GIZ Manual On IHWM Index
GIZ Manual On IHWM Index
1
Table of contents Page
• Table of contents, Preface, How to use the manual, acronyms, glossary,
Intersting links, List of figures and tables .......................................................................... 1
• Preface ..................................................................................................................... 12
• Glossary .................................................................................................................. 19
• Module 1 .................................................................................................................. 43
2.12. Necessary obligations for waste management infrastructure (waste collection and
treatment facilities) ......................................................................................................... 68
2.14. Obstacles in relation to the establishment of HWM Systems and approaches for
possible solutions........................................................................................................... 69
• ........................................................................................................................................... 75
• Module 2 .................................................................................................................. 75
Main international conventions dealing with hazardous chemicals and wastes and their legal
repercussions .................................................................................................................... 76
3.2. Multilateral environmental agreements dealing with hazardous chemicals and OECD
council decision C (2001)107 on waste ........................................................................ 77
3.2.1. Basel Convention on the Control of Trans-boundary Movement of HW and their Disposal 78
3.2.2. Rotterdam Convention (PIC Convention) 82
3.2.3. Stockholm Convention (POP Convention) 83
3.2.4. OECD Decision on the Control of Trans-boundary Movements of Wastes 85
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3.3.2. Additional aspect to be considered (OECD) in waste legislation, implementation and enforcement
88
4.1.1. Key regulators and enforcing agencies of the European Hazardous Waste System 96
4.1.2. Systemic prerequisites 96
4.2. Definition of Waste and Classification of Hazardous Waste in the European Union .... 97
4.3. Classification of Hazardous Waste according to the European Waste List ................. 108
• ......................................................................................................................................... 125
• Guidance, training, education, and capacity building for waste generators and
waste transporters: .......................................................................................................... 125
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5.1.3. Management138
5.5. Preconditions for Transport to the Hazardous Waste Treatment and disposal facilities151
• Form “Cover sheet for records of proper waste management” ........................ 170
6.3. Case Study: The ‘Solid Waste Management Information System’ (SWMIS) of Zhejiang,
China .............................................................................................................................. 179
6.4. Monitoring and Control of On-Site Hazardous Waste Management ............................. 186
• ......................................................................................................................................... 190
• Generalities about Chemical Physical Biological Treatment (CPT) facilities ... 191
7.2. Regulating Hazardous Waste Acceptance in the Licenses of the Facilities........... 197
7.2.1. Application of Positive and Negative Lists for Facility Licensing 197
7.2.2. Prescription of Specific Limit Values for Waste Acceptance 199
7.2.3. Licensing and Ensuring Compliance with License Conditions 201
• ......................................................................................................................................... 227
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9.1. Basic principles and procedures of implementation and enforcement of legal
objectives ....................................................................................................................... 228
9.3. Practical aspects: responsibilities and duties of main actors ....................................... 233
Basic principles and questions related to waste management authorization / permitting 243
• ......................................................................................................................................... 255
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Gas scrubbing process ............................................................................................271
Conclusion ................................................................................................................304
11.8. Reference Design for Sealing and Leachate Collection System ................................. 333
11.14. Case Study: Observations on Chinese Hazardous Waste Landfill Sites ................ 349
• ......................................................................................................................................... 361
13.4.1. Estimation of Recovery and Disposal Capacity Required for Primary Wastes 384
13.4.2. Estimation of Secondary Waste Generation 388
13.5. Options for the Future Hazardous Waste Management Infrastructure ................... 390
12.5.1. Considerations with regard to Scale, Capacity and Location of the Disposal Facilities 390
13.5.2. Evaluation of Infrastructure Options 392
13.5.3. Ownership / Operator Models for the Future Hazardous Waste Management System 393
13.7. Case Study, Example from China: Developing a Hazardous Waste Management
Infrastructure Plan (HWMIP) for the Province Zhejiang ............................................ 400
14.2 Strategic Area “Effective Enforcement, Education and Training” ........................... 420
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14.3 Institutional and Organizational Set-up ...................................................................... 421
14.6 Strategic Area “Segregation, Collection, Storage and On-site Treatment” ............ 429
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• Preface
With this manual GIZ addresses primarily competent authorities in low and middle income
economies envisaging to establish a hazardous waste (HW) management system or to
improve an existing system. It provides basic principles and key information on how to
establish and apply a hazardous waste management system in a country or a region.
The manual shall serve as a basic reference document for all departments involved and all
levels of authorities to achieve a multiplier effect and overall awareness of the importance of
taking proper actions as an administrative body. The countries concerned might have
different needs and start at different levels to set up or improve their waste management
system.
The manual gives an overview on key issues related to legal requirements and practical
procedures pertaining to environmentally sound HW management, taking into account and
referring to requirements, recommendation and guidelines provided by Basel Convention and
OECD where relevant and providing provisions and procedures from the European Union as
model examples in particular.
This manual is a kind of compendium of relevant existing hazardous waste data divided in 9
thematic modules namely:
Module 1: Hazardous waste generation- summary and basic policy principles of adequate
waste management
Module 3: Guidance, training, education, capacity building for waste generators and
transporters. On-site HWM, preparation for transport of dangerous goods and control of
hazardous waste transport
Module 4: Allocation of hazardous waste to treatment and disposal facilities (with two
supplements)
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Module 9: Factors contributing to the success of a hazardous waste management system in
a country, a summary.
But the manual should also serve as ready information tool for the private sector, local
consultants, students, journalists and NGOs in low and middle income economies on the
salient features of an efficient hazardous waste management system.
Competent authorities should play a key role in supporting actively SMEs to adhere integrally
to a waste management system.
With this manual we also want to change the perspective of HWM. The management of
hazardous waste should be seen more as a resource efficiency activity (with emphasis in
avoidance/substitution, reuse, recycle) in the frame of a circular economy rather than only
the management of hazardous and non hazardous wastes. The field of recycling and
pretreatment of wastes (secondary raw materials) is developing very fast and is creating new
green jobs in countries where this approach is been implemented. In Germany already in
2009 by using secondary raw materials 13% of the needed raw materials by the local
industry could be covered with secondary raw materials1.
Also examples and best practices from different low, middle and high income economies
dealing with the management of six major hazardous wastes types (industrial waste, e-
waste, hospital waste, PCB waste, asbestos waste and lead batteries waste) are presented
in a separate document.
1
2010 Study of The Cologne Institute for Economic Research http://www.bde-berlin.org/wp-
content/pdf/2010/20100909_iw_studie.pdf
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• How to use this manual
Hazardous waste management is a large and complex subject. The manual is meant to
provide the fundamental information, but does not claim to be complete. However, the
manual provides reference to additional sources if more detailed information is desired.
The glossary contains the definitions of the main terms used, which can be used as a quick
guide of these most useful definitions. However, in the majority of the cases the terms used
are described and explained in the text or a reference is given.
Where appropriate, the main statements made in the chapters and important definitions are
highlighted in boxes. Thus, quick readers may refer to the boxes for a short outline of the
main points of the respective chapter.
The structure of the manual permits its use according to the need of the reader. If only a
quick overview is needed, the reader can refer to the summary box at the end of each
chapter.
In order to facilitate the acquisition of further information references include hyperlinks (the
respective text appears in blue and underlined), which can be used to retrieve further
information from the World Wide Web.
Both in drafting legislation and in establishing the corresponding enforcement system keep in
mind the practicability and efficiency of envisaged measures and the provisions. It is
recommendable to take a stepwise approach, starting from more basic requirements to a
sophisticated system and from more simple treatment to the higher end of what is technically
possible. Nevertheless legislation and enforcement should be organized in a way to ensure
and promote constant improvement, expansion and further development of the system.
In addition, please be aware that hazardous waste is only a part of the waste generated by
societies and that a comprehensive waste management system also needs to address any
other waste streams, namely municipal solid waste, agricultural waste, sewage sludges and
construction and demolition waste.
The majority of the recommendations provided in this manual can be applied in principle also
for these other waste streams. In addition, the mentioned waste streams are more and more
contaminated with hazardous compounds as new products with other materials than just
natural ones are increasingly used also in households and commerce or construction.
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• List of Acronyms and Abbreviations
ADR: accord européen relatif au transport international des marchandises
dangereuses par route = European agreement concerning the international
carriage of dangerous goods by road
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DMSO: Dimethylsulfoxide
DN: Diameter Nominal, international standard for internal pipe diameters, e.g. DN
300 = (Pipe with an) internal diameter of 300 mm.
EN : European Norm
Fig.: Figure
HIM GmbH: Hessische Industriemüll GmbH (HW Disposal Corporation in the state of
Hesse)
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IBC: intermediate bulk container
PCP: Pentachlorphenol
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REACH: Registration, Evaluation, Authorisation and Restriction of Chemicals
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• Glossary
Absolute entries
Absolute entries are entries of waste categories in the European Waste List which are
considered as “absolute” hazardous regardless of any threshold concentrations
BAT
'BAT` stands for Best Available Techniques. In the sense of EU IPPC legislation (namely
Directive 2008/1/EC), “Best Available Techniques “means the most effective and advanced
stage in the development of activities and their methods of operation which indicate the
practical suitability of particular techniques for providing in principle the basis for emission
limit values designed to prevent and, where that is not practicable, generally to reduce
emissions and the impact on the environment as a whole:
- 'techniques` shall include both the technology used and the way in which the installation is
designed, built, maintained, operated and decommissioned
- 'available` techniques shall mean those developed on a scale which allows implementation
in the relevant industrial sector, under economically and technically viable conditions, taking
into consideration the costs and advantages, whether or not the techniques are used or
produced inside the Member State in question, as long as they are reasonably accessible to
the operator
- 'best` shall mean most effective in achieving a high general level of protection of the
environment as a whole
Biological treatment
BREFs
'BREFs` stand for Best Available Technique Reference Documents. Best Available
Techniques Reference Documents (BREFs) are provided by Technical Working Groups for
various industrial branches, e.g. for waste treatment industries, waste incineration, surface
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treatment of metals and plastics or tanning of hides and skins2. The Technical Working
Groups include national experts and representatives from industry and environmental
organizations. The information provided in the BREFs is focused on applied and emerging
processes and techniques of a specific industrial branch and their performance as well as on
the techniques to consider in the determination of Best Available Techniques. This
information supports the evaluation of what is technically and economically achievable in
terms of best environmental performance within waste management facilities. The European
IPPC Bureau (see below) is in charge of the drawing up of BREFs
Chemical treatment
Chemical/physical and biological treatment (CPT) can lead to a change in waste quality as
well as be considered as a treatment and disposal process. As a rule, waste from CPT is
assigned to a different waste code, if it is shipped to a subsequent treatment process (e.g.
disposal to landfill, incinerator or to a waste oil redistillation plant). Therefore the allocation to
a CPT plant is only the first step in a sequence of several treatment-, recovery- or disposal
operations
Circular economy
In the sense of avoidance and usage of wastes, also now as closed substance cycle
Cleaner Production
Co-incineration
Often means the same as co-processing, exactly: only the energy potential of a waste is of
interest and not the mineral components, e.g. organic chemicals for Portland cement
production or light-weight fraction from the shredder in a blast furnace for pig iron production
2
All BREF’s can be retrieved at http://eippcb.jrc.ec.europa.eu/reference/.
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Business Dictionary
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Co-processing
Uses industrial by-products or other waste materials that are unable to be recycled, by
incorporating the energy potential and mineral components of wastes into the manufacture of
an essential product, the wastes are totally destroyed, e.g. during Portland cement
production
Design for Environment (DfE) or Ecodesign are methods supporting product developers in
reducing the total environmental impact of a product early in the product development
process. This includes reducing resource consumption as well as emissions and waste. New
EU directives such as WEEE and RoHS introduce the concept of ecodesign. A sound life
cycle based Ecodesign can potentially enable to provide reliable decision support at a largely
reduced effort for performing the study (Source: ECJRC)
Design for recycling is a method that implies the following requirements of a product: easy to
dismantle, easy to obtain 'clean' material-fractions, that can be recycled (e.g. iron and copper
should be easy to separate), easy to remove parts/components, that must be treated
separately, use as few different materials as possible, mark the materials/polymers in order
to sort them correct, avoid surface treatment in order to keep the materials 'clean' (Source:
Danish EPA Eco Design Guide)
Eco-efficiency
Ecotoxicity potential
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Process of identifying and evaluating the adverse effects on the environment caused by a
chemical substance. Often implied in the way, that an environmental exposure to the
chemical is predicted and compared to a predicted no-effect concentration, supplying risk
ratios for different environmental media (Source: ECJRC)
External costs
Cost not included in the market price of the goods and services being produced, but caused
by e.g. emissions and damages these cause to goods and to the environment, which costs of
repair or compensation are borne by the society in general (Source: ECJRC)
Taking all practicable steps to ensure that hazardous wastes or other wastes are managed in
a manner which will protect human health and the environment against the adverse effects
which may result from such wastes ESM of Waste” has always been referred to in most
OECD Council Acts related to trans-boundary movements of wastes, as well as in other
international, regional and/or national regulations, where it is one of the underlying principles
of waste management policies. In these earlier OECD Acts, “environmentally sound
management of waste” was considered to be a basic condition for allowing or prohibiting an
export/import of waste within, as well as outside, the OECD area. However, it was also
recognized that the scope and level of ESM varies greatly from one Member country to
another. Lack of a clear definition and common understanding of ESM has led to challenges
for the practical implementation of ESM instruments. Less stringent environmental controls,
safety levels or human health standards (usually implying the lower cost options) in some
countries have also created the potential for exporters, importers or waste managers to direct
shipments of wastes destined for recovery to OECD countries and/or waste management
facilities having lower waste management standards
Flash point
Flash point is the lowest temperature at which a liquid can form an ignitable mixture in air
near the surface of the liquid. The lower the flash point, the easier it is to ignite the material
Flue gas
is the gas exiting to the atmosphere via a flue, which is a pipe or channel for conveying
exhaust gases from a fireplace, oven, furnace, boiler or steam generator. Quite often, the
flue gas refers to the combustion exhaust gas produced at power plants. Its composition
depends on what is being burned, but it will usually consist of mostly nitrogen (typically more
than two-thirds) derived from the combustion air, carbon dioxide (CO2), and water vapor as
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well as excess oxygen (also derived from the combustion air). It further contains a small
percentage of a number of pollutants, such as particulate matter, carbon monoxide, nitrogen
oxides, and sulfur oxides (source: Wikipedia)
Green Procurement
A procurement process which takes into account environmental elements when buying
products and services. To prevent a mere shifting of burdens of environmental damages
among life cycle phases or among environmental problems, an effective Green Procurement
should be based on a life cycle thinking or life cycle assessment (Source: ECJRC)
A procurement process carried out by public purchasers to take into account environmental
elements when buying products and services. See also Green Procurement (Source:
ECJRC)
Greenhouse effect
Warming of the atmosphere due to the reduction in outgoing long wave heat radiation
resulting from their absorption by gases such as Carbon dioxide, Methane, etc (Source:
ECJRC)
GHS
The Globally Harmonized System for chemicals will be implemented in the EU in stages
between 2009 and 2015. Between these periods the labeling and packaging of dangerous
substances and preparations will change significantly. New GHS symbols must be used from
specific dates, but may also be used voluntarily from January 2009. Also the material safety
data sheet format and content according to GHS will be implemented in stages and will take
4
UNECE, 2009b
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years to be available worldwide. In 2015 the EU chemical Risk Phrases will be replaced by
GHS Hazard Statements
GHS Symbol
The GHS (see above) symbol is part of the pictograms for hazard classes inside a red
diamond. Each pictogram is defined by its color, symbol and the general format. Symbols
may be exploding bomb, flame, gas cylinder, etc
Ground-level landfill
Disposal/land filling of hazardous waste near the surface, e.g. in a former clay-pit with
technical protection layers
Hazardous waste
The degree to which a chemical substance elicits a deleterious or adverse effect upon the
biological system of human exposed to the substance over a designated time period
(Source: ECJRC)
5
UNCED, 1992
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The Waste Framework Directive provides a framework for the classification of waste. A
waste is considered hazardous when one of the fourteen specifically defined parameters in
Annex III signifying the hazardous characteristics (e.g. explosive, flammable, toxic, etc.) of a
substance or mixture is fulfilled. Each parameter, which is also referred to as H-criteria, is
designated a code consisting of the letter H and an index number (e.g. H1 explosive, H2
oxidizing etc.)
Incineration
Burning of waste, e.g. hazardous waste in a rotary kiln with appropriate and approved
emission control
IPPC
IPPC is the abbreviation for `Integrated Pollution Prevention and Control´ and refers to the
Directive 2008/01/EC of the European Parliament and of the Council of 15 January 2008
concerning integrated pollution prevention and control, also called the `IPPC Directive`. The
IPPC Directive, which applies within the EU, sets down the ground rules of the permit
procedure for industrial installations of particular environmental relevance. It aims at
prevention and reduction of the emissions into the air, water and soil, as well as of the waste
during the operation and following closure. To this end the industrial installations are urged to
use Best Available Techniques (BAT, see above)
Approach founded on the consideration of the impacts of products throughout their life-cycle
to improve the environmental performance of products in a cost-effective way. (Source:
ECJRC)
Internalization of externalities
Incorporation of an externality into the market decision making process through pricing or
regulatory interventions. For example, internalization is achieved by charging polluters with
the damage costs of the pollution generated by them, in accordance with the "polluter pays
principle" (Source: ECJRC)
ISO 14000
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ISO 14001
ISO standard on Environmental Management System, EMS that can be adopted by any
organization (Source: ECJRC)
ISO 14040
Kyoto Protocol
International treaty that was adopted at the Third Session of the Conference of the Parties
(COP) to the UN Framework Convention on Climate Change (UNFCCC) in 1997 in Kyoto,
Japan. It contains legally binding commitments, in addition to those included in the UNFCCC.
Countries included in Annex B of the Protocol (most OECD countries and EITs) agreed to
reduce their anthropogenic emissions of greenhouse gases (CO2, CH4, N2O, HFCs, PFCs,
and SF6) by at least 5 % below 1990 levels in the commitment period 2008 to 2012 (Source:
ECJRC)
Life cycle
Consecutive and interlinked stages of a product system, from raw material extraction,
through production of materials and intermediates, parts to products, through product use or
service operation to recycling and/or final disposal (Source: ECJRC)
The concept of Life Cycle Thinking integrates existing consumption and production strategies
towards a more coherent policy making and in industry, employing a bundle of life cycle
based approaches and tools. By considering the whole life cycle, the shifting of problems
from one life cycle stage to another, from one geographic area to another and from one
environmental medium or protection target to another is avoided (Source: ECJRC)
An evaluation method which assesses the efficiency of use of materials using information
from material flow accounting. Material flow analysis helps to identify waste of natural
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resources and other materials in the economy which would otherwise go unnoticed in
conventional economic monitoring systems (Source: Eurostat)
Material recovery
Restoration of materials found in the waste stream to a beneficial use which may be for
purposes other than the original use (Source: ECJRC)
Leachate
MSDS
The Material Safety Data Sheet (MSDS) shall enable the employer to determine whether any
hazardous chemical agents are present at the workplace. It provides information which helps
to assess any risk to the health and safety of workers arising from the use of hazardous
chemical substances and to take respective control measures. The MSDS contains physical-
chemical and toxicological characteristics detailed in 16 sections, specific effects
endangering human health and the environmental condition. In Europe when you buy a
chemical substance it is mandatory to deliver its complete MSDS according to the GHS
scheme for MSDSs
Manifest
Shipping document that travels with hazardous wastes from the point of generation, through
transportation, to the final disposal facility, creating a ‘cradle-to-grave’ tracking of the
hazardous waste
Mirror entries
Mirror entries are entries of waste categories in the European Waste List which are only
considered hazardous if dangerous substances are present above the threshold
concentrations
Physical treatment
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Improving the physical property of the waste, e.g. the strength of sludge by adding cement to
make it suitable for land filling
Recovery
Any operation the principal result of which is waste serving a useful purpose by replacing
other materials which would otherwise have been used to fulfill a particular function, or waste
being prepared to fulfill that function, in the plant or in the wider economy
Recycling
(1) A resource recovery method involving the collection and treatment of a waste product for
use as raw material in the manufacture of the same or a similar product. (2) The EU waste
strategy distinguishes between: reuse meant as a material reuse without any structural
changes in materials; recycling meant as a material recycling, only, and with a reference to
structural changes in products; and recovery meant as an energy recovery only (Source:
ECJRC)
Risk Phrases are phrases formulated on the nature of special risks attributed to dangerous
substances and preparations. They concern the chemicals’ ability to cause harm to human
health and the environment. Each phrase is designated a code starting with the letter R and
followed by a number. The list of R-Phrases has been consolidated in different European
languages in the Commission Directive 2001/59/EC. In the course of the GHS development
the R-Phrases have been replaced by the hazard statements (see above)
Solidification
Stakeholder
An institution, organization, or group that has some interest in a particular sector, product, or
system Source (ECJRC)
Standard (normal)-m³air
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Sustainable Materials Management is an approach to promote sustainable materials use,
integrating actions targeted at reducing negative environmental impacts and preserving
natural capital throughout the life-cycle of materials, taking into account economic efficiency
and social equity
Thermal treatment
Often means the same as incineration; can also include the melting down of hazardous
substances (e.g. asbestos) to destroy the hazardous substances, gasification and pyrolysis
as well as plasma processes
Underground landfill
Disposal/land filling of hazardous waste in a salt dome or other geological formation without
the penetration of ground water
List of waste management strategies arranged in order of preference, with waste prevention
being the most desirable option and disposal the least preferred approach. Departing from
such hierarchy may be necessary for specific waste streams when justified for reasons of,
inter alia, technical feasibility, economic viability and environmental protection
Waste management
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• Definitions as per European Framework Directive on Waste 2008/98/EC
1. ‘waste’ means any substance or object which the holder discards or intends or is required
to discard;
2. ‘hazardous waste’ means waste which displays one or more of the hazardous properties
listed in Annex III of Directive 2008/98/EC
3. ‘waste oils’ means any mineral or synthetic lubrication or industrial oils which have
become unfit for the use for which they were originally intended, such as used combustion
engine oils and gearbox oils, lubricating oils, oils for turbines and hydraulic oils;
4. ‘bio-waste’ means biodegradable garden and park waste, food and kitchen waste from
households, restaurants, caterers and retail premises and comparable waste from food
processing plants;
5. ‘waste producer’ means anyone whose activities produce waste (original waste producer)
or anyone who carries out pre-processing, mixing or other operations resulting in a change in
the nature or composition of this waste;
6. ‘waste holder’ means the waste producer or the natural or legal person who is in
possession of the waste;
7. ‘dealer’ means any undertaking which acts in the role of principal to purchase and
subsequently sell waste, including such dealers who do not take physical possession of the
waste;
8. ‘broker’ means any undertaking arranging the recovery or disposal of waste on behalf of
others, including such brokers who do not take physical possession of the waste;
9. ‘waste management’ means the collection, transport, recovery and disposal of waste,
including the supervision of such operations and the after-care of disposal sites, and
including actions taken as a dealer or broker;
10. ‘collection’ means the gathering of waste, including the preliminary sorting and
preliminary storage of waste for the purposes of transport to a waste treatment facility;
11. ‘separate collection’ means the collection where a waste stream is kept separately by
type and nature so as to facilitate a specific treatment;
12. ‘prevention’ means measures taken before a substance, material or product has
become waste, that reduces:
(a) the quantity of waste, including through the re-use of products or the extension of the life
span of products;
(b) the adverse impacts of the generated waste on the environment and human health; or
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(c) the content of harmful substances in materials and products;
13. ‘re-use’ means any operation by which products or components that are not waste are
used again for the same purpose for which they were conceived;
15. ‘recovery’ means any operation the principal result of which is waste serving a useful
purpose by replacing other materials which would otherwise have been used to fulfill a
particular function, or waste being prepared to fulfill that function, in the plant or in the wider
economy.;
16. ‘preparing for re-use’ means checking, cleaning or repairing recovery operations, by
which products or components of products that have become waste are prepared so that
they can be re-used without any other pre-processing;
17. ‘recycling’ means any recovery operation by which waste materials are reprocessed into
products, materials or substances whether for the original or other purposes. It includes the
reprocessing of organic material but does not include energy recovery and the reprocessing
into materials that are to be used as fuels or for backfilling operations;
18. ‘regeneration of waste oils’ means any recycling operation whereby base oils can be
produced by refining waste oils, in particular by removing the contaminants, the oxidation
products and the additives contained in such oils;
19. ‘disposal’ means any operation which is not recovery even where the operation has as a
secondary consequence the reclamation of substances or energy.
20. ‘best available techniques’ means best available techniques as defined in Article 2(11)
of Directive 96/61/EC. See also glossary.
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• Some intersting Internet links
Artisanal mining:
http://wwf.panda.org/what_we_do/where_we_work/congo_basin_forests/wwf_solutions/extra
ctives/artisanal_mining/
Co-processing: http://www.coprocem.com/trainingkit/pages/coprocessing.html
http://ec.europa.eu/environment/waste/framework/inspections.htm
Federal Ministry for the Environment, Nature Conservation and Nuclear Safety
(Germany). 1996. Ordinance on Transport Licences of 10 September 1996.
http://www.bmu.de/english/waste_management/downloads/doc/3235.php
Federal Ministry for the Environment, Nature Conservation and Nuclear Safety
(Germany). 2002. Ordinance on Landfills and Long-Term Storage Facilities of 24 July 2002.
http://www.bmu.de/english/waste_management/doc/4343.php
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Federal Ministry for the Environment, Nature Conservation and Nuclear Safety
(Germany). 2006. Ordinance on Waste Recovery and Disposal Records of 20 October 2006.
http://www.bmu.de/english/waste_management/downloads/doc/3237.php
Life-cycle Assessment:http://www.coprocem.com/trainingkit/pages/module8.html
Ministry for the Environment and Transport Baden-Wuerttemberg. 2003. How to apply
the European Waste List 2001/118/EC. Stuttgart/Fellbach. http://www.um.baden-
wuerttemberg.de/servlet/is/3105/english?command=downloadContent&filename=english
OECD. 2003. Technical Guidance for the Environmentally Sound Management of Specific
Waste Streams: Used and Scrap Personal Computers.
http://www.olis.oecd.org/olis/2001doc.nsf/LinkTo/NT000009E2/$FILE/JT00139462.PDF
OECD. 2007. Guidance Manual for the Implementation of the OECD Recommendation
C(2004)100 on Environmentally Sound Management (ESM) of Waste.
http://www.oecd.org/dataoecd/23/31/39559085.pdf
TSCA: http://www.ehso.com/tsca.htm
33
UNCED. 1992. Agenda 21. Rio de Janeiro.
http://www.un.org/esa/dsd/agenda21/res_agenda21_00.shtml
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• List of Figures
Fig. 1 Worldwide generation of hazardous waste -USA and Russia generate the greatest amounts of
hazardous waste- (UNSD, 2009) 51
Fig. 2 Total and hazardous waste in Germany, 1999-2007 (Federal Statistical Office, 2009) 51
Fig. 3 Estim. of the total and industrial hazardous waste increase in Vietnam (Based on World Bank,
MONRE, SIDA, 2004) 52
Fig. 4: Desirable hierarchy of waste handling options in relation to sustainability as seen from the EU
perspective 58
Fig. 5: Phases of waste management development (Source BMZ Resource waste, 2012) 64
Fig. 6: Overview of countries that have ratified the BC as per 2009. Afghanistan, USA, Haiti and other
African and Asian countries have not yet ratified the BC. 80
Fig. 9: Decision tree for distinguishing waste from by-products according to criteria laid down in EU
Waste Framework Directive 2008/98/EC 100
Fig. 10: Procedure for differentiating hazardous from non-hazardous waste in general 103
Fig. 12: Procedure for differentiating between hazardous and non-hazardous waste during EWL
classification 110
Fig. 13: Discrepancy between no’s of hazardous waste streams reported and found (On-site waste
investigation campaign Zhejiang, 17 enterprises investigated, 2007) 135
Fig. 14: HWM Methods applied by the enterprises (On-site waste investigation campaign Zhejiang, 17
enterprises investigated, 2007) 136
Fig. 15: right: Sample of a hazardous waste label and left: TDG pictogram indicating flammability 139
Fig. 19: Sample of IBCs, containers for liquids of 600 up to about 1000 liters volume 142
3
Fig. 20: Sample of skip, 5 to 10 m steel skips for solids 142
Fig. 22 left: IBC for acids and caustic liquids waste. Right: IBC for solid and pasty waste 144
Fig. 23 left: IBC for liquid organic waste. Right: IBC for waste oil 145
Fig. 24 Left: Management of IBC. Right: IBC containers can be stacked. 145
Fig. 25: Containers are equipped with a collision protection guard 145
Fig. 29: Suction tanker trucks (Source of pictures: Assmann GmbH, Im Brühl 90, D-74348
Lauffen/Neckar, Germany, www.assmann-sonderfahrzeuge.de) 149
Fig. 30: Suction tanker truck (Source of picture: E. Schultes, HIM GmbH) 149
Fig. 31: Suction tanker truck (Source of picture: E. Schultes, HIM GmbH) 150
3
Fig. 32: Dump truck with tipping container for bulk solid waste (5 - 8 m ) 150
3
Fig. 33: Dump truck with flat tipping container for bulk solid waste (approx. 15 m ), suitable e.g. for
filter cake; container can be placed under a chamber filter press. 150
Fig. 35: Example of an orange plate with ADR and UN numbers 158
Fig. 36: Examples of hazard diamonds used for transport of dangerous goods 159
Fig. 37: Left: Safe transport of HW; Right: Unsafe transport of HW 161
Fig. 38: Traffic accidents with /hazardous waste (or dangerous goods) can have severe environmental
impacts and cause high remediation costs 162
Fig. 39: Information Flow of the ‘Record of Proper Waste Management’ application procedure 166
Fig. 41 Proof of completed waste management operations in the form of sextuplicate consignment
note 168
Fig. 42: Zhejiang Province in China and its eleven city districts 179
Fig. 43: Information flow between stakeholders during transfer plan application in Zhejiang, China.
Paper based communication can be abandoned once the electronic signature has gained
legal recognition. 183
Fig. 44: Electronic format of the Transfer Plan: Excerpt of the page for waste-specific data from the
waste producer’s “Declaration of Responsibility” (English demo-version) 184
Fig. 45: Poorly managed hazardous waste landfill site belonging to a refinery in Asia. Backing-up of
leachate causes hydraulic pressure on the liner and enhances risks of groundwater pollution.
See problems associated with pit design in section 11.5 187
Fig. 46: Recovery and Disposal options for (hazardous) waste according to EU five-step waste
hierarchy 193
Fig. 47 Examples for preparation of the eluate (overhead room shaker; gentle overhead movement for
waste analysis) 206
Fig. 48: Percolation test; water is pumped upstream through waste material (black) in a column, and
collected and analyzed at a certain L/S-ratio (e.g. 0.1 or 2.0) 206
Fig. 49: Process scheme of a chemical-physical treatment plant with two treatment sections (organic
and inorganic) 215
Fig. 50: Chemical / Physical Treatment Plant of HIM GmbH at Kassel, Germany (Total capacity =
31,000 t/a; thereof 25,000 t/a capacity for oil emulsion treatment) 223
36
Fig. 51: Different types of residues from physico-chemical treatment containing dangerous substances,
disposed on an above-ground hazardous waste landfill 224
Fig. 53: Involved authorities and services for waste management planning and related tasks 232
Fig. 54 Major priorities (?) and potential deficits (-) in waste management permitting 243
Fig. 55: Major priorities (?) and potential deficits (-) in waste management control 246
Fig. 56: Planning measures to assure effective control [inspired by: Doing the Right Things II_2008]247
Fig. 57: Rotary kiln of the hazardous waste incineration plant in Schwabach (Germany) 254
Fig. 59: Cross section through a rotary kiln for the incineration of hazardous waste, 258
Fig. 61: Scheme of a rotary kiln combined with a secondary combustion chamber and feeding
systems. (1100 °C and 2 sec are needed if hazardous wastes with a content of more than 1 %
of halogenated organic substances, expressed as chlorine, are incinerated) 261
Fig. 62: Air flow profile of a cyclone filter (left taken from , and right taken from) 267
Fig. 66: Schematic view of a semi-dry flue gas cleaning, taken from 273
Fig. 67: Comparison of different methods for dust deposition in mg per standard-m ³. Numbers in
brackets from reference 274
Fig. 68: Schematic view of the entrained-phase absorption process before the dust deposition; HOK =
(abbreviation from the German word Herdofenkoks) 275
Fig. 70: Combination of several modules for the purification of exhaust gases for a HWI plant in
Germany , ZWS = Circulating fluidized bed reactor, “Sorbalit” is a sorbent (lime as reagent and
carbon as surface-active substance). 281
Fig. 71: Ashes and slags produced from hazardous waste incineration 286
Fig. 72: Hazardous Waste Incinerator of HIM GmbH at Biebesheim, Germany (Capacity: 2x 50,000 t/a)292
Fig. 73: Scheme of the hazardous waste incineration plant of AVG, Hamburg (Capacity: 2x 44,000 t/a)295
Fig. 74: Example of a scheme of an air pollution control system Source: K.H.Decker 296
Fig. 75: Discharge of acid resins into a sludge ”lagoon” in Germany, 1968 308
Fig. 76: Leachate from a landfill containing only mineral wastes (left) and leachate from a landfill
containing a high amount of organic wastes 309
Fig. 77: Barriers for pollution retention from landfill sites 311
37
Fig. 78: Testing probe for measuring the vane shear strength of sludge 314
Fig. 79: Waste sampling for on-site verification at the delivery station of a hazardous waste landfill in
Germany 318
Fig. 80: Reference samples of hazardous waste consignments accepted for disposal at a hazardous
waste landfill site 319
Fig. 82: CAD (Computer-aided design) drawing of longitudinal – and cross sections of a “slope design”
landfill 322
Fig. 83: Composite sealing system: Base- and cover liner, Germany 326
Fig. 85: Placement of a mineral base liner on a slope during extension works at a hazardous waste
landfill site in Germany 328
Fig. 86: Placement of a geo-membrane liner on a slope during extension works at a hazardous waste
landfill site in Germany 328
Fig. 87: Placement of the sealing layer of an asphalt concrete liner during extension works on a
hazardous waste landfill in Switzerland: Small picture: Cylindrical core sample drawn from an
asphalt concrete liner for quality testing (diameter approx.12 cm). The foundation- and sealing
layers are clearly visible 330
Fig. 88: Leachate drainage and collection system: Cross section and perspective view; leachate
collection pipe, cross section 332
Fig. 90: Longitudinal cross section and lay-out views of cell development during landfill disposal [199]
(The first cell to be developeds the red-shaded cell, the second cell the brown-shaded-cell,
and so on) 338
Fig. 91: Intermediate cover and temporary surface liner at hazardous waste landfill site Billigheim in
Germany 339
Fig. 92: Roofing constructions at hazardous waste landfill site Rondershagen, Germany. Total
3 2
capacity: 960,000 m ; roofed area = 45,000 m (2010) 339
Fig. 93: Lecheate collection tanks with two-stage reverse osmosis treatment plant 341
Fig. 96: Hazardous waste landfill site in Ningbo. Since landfill disposal is more expensive than
incineration, the landfill does not receive much hazardous waste for disposal 350
Fig. 97: Hazardous waste landfill site in Taizhou. Initial development of the entire site area requires
higher investment and increases disposal costs, compared to progressive site development351
Fig. 99: Disposal of hazardous waste packed in big bags (IBC) in underground disposal site Herfa-
Neurode in Germany 356
38
Fig. 100 Steps of escalation) 368
Fig. 101: Steps during elaboration of a hazardous waste management plan 373
Fig. 104: Categorization and allocation of forecasted HW from primary sources to recovery and
disposal options 386
Fig. 105: Recycling, incineration and landfilling of MSW in EU Member States and other European
countries, 2007 387
Fig. 106:Sankey diagram showing quantities and flow of primary and secondary hazardous wastes of
a hazardous waste management scenario (secondary wastes shaded red) 390
Fig. 107 left: Hazardous waste transfer station (capacity = 20,000 t/a), right: HW transfer station
combined with chemical/physical treatment plant (capacity = 30,000 t/a), both in Bavaria,
Germany 391
Fig. 108: Views of the hazardous waste treatment plant of the GSB in Ebenhausen (Germany),
where around 85% of the stockholders are public, while around 15% are private 394
Fig. 109: Decoupling waste growth and economic growth, Germany, 2002-2008 (Source: German
Federal Statistical Office, 2009) 396
Fig. 110: Recovery rates of main waste fractions, Germany, 2000-2007 (Source: German
Federal Statistical Office, 2009) 396
Fig. 111: Gas engine modules fuelled by landfill gas at a landfill site in Busan, South Korea
(Commissioned 2003, electrical output: 6,348 kW) 399
Fig. 112: Share of Zhejiang’s 11 Cities in industrial hazardous waste generation in 2004 according
to official data (total HW generation: 378,000 t/a) 401
Fig. 114: Shares of hazardous waste recycling/recovery in percent of total primary hazardous
waste generation (left figure) and in absolute numbers (right figure) for 2004 (baseline
scenario) and for 2010 and 2020 (anticipated) 405
Fig. 115: Alternative 1 (Decentralized infrastructure: All 11 cities equipped with one CPT plant,
incinerator and landfill site) Alternative 4 (Centralized infrastructure: All 11 cities grouped into
3 clusters and each cluster equipped with one centralized landfill site and incinerator, while
every city has yet one CPT plant) 408
39
• List of Tables
Table 1: Waste management development phases. The chronological sequence and the temporal
length of each phase may vary from region to region depending on the environmental policy
and the economic conditions of the respective area 66
69
Table 2: Compilation of criteria used in OECD countries for distinguishing waste from non-waste 100
Table 5: Fifteen characteristics that render wastes hazardous according to WFD 2008/98/EC 112
Table 6: Categories of Danger, Risk-Phrases, and hazard threshold limits of dangerous substances
with respect to hazardous properties of waste 114
Table 7: Methodology for allocating a waste to the hazardous or non-hazardous part of a mirror entry117
Table 8: Derived orientation values to distinguish between hazardous and non-hazardous wastes 120
Table 9: Derived orientation values for distinguishing between hazardous and non-hazardous waste
acc. to H15 121
Table 10: UN classes for dangerous goods. Clicking in each pictogram will enlarge it. Source: UN
Transport regulations Chapter 2.0.1 Classes, divisions, packing groups 154
Table 11: Key players and their role during the ‘Record of Proper Waste Management’ procedure 164
Table 12: Overview of forms included in the ‘Record of Proper Waste Management’ dossier 164
Table 13: User groups and their access to system functions of the ‘Solid Waste Management
Information System’ 184
Table 14: Excerpt of a positive list (waste acceptance catalogue) of a HW disposal facility
(chemical/physical treatment (first raw:CPT) and HW incineration (second raw:HWI), x =
permitted for acceptance) 198
Table 15: Unit level operations for chemical-physical treatment and their effect on pollutants 213
Table 16: “Economy of Scale” effect for chemical-pysical treatment plants of different capacities
(based on estimated local costs, China, 2007. 1RMB ≈ 0.1€) 218
Table 18: Main private sector actors* and specification of responsibilities for each actor involved in
(hazardous and non-hazardous) waste management which has to be reflected in relevant
legal framework 233
Table 19: Examples for the determination of a conditioning framework for delivered hazardous waste257
Table 20: Selection of typical pollutant concentrations in the raw gas from hazardous waste
incinerators in Europe (EU) and Germany (G) and their clean gas emission threshold 263
Table 21: Comparison of three different dust filter systems. Source: 270
Table 22: Comparison of different procedural principles for dioxin removal in waste incineration plants
(supplemented by); Mg refers to a ton of waste, Mg / h = Mg per hour, burning waste gases for
1 Mg household waste in 7,000 standard-m ³ (norm-m³) 276
40
Table 23: Investment costs of several system components for the purification of exhaust gases for two
lines and 200.000 Mg waste per year (1999) 282
Table 24: Procedural comparison and economic efficiency analysis for the four different options of the
purification of exhaust gases of waste incineration plants In the table the following
abbreviations have been used: RG-condensing = condensation of flue gas; NH3 Stripper =
Step that strips surplus ammonia; DaGaVo = prewarming of raw gases with low pressure
vapor; Slip= Loss because of the breakthrough into the clean gas 283
Table 25 “Economy of Scale” effect for hazardous waste incinerators of different capacities (based on
estimated local costs, China, 2007. 1RMB ≈ 0.1€) 288
Table 26: Staff costs as part of the fixed operating costs of Incinerators 290
Table 27: Fuel consumption as part of the fixed operating costs of incinerators 291
Table 28: Limit emission values in different permits and regulations in Austria, Switzerland and
Germany for wastes used for co-processing in cement plants. 302
Table 29: Limit emission values according to the Directive 2000/76/EC incineration of waste (Daily
3 3
average 10% O2, all values in mg/m dioxins and furnans in ng/m ) that have to be observed
for waste combustion in cement plants 303
Table 30: Allocation criteria for municipal and hazardous waste landfill disposal, Germany 312
Table 32: Estimation of “Economy of Scale” effect for hazardous waste landfill disposal (based on
actual local costs, China, 2007. 1RMB ≈ 0.1€) 348
Table 33: Acceptance criteria for hazardous waste in an underground disposal facility 357
Table 34: Waste generation coefficients in selected manufacturing industry sectors (kg / employee /
year) 379
Table 35: EUROSTAT data explorer for compilation of sector specific hazardous waste generation
coefficients 379
Table 36: Effects that influence future hazardous waste generation 381
Table 38: Influencing factors affecting hazardous waste declaration in Zhejiang 403
Table 39: Estimated capacities for chemical/physical treatment, incineration and landfill of primary
and secondary hazardous waste required in Zhejiang in 2010 and 2020 (Assumption: 50%
and 45% of primary hazardous waste generated will be absorbed by recycling & recovery in
2010 and 2020 respectively) 406
Table 41 Total annual operation costs for the four alternatives including capital-, variable & fixed
operating- and additional transport costs in 2010 and 2020 410
41
Published by:
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Internationale Zusammenarbeit (GIZ) GmbH
Registered offices
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Authors: Jochen Vida, Adi Heindl, Ulrike Potzel, Peter Schagerl, Franziska Frölich, Ferdinand Zotz, Anke Joas, Uwe Lahl and Alberto Camacho
The Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH was formed on 1 January 2011. It has brought together under one roof
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42