SS–12 SERVICE SPECIFICATIONS – 2AZ-FE ENGINE MECHANICAL

TORQUE SPECIFICATIONS
DRIVE BELT
Part Tightened N*m kgf*cm ft.*lbf
Front suspension member 96 979 71
reinforcement RH x Front cross
member, Front suspension
crossmember

VALVE CLEARANCE

SS Part Tightened
No. 1 camshaft bearing cap x
N*m
29.5
kgf*cm
301
ft.*lbf
22
Cylinder head
No. 2 camshaft bearing cap x 29.5 301 22
Cylinder head
No. 3 camshaft bearing cap x 9.0 92 80 in.*lbf
Cylinder head
No. 1 chain tensioner x Timing 9.0 92 80 in.*lbf
chain cover

TIMING CHAIN
Part Tightened N*m kgf*cm ft.*lbf
Chain tensioner plate x Crankshaft bearing cap 12 122 9
Oil pump drive shaft sprocket x Oil pump 29.5 301 22
No. 1 chain vibration damper x Cylinder head, 9.0 92 80 in.*lbf
Cylinder block
Chain tensioner slipper x Cylinder head, Cylinder 19 194 14
block
Timing chain guide x Crankshaft bearing cap 9.0 92 80 in.*lbf
Timing chain cover x Bolt A 9.0 92 80 in.*lbf
Cylinder head, Cylinder (Head: 10 mm)
block Bolt B 25 255 18
(Head: 12 mm)
Bolt C 55 561 41
(Head: 14 mm)
Nut 11 112 8
V-ribbed belt tensioner x Timing chain cover 59.5 607 44
Engine mounting bracket RH x Timing chain cover 55 561 41
Crankshaft pulley x Crankshaft 180 1,835 133
Oil pan x Stiffening Bolt, Nut 9.0 92 80 in.*lbf
crankcase
Cylinder head cover x Bolt A 11 112 8
Cylinder head
Bolt B 14 143 10
Nut 11 112 8
Engine wire x Cylinder head cover 8.4 86 74 in.*lbf
Idler pulley bracket x Cylinder block 60 612 44
Engine mounting insulator FR x Front cross 95 969 70
member
Engine mounting Through bolt x Nut 145 1,479 107
insulator FR
Engine mounting insulator RH x Body 95 969 70
Engine mounting Nut A 95 969 70
insulator RH x Engine
Nut B 52 530 38
mounting bracket
Radiator reservoir x Radiator support RH, Engine 5.0 51 44 in.*lbf
mounting insulator RH
No. 1 engine cover x Cylinder head 7.0 71 62 in.*lbf
 SERVICE SPECIFICATIONS – 2AZ-FE ENGINE MECHANICAL SS–13

CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
Camshaft position sensor x Cylinder head 9.0 92 80 in.*lbf
Oil pressure switch x Cylinder head 13 133 10
Radio setting condenser x Cylinder head 10 102 7
Cylinder head set bolt 1 st 70 714 52
Cylinder head x Cylinder 2 nd Turn 90° Turn 90° Turn 90°
block
Camshaft timing gear x Camshaft 54 551 40
No. 2 camshaft timing sprocket x No. 2 camshaft
No. 1 and No. 2 camshaft bearing cap x Cylinder
54
29.5
551
301
40
22
SS
head
No. 3 camshaft bearing cap x Cylinder head 9.0 92 80 in.*lbf
Exhaust manifold x Cylinder head 37 377 27
No. 1 exhaust manifold heat insulator x Exhaust 12 122 9
manifold
No. 1 and No. 2 manifold stay x Cylinder block, 44 449 32
Exhaust manifold
Oil dipstick guide x Cylinder block 9.0 92 80 in.*lbf

ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
Drive plate x Crankshaft 98 1,000 72
Drive shaft bearing bracket x Cylinder block 64 653 47
No. 1 and No. 2 engine hanger x Cylinder head 38 387 28
Engine mounting insulator LH x Body 95 969 70
Engine mounting Through bolt 56 571 41
insulator LH
Engine mounting insulator RH x Body 95 969 70
Engine mounting Nut A 95 969 70
insulator RH x Engine
Nut B 52 530 38
mounting bracket
Engine mounting Bolt and Nut 95 969 70
insulator RR x Front
suspension
crossmember
Engine mounting Though bolt 95 969 70
insulator RR x Engine
mounting bracket
Engine mounting insulator FR x Front cross 95 969 70
member
Engine mounting Though bolt 145 1,479 107
insulator FR
Battery carrier bracket x Body 20 204 15
Battery bracket reinforcement x Battery carrier 20 204 15
Front battery carrier x Battery bracket 20 204 15
reinforcement
Air cleaner filter element x Body 5.0 51 44 in.*lbf
Radiator reservoir x Radiator support RH, Engine 5.0 51 44 in.*lbf
mounting insulator RH
Battery clamp x Upper For bolt 8.5 87 75 in.*lbf
Radiator support
Battery clamp x Battery For nut 5.0 51 44 in.*lbf
clamp bolt
 SS–14 SERVICE SPECIFICATIONS – 2AZ-FE ENGINE MECHANICAL

ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Balance shaft housing x 1 st 21.6 220 16
Stiffening crankcase 2 nd Turn 90° Turn 90° Turn 90°
Connecting rod bolt 1 st 24.5 250 18
Connecting rod cap x
2 nd Turn 90° Turn 90° Turn 90°
connecting rod
Crankshaft bearing cap 1 st 40 408 30
set bolt
2 nd Turn 90° Turn 90° Turn 90°
Crankshaft bearing cap
SS x Cylinder block
Stud bolt x Cylinder Bolt A, C and D 5.0 51 44 in.*lbf
block
Bolt B 21.5 219 16
No. 1 oil nozzle x Cylinder block 7.0 71 62 in.*lbf
Connecting rod cap x 1 st 24.5 250 18
Connecting rod 2 nd Turn 90° Turn 90° Turn 90°
Stiffening crankcase x Cylinder block 24 245 18
Oil control valve filter x Cylinder block 30 306 22
Cylinder block water drain cock x Cylinder block 25 255 18
Camshaft timing oil control valve x Cylinder head 9.0 92 80 in.*lbf
Oil pan drain plug x Oil pan 40 408 30
Oil filter union x Stiffening crankcase 29.5 301 22
Oil filler cap x Cylinder head cover 3.0 31 26 in.*lbf
Spark plug x Cylinder head 25 254 18
Ventilation valve x Cylinder head cover 19 194 14
No. 3 water by-pass hose x Cylinder head 9.0 92 80 in.*lbf
No. 1 water by-pass pipe x Cylinder head 9.0 92 80 in.*lbf
Idler pulley bracket x Cylinder block 60 612 44
Union bolt With oil cooler 25 255 18
Oil cooler pipe x Cylinder head 9.0 92 80 in.*lbf