public bins for
THE NEW PLASTICS ECONOMY CATALYSING ACTION 29
2
together with its contents, in an organics
bin. This would increase the value capture
of organic material through composting
or anaerobic digestion. Compostable
materials could also reduce the impact For at Least 20% of
of unintentional leakage, if the material
can truly degrade safely and completely
Plastic Packaging, Reuse
in a range of different, uncontrolled Provides an Economically
environments – a strong assumption that
would need serious innovation to become
Attractive Opportunity
reality across a wide range of applications. Reusable packaging was a common choice
until roughly half a century ago. Since
Of course, as laid out in The New Plastics
then, single-use, disposable packaging has
Economy – Rethinking the future of plastics,
increasingly become the preferred option.
several elements need to be in place to
Nowadays, recent innovation, evolving use
make wider use of compostable plastics
patterns, and societal acceptance are again
beneficial. These include the development
positioning reuse models as attractive
of adequate infrastructure to handle
options for some plastic packaging
such materials (e.g., separate collection
segments. The plastic packaging reuse
of organics, composting or anaerobic
opportunities identified and quantified in
digestion facilities) – infrastructure which
this update report represent at least 20%
is emerging but not yet widely available in
of today’s market, by weight (see Figure
many parts of the world.
4). The examples of personal and home-
care bottles and carrier bags alone could
Priority actions to reinvent the 30% of the
generate about 6 million tonnes of material
market without a viable reuse or recycling
savings and an economic opportunity of
pathway are:
USD 9 billion. More could be unlocked
• Fundamentally redesign the packaging as business-model innovation continues
formats and delivery models (and after- to push the boundaries of application to
use systems) for small-format plastic create a variety of attractive reuse models.
packaging, avoiding such small formats As always, when evaluating different reuse
where relevant and possible models, it is important to take a system
perspective.
32 THE NEW PLASTICS ECONOMY CATALYSING ACTION
PERSONAL AND
HOME CARE BOTTLES
CARRIER BAGS
3% BEVERAGE BOTTLES
2%
?%
GROCERY
Source: New Plastics Economy initiative analysis (see Appendix for details)
PERSONAL AND HOME-CARE BOTTLES: 95% transport cost savings. Packaging and
INNOVATIVE DELIVERY MODELS COULD transport savings together would represent
RESULT IN 80%-90% PACKAGING an 80%-85% reduction in greenhouse gas
MATERIAL SAVINGS emissions versus today’s traditional single-
use bottles.35 Such delivery models could
Innovative delivery models can create value also apply to other products that mainly
by encouraging the reuse of packaging in consist of water, such as laundry products,
the home. Such new models could affect sprays for lawn and garden use, pet-care
a range of segments, including laundry products and even the beverage market, as
liquid, home cleaning, as well as bath and demonstrated by Sodastream36 and MiO37.
shower products. Many of these goods,
which usually come in single-use bottles, CARRIER BAGS: REUSABLE BAGS COULD
mainly consist of water, with only a small REPLACE OVER 300 BILLION SINGLE-USE
volume of so-called “active ingredients”. A CARRIER BAGS PER YEAR, GENERATING
delivery model using refillable bottles, for USD 0.9 BILLION IN MATERIAL COST
which only such active ingredients are sold SAVINGS
and shipped, can offer significant material
and transport savings. Splosh31 – with About 330 billion single-use plastic carrier
dissolvable sachets – and Replenish32 – with bags are produced every year – that is
refill pods – show these models are viable. over 10,000 bags per second.38 They have
Their innovative delivery models could lead an average use period ranging from only
to 80%-90% packaging material savings a couple of minutes to a few hours, after
and 25%-50% packaging cost savings, which many leak into the environment
offering clear incentives for businesses and and almost none is recycled.39 In emerging
customers alike.33 If such reuse models were economies, the economics of waste picking
to be applied to all bottles in beauty and are not favourable enough for collecting
personal care as well as home cleaning, carrier bags as it takes so long to aggregate
this would amount to about 3 million a significant mass of material.40 In advanced
tonnes or at least USD 8 billion packaging economies, bags are prone to leak into
cost savings.34 In addition, shipping only the natural environment – plastic bags are
active ingredients would result in 85%- among the most-found plastic packaging
THE NEW PLASTICS ECONOMY CATALYSING ACTION 33
litter items.41 Public awareness of this an attractive alternative with the potential
problem is growing and, with reusable for lower material costs and a considerably
alternatives available, so are regulatory lower carbon footprint than single-use
interventions: at least 35 countries alternatives.48 Moreover, reuse models for
worldwide have taken action to tax or beverage bottles, both plastic and non-
ban single-use carrier bags.42 Also, front- plastic ones, have a proven track record.
running businesses are acting, as shown by
the retailer Carrefour, which announced at The success of return systems for beverage
the UN Climate Change Conference 2016 bottles relies on several factors: cost of raw
in Marrakech its commitment to eliminate materials relative to other input costs; cost
all free single-use carrier bags throughout and distance of collection and redistribution
its worldwide integrated store network by infrastructure; level of differentiation of
2020.43 Encouragingly, these outcomes have packaging; regulatory framework; and use
often been achieved by very small charges pattern.49 Each of these factors needs to
on bags and without major resistance, be considered to evaluate the potential
indicating the readiness and acceptance benefits of reusable bottle systems for any
of the public for this type of policy. For specific case.
example, studies reported an instant 80%-
95% drop in usage of single-use carrier bags The success of refillable bottles at home
and a reduction of over 90% in the share of or on the go is impacted by the availability
plastic bags in the total visible litter items in of refill stations (e.g., drinking water
the first year after such an intervention.44 fountains) and user preferences. As the
global reusable water bottle market (valued
If all countries in the world were to achieve by Transparency Market Research at about
95% replacement of single-use carrier USD 7 billion in 2015) is estimated to grow
bags by reusable alternatives, this would by more than 4% year on year between
represent an annual reduction of over 300 2016 and 2024, reuse models are again
billion single-use plastic bags. Even when positioned as an attractive alternative.50
considering rebound effects in terms of
increased production of reusable bags Considering the success factors, a reuse
and bin liners (as single-use bags often model is estimated to offer economic and
get a second use as bin liner), this would environmental benefits for at least 10% of
lead to over 2 million tonnes of material all beverage bottles worldwide, or at least
savings and USD 0.9 billion material cost 2% of the global plastic packaging market.
savings.45 The latter is excluding additional Whether such a system should be based on
cost savings in collecting and reprocessing returnable (deposit) bottles or user refillable
carrier bags after use and a reduction in bottles depends on the exact application
negative externalities related to the leakage and local circumstances.
of single-use carrier bags, such as impacts
on infrastructure and the environment. BUSINESS-TO-BUSINESS LARGE RIGID
PACKAGING: ALTHOUGH IMPLEMENTED
BEVERAGE BOTTLES: REUSE SYSTEMS IN SOME SECTORS, RETURNABLE
COULD OFFER ECONOMIC AND PACKAGING COULD CREATE FURTHER
ENVIRONMENTAL BENEFITS IN THE RIGHT ECONOMIC VALUE BY INCREASING ITS
CIRCUMSTANCES USE, POOLING, STANDARDISATION AND
MODULARISATION
Beverage bottles are a major plastic
packaging application, representing at least Large rigid business-to-business packaging
16% of the market (by weight).46 While items, such as pallets, crates, foldable boxes,
widely collected for recycling, the material pails and drums (i.e. cylindrical containers
value loss of single-use beverage bottles used for storing and shipping bulk cargo),
after each use cycle is still significant; have a sufficiently high material value to
even for PET bottles in Europe, this loss is make reuse business models profitable.
over 50%.47 As shown by various studies, They are often used 20 to 100 times
reuse models – be it returnable bottle depending on the application and the vast
systems (with or without deposit) or majority are recycled afterwards.51 These
refillable bottles at home or on the go – plastic reusable packaging items often
can, given the right local conditions, offer replace non-plastic alternatives, such as
34 THE NEW PLASTICS ECONOMY CATALYSING ACTION
cardboard boxes or wooden pallets. A study a range of industries, such as postal (e.g.,
on the Schoeller Allibert’s Maxinest® tray Royal Mail), automotive (e.g., Honda) and
for food and grocery distribution shows healthcare (e.g., Baxter Healthcare UK).58
that as soon as this reusable packaging is Reusable pallet wrappers, offered by
used 20 times, it is environmentally and companies like Reusa-wraps, Envirowrapper
economically beneficial versus single-use and Dehnco, have already been adopted
cardboard boxes. In reality, this type of by other companies across various sectors
product is estimated to have over 90 use such as Aldi, Universal, AkzoNobel,
cycles, on average, before being recycled.52 Budweiser, Coca-Cola, Pepsico, Verizon and
The critical part of this reuse business Microsoft.59 Taking the modularisation and
model is the reverse logistics where crates standardisation of business-to-business
or pallets are sent back, often empty. To packaging one step further, and developing
overcome this, pooling solutions companies containers that can be interlocked to act
like Brambles offer logistics services, as one unit, might even avoid the need
managing a shared pool of standardised for wrapping altogether. This concept has
pallets and crates across a wide and dense been developed and researched by the
network of companies, leading to significant MODULUSHCA project,60 which is aligned
logistics savings. with the Physical Internet vision.
such a set of good-practice levers would be emissions and other negative externalities.
no small feat but, if done successfully, would While implementing such a Global Plastics
move recycling economics into positive Protocol would lift the average profitability
territory (on average) (see Figure 5). In of plastic packaging recycling, significant
this way, it would reinforce recycling as an challenges remain for specific packaging
attractive, cost-competitive alternative to segments, such as technological barriers
landfill, incineration, or energy recovery for sorting post-consumer films. Also, the
by increasing the capture of material estimates in this report are based on current
value and resource productivity, as well plastics prices. If these change significantly,
as decoupling the system from fossil the economics of the recycling situation
feedstocks and reducing greenhouse gas could become very different too.
(USD/tonne)
20 – 40
0
EXTENT OF
IMPLEMENTATION OF
GLOBAL PLASTICS PROTOCOL
IMPLEMENTATION OF BOTH
LEVERS COULD GENERATE A
VALUE IMPROVEMENT OF
190–290 USD/tonne
-170 – -250
CURRENT AVERAGE NET COST
* Value is calculated as average net cost/benefit of collection, sorting and recycling relative to net cost of
collect/dispose alternative; and as an average across geographies, materials and formats – some market
segments have much better economics, some have worse.
Source: New Plastics Economy initiative and SYSTEMIQ analysis (see Appendix for details)
TOTAL DESIGN
IMPROVEMENTS
QUANTIFIED
PIGMENT CHOICE
USD 1.1–1.6 ADDITIVE CHOICE
USD ~0.2 bn BILLION USD ~0.1 bn
(15–20 USD/tonne) (90–140 USD/tonne) (>5 USD/tonne)
Source: New Plastics Economy initiative and SYSTEMIQ analysis (see Appendix for details)
The four areas for which impact has been tonne of recycled PET produced.72
quantified are (see Figure 6): Input from industry experts and studies
indicate that up to 15% of mixed plastic
1. Format design (USD 50-70 per tonne). packaging collected is lost during
Format design improvements can sorting and recycling because of format
have a direct and significant impact on design issues.73 Assuming that format
the recycling economics, depending design improvements, excluding the
on the type of packaging. Examples changes below, can reduce material
include design choices relating to: losses by 7.5% of plastic packaging
labels; sleeves; inks and direct printing; collected (i.e. half of the estimated
glues; closures and closure liners; losses), this would lead to economic
(silicone) valves, pumps and triggers; benefits of USD 50-70 per tonne of
attachments and tear-offs; and the mixed plastic packaging collected.
form or shape of the packaging. For
example, one industry study from 2. Polymer choice (USD 25-40 per
the Association of Plastic Recyclers tonne). As pointed out earlier, plastic
identified that full sleeve shrink labels materials uncommon in packaging
on PET bottles alone could affect are rarely recycled because they do
recycler economics by USD 44-88 per not benefit from economies of scale
38 THE NEW PLASTICS ECONOMY CATALYSING ACTION
in sorting and recycling, and they avoidable cost of about USD 200 per
can also hinder the recycling process tonne of such packaging collected for
of more prevalent polymers. As an recycling, compared with packaging
example, replacing PVC in packaging without carbon black. Looking at the
applications by more common total plastic packaging market, it is
polymers would remove a source of estimated that if all carbon black (used
contamination in the PET recycling in 1.5%-2% of packaging, by weight)
process and thus positively impact was replaced by other pigments
the yield and recycled PET price. In already available, this would generate
addition, such replacement would an economic benefit of USD 3-5 per
turn collection and disposal costs of tonne of mixed plastic packaging
unwanted PVC into increased recycling collected.77
volumes and revenues. Combining
these effects, replacing all rigid PVC 4. Additive choice (at least USD 5 per
(1.5%-2% of plastic packaging market) tonne). Packaging design guidelines
by more widely recycled polymers and expert interviews highlight that
would lead to an economic benefit of certain additives used in plastic
USD 15-20 per tonne of mixed plastic packaging have a negative impact on
packaging collected. In addition, recycling, even though the precise
replacing PS and EPS as packaging extent is unclear.78 For example, PET
materials (6% of the market) with bottle-to-bottle recyclers have reported
more common polymers would discolouration of the recycled material79
improve system economics in a similar due to certain additives, leading
way, by an estimated USD 15-20 per to an estimated 30% decrease in
tonne of mixed plastic packaging revenues, or up to USD 300 per tonne
collected. As noted earlier in this of recyclate at current prices, for that
report, implementing this change is an specific material. If 2% of the bottle-
acceleration of an existing evolution to-bottle recycled PET is impacted in
rather than a revolution. The shares of this way, it represents a USD 0.5-1 per
these materials in the global packaging tonne of plastic packaging collected
market are already declining.74 across the board. In addition, certain
additives affect the density of plastics,
3. Pigment choice (USD 15-20 per tonne). leading to avoidable losses during
Colouring plastics using pigments float-sink sorting processes.80 For each
reduces the value of the recycled tonne of plastic affected in this way,
materials (up to USD 100-300 per the additional cost to the after-use
tonne of recyclate).75 Therefore, moving system is an estimated USD 300-350.
a greater share of plastic packaging Assuming 2% of polyolefins collected
from coloured or opaque materials for recycling are lost in this way,
to clear or light-coloured translucent replacing them by additives without
materials would create substantial value density effects would increase the
in the after-use system. As an example, value by about USD 3-5 per tonne of
shifting an estimated three quarters mixed plastic packaging collected.
of coloured rigid plastic packaging More research is needed to understand
represents an economic opportunity of the full effect of plastic additives,
USD 10-15 per tonne of mixed plastic particularly if the recycling system
packaging collected. Werner & Mertz continues to move to higher-quality
is one example of a company explicitly processes and products.
choosing not to colour its high-density
polyethylene (HDPE) detergent bottles The above estimates can be considered
to allow the material to serve again as conservative as they provide a snapshot
a bottle in its next-use cycles.76 Also, of economic opportunities from improving
phasing out the carbon black pigment packaging design in the current after-use
in plastic packaging would reduce system, without the more complex effects
losses in the sorting process, as it is not and interdependencies that could lead to
detected by near-infra-red machines higher economic benefits. For example,
commonly used for automatic sorting. the impact of certain design improvements
These sorting losses result in an
THE NEW PLASTICS ECONOMY CATALYSING ACTION 39
is likely to be more apparent in a higher- benefits of this approach and have already
quality recycling setting, compared with started implementing a convergence
down-cycling processes that are more agenda – a Global Plastics Protocol could
tolerant of diverse inputs and are still play an important role in guiding this
common nowadays. convergence worldwide.
Unlike mature markets, emerging • Harmonise and adopt best practices for
economies often require the deployment collection and sorting systems, also as
of basic collection infrastructure as a part of a Global Plastics Protocol
critical short-term action. In most mature
economies, the vast majority of plastic • Scale up high-quality recycling
packaging gets picked up in a formal processes
collection system, whereas in emerging
economies, a substantial share often • Explore the potential of material
goes uncollected and ends up in natural markers to increase sorting yields and
systems or clogs urban infrastructure. In quality
such regions, a critical first step often is
• Develop and deploy innovative sorting
deploying basic collection infrastructure.
mechanisms for post-consumer flexible
This report does not look in detail at the
films
solutions to plastics leakage in these
countries, as they have been proposed by
• Boost demand for recycled plastics
other initiatives, including local projects
through voluntary commitments or
such as the Mother Earth Foundation and
policy instruments, and explore other
Coastal Cleanup, both in the Philippines,
policy measures to support recycling
and global efforts such as the Trash Free
Seas Alliance®, initiated by the Ocean • Deploy adequate collection and sorting
Conservancy.93 infrastructure where it is not yet in
place
Adopting a Global Plastics Protocol that
improves packaging design and after- Figure 7 presents an overview of the
use processes would make an important priority actions identified for global plastic
contribution to both mature and emerging value chain. These actions will mobilise the
economies. While the impact modelling distinct transition strategies for the three
in this report is mainly focused on OECD plastic packaging categories (covering the
countries, many of its insights are relevant entire market) as discussed in this chapter.
for both mature and emerging markets.
This particularly holds true for design
improvements. Various studies indicate that
waste-pickers operating in the informal
sector collect high-value but not low-
value plastics.94 This means designing
plastic packaging for increased after-use
value would result in higher collection
rates and possibly higher incomes for
waste-pickers – and would improve the
economics of deploying formal collection
infrastructure. At the same time, adoption
of a Global Plastics Protocol would offer
the opportunity to ensure the use of benign
materials worldwide, reducing exposure to
substances of concern.
FIGURE 7: PRIORITY ACTIONS FOR THE GLOBAL PLASTIC PACKAGING VALUE CHAIN TO
MOBILISE THE THREE TRANSITION STRATEGIES TOWARDS THE NEW PLASTICS ECONOMY
THE NEW
PLASTICS
ECONOMY
INITIATIVE:
A CATALYST
FOR CHANGE
THE NEW PLASTICS ECONOMY CATALYSING ACTION 45
46 THE NEW PLASTICS ECONOMY CATALYSING ACTION
PACKAGING
REDESIGN
CHALLENGE
MATERIALS STUDY ON THE
INNOVATION SOCIO-ECONOMIC
CHALLENGE IMPACT OF PLASTICS
IN MARINE
ENVIRONMENTS WITH
PLYMOUTH MARINE
PERSPECTIVE LABORATORY
ON THE TOP CLOSING
OPPORTUNITIES OTHER
FOR PACKAGING KNOWLEDGE
DESIGN SHIFTS GAPS
CIRCULAR
INNOVATION DESIGN GUIDE,
COLLABORATIVE MOONSHOTS WITH LEADING
PIONEER GLOBAL DESIGN
PROJECTS COMPANY IDEO
GLOBAL EVIDENCE
PLASTICS BASE
PROTOCOL
CROSS-
NEW
VALUE CHAIN
PARTICIPANT PLASTICS ENGAGING AND
INFORMING
WORKSHOPS
TWICE A YEAR ECONOMY POLICYMAKERS
• 2017 PLAN •
DIALOGUE STAKEHOLDER
MECHANISM ENGAGEMENT
APPENDIX: KEY
ANALYTICAL
ASSUMPTIONS
THE NEW PLASTICS ECONOMY CATALYSING ACTION 51
52 THE NEW PLASTICS ECONOMY CATALYSING ACTION
Appendix:
Key Analytical Assumptions
The insights described in this report are the Assuming none of the business-to-business
result of a detailed segment-by-segment rigid plastic packaging is multi-material, this
analysis of the plastic packaging landscape, represents 3% of total plastic packaging
many of which are revealed for the first market volume. For the purposes of this
time. By its very nature, this requires report, it was estimated that around 26%
assumptions, which are laid out below. (by weight) of all flexible plastic packaging
When the analysis uses existing data, the is multi-material, which represents 10%
sources are mentioned. of the total plastic packaging market by
weight. This estimate is based on a US
ANALYSIS ON “REDESIGN AND INNOVATE” report on the flexible packaging market
SEGMENT (30% OF MARKET, BY WEIGHT) produced by the Flexible Packaging
Association98 and on analysis by the New
Small-format packaging. The charity Plastics Economy team. This is in line with
WRAP95 found that about 12% (by estimates made by other industry experts
weight) of plastic household packaging in during interviews. Together, this represents
materials recovery facilities (MRFs) ends 13% of the plastic packaging market by
up in the fines fraction (the samples were weight.
put on a 45mm x 45mm wire mesh and
Uncommon packaging plastic types.
any articles that fell through the screen
Volumes of plastic materials other than PE,
without assistance were classified as fines).
PP and PET used in rigid and flexible plastic
Application of the 12% to the share of
packaging are based on Smithers Pira
household packaging (about 70% of the
market reports.99 100 The main uncommon
plastic packaging market) in combination
plastic packaging materials are PS (4.7% of
with the assumption that in business-to-
plastic packaging market by weight), PVC
business packaging the proportion of
(2.5%) and EPS (1.3%). All others combined
small-format items is only a third of that
represent another 1.4% of the total global
used in business-to-consumer packaging,
plastic packaging market by weight.
results in an estimate of 9.5% of the market
Together, this represents around 10% of the
being made up of small-format items. This
plastic packaging market by weight.
is in the same order of magnitude as the
Austrian company Denkstatt’s estimate of Overlap. The three segments mentioned
7.5% based on data from Gesellschaft für above overlap to some extent. A few
Verpackungsmarktforschung, the German straightforward assumptions were made
Society for Packaging Market Research.96 when estimating this overlap, such as: share
of small items is the same for uncommon
The share of small-format plastic packaging
packaging plastics and common packaging
items in the market has been estimated
plastics; and all uncommon packaging
based on a segmentation of the plastic
plastics used in films are part of multi-layer
packaging market volume by packaging
films. Under these assumptions, the overall
type. This has been arrived at by allocating
size of the segment requiring fundamental
a lower-bound and upper-bound estimated
redesign and innovation is estimated
average weight to each of those packaging
at about 30% of the total global plastic
segments (e.g., small format 1g-3g; PET
packaging market by weight.
bottles 10g-15g, etc.). This resulted in an
estimated 35%-50% of all plastic packaging Share of plastic packaging items. This
items being small-format. category represents at least 50% of all
plastic packaging items (and 30% of market
Multi-material packaging. In 2011, the
by weight) as it includes: (a) 35%-50% of
French Extended Producer Responsibility
all items which are small-format packaging
organisation, Eco-Emballages, reported
(see above); and (b) multi-material
that over 6% (by weight) of rigid household
packaging, uncommon plastic packaging
plastic packaging was multi-material. 97
THE NEW PLASTICS ECONOMY CATALYSING ACTION 53
Plastic Recyclers Europe (PRE)/Deloitte.112 changes have been assumed in the volumes
It follows the 2012 baseline inputs in that collected. The effect of higher capital
published model with adjustments made investment costs on operational cost (which
for the average price decrease in recycled already includes amortised investment
PET since 2012. Operational costs include costs) is not incorporated in the model.
amortised investment costs for each stage The inputs used for quantifying the impact
and use EU-28 average costs of sorting and of these levers have been drawn from
recycling, assuming no export of plastics for published material, case examples, expert
recycling outside the EU. All numbers are interviews and assumptions as shown below.
EU-28 averages and it should be noted that For calculating the effect of packaging
the economics of recycling vary significantly design improvements, a synergy effect on
across countries, regions, packaging types the average price of recycled plastic (+8%)
and uses of packaging (e.g., consumer or is assumed to account for the cumulative
industrial). The estimated net cost of mixed effect of applying design and after-use
plastic packaging collection, sorting and levers together (effect of higher-quality
recycling also assumes local processing recycling on average plastic prices).
without the export of plastics for recycling
outside the region. Format design. The report uses a top-
down estimate of the effect of improving
The analysis covers the costs related to format design specific to types of plastic
the share of plastic packaging collected packaging. Examples include design choices
for recycling (about 40% of all plastic relating to labels, sleeves, inks and direct
packaging put into the market in EU, with printing, glues, closures and closure liners,
collection systems in many countries valves, pumps and triggers, attachments or
targeting the packaging that is easiest to tear-offs, and form or shape of packaging.
recycle113). Costs related to other plastic Expert interviews and published reports
packaging items not collected for recycling indicate that format design changes (not
(e.g., a segment of residual waste collection) including material, pigment and additive
are not part of the scope of this analysis. All changes already considered in other design
cost-per-tonne values are costs per tonne of levers) could avoid material losses during
plastic packaging collected for recycling. sorting or recycling of up to 15% of plastic
packaging collected (compared with 38%
The baseline has been adapted to allow material loss in the overall sorting and
a more granular approach for modelling recycling process).116 This lever assumes that
system improvements: by consumer versus format design improvements would reduce
industrial; by resin type; and by format the overall material losses by 7.5% (half of
(flexible, rigid). Several experts in collection, the material losses attributable to format
sorting and recycling have reviewed the design issues).
data inputs for the baseline model.
Material choices.
When the costs of collection, sorting, and
recycling are compared with collection • PVC: One percentage point increase
and disposal of plastic packaging as part in recycling yields is assumed
of residual waste, disposal was modelled for PET recycling due to avoided
as a 50/50 ratio between landfill and sorting losses prior to the extrusion
incineration with energy recovery. This gives (reprocessing) stage as the removal of
an estimated average cost of collection and PVC would lead to unintended losses
disposal of residual waste of USD 200 per of recyclable material. A small increase
tonne.114 in the average price of recycled PET
is modelled (+3%) to account for the
Results expressed as total value for OECD effect of PVC contamination on optical
have been scaled up from the EU-28 and mechanical properties of recycled
analysis, as based on the plastic packaging PET, and the substitution of rigid PVC
volume collected for recycling in OECD for alternatives that are more likely to
countries, which is estimated at 11 million be recycled, reduces cost and increases
tonnes a year.115 value for the recycling system.
Lever quantification. Levers are applied to • EPS/PS: It is assumed that EPS and PS
the baseline model assuming an inferred in plastic packaging are not recycled
effect on cost, yield and recyclate price. To in most countries because they are
keep costs comparable to the baseline, no present in small volumes and do not
THE NEW PLASTICS ECONOMY CATALYSING ACTION 55
Pigment choices. Packaging with carbon • Sorting yields for rigid packaging
black pigment cannot be detected by increased to good-practice estimates of
near-infrared (NIR) sorting equipment 85% (rigids) and 90% (PET bottles).
used in most sorting facilities. Calculations
assume that packaging with carbon black • Average sorting cost is reduced to
is collected for recycling at the same proven good-practice example of
average rate as other plastic packaging, about USD 120 per tonne (as already
then lost into the residual waste stream achieved by large-scale sorting facilities
during sorting. The share of packaging with in Europe120).
carbon black follows published estimates at
1.5%-2% of packaging.117 This lever assumes • Small increase in recycling yield
all carbon black is replaced by other NIR- (two percentage points) to account
detectable pigments. It is assumed that for improved quality of inputs to
opaque PET bottles are not to be recycled, reprocessing facilities.
based on recycler input, and for this
• No change in collection cost is
calculation they have been switched to a
modelled as it is assumed that good-
recycled alternatives (assumed to be 0.25%
practice cost reductions would be
of the packaging stream118). In addition,
balanced out by additional transport
calculations assume a switch from coloured
distances (since large sorting facilities
packaging to clear or light-coloured
would be further apart).
translucent plastics, with an average 10%-
20% increase in price for clear or light-
• For the purposes of modelling, it is
coloured recycled plastic (depending on the
estimated that good-practice effects
type of plastic). Share of coloured plastics
(i.e., all assumptions listed above) are
(excluding carbon black) in the packaging
achieved in 75% of cases, as not all
stream is estimated at 25% based on
regions have a high enough population
published information.119 This improvement
density to allow for large-scale sorting
lever assumes that three quarters of that
plants, and lower collection and
segment could be switched.
transport costs; and for other, non-
technical (e.g., geopolitical) reasons.
Additive choices. A small effect of additives
in plastics used for packaging is included in
• No effect on quality of recycled
this model (in total, about USD 5 per tonne
product is modelled, although this
of mixed plastics packaging collected)
would be expected if the raw material
to account for discolouration of recycled
supply to recyclers was improved.
PET, and density issues causing avoidable
losses in the recycling system (e.g., losses Shift to high-quality recycling for PE and
in float-sink separation). Calculations PP. Higher-quality polyolefin recycling
assume 2% of the recycled bottle PET is would enable significant (about 50%)
impacted by discolouration and 2% of increases in the average sale price for
polyolefins collected for recycling are lost recycled plastics, offset, however, by higher
at the reprocessing facility due to density- (by about 15%) recycling costs and reduced
affecting additives. The effect of additives is (by five percentage points) recycling yields
a subject for further investigation and could due to more rigorous sorting.121 It is assumed
become more significant in higher-quality that 25% of the polyolefin market would
recycling processes. move to higher-quality recycling under a
good-practice model.
56 THE NEW PLASTICS ECONOMY CATALYSING ACTION
Acknowledgements
and Disclaimer
ACKNOWLEDGEMENTS
Special thanks for their multiple contributions and active involvement to the New Plastics
Economy’s Advisory Board members; the New Plastics Economy’s participant companies
and cities across the value chain (for a full list see http://www.newplasticseconomy.org/); and
the many experts from academia, industry and NGOs who contributed to the report. Special
thanks go as well to Frans Van Houten (CEO, Philips) for his leadership of Project Mainstream
during the establishment of the New Plastic Economy initiative and his ongoing support as the
Chair of the World Economic Forum’s Circular Economy Leaders Network. The New Plastics
Economy initiative is also grateful for the analytical support from SYSTEMIQ, a new kind
of enterprise, created specifically to tackle system failures and deliver improved economic,
environmental and social value.
DISCLAIMER
This report has been produced by a team from the Ellen MacArthur Foundation, which takes
full responsibility for the report’s contents and conclusions. While the New Plastics Economy
Advisory Board members, participants and experts consulted have provided significant input
to the development of this report, their involvement does not necessarily imply endorsement
of the report’s contents or conclusions.
World Economic Forum and Ellen MacArthur Foundation, The New Plastics Economy –
Catalysing action (2017, http://www.ellenmacarthurfoundation.org/publications).
THE NEW PLASTICS ECONOMY CATALYSING ACTION 57
Endnotes
1 World Economic Forum, Ellen MacArthur 9 Carrefour committed to eliminating all
Foundation and McKinsey & Company, free single-use carrier bags throughout its
The New Plastics Economy – Rethinking worldwide integrated store network by 2020
the future of plastics (2016, http://www. (http://www.carrefour.com/current-news/
ellenmacarthurfoundation.org/publications). cop22-carrefour-committed-to-eliminating-
all-free-single-use-carrier-bags-throughout,
2 Ibid. 2016).
3 Earth Policy Institute and various web 10 PlasticsEurope, EuropeanPlasticsConverters
sources covering plastic regulation. and PlasticsRecyclersEurope.
4 The New York Times, “California Proposition 11 Ocean Conservancy and McKinsey Center
67 – Plastic Bag Ban Veto Referendum – for Business and Environment, Stemming the
Results: Approved”. (2016, http://www. Tide: Land-based strategies for a plastic-free
nytimes.com/elections/results/california- ocean (2015); World Business Council for
ballot-measure-67-uphold-single-use-bag- Sustainable Development, World Resources
ban). Forum, and Empa, Informal approaches
5 #breakfreefromplastic: towards a circular economy (2016).
http://breakfreefromplastic.org/. 12 ARCADIS, Marine Litter study to support
6 World Economic Forum, Ellen MacArthur the establishment of an initial quantitative
Foundation and McKinsey & Company, headline reduction target – SFRA0025
The New Plastics Economy – Rethinking (2015). European Environment Agency, Top
the future of plastics (2016, http://www. marine litter items on the beach (http://
ellenmacarthurfoundation.org/publications). www.eea.europa.eu/data-and-maps/daviz/
marine-litter-items-on-the-beach, 2015). The
7 The size of the impact on economy and Litter Monitoring Body, TOBIN Consulting
society has been estimated by T. M. Attina Engineers, System results 2014 (2014).
et al., Exposure to endocrine-disrupting
chemicals in the USA: a population-based 13 Both in their “realistic” and “very optimistic”
disease burden and cost analysis (The scenario Denkstatt estimated the maximum
Lancet Diabetes & Endocrinology, 2016); recycling potential of small packaging
and L. Trasande et al., Estimating burden items to be zero. Denkstatt, Criteria
and disease costs of exposure to endocrine- for eco-efficient (sustainable) plastic
disrupting chemicals in the European recycling and waste management – Fact
union (Journal of Clinical Endocrinology & based findings from 20 years of Denkstatt
Metabolism, Endocrine Society, 2015). studies, Background report for associated
presentation (2014).
8 The development of criteria for identifying
endocrine disruptors is done in the context 14 Expert interviews; size of mazes confirmed
of the implementation of the Plant Protection by following sources: Triple/S Dynamics,
Product Regulation and Biocidal Products Inc., The place of the trommel in resource
Regulation. However, specific provisions recovery (http://www.sssdynamics.com/
are included in several other pieces of the news/articles/2015/10/26/the-place-
EU legislation that regulate the marketing of-the-trommel-in-resource-recovery,
and use of chemical substances, including 1992), Redwave, Case studies (http://
REACH, which are relevant for substances www.redwave.at/en/download/case-
in plastics. For more details, see European studies/), Plazma, Material Recovery
Commission website on endocrine disruptors: Facility (http://www.plazma.com.tr/
http://ec.europa.eu/environment/chemicals/ our-products/material-revocery-facility-
endocrine/index_en.htm and European mrf.html); UK Environment Agency,
Commission, Roadmap for defining criteria Waste Pre-Treatment: A Review (2002);
for identifying endocrine disruptors in the PlasticsNews, APR studying ways to recycle
context of the implementation of the plant small containers (http://www.plasticsnews.
protection products regulation and the com/article/20161103/NEWS/161109933/
biocidal products regulation (2014). apr-studying-ways-to-recycle-small-
containers#utm_medium=email&utm_
source=pn-sustain&utm_campaign=pn-
sustain-20161103&email_sustain, 2016).
58 THE NEW PLASTICS ECONOMY CATALYSING ACTION
15 Multiple experts confirmed they are not exposure to phthalate esters and behavioral
aware of any sorting facilities recovering syndromes in children at 8 years of age:
small-format plastic items from the fines Taiwan Maternal and Infant Cohort Study
fraction. Also Denkstatt estimated the (Environmental Health Perspectives, 2015); L.
maximum eco-efficient material recycling López-Carrillo et al., Exposure to Phthalates
rate to be zero for this segment, even in and Breast Cancer Risk in Northern Mexico
their “very optimistic scenario” (Denkstatt, (Environmental Health Perspectives 118,
Criteria for eco-efficient (sustainable) plastic 2010).
recycling and waste management: Fact
based findings from 20 years of Denkstatt 22 http://www.merged-vertices.com/portfolio/
studies, Background report for associated nephentes/
presentation, 2014). 23 http://www.disappearingpackage.com/
16 PVC 2.5% of global plastic packaging market; 24 Rick Lingle, Tyson Foods debuts the
EPS 1.3%; PS 4.7%; other less common first 100 percent recyclable stand-up
packaging plastic together 1.4%. New Plastics pouch (Packaging Digest, http://www.
Economy Analysis based on Smithers packagingdigest.com/flexible-packaging/
Pira, The Future of Global Rigid Plastic tyson-foods-debuts-first-100-percent-
Packaging to 2020 (2015) and Smithers Pira, recyclable-stand-pouch, 2013).
The Future of Global Flexible Packaging to
2018 (2013). 25 Experts indicate there is a risk
regarding substances of concern (e.g.
17 VinylPlus reported that 24,371 tonnes of pyrolysis produces filtrates containing a
PVC rigid films were recycled in EU-28 range of substances), even though perceived
(including Norway and Switzerland) in 2015 lower than for incineration (e.g. generation of
(VinylPlus, Progress report 2016 (2016)). gaseous substances of concern is generally
Comparing this with the 433,000 tonnes of lower). As explained, further detailed
rigid PVC packaging consumption and an research is needed and falls outside the
estimated amount of 150,000 to 250,000 scope of this report.
tonnes of PVC in flexible packaging in
Western Europe (both based on Smithers 26 Saperatec delaminates composite materials
Pira, The Future of Global Rigid Plastic using micro-emulsions. It plans to build a
Packaging to 2020 (2015)), results in a first industrial-scale plant for multi-material
recycling rate of approximately 4%. This packaging in 2017 (http://www.saperatec.de).
is likely an overestimation, given the
denominator only includes Western Europe 27 Lab-scale activities to delaminate multi-layer
and the numerator might include non- film indicated that it is possible to separate
packaging rigid PVC film. the layers and remove the ink that was
between them (http://cadeldeinking.com/
18 Expert interviews with owners of sorting en/).
facilities, experts in sorting technology and
producer responsibility organisations. 28 APK dissolves one polymer (at a time), which
may be present in one or more layers. It has
19 Ibid. one industrial-scale plant in operation today
(https://www.apk-ag.de/en/).
20 Plastic Recycling Machine, Professional
Manufacturer of PET Bottle Washing Lines 29 Alternatives for common PVC, EPS and PS
(http://www.petbottlewashingline.com/pvc- packaging applications (not exhaustive):
in-pet-bottle-recycling/); some of the world’s World Economic Forum, Ellen MacArthur
biggest soft drinks companies even request Foundation and McKinsey & Company,
PVC contamination levels below 0.001%. The New Plastics Economy – Rethinking
Waste Management World, Tackling Complex the future of plastics (2016, http://www.
Plastic Recycling Challenges (2015); expert ellenmacarthurfoundation.org/publications).
interviews with sorters and recyclers.
30 Smithers Pira, The Future of Global Rigid
21 Phthalates – most commonly used as a Plastic Packaging to 2020 (2015); Smithers
plasticiser in PVC – raise concerns about Pira, The Future of Global Flexible Packaging
adverse effects on human health and the to 2018 (2013). Examples include: Unilever
environment: A. C. Gore et al., Executive has already largely phased out PVC from
Summary to EDC-2: The Endocrine Society’s their packaging (source: Unilever website)
Second Scientific Statement on Endocrine- and also Walmart is avoiding PVC where
Disrupting Chemicals (Endocrine Reviews possible (source: Walmart, Sustainable
37, 2015); S. H. Swan et al., First trimester Packaging Playbook (2016)). Marks & Spencer
phthalate exposure and anogenital distance has done the same with PVC and PS (source:
in newborns (Human Reproduction, Oxford Marks & Spencer, Food Packaging Charter,
Journals, 2015); Y. J. Lien et al., Prenatal Plan A (2008); Liz Gyeke, M&S meets “Plan
THE NEW PLASTICS ECONOMY CATALYSING ACTION 59
53 Expert interviews and confidential data. 64 Calculation for greenhouse gas emissions
avoided based on Deloitte, Increased EU
54 World Economic Forum, Ellen MacArthur Plastics Recycling Targets: Environmental,
Foundation and McKinsey & Company, Economic and Social Impact Assessment –
The New Plastics Economy – Rethinking Final Report (2015). A 50/50 ratio between
the future of plastics (2016, http://www. landfill and incineration with energy recovery
ellenmacarthurfoundation.org/publications) is assumed.
55 Volume of pallet wrap is based on global 65 United Nations Environment Programme,
production of stretch wrap used as pallet Valuing Plastic: The Business Case for
wrap from HJResearch, Global Stretch Wrap Measuring, Managing and Disclosing Plastic
Industry Market Research 2016 (2016) and Use in the Consumer Goods Industry (2014).
expanded to include stretch and shrink hoods A social cost of USD 113 per metric tonne
based on European split of palletisation wrap of CO2e was used to value greenhouse gas
by type from Applied Market Information Ltd emissions, which is the value identified in the
– AMI consulting, Palletisation Films Europe UK government’s Stern report as the central,
2016 (2016). business-as-usual scenario.
56 Expert interviews. 66 The price trend differs per plastic type,
57 Packaging Revolution, Reusable Wraps grade and geography and refers to US price
and Strap Systems Help Eliminate Need for data on specified dates each year from
Stretch Wrap (http://packagingrevolution. 2012-2013 to 2016. Statement on recycled
net/lids-straps-wraps/, 2010). PET refers to average historical recycled PET
prices in the US, published by plasticnews.
58 http://www.loadhoglids.com com and highlighted in industry media
including Recycling Today (http://www.
59 Company websites: http://www.reusawraps. recyclingtoday.com/article/paper-plastics-
com; http://www.envirowrapper.com/ recycling-conference-pet-reclaimers/, 2016).
product-overview.php; http://www.dehnco.
com/palletwraps/reusable-stretch-film- 67 This is the total benefit divided by the
alternative.cfm; http://www.palletwrapz.com. tonnage of all plastic packaging collected
for recycling. The benefit per tonne collected
60 http://www.modulushca.eu is much higher for the specific segment(s)
61 http://www.originalrepack.com impacted.
62 World Economic Forum, Ellen MacArthur 68 Assuming non-recyclable item gets collected
Foundation and McKinsey & Company, for recycling and is removed at recycling
The New Plastics Economy – Rethinking facility and incurs cost of collection, sorting,
the future of plastics (2016, http://www. residual waste disposal, and estimated
ellenmacarthurfoundation.org/publications). one third of recycling cost (for recycler to
sort out the material). Cost of treatment is
63 This is the additional cost of collection, compared to a substitute item that follows
sorting and recycling over the cost of average cost and yield for collection, sorting
collection and disposal of plastic packaging and recycling plastic packaging. Average cost
as part of residual waste. The cost of and yield data based on Deloitte, Increased
collection, sorting and recycling plastic EU Plastics Recycling Targets: Environmental,
packaging and of disposal of residues and Economic and Social Impact Assessment –
contamination minus the sales of recycled Final Report (2015).
plastics is around USD 325-485 per tonne
collected, assuming all sorting and recycling 69 Cotrep, The impact of the increase in
activities take place in OECD (i.e., no white opaque PET on the recycling of PET
export to non-OECD countries). The cost of packaging (http://www.cotrep.fr/fileadmin/
collection and disposal of plastic packaging contribution/mediatheque/avis-generaux/
as part of residual waste results in a net cost anglais/packaging-and-additives/20131205-
of around USD 170-250 per tonne collected, Note_introductive_PET_opaque_EN_
assuming disposal consists of a 50/50 ratio publi%C3%A9e.pdf, 2013).
between landfill and incineration with energy 70 Assuming between 50% and 75% of PET
recovery. All cost figures are averages across bottles are collected for recycling in France.
very different collection, sorting, recycling
THE NEW PLASTICS ECONOMY CATALYSING ACTION 61
71 Numbers in this and following sections have 81 Interviews with European plastics recyclers
been rounded for ease of communication; consistently highlight the challenge of
this explains small difference between diverse, variable and contaminated source
economic benefit of individual levers, and materials.
total economic benefit.
82 See Appendix for more details.
72 APR Shrink Label Working Group (2014,
http://www.plasticsrecycling.org/resources/ 83 Multi-Material British Columbia, a non-
reports/sleeve-label-study). profit organisation, is financed by industry
to manage residential packaging recycling
73 Estimate for design-related material losses programmes. For more details, see
in plastics packaging recycling stream (from World Economic Forum, Ellen MacArthur
collection to reprocessing) is based on overall Foundation and McKinsey & Company,
average of 38% material loss (from Deloitte, The New Plastics Economy – Rethinking
Increased EU Plastics Recycling Targets: the future of plastics (2016, http://www.
Environmental, Economic and Social Impact ellenmacarthurfoundation.org/publications).
Assessment – Final Report (2015)); recycler
feedback and published reports including 84 WRAP, A framework for greater consistency
RRS, MRF Material Flow Study (2015); WRAP, in household recycling in England
Design of Rigid Packaging for Recycling (2016, http://www.wrap.org.uk/content/
(2013). consistency).
74 Price difference for coloured versus clear 85 By way of example, according to experts,
or light-coloured translucent recyclate only a handful of polyolefin recycling plants
is dependent on the resin, market and have hot-washing processes in place, while
application. Estimated range is based on this is the standard for high-quality PET
interviews with recyclers. recycling. Recently, companies like QCP
(http://www.qcpolymers.com) started to
75 Ibid. deploy these processes for PE and PP as well,
aiming to produce high-quality polyolefin
76 Werner & Mertz website states: “colouring recyclates ready for use in packaging again.
of the plastic is avoided as this is the only
way to continue maintaining a recyclate in 86 Werner & Mertz has recently launched a
the technical cycle and make sure the used 100% post-consumer recycled HDPE bottle
bottles can serve as raw material source (Werner & Mertz Professional presents its first
for new bottles”. (http://wmprof.com/en/ PE-bottle based on 100% Post-Consumer-
int/news_7/2016/world_innovation__first_ Recycled (PCR) HDPE (http://wmprof.com/
pe_bottle_based_on_100___pcr__hdpe/ en/int/news_7/2016/world_innovation__first_
world_innovation__first_pe-bottle_based_ pe_bottle_based_on_100___pcr__hdpe/
on_100___pcr__hdpe.html). world_innovation__first_pe-bottle_based_
on_100___pcr__hdpe.html, 2016)); QCP
77 WRAP, Development of NIR Detectable Black is another example of a recently founded
Plastic Packaging (2011). recycling company aiming for high-quality
78 Interviewed recyclers; APR, Design guidelines recycling of PE and PP (interviews, http://
from the Association of Plastic Recyclers www.qcpolymers.com).
(2016) mentions negative impact of certain 87 A broad range of interviews with industry
additives on recycling and recyclate quality. experts highlights varied opinions on the
(http://www.plasticsrecycling.org/images/ potential benefits, feasibility and economic
pdf/design-guide/Full_APR_Design_Guide. viability of material markers, tracers or
pdf). watermarks for plastics packaging –
79 Interviewed recyclers; APR, Design guidelines highlighting the importance of further work
from the Association of Plastic Recyclers on this topic.
(2016) state: “Of particular concern are 88 Euromonitor International, Smaller is Better
additives which cause the rPET to discolour as Global Packaging Growth is Shaped
or haze after remelting or solid stating since by Variation in Pack Sizes (http://blog.
rPET with poor haze or discolouration is euromonitor.com/2016/06/smaller-is-better-
greatly devalued and has limited markets.” as-global-packaging-growth-is-shaped-
80 APR, Design guidelines from the Association by-variation-in-pack-sizes.html, 2016); The
of Plastic Recyclers (2016) state: “Of REFLEX Project (http://www.reflexproject.
particular concern are…dense additives that co.uk).
increase the density of the blend making it 89 Interviews with industry experts highlighted
sink, thus rendering the package unrecyclable the role of demand from beverage companies
per APR definition.” in driving higher-quality PET.
62 THE NEW PLASTICS ECONOMY CATALYSING ACTION
90 Law requires mandatory share of recycled 102 Euromonitor International, Data exported on
content or meeting one of the other September 29th, 2016.
compliance options such as source reduction,
refillable packaging or reusable packaging 103 WRAP, Plastic packaging composition 2011
(source: website of California’s Department (2013).
of Resources Recycling and Recovery, http:// 104 Denkstatt, Criteria for eco-efficient
www.calrecycle.ca.gov/). (sustainable) plastic recycling and waste
91 Interview with Container Recycling Institute. management – Fact based findings from
20 years of Denkstatt studies, Background
92 QCP is an example of a recently founded report for associated presentation (2014).
recycling company aiming for high-quality
recycling of PE and PP (interviews, http:// 105 US International Trade Commission,
www.qcpolymers.com); Werner & Mertz has Polyethylene Retail Carrier Bags from
recently launched a 100% post-consumer Indonesia, Taiwan, and Vietnam (2009);
recycled HDPE bottle (Werner & Mertz Conserving Now, Plastic Bag Consumption
Professional presents its first PE-bottle Facts (https://conservingnow.com/plastic-
based on 100% Post-Consumer-Recycled bag-consumption-facts/).
(PCR) HDPE (http://wmprof.com/en/int/
news_7/2016/world_innovation__first_ 106 European Commission, Impact Assessment
pe_bottle_based_on_100___pcr__hdpe/ for a proposal for a directive of the European
world_innovation__first_pe-bottle_based_ Parliament and of the Council amending
on_100___pcr__hdpe.html, 2016)); Several Directive 94/62/EC on packaging and
companies, including Unilever, IKEA, Walmart packaging waste to reduce the consumption
and Colgate, announced recycled content of lightweight plastic carrier bags (2013).
targets for their packaging, which will likely
107 SeatlePi, Plastic left holding the bag as
require significant high-quality recycled PE
environmental plague (2004).
and PP.
108 Zero Waste Scotland, Carrier Bag Charge
93 http://www.oceanconservancy.org/our-work/
“one year on” report (2015).
trash-free-seas-alliance
109 Smithers Pira, Demand for PET Packaging
94 For example, in the Philippines, waste-pickers
Material to reach USD 60 billion by 2019
collected up to 90% of certain types of
(http://www.smitherspira.com/news/2014/
plastic bottles with high after-use value. Low-
april/demand-for-pet-packaging-material-
value plastic items, in contrast, are neglected;
in-2019, 2014).
collection rates are close to 0%. Source: The
Ocean Conservancy and McKinsey Center for 110 Reloop, Beverage Sales By Container Type,
Business and the Environment, Stemming The Germany 2000-2015 (http://reloopplatform.
Tide: Land-based strategies for a plastic-free eu/beverage-sales-by-container-type-in-
ocean (2015). austria-4/)
95 WRAP, WRAP Plastics Compositional Analysis 111 World Urbanization Prospects – 2011
at MRFs (2015). Revision.
96 Denkstatt, Criteria for eco-efficient 112 Deloitte, Increased EU Plastics Recycling
(sustainable) plastic recycling and waste Targets: Environmental, Economic and Social
management: Fact based findings from Impact Assessment – Final Report (2015).
20 years of Denkstatt studies, Background
report for associated presentation (2014). 113 Deloitte, Increased EU Plastics Recycling
Targets: Environmental, Economic and Social
97 Eco-emballages, Amélioration de la Impact Assessment – Final Report (2015).
recyclabilité des emballages en plastique The approximate 40% often includes the
autres que bouteilles et flacons (2013). easiest to recycle items; for example, Belgium
only collecting bottles, many regions not
98 Flexible Packaging Association, Flexible
collecting household flexible packaging.
Packaging Industry Segment Profile Analysis
Sources: Fostplus website (www.fostplus.be);
(2013).
summary of plastic film collection in Europe
99 Smithers Pira, The Future of Global Rigid studies by WRAP (WRAP, Film reprocessing
Plastic Packaging to 2020 (2015). technologies and collection schemes (2012)).
114 Source for the disposal cost: Deloitte, 117 WRAP, Development of NIR Detectable Black
Increased EU Plastics Recycling Targets: Plastic Packaging (2011).
Environmental, Economic and Social Impact
Assessment – Final Report (2015). The 118 Cotrep, The impact of the increase in
collection cost for residual waste is based white opaque PET on the recycling of PET
on an analysis of EU datasets and expert packaging (http://www.cotrep.fr/fileadmin/
interviews. contribution/mediatheque/avis-generaux/
anglais/packaging-and-additives/20131205-
115 EPA, US collection-for-recycling volumes Note_introductive_PET_opaque_EN_
from Environmental Protection Agency publi%C3%A9e.pdf, 2013)
Report (2013); Japan from Packaging Waste
Management Institute Report (2014); EU- 119 WRAP, Plastics Compositional Analysis
28 from Plastic Recyclers Europe/Deloitte at MRFs (2015); WRAP, Design of Rigid
report (2015); APC, Australia from Packaging Packaging for Recycling (2013); WRAP,
Covenant Report (2014-2015); other Development of NIR detectable black plastic
collection volumes are extrapolated from packaging (2011); Cotrep, Preliminary note on
web research and population data. the impact of the increase in white opaque
PET on the recycling of PET packaging
116 Examples: RRF, MRF Material Flow Study (2013).
(2015) (http://www.plasticsrecycling.org/
images/pdf/resources/MRF-material-flow- 120 Expert interviews.
study-FINAL.pdf); Container Recycling 121 Estimates for price, cost and yield impacts of
Institute, Bottled Up (2013) (http:// higher-quality polyolefin recycling processes
www.container-recycling.org/index.php/ are from industry interviews.
publications/2013-bottled-up-report; Material
loss of 38% from collection to recycled plastic
production is based on Deloitte, Increased
EU Plastics Recycling Targets: Environmental,
Economic and Social Impact Assessment –
Final Report (2015).
64 THE NEW PLASTICS ECONOMY CATALYSING ACTION
About the
Ellen MacArthur Foundation
The Ellen MacArthur Foundation was established in 2010 with the aim of accelerating the
transition to the circular economy. Since its creation the charity has emerged as a global
thought leader, establishing the circular economy on the agenda of decision makers across
business, government and academia. With the support of its Core Philanthropic Funder, SUN,
and Knowledge Partners (Arup, IDEO, McKinsey & Company, and SYSTEMIQ), the Foundation’s
work focuses on five interlinking areas:
EDUCATION
Inspiring learners to re-think the future through the circular economy framework
The Foundation has created global teaching, learning and training platforms built around
the circular economy framework, encompassing both formal and informal education. With
an emphasis on online learning, the Foundation provides cutting edge insights and content
to support circular economy education, and the systems thinking required to accelerate a
transition.
Our formal education work includes Higher Education programmes with partners in Europe,
the U.S., India, China and South America, international curriculum development with schools
and colleges, and corporate capacity building. Our informal education work includes the
global, online Disruptive Innovation Festival.
Since its launch, the Foundation has emphasised the real-world relevance of the circular
economy framework, recognising that business innovation sits at the heart of economic
transitions. The Foundation works with its Global Partners (Cisco, Danone, Google, H&M,
Intesa Sanpaolo, NIKE Inc., Philips, Renault, and Unilever) to develop scalable circular business
initiatives and to address challenges to implementing them.
The Circular Economy 100 programme brings together industry leading corporations, emerging
innovators, affiliate networks, government authorities, regions and cities, to build circular
capacity, address common barriers to progress, understand the necessary enabling conditions,
and pilot circular practices, in a collaborative, pre-competitive environment.
The Foundation works to quantify the economic opportunity of a more circular model and to
develop approaches for capturing its value. Our insight and analysis feeds into a growing body
of economic reports highlighting the rationale for an accelerated transition towards the circular
economy, and exploring the potential benefits across stakeholders and sectors.
The circular economy is an evolving framework, and the Foundation continues to widen its
understanding by working with international experts, key thinkers and leading academics.
THE NEW PLASTICS ECONOMY CATALYSING ACTION 65
SYSTEMIC INITIATIVES
Transforming key material flows to scale the circular economy globally
Taking a global, cross-sectoral approach to material flows, the Foundation is bringing together
organisations from across value chains to tackle systemic stalemates that cannot be overcome
in isolation. Plastics was identified through initial work by the Foundation with the World
Economic Forum and McKinsey & Company as one of the value chains most representative of
the current linear model, and is therefore the focus of the Foundation’s first Systemic Initiative.
Applying the principles of the circular economy, the New Plastics Economy initiative, launched
in May 2016, brings together key stakeholders to rethink and redesign the future of plastics,
starting with packaging.
COMMUNICATIONS
Engaging a global audience around the circular economy
The Foundation communicates cutting edge ideas and insight through its circular economy
research reports, case studies and book series, using multiple channels, web and social media
platforms. It uses relevant digital media to reach audiences who can accelerate the transition,
globally. The Foundation aggregates, curates, and makes knowledge accessible through
Circulate, an online information source dedicated to providing the latest news and unique
insight on the circular economy and related subjects.
66 THE NEW PLASTICS ECONOMY CATALYSING ACTION
THE NEW PLASTICS ECONOMY CATALYSING ACTION 67
68 THE NEW PLASTICS ECONOMY CATALYSING ACTION