SIil(}P hfl.

Et'hILIAI- sEN00103-04

HYDRAULIC EXCAVATOR
PG200-8
PG200LC-8
PC220-8
PC220LC-8

Machine model Serial number

PC200-8 300001 and up
PC200LC-& 300001 and up
PC220-8 70001 and up
PC220LC-8 70001 and up

10 Structure, function and

maintenance standard
Electrical system

PC200, ?20-8 t(omnllsu

 s8N00103-04 10 $tructure, function and maintenance standard

Electrical system
Engine control
Start ins
Operation of system Fue I
Slarlins motor switch
dial
Starting engine
I When the starting switch is turned to the (\
HI
Supp I y puntp rl----tl
Lo
SIART position, the starting signal flows to the
starting rnotor. Then, the starting rnotor turns to
start the engine. ach $enstlr

When it happens, the engine controller checks [nlioe throtlle

sort rol lsr
the signal voltage from the fuel control dial and
sets the engine speed to the speed set by the 9J S04007
fuel control dial.

(Power source)
<--- Start ins
Fue I cont ro I Ene i ne Slartins notor srritch
dial
HI larlinl sirna
L
Lo Supplv Dume

6
e
r

o
ach sensor

[nrine l[rrollle
(Ilrrotlle sirnr ll conlroller
(Stlrtins stilch 0ll signall
9JS04005

Engine speed control

c The fuel control dial sends a signal voltage cor-
responding to the rotation angle to the engine
controller.

The engine controller sends a driving signal to

the supply pump depending on the signal volt-
age to control the fuel injection pump, and
eventually controls the engine speed.

Startine
Fue I control Ensine Startins motor switch
dial
(
HI
Supp I y punrp
Lo

Each seRsor

[aline throllle
(lhrotllr sirnlll coalroller
(stlrtinl sritch 0l{ sisnrll

9JS04006

Stopping engine
o lvhen detecting that the starting switch is set to
the "STOP" position, the engine controller cuts
the signal of the supply purnp drive solenoid to
stop the engine.

2 PC200,220-8
 s8N00103-04
10 $tructure, function and maintenance standard

Component
Fuel control dial

Front of machine

{r

Conpositlon of circuit

s8P03520

3" Kglcb 4. Baf !

2" ffiiaB 5. Fotentiometen

3. Sprir"rg S. CosTnector

PC200,220-8
3
 s8N00103-04 10 Structure, function and maintenance standard

Function
o The fuel control dial is installed under the
machine monitor.
c Turning knob (1) rotates the shaft of potentiom-
eter (5).
I The rotation of the shaft changes. the resis-
tance of the variable resistor in potentiometer
(5), sending any throttle signal to the engine
controller.
o The hatched area in the graph is the abnormal-
ity detection area. When the throttle voltage is
within this area, the engine is running at low
'r idle,

(%)
r00
-
o
c
GI

C)

(1,

(u

; C)
o

0. 71 0. 865 4. 025 4.29 5 ( v )

Char*acterist ics of throttle voltase
9J S04008

4 PC200,224-g
 10 Structure, function and maintenance standard sEN00103-04

:: Engine controller

CEO3 CEO l CEO2

ooooo ooooo ooooo ooooo

ooooo ooooo ooooo ooooo
ooooo ooooo ooooo ooooo
ooooo ooooo

9JG01526

CN-CEO1 CN.CEOl
lnpuU Title
Pin No. Signal name Pin No. Signal name panel
output
1 Electric power supply for lift pump 1B NC (*
2 Electric power supply for IMA 19 NC (-)
3 Ambient pressure sensor 2A NC (-)
4 NC (-) 21 NC (-)
5 NC( 22 Engine brake drive D
b cAN (-) c-\)
"^2^
tsoost temperature sensor B
7 NC (-) ?4 NC ("}
I CAN (+) 25 Cornmon rail pressure sensor ts
o NC (-) 26 G sensor (*) B
10 NC (-) 27 NE sensor (+) B
11 Lifl pump return 2B Engine brake drive
12 NC (-) 29 NC (-)
13 NC (-) 30 NC (-)
14 NC (-) 31 NC (-) D
15 Coolant temperature sensor 32 IMA return C
16 5V electric power supply for sensor 33 5V electric power supply for sensor
17 Oil pressure switch 34 NC (-)
*: Never connect to NC or malfunctions or failures will ": Never connect to NC or malfunctions or failures will
occur. occur.

PC200,22A-g 5
 SEf-100103-04 10 Structure, function and maintenance standard

CN-CEO1 CN.CEOZ
lnpuU lnpuU
Pin No. Signal name Pin No. Signal name
output output
35 NC (") A 20 NC (")
36 NC (* 21 NC (")
37 5V electric power supply for sensor A 22 Fuel control dial (+5V)
3B GND C 23 Fuel control dial (-)
39 NC (.) 24 NC (-)
4A NC (* 25 NC (.)
41 NC (") 26 NC (.)
42 NC (" C 27 NC (.)
43 NC (-) 28 NC (.)
44 Boost pressure sensor B 29 NC (.)
45 lnjector #1 (+) D 30 NC (")
46 lnjector #5 (+) D 31 NC (.)
47 G sensor (- C 32 NC ("
4B Ne sensor (-) C 33 GND
49 NC (. 34 NC (.)
50 NC (.) 35 NC (')
51 #2 (-l
lnjector C 36 NC (-)
52 #3 (-)
lnjector C 37 NC (")
53 #1 (-
lnjector C 38 NC (*
54 #2 (+1
lnjector D 39 Key switch (ACC)
55 #3 (+1
lnjector D Electrical intake air heater relay
4A
56 *t4 (+l
lnjector D drive
57 lnjector #6 (+; D 41 NC (")
5B lnjector #4 (-) C Electrical intake air heater relay
42
59 lnjector #6 (- retum
C
60 lnjector #5 (-) 43 NC (.)
C
*: Never connect to NC or malfunctions or failures will
44 NC (-
occur- 45 NC (-)
46 CAN(+)
CN-CEO2
47 cAN(-)
48 NC (-)
lnpuU
Pin No. Signal narne 49 PWM OUTPUT
output
1 NC (') 50 NC(
*: Never connect to NC or malfunctions or failures will
2 NC (*
3 NC (") occur.
4 NC (*
5 NC (-) CN.CEO3
o NC (.) Pin Nlo" Signal narne
InpuU
7 NC (.) output
I NC (-} I GND
r'*\
(}
Fuel control dial (+; NC tj
,EO
NC (.) Electnic power supply {*AqV csn-
J
stantty)
11 NC (-)
4 NC (-}
12 NC (-) *: Never connect to NC or malfunctions or failures will
13 NC (.) occur.
14 NC (-)
15 NC (.)
16 NC ("
17 NC (")
1B NC (-)
19 NC (-)
*: Never
connect to NC or malfunctions or failures will
occur.

6 PC200,22A-g
10 Structure, function and maintenance standard sEN00103-04

Coolant temperature sensor

gJ c0 r 546

1. Sensor
2. O-ring
3. Connector

Oil pressure switch

LOAD

CIRCUIT
D IAGRAI'I PRESSURE

gJG0l541

1. Connector
2. Sensor
3. O-ring

PC200 , ?2A-8 7
 $8H00103-04 10 $tructure, function and maintenance standard

Rotation sensor

gJG0t 518

1. Connector
2. Sensor
3. O-ring

Boost pressure and temperature sensor

9J00t549

1. Connector
2. Sensor
3" O-ring

8 PC200,220-g
 s8N00103-04
t0 Structure, function and maintenance standard

WIF {water-in-fuel detection} sensor

9J G0 I 326

1. Connector
2. Tube
3. Sensor
4. O-ring
Engine oil level sensor

Structure of circuit

SBDO I481

1" Connector
\- 2. Bracket
3. Float
4. Switch

"a

PC200,220-8 I
 sEN00"l03-04 10 $tructure, function and maintenance standard

Electrical control system

Maehine control system diagram

Brt ttrr

rlrlo I

--[irilrliEi[-i' '-z
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rcl arrr rrl tci

a
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aehcr drlvr rlrnr I
loor L0IB PfC rlmrl
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tuprrrtrtr rlrntl - Arr {XJf PPC rlrorl
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ctltl rrlttrlrr Irrltrrlm lrlmtlrr 23
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htrrr rhclrr rlnrl , tl-0G eorlrcl rlmrl
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2A

0ll lnrl rsrtr

BlF. fuil rrcr
Srtrl losrl lE
llocrrhtr pron
&mt rrlrr
lttlrla lltale
Ens lne
thrott le
$tart laa alenat contraller

Flrat tBrot t lc e o*rtCr r lorel

Felo eontral dlal Al ltraltor

Srlrt; locl

PPC locl rlcerl

9J304009

10 PC200,220-g
 function and maintenance standard sEN00103-04
10 Structure,

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ta
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f,rIt ttt xun rlli Ior I ecu I oren t
t0 PPC vr lva

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t3 Ur b hll llt;ranr rrn

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25
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27 _r I tl rtt
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oa F rlrlt
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rat ,t E rar III l-rtrr I
mlrlfu: rrlrtv nlrr
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brrr-dhl& dB d*k m hr arrlhlhr mhcbl$ I !

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lvdtorllc trrl

Ar rrllrful

gJS040t0

PC200, ?20-8 11
 $8N00103-04 10 $tructure, function and maintenance standard

1. Engine and pump composite control function

Control valve

0il pressure 0il pressure

Eng ine
throttle
control ler

C'
c
at
s) LS va lve
-tC,
oi,
(u
a
q,
q,
c
OD
g
(IJ PC valve PC va lve
Junction block

9re 3sI rt tr essut

Fuel co
ri lcl
e

dial o

r\ Hi
PC-EPC
va lye tF)
PC-EPC
va I ve (R)
LS- EPC
va lve e
q)
<o ;
c
Lo L

.: .: .:a
E
1r>

Emersency pume
=
(,
o,
.sa
o, ;
(tt
drive syitch c
0 o
L}
=

; e
.:ct
=C CO

CD
E
a
,; t- o
o
c)
Machine monitor
3- o)
()
L

c
() o =
q,
(J (t)
o) o)

Batterv Resistor =
o a(t
c
-
CJ

(,
L
cr- l

.rl
L

o ca L

F O -_--rl
a F

Pump conlroller

9JS040 r r

12 PC200,220-g
 { 0 Structure, function and rnaintenance standard s8N00103{4

Function 1) Control method in each mode

r This function allows the operator to select P rnode, E mode, afld ATT mode
engine torque (T) and pump absorption torque . Matching point:
depending on the work contents of the
Models
machine. PC2OO-B
Five modes of P, E, L, ATT, and B (three
modes of P, E, and L for machines with "No 147 .0 kVY/1 ,800 rpm
P and ATT (Work)
ATT" specified) are specified as working {143 rpm}
HP/1 ,800

modes. 91.9 kWl1,B00 rpm

To select a working mode, use the working {123 HP|1,B00 rpm}
mode selector switch of the machine monitor.
The purnp controller controls the pump so that
it can absorb all the torque at the output points ln P, E, or ATT mode, engine speed is always
of the engine depending on the pump absorp- controlled so that it is kept around the match-
tion torque specified for each mode, rotation ing point specified for each mode.
set by the fuel control dial, and actual engine lf the pump load increases and the pressure
speed. rises, engine speed (N) lowers. lf it happens,
the engine speed is increased to around the
matching point, allowing the pump controller to
P, ATT decrease pump delivery (0). On the contrary,
the pump load decreases and the pressure
lowers, the pump controller contin ues to
o
:)
increase pump delivery until the engine speed
c,
a-
o
reaches around the rnatching point.
(l)

.=
(,
lJ.,

Ensine speed N
9JS040t2
o)
(=,
g

P, ATT o)
.; q

-
o-
LIJ

Ensine speed
-
q)
N
o
a
e)
g,
9JS040 I 5
3-
o

o,
';
c
LU

o-
Ens i ne soeed N gJS040 I3
L

(l.)

B
o

(f

-t=

.:
@
a.) C
L-
LLJ
:,
gt
gt
6
L-
o
a,
D 9JS040r6
L

(l

o
to
D
c\
€
q- =

Pump discharse amount 0 gJS040l4

PC200, ALc,-g 13
sEN00t 03-04 10 $tructure, function and maintenance standard

(]- P, ATT
o)
L

=
a :i-
ar, (}-
cl)
(-
(l
(l)
E
o, (:)
t o
L
o)
6E,
U,
!

L} o
.2 g

-E)
OJ

o
E
.: tD
7 G
ar LU
Pump discharge amount 0

s J s0 4017 Ens i ne speed N gJS040 I 3

B mode and L mode

o-
o)
Partial output point 3
tt
aD
G,

o
e,
ED

Models (tl
PC200-8 C)
tt

80.9 kW/1 ,780 rpm

;
o
{108 HP11,780 rpm} o-

73.6 kW/1 ,800 rpm Pump discharee amount 0 9JS040 r4

{99 HP/1,800 rpm}

ln B or L mode, engine output is controlled to a 2) Function to control pump during travel

constant level. r Traveling the machine in P or ATT mode
The controller controls the pump absorption increases engine speed (N).
torque to decrease the engine speed while I Traveling the machine in E or B rnode leaves
keeping the engine torque at a constant level the working rnode unchanged, but raises the
along the equal engine horsepower curve. pump absorption torque and engine speed (N)
The controller controls pump delivery (O) so to values same as those in P rnode.
that the engine torque can be kept at a con- . lf the machine travels in L rnode, the working
stant level along the equal engine horsepower mode and engine speed (N) do not change,
curve. but the pump absorption torque is increased.

P, ATT

f.-
OJ
3
Hhen P H0rk
(, 4)
3
t- a
L

o
Hhen P trevel
ol
.; a)

C
t"r-J
;
c:
t.l-J

Eneine sPeed N Ensine speed N

gJSo4or2
9JS04021

14 PCaAA,220.8
10 Structure, function and maintenance standard sEN00l03-04

o-
a)
?
(n
a
(u

o
q,
(D

(r,
E
(J
.?
E
o
E
=
o-
Pump d i sc ha rse amoun t 0
9JS04022

3) Function to control when ernergency pump

drive switch is turned on
o Even if any abnormality occurs in the controller
or sensor, setting emergency purnp drive
switch (1) to the "ON" position activates the
machine with an absorption torque approxi-
mately equivalent to that in E rnode.
ln this case, a constant current flows from the
battery to the EPC valve for PC and therefore,
the oil pressure is sensed by only the EPC
valve for PC.

gJG0t098

11

qJ
L

=
a
ti,
o)
L

0r
@
L
ft3
-c.
(-)
.:
a:,

(f,
G

o_-

Pump d ischarse arnount 0

sJS04023

PC200,22A-B 15
 sEN00103-04 10 $tructure, function and maintenance standard

2. Pump and valve control function

I
I
I

I
---i rl c,
t-

I I o) 0, o)

Travel
I I
I
I
I
q,
a-
(t,
l-
t,
.;
rl'
l- cl)
-:4
;g-
iunction I
(-,
c
=
ya lve
I
I
I
t
I
(tI
'rr
&,
- U)

J
c()
(U

=
I I
I
2-stase I
I
relief Travel iunction valve
va I ve
t, Pump merge-divider valve
tt
rt
Pump tnerse- lt
di vi der EPC -lrt
I
I
I
I $rll rttssul
I
I tdsrirt rrltr
I
HUmp mer0e- I
divider EPC
LS circuit

Ens i ne
throt t le
control ler

Servo valve erro ralve

G' =(oc =c,

G'
ID
at,
(1, q, LS valv LS valve
o,)
- E
(D
o.)
(f q
(3 qt
d)
PC valv C va lve
.=
'o CD
c C
o LU
(J
c)
ct)

Fuel control
dial PC-EPC PC-EPC LS-EPC
va lve (F) va Iv e (R) va lve

(l'
C.
;
L
; a- c
(E
Machine mon i tor
oro
.:a c
o
C
o 2 cr'
(-) C) cl,
o) clD
Cr- or- o)o-
t-
=(t'
crc =(o
(,G C+
o LOO LCD c
o.- o.- u)a
l- <r, F(^ Jc,

Pump controller

(Network sisnal)

Function
o The rnachine is matched to various types of
work properly with the 2-stage relief function to
increase the digging force, etc.

16 PC200,220-8
10 S$ucture, function and maintenance standard s8N00103-04

1) LS control function 3) Z-stage relief function

I Depending on the operation condition of the I The relief pressure in the norrnal work is 34.8
actuator, this function changes the pressure MPa {355 kg/cm2}. lf the 2-stage relief function
output from the LS-EPC valve to LS valve to is turned on, however, the relief pressure rises
change the change point (LS set differential to about 37 .2 MPa {380 kg/cm2}. By this opera-
pressure (DLS)) of the purnp discharge in the tion, the hydraulic force is increased further.
LS valve.
By this operation, the start-up time of the pump Operating condition for turning on 2-
Relief pressure
discharge is optimized and the composite stage relief function
operation and fine control performance is During travel
improved. When swing lock switch is turned to 34.8 MPa
the ON piosition {355 kg/cm2}
When boom is lowered J
When EPC pressure
Psie isl.BMPa When power maximizing function is 37.2 MPa
(lsks/cn2l tumed on {380 kg/cm2}
t{hen EPC pressure When L mode is operated
()
q) Psis is 0MPa
o (ok s,/cmtl
ro
G,
L)
u,
;
a
E
a=

Set LS pressure
gJS04A27

2) Cut-off function
o This function increases PC-EPC current (J) to
reduce the flow rate in the relief state, irnprov-
ing fuel consumPtion.

Operating condition for turning on cut-off function

When the average value of the front and rear pressure
sensors is abov e 27 .9 MPa {285 kg/crn2} with the power
maximizing fu nction off.
The cut-off function does not work, however, while the
rnachine is travelling in A mode, swing lock switch is in
the "ON" position.

...>

C
6-l
L

=
L)

O
o- PC'EPC curre
Y at cut-of f
()
o-

Pump Dressure (P)

sJS0402B

PC200,224-8 17
 $8N00'103-04 t0 $tructure, function and rnaintenance standard

3. Power maximizing function

Control valve

0il lrcsulr turor

l{ork equipment
ll luurrr Oil lmsue ltmor
conlrol lever
2-stase
relief knob swi tch
va lve tla in punp
sritching
Ene i ne
solenoid
throttle
controller
Scno rrlve Serro lellc

ao ao o
c e LS valv
!) t, o LS valve
gD o:, Vt
Fue I {D C) E rO
o, PC va lve PC valve e
control o) o
c\
dial o o an
g,

E q, (.'
!'lach ine mon i tor
F- c .C'
.9
It tt '=
c,
tl
o lL, art
(J
q,
PC-EPC PC.EPC €o
a,
cr) vaIv e (F) yaIv e (R) c
*,
o

Pump cont ro I I er

(Network si'cnal)

9JS04029

Function These settings are autornatically reset after 8,5

o The power maximizing function ailows the seconds when the switch is pressed
operator to increases power for a certain tirne
by operating the left knob switch.
c This function is used to increase digging force
for a certain period of time (e.g., when digging
up a large rock).
@ Pressing the L.[-f" knob switch in n E, or ATT
nrode increases a hydraulic force by approxi-
mately 7% and horsepower by epproximately
3%, increasing a digging fonce"
At this tinne, Bffch function is autornatleaflf;y set
as shown below.

Function Setting

Engine and pump control

34.8 MPa t355 kg/cm2)

2-stage relief function J
37 .2 MPa t3B0 kg/cm2)
Software cut-off function Cancel

1B PG200,22A-g
 10 $tructure, function and rnaintenance standard sEN00103-04

4. Auto-deceleration function

Richt work equipmenl

control lever
Bucket

d. Ltl

Self 'reducinc
prBssure va I ve -oJ
UJ U)

=
d.

0i I pressule
sx i tch
Ma i n pump
Left rorl equipnenl
Enc i ne control lever
throttle
controller
I
d

!t ot C'
0i I pressure
c E c srltch
It (D
l)
aD rn
o,
Fue I at, C'

l.lachine moniter control G,

dial C' (, o, o tr^l
C,
lrl
E E d CD

a,
c
(:,

c
-o
tL
d,
rlJ
tJ.,
d
trj
lt,
(, (l) d. e
(J
q) o
r,,r,, o-

Pump control ler

fietrorl sicnal)

(Lever s icna l)

9J S04030

Function
. The auto-deceleration function automatically Speed (rprn)
reduces the engine speed to its medium speed
range when the all control levers are set in
NEUTRAL while waiting for a dump truck or
work to reduce the fuel consumption and
noise. Decelerat ion
. lf any lever is operated, the engine speed (t+o0rpm)
instantly returns to the speed set with the fuel
control dial.
Time (sec)
0peration Levers at neutral Lever operated gJS0403l
When control levens are set in neutral
@ !f all the control levers are kept to NEUTRAL
€or 4 sec. durirrg operation at a engine speed
ahave a decelerator operation level (approxi-
mately 1,400 rpm), this function lowers the
engine speed to the deceleration operation
level (approximately 1,40A rpm) and keeps it
until you operate any lever.
When any control lever is operated
. lf you operate any control lever while the
engine speed is kept at the deceleration opera-
tion level, the engine speed instantly rises to
the level set with the fuel control dial.

PC200,22A-B 19
 s8H00103-04 10 Structure, function and maintenance standard

5. Auto-wann-up and overheat prevention function

eI I preSsure

l'{a i n pump
Ens i ne
thrott le
cont ro I ler

Servo valve Servo valve

ro
c =rl, art
LS valve LS va lve
o c,
a, ED
(, lt,
tD a,
e.
Machine monitor c)
o)
.li,
PC valve PC va lve
q:'
C''
o)
(u o a
C' o,
3 c,
ao E
L
o, 't3 T'D

a c
tJ., PC-EPC
o PC-EPC
c, ()
o, va lve (F) va lve {R}
CU'

o,

-(o

(Network sisnal) Pump controller (Torque control signal)

(Hydroul ic oi I temperature)

9Js04032

Function
. The engine automatic warm-up function
increases the engine speed to warm up the
engine if coolant temperature is too low after
the engine starts.

The overheat prevention function reduces the

pump load when coolant or hydraulic oil tem-
perature is too high during operation to protect
the engine from overheating.

20 PC200,220-g
 function and rnaintenance standard sEN00103-04
10 $tructure,

'-:
1) Auto-warm-uP function
s After the engine is started, if the engine coolant
temperature is low, the engine speed is raised
automatically to warm up the engine-
t_ ,

Operating condition (All of following conditions) Operated

Coolant temperaturu: Below 30"C Engine speed: 1,200 rpm

Engine speed: Max. 1,204 rpm

Resetting condition (Any one of following conditions) Reset

Coolant temperature: Min. 30"C

Auto
Auto-wann-up operation time: Min. 10 minutes
Engine speed: Any level
Fuel control dial:
Manual
Kept al7}a/o of full level or above for 3 sec. or longer

2l Overheat prevention function

o This function reduces the pump load and
engine speed when coolant or hydraulic oil
temperature is too high to protect the engine
and hydraulic components from overheating.
o This function starts when coolant temperature reaches 100"C or hydraulic oil lemperature reaches
g5'C.

Operating condition Operation/Remedy Resetting condition

Coolant temperature, hydraulic oil temperature:
Coolant temperature: Working mode: Any mode
Min. 105'C
Below 105"C
Engine speed: Low idle Fuel control dial: Return to low idle position once.
or
Monitor alarm lamp: Lights up
Hydraulic oil temperature:
Alarm buzzer: Sounds Under above condition, controller is set to condi-
Min. 105"C tion before operation of function. (Manual reset)

Operating condition Operation/Remedy Resetting condition

Coolant temperature: Working mode: Coolant temperature, hydraulic oil temperature:

Min. 102'C P, E, B, or L mode Below 1A2"C
or Engine speed: Kept as is. Under above condition, controller is set to condi-
Hydraulic oil temperature: Monitor alarm lamp: Lights uP tion before operation of function. (Automatic
Min. 1A2"C Reduce pump delivery. reset)

Operating condition Operation/Remedy ResettinE condition

Coolant ternperature: Coolant temperature, hydraulic oil temperature:

h tselow X CI0"C
Min. ?00'C Working rnode: F or E rnode ._J \
{}r Engine speed: Kept as is" t/
t\

Linder above condition, controller is set to condi-

1./

Hydnaulic oil {emperature: Reduce purnp delivery. V

ticn befCIre operaticn of function" (Autornatic
Min. 100'C reset)

Operating condition Operation/Remedy Resetting condition

Hydraulic oil temperature: Below 95"C
Working mode: Travel
Hydraulic oil temperatu re:
Engine speed: Kept as is. Under above condition, controller is set to condi-
Min. 95'C Lower travel speed. tion before operation of function. (Automatic
reset)

PC200,220-8 21
 s8H00103-04 10 $tructure, function and maintenance standard

6. Swing control function

Swins
motor

lr^A

l{ork equipment
conlrol lever
Control valve
$ins leldins Swins
Purnp merge=
divider valv brake solenoid
va lve
Left
0il preassure
sen so r

Sell pressure Shutt le

reducins val valve

Swine I ock
snitch
Ens ine
ON l'{on it or pane I

l'la in eump
Emersency
srine lock
switch
OFF

(Srins lever isnal)

Pump controller (Swins lock
srit h s isna l)
=c6
.3
cr,
(u
Battery
Battery relay o
Fus e

9JS04033

Function
The swing lock and swing holding brake function
are provided as a swing control function.

22
PC200,22A-g
10 Structure, function and maintenance standard sEN00103-04

1) $wing lock and swing holding brake func- 2l Quick hydraulic oil warm-up function when
tion swing |ock switch is turned on
The swing lock function (rnanual) is used to lf swing tock switch (2) is turned on, the pump
lock machine from swinging at any position" cut-off function is cancelled and the relief pres-
The swing holding brake function (automatic) sure rises from 34.8 MPa {355 kg/cm'} to 37 -2
is used to prevent hydraulic drift after the MPa t3B0 kg/cm2).
machine stops swinging. lf the work equiprnent is relieved under this
Operation of swing lock switch and swing lock/ condition, the hydraulic oil ternperature rises
holding brake quickly and the warm-up time can be short-
ened
Lock Lock
Function Operation
switch lamp
lf swing lever is set in neu-
tral, swing brake operates
Swing
in about 5 sec. lf swing
OFF OFF holding
lever is operated, brake is
brake
released and rnachine can
swing freely.
Swing lock operates and
machine is locked from
Swing swinging, Even if swing
ON ON
lock lever is operated, swing
lock is not reset and
machine does not swing.

Swing holding brake cancel switch

. lf the controller, etc. has a problem, the swing
l'rolding brake does not work normally, and the
rnachine cannot swing, the swing lock can be
reset with the swing holding brake cancel
switch.
Swing OFF
ON
holding (when controller is
(when controtler has
brake cancel
trouble) normaly)
switch
Swing lock ON OFF ON OFF
switch
Swing
Swing Swing Swing
holding
Swing brake lock is lock is lock is
brake is
turned on. canceled. turned on. turned on.

Even if the swing holding brake cancel swltch

is turned on, if the swing lock switch is placed
in the ON position, the swing brake is not
released.
tf the swing $ock is neset, orrly the hydnaulic
bnake is applied by the safety valve. hlote that
if swinEing is stopped on a slope, the upper
structure rnay swing by its gravity.

PC200,220-8 23
 sHHSol S3-04 10 $tructure, function and maintenance standard

7. Travel control function

Travel iunct ion va lve

Travel leve

L Travel
iunction valve
suitchins
solenoid valve
Trave
mo t o.r
I

Hi--
t-----
Resu I a tor Resu lator
lt
I
lt
;-----
I -------J
I
I I
I I
Tr ave
I
I
.-.,,, .-
I I
fravel va I ve Travel valve I speed
I solenoid
I
I
I
I
va lve
I
I
l-
9ressure pressure LS-EPC
I
r' va lve
I
I
I
Sell rressure
GO reducinl yalYe
E

9a
Ensine l'la in pump
C}

U' Engine
(o
(u throttle
=c
6(I CL controller
.:g) 6tt
ao
c Servo valve Servo ya lve
o
<t
o, o,
e) r
(u c,
c, t,
LS valve LS valve
a q.>
}'{achine nronitor
; E

o) E
e
o
.ct (t o
-€
,- C)
o
o2

0r ive s iena l)
-sensor
0i I press' simall

Pump controller (Drive iignal)

(Dr ive sisnal)
(Network sisnal)

I J S04 034

Function
& The machine is provided with a function that
ensures trave0 performance best fit to the type
cf work and jobsite by eontno8$ing plrmps duning
tnave[ cn allowing operator tCI ehange travel
speed automatically or manually"

24 PCaAA,22A-8
 10 Structure, function and maintenance standard s8N00103-04

1) Pump control function during travel

For details, see Engine and pump composite
control function.
2t Travel speed change function 1:,
o)
Hi

1l Manual change with travel speed cl)

CI
tn
selector switch ;
Switching the travel speed selector (t,

switch from Lo to Mi and Hi causes ;Lo

the pump controller to control the
pump capacity and motor capacity at
each gear speed as shown below, t 4. 1 ( I 50) 24. 5( 2501
Travel pressure (MPalks/crn')
switching the travel speed. )

9JS04035
Lo Mi Hi
Travel speed switch (Low (Medium (Hish
speed) speed) speed)
Pump capacity (%\ 80 90 100
Motor capacity Max. Min. Min.
Travel speed (km/h) 3.0 4.1 5.5

21 Autornatic change by engine speed

lf you adjust the engine speed to
1,500 rpm or less with the fuel control
dial,
o The travel speed does not switch
to Hi when the machine is travel-
ing in Mi.
o The travel speed automatically
changes to Mi when the machine
is travelling in Hi.
3] Automatic change by pump discharge
pressure
lf the travel pressure is kept ta 24.5
MPa {250 kglcm2} at least 0,5 sec.
due to increased load during traveling
in Hi on an uphill, the travel motor
capacity automatically switches to the
medium speed (Mi) (the travel speed
switch stays at Hi).
lf the machine starts traveling on level
ground or downhill during operation of
the above mentioned function and the
travel pressure goes below 14.7 MPa
t150 kg/cm2) and continues such the
condition at least 0.5 sec., the travel
motor capacity will automatically
change, switching the travel speed
switch to Hi again.

PC200,22A-8 25
 sEN00103-04 10 Structure, function and maintenance standard

2) Oil pressure seRsor

CO}l}lTCIIO}I DIAGRAll

IEIll t]t,tL N0. S IG}IAT NAHE

I GND

2 OUTPUI
3 P0wER (+5V)

PRESSURE SIGNAL
PROCESSOR

CIRCUIT BLOCK

9JG0 r r 99

1" Sensor
2. Connector

Fumction o The relationship between the pressure applied

o The junction block has 6 PPC oil pressure sen- to sensors (P) and output voltage (E) is shown
sor. in the figure below.
o This sensor detects the operating condition of
each actuator by the PPC pressure and trans-
mit it to the pump controller. lrl
5
(xI 4. 5
CD
.\I 4
Operation ;
o The oil pressure is applied to the diaphragm of 3

the oil pressure sensor from the pressure o

= 2
intake part, the diaphragm is deformed. o

o The deformation in the diaphragm causes the o

U,

resistance of the gauge to change. This C,

o,
(t,
causes a change in the output voltage, which (MPa)
is transrnitted to the amplifier (voltage arnpli- t2345
0il Dressure (P) 9JS04037
fier).
o The amplifier magnifies output voltage (E) and
lnsulation layer transmits it to the pump controller.

Ga u s e
layer

@
Diaph ragm
(Stai nless steel)
S DPO2 5B 5

28 PC200,220-g
 sEN00103-04
t0 $tructure, function and maintenance standard

3) PumP Pressure sensor

I CO}-l},|ECI IO}I O IAORAII

TER}I INAL N() S IGNAL NA}IT

2 GND
I

2 OUTPUI

3 P0wER (+5\/)

.,

3TEfiit-' f_3
e*at rI 1.,
PR0CESS0R I T Hr h1

cI RCU lI [L0C[

sJG0l49l

1. Sensor
2. Connector

Operation
o The relationship between the pressure applied
to sensors (P) and output voltage (E) is shown
in the figure below.

(v)
5
tll I
t+' 5
o)
o
(, 4

;
o

o
L

o
q,

0rn
a V.
(MPa)
0 l0 20 30 40 50
gJS0403B
0il pressure (P)

29
PC200, ?za-B
 $Hht00t 03-04 t 0 Structure, function and maintenance standard

4) Pump controller

cN-co I

9JG0t6t8

30 PC200, 220-8
 10 Structure, fUnction and maintenance standard sEN00103-04

lnput and output signals

CN-CO1 CN-CO1
Pin No. Signal name lnpuUOutput Pin No. Signal name lnpuUOutput
1 Power lnput 53 Boom up pressure sensor lnput
2 Power GND I nput 54 NC (") lnput
3 Washer motor power Output 55 Steering pressure SW lnput
4 Power lnput 56 Wiper (W) lnput
5 Power GND lnput 57 Window limit SW Input
6 NC (") lnput 5B Machine select 4 lnput
7 NC (-) 59 NC (-) lnput
B Power (+5 V) Output 60 Key SW (C) lnput
9 Power (+5 V) Output 61 NC (-) lnput
10 NC (- lnput 62 External drive signal lnput
11 NC (* lnput 63 NC (")
12 NC (.) lnput 64 CAN L lnpuUOutput
13 NC (") lnput 65 NC (.) lnput
14 Boom down pressure SW lnput 66 NC (-) lnput
15 Arm dump pressure SW lnput 67 NC (") lnput
16 Swing (L) pressure sensor lnput 68 R pump pressure sensor lnput
17 Arm digging pressure sensor lnput 69 NC (-) nput
18 Analog GND lnput 70 I Analog GND nput
19 Swing lock lnput 71 I
NC (.) nput
2A NC( lnput 72 Swing (R) pressure sensor
I
nput
21 Machine select 2 lnput 73 I Bucket digging pressure sensor nput
2 NC (-) lnput 74 I NC (-) nput
23 NC( lnput 75 I
Wiper (P) nput
24 Key SW (ACC) lnput 76 I NC
(-) nput
25 NC (* lnput 77 I Machine select 3 nput
% NC (") 78 I NC
(-) nput
27 NC (-) Output 79 lnput
28 NC (-) Output B0 !c (.)
I
lnput
n Hydraulic oil temperature lnput 81 rlC (.)
I lnput
30 NC (* lnput *: Never connect to NC or malfunctions or failures will
31 NC (-) lnput occur.
T2 NC( lnput
3tI NC( lnput
u Bucket dump pressure sensor lnput
35 NC (") lnput
36 Travel steering SW lnput
37 NC (") lnput
3B Swing emergency nput
3g Machine select 5 nput
4A Machine select 1 nput
41 I
Knob SW nput
42 I
NC (-} nput
43 I Key SW
(ACC) nput
44 NC (.)
I
nput
45 CAN_HI I
npuUOutput
46 Analog GND
I
nput
47 NC (-I nput
48 NC( I nput
4eI ' pump pressure sensor nput
50 rJC (.)
I
nput
51 rlC (.)
I lnput
s2 l Service pressure SW lnput
*: Never connect to NC or malfunctions or failures will
occur.

PC200,220-g 31
 SEN00i03-04 10 Structure, function and maintenance standard

CN-C02
Pin No. Signal name lnpuUOutput
82 NC ("
B3 NC (-)
u NC (") Output
B5 NC (-) Output
86 Service circuit SOL Output
87 Travel speed SOL Output
88 LS-EPC Output
89 Mergedivider LS EPC Output
90 NC (.)
9t NC ("
92 NC (" Output
93 NC (.) Output
94 NC (.) Output
95 NC (-) Output
Gfi PC-EPC (F) Output
97 Service current EPC Output
98 NC (-
99 NC (")
100 NC (-) Output
101 Swing parking brake SOL Output
102 NC (. Output
103 NC (") Output
1M PC-EPC (R) Output
105 NC (-) Output
-r+ ::ij
106 NC (.)
147 NC (-) Output
108 Battery relay Output
109 2-stage relief SOL Output
110 Travel junction SOL Output
,,111
NC (. Output
112 Merge-divider main EPC Output
113 NC (") Output
114 Wiper motor (- Output
115 Solenoid GND lnput
116 Solenoid power lnput
117 Solenoid GND lnput
118 Solenoid power lnput
119 Wiper motor (+) Output
120 Solenoid GND lnput
121 Solenoid power lnput
*: Never connect to NC or malfunctions or failures will
occur.

32 PC2A0,220-8
 function and maintenance standard s8N00103-04
10 Structure,

Monitor system
Machine monitor

@+ Fuel level sisnal Switch sisnal

Caution signals
Engine throttle,
& puntp and
air conditioner
controller
Each sensor

Powe r
s0uree

9JS04039

The monitor system notifies the operator of

machine status. lt monitors the condition of the
machine with the Sensors installed on various
parts of the machine, processes and immedi-
ately displays the obtained information on the
panel.
Contents displayed CIn the pane! are largely
divided into the following"
t " Alarm when the machine has trcubles
2. ildachsrre conditiora {Tempenature of cooB-
ant and hrydraurlic ci!, fuel leveB, etc"]
The monitor panel also has various mode
selector switches and functions to operate the
machine control system.
Also, the machine monitor is provided with var-
ious rnode selector switches that function aS
the operation unit of the machine control sys-
tem.

PC200,220-8 33
 $8N00103-04 10 $tructure, function and maintenance standard

Machine rnonitor

CN-CMO 5 CN- CM04

*9, ICEJ. @. CN-CMO I

CN- CMO3
til ffi" {^/A
@ @D forFl CN-CMO2

GPS a n tenna
joints
9JS04040

Outline
o The machine monitor has the functions to dis-
play various items and the functions to select
modes and the functions to turn on/off electri-
cal.
o The machine monitor has a cpu (central pro-
cessing unit) in it to process, display, and out-
put the information.
o The monitor display employs an LCD (Liquid
crystal Display). The switches are flat sheet
switches.

34 PC200,220-g
 function and maintenance standard sEN00103-04
10 Structure,

lnput and outPut signals CN-CMO3

Pin No. Signal name lnpuUOutput
CN-CMO1 RS232C CD for communication
lnpuUOutput 1 lnput
Pin No. Signal name terrninal
Battery power $ZqV constantlY) lnput RS232C RXD for communication
1
2 lnput
lnput terminal
2 Battery power (+24V constantlY)
Battery power GND RS232C SG for communication
3 3
terminal
4 Battery power GND
Signal GND for communication
lnpuUOutput 4
5 Wake-up terminal control
6 Relay output Output Communication terminal selec-
5 lnput
7 Chassis signal GND tion signal
I NC (.) RS232C RTS for communication Output
6
terminal
I Fuel level lnput
RS232C TXD for communication
7 Output
10 NC (-) terminal
11 Charge amount lnput RS232C DTR for communication
B Output
12 Chassis analog signal GND terminal
RS232C DTR for communication
13 Light switch nput I terminal
lnput
14 Key switch (ACC) nput
RS232C CTS for communication lnput
Key switch (C) nput 10
15 terminal
16 Preheating nput RS232C Rl for communication
11 lnput
17 NC (-) terminal

18 NC (-) Power GND for communication

12
terminal
*: Never connect to NC or malfunctions or failures will
lnput CH1 for comrnunication ter- lnput
occur. 13
minal status
Output for communication terrni- Output
14
CN-CMO2 nal power contrpl
Pin No. Signal name lnpuUOutput Output CH1 for communication Output
15
terminal control
1 NC (-}
16
Output CHz for communication Output
2 Engine oil level sensor lnput terrninal control
3 Coolant level sensor lnput lnput CHz for communication ter-
17 lnput
4 Air cleaner clogging sensor lnput minal status
5 Swing lock lnput Electric power supply for comrnu- Output
1B
nication terminal
6 NC (") lnput
7 Chassis signal GND
I CAN terminating resistance CN-CMO4
I CAN-H lnpuUOutput Pin No. Signal name lnpuVOutput
10 CAN L lnpuUOutput 1 NC (-)
11 NC (-) lnpuUOutput 2 NC (-)
12 NC (-) lnpuUOutput J NC (")
". Never connect to NC or nnalfunctions er failures will lX
ry NC ("}
occur". q NC (-}
6 NC (-}
7 NC (-)
B NC (-)
I NC (-)
10 NC (-)
11 NC (")
12 NC (")
*: Never connect to NC or malfunctions or failures will
occur.

PC200,220-8 35
 10 $tructure, function and maintenance standard

CN-CMOs
Pin No. Signal name lnpuUOutput
1 Electric power supply for camera Output
2 Camera NTSC signal input 1 lnput
3 Camera NTSC signal input 2 lnput
4 Camera NTSC signal input 3 lnput
Electric power supply GND for
5
camera
6 Camera signal GNDl
7 Camera signal GND2
I Camera signal GND3

36 PC200, 220-8
 $8N00103-04
10 $tructure, function
and maintenance standard

37
PC200 , ?20-8
 $EN 901a3-04
10 $tructure, function and rnaintenance
standard

Monitor contror, dispray portion

No r na I operat r0n screen

78 $ t0 il t2

l,la intenance interva I

warnins screen

{8:08

ffi

All lights up screen

E0@@{9m

?.2

gJS0404 I

3B
PC200,220-g
 10 Structure, function and maintenance standard sEN00103-04

^ 1. Hydraulic oil temperature monitor

2. Hydraulic oil temperatu re gauge
3. Engine coolant temperature monitor
4. Engine coolant temperature gauge
5. KOMTRAX message monitor
6. Air conditioner monitor
7. Wiper monitor
B. Swing lock monitor
9. Engine pre-heating monitor/power maximizing
monitor
10. Tirne/service meter
11 . Auto-deceleration monitor
12. Working mode rnonitor
13. Travel speed monitor
14. ECO indicator
1 5. Fuel gauge

16. Fuel level monitor

17. Maintenance interval monitor
..,i.
' :;
18. Engine oil pressure monitor
19. Charge level rnonitor
. 20. Radiator coolant level monitor
21 . Engine oil level monitor
22. Air cleaner clogging rnonitor
23. \ffater separator monitor

Precautions on the machine monitor display

o The liquid crystal display panel may have black
spots (which do not light up) or bright spots
(which stay on).
Products having 10 or less black or bright
spots conform the product specification; such
the condition is quite norrnal.
. Battery voltage may suddenly drop at engine-
start due to arnbient temperature or the condi-
tion of the battery. The rnachine monitor dis-
play may temporarily disappear if it happens; it
is quite normal.
. Continuous operation of the machine monitor
rnay display blue bright spots on the screen
having a black background; it is quite normal
The screen norrnally displayed on the monitor
has a blue or white background. For this rea-
son, blue spots will not cause any problem
{since the liquid crystal Iights up red, blue, and
green spots when displaying white).

PC200, 220-g 39
 sEH00{ a3-a4 10 Structure, function and maintenance standard

Monitor items and display

Symbol Display item Display rnethod

-Y""i''vvrrv''rDv" - vtvt't'vv'
Itttt I rgleasgswitch I I

Swing lock
lorrlorrlorrl

operates at low temperature and -l

I nutomatic preheating I symbol keeps lighting up for up to about 30 I

I seconds and then goes off after engine starts.

I I

Preheating er setting

l rrnual preheatingv
I J 30 - 40 sec I Flashes I
9JG0 t223
| | After a0 sec I oFF I

I I Keeps lishtinsup. I
Power Max.
I While pressed g
I Coes off afier about sec. if switch
I I is keptpressed. I

I While released I Kept turned OFF. I

Engine coolant
temperature
Hydraulic oil
See gauge display on next page.
temperature
Fuel level

40 PC200,220-8
 s8N00103-04
10 ttructure, fUnction and maintenance standard

C3 C2

AI

A2

A3

\\-A flr-re'
$,d W. 6r E'MW

gJG0l225

The gauge pointer disappears when information on coolant temperature or hydraulic oil
ternperature cannot
be obtained due to disconnection of CAN-
Temperature or vol- lndicator Buzzer sound
Gauge Range ume
A1 105 Red o
M 102 Red
Engine coolant tem- A3 100 off
perature
A4 85 off
("c)
A5 60 ofr
A6 30 White
B1 105 Red

82 142 Red
Hydraulic oil tempera- B3 100 cff
ture
B4 85 cfr
("c)
m5 40 0fr
/}rB
B6 d-w bVhite

CX 289 cfr
C2 244.5 off
C3 200 off
Fuel level (0) off
C4 100
C5 60 off
C6 41 Red

PC200,220-8
41
 s8N00103-04 10 Structure, function and maintenance standard

Checks before starting (all symbols light up), when maintenance interval is exceeded.
lf the checks before starting or maintenance interval is exceeded items light up, the display of the hydraulic
oil temperature gauge and the hydraulic oil temperature monitor disappear and the following symbols are
displayed.

Check before starting While engine is While engine is

Symbol Display item
item stopped running

Lights up and buzzer

Engine oil pressure I sounds when abnormal.

Lights up when
Battery charge O
abnorrnal.
tJ00 r t7,

Lights up and buzzer Lights up and buzzer

Radiator coolant level o sounds when abnormal. sounds when abnormal.
lJ@ t3rE

Lights up when
Engine oil level O
abnormal.
9JGo rtr9

Lights up when
Air cleaner clogging o abnormal,
9JG0r360

Lights up when Lights up when

Water separator o abnormal. abnormal.
9JG0 l 232

l'_l Notice lamp (yellow)Marning lamp (red).

t€ryt Maintenance Lights up for only 30 seconds after starting

switch is turned ON.
t__.1,,n.,,.,

Symbols appear in the order in which they occur

from the upper left. When symbols are displayed, if
the hydraulic oil ternperature is high or low, orly its
symbol is displayed.
Condition of hydraulic oil Color of symbol
[-ow temperature (below BO or Black on white back-
equivalent) ground
Normal (BG - tsZ) No display
White on ned back-
High temperature (above F.2)
ground

42 PC200, 220-8
{0 Structure, fUnction and maintenance standard sEN00103-04

Display Display item Display range Display method

Symbol
category
Green: Displays state of message
KOMTRAX There is unread message. (for only machine equipped
message Blue: with KOMTRM).
There is unreturned message.

tm1 Air conditioner/

Heater
ON OFF Displays operating condition.

la)src0,233

Displays set condition.

Wiper
'*r*oN*oFF
Monitor

Working mode R E, L, B, ATT Displays set mode.

Travel speed Displays set speed.

Auto-deceleration oN <--> oFF Displays operating condition.

Displays average work load in

Green:
1 minute on 10 levels.
ECO Work load is light - medium. (Does not display if ECO
ECO indicator
indicator Orange: display is set OFF in service
Work load is heavy.
g menu.)
,60 r 2{

Displays operating time.

Service Service meter (Changes to clock if F4 is
While service meter is working
meter m000il9r* indicator
depressed. )
9.tGdr l!5

Displays time.
12-hout ditl"I, (Changes to service meter if
Clock
@6:50 Clock
24-hour dispray F4 is depressed.)

PC200, 22A-B 43
 sEN00103-04 l0 $tructure, function and maintenance standard

Switches

H
g

9JG0t242

1. Buzzer cancel switch Auto-deceleration switch

2. Auto-deceleration switch The auto-deceleration switch toggles the auto-
3. Guidance icon deceleration function on and off. When the working
4. Function switch mode is switched, it is automatically set to oN.
5. Working mode selector switch When it is set to oN, the auto-deceleration monitor
6. Travel speed selector switch appears.
7" Window washer switch * The auto-deceleration function does not work
8" Wiper switch in L mode.
g. Air conditioner switch
Guidance 6con and functiom switeh
ffiuzzer ea$tcefi switeh
The functior"r switches clffer dependlmg on the
Fressing this switch when the alarm buzzer is mak- screen display. Each guidance icon shows the func-
ing sound stops the alarm buzzer. tion of the switch below it.
lf a new abnormality is detected, the alarm buzzer Switches with no guidance icon are disabled.
sounds. The functions shown by the guidance icons are as
Depending on the alarm buzzer type, it does not shown in the table below.
stop even if you press the buzzer cancel switch.

44 PC200,220-g
 sEN00103-04
10 $tructure, function and maintenance standard

Switch Item Function

Symbol

F6 Enter Enters selected/set itern.

eJG0 r 1{r

F5 Return Returns to previous screen.

Wtrcor,r
(zl F.l Select camera screen Selects camera screen.
I rol l3r6ot,!

m-" F4

F5
Select service meter/clock

Select maintenance screen

Selects service meter and clock alternately"

Selects maintenance screen.

trG0ttt0

F6 Select user mode screen Selects user mode screen.

@r,oo,*l
Selects item on left side (Selects right end item after left
F3 Select item end item).
KsrBortrr
Selects item on right side (Selects left end item after right
E,*,,,, F4 Select item end item).
Selects item on lower side (Selects top item after bottom
ffi,,*,,,, F3 Select itern item)/Resets holding of monitoring.
Selects item on upper side (Selects bottom item after top
F4 Select item item )lHolds monitoring.
EsrGor26E
Selects page on lower side (Selects top page after bottom
F1 Select item page)-
Selects page on upper side (Selects bottom page after top
F2 Select item
m,,oo,r5, page).

F1 Display No. 1 camera screen Selects No. 1 camera screen.

@,60rrs!
F2 Display No. 2 camera screen Selects No. 2 camera screen.
tJce r t59

F3 Display No. 3 camera screen Selects No. 3 camera screen.

Display No. 1 and No. 2 Displays No. 1 and No. 2 camera screens sirnultaneously.
F4
@t,co,!t camera screens
Returns selected item to default setting. (Used for
F2 Return to default setting
@rJ60rat adjustment of screen.)
Starts operation. (Used to start measurement of split fuel
F1 Start
consumption on fuel consumption display screen.)
lJG0I24.

Stops operation. (Used to stop measurernent of split fuel

F1 Stop
@ercor3rl consumption on fuel consurnption display screen.)

F1lrz Clean Clears selected/disPlayed itern

@r,60*86
F1 Set Executes setting.
tJ&0ll tc

PC200,220-8 45
 $8N00,,103-04 10 $tructure, function and maintenance standard

Working mode selector switch Travel speed selector switch

Pressing working mode selector switch (s) switches Each time you press the travel speed selector
among working modes. switch, the travel speed setting switches as shown
check the working mode on the working mode below
rnonitor. Lo+ Mi + Hi -+ Lo -) ....
The travet speed setting is confirmable on the travel
speed monitor.
The relationship between the speed setting and the
monitor display is shown in the table below.
Display
Crawler symbol + Lo Low speed (default)
Crawler symbol + Mi Mediurn speed
Crawler symbol + 1-11 High speed

9JG0 t243 Window washer switch

while the switch is being pressed, window washer
AbCIut B rnode
liquid is sprayed out. There is a tirne delay before
@ When you try specifying B mode as a working the wiper starts.
mode, the buzzer sounds for safety's sake and
the following confirmation message appears. Wiper switch
Each time you press the wiper switch, the wiper
settings switch as follows.
lorl ins llode OFF -+ INT -+ ON -+ OFF -+ ....
Irrllr Srl Breller llode? The wiper operation setting is confirrnable on the
wiper monitor.
p0 f -t yrs G7l The relationship between the wiper setting and the
monitor display is shown in the table below.
m Attaclnenl tlode 250 t/nin
Display Setting Wiper actuation status
Stowing stopped or now

lerll c= el C C [1rl stowing

gJ s0 4a42 I ntermittent actuation

F5 : Returns to the working mode selector screen. Continuous actuation

F6 : Specifies the breaker mode.

lf B mode is specified as a working mode when Air conditioner contro! switch

you start the monitor, the buzzer sounds and To operate the air conditioner, use the air condi-
the following message appears. tioner control switches.

m.I U m"
m9
$c
$0
9d
$a
9s

9f $e
f'F-lt-il| v-lf-E--lr-v-lr---v
-l
le: cIl el E] E] srl 9JG0 r 550

9JS04043

F5 : Starts up in E mode.
F6 : Starts up in B mode.

46 PC200,220-8
 10 Structure, fUnction and rnaintenance standard sEN00103-04

9a : Specifies airflow Camera screen display function

9b : Specifies temperature r For an option al-camera-equipped machine,
9c : AUTO pressing the F3 on the normal screen switches
9d : A/C to the carnera image.
9e : Switches among air btowing modes o For a machine with no camera equipped, the
9f : Switches between inside air and outside air guidance icon for switching to the camera
99 : OFF screen does not appear; even if you press the
9a to 9c : Enables input inforrnation simultaneously switch, the screen does not switch to the carn-
with switching to the air conditioner era image.
adjustrnent screen below. . Up to three cameras are rnountable.
9d to 9f : Switches to the air conditioner adjust-
ment screen below. Another pressing
switches among modes.
99 : Turns OFF the air conditioner function without
switching to the air condition screen.

I @ lir-coafiliorer ldilslmrl

Ar0ffi r--E-l r---o-l l--=u-l r---Er-l l--"-l l-E-l

l20."0re le: E C C E El
ffi 9 J G0 3247

F 1 : Displays the image of No. 1 carnera full-screen.

r:9-l Ll rll rlf:rll-i,-lt---?--l
F2: Displays the image of No. 2 camera full-screen.
le: C cll trl el crl F3 : Displays the image of No. 3 carnera full-screen.
F4 : Displays the irnages of No. 1 and No. 2 cam-
9JS04044
eras at the same time.
lf you do no operation at least 5 sec. with the air F5 : Returns to the'noimal screen.
conditioner adjustment screen displayed, the
screen returns to the normal window. o Making operation of air conditioner button (1)
* When communication with the air conditioner with the camera screen displayed may switch
is disconnected, or "spurting-out dampef, "N to the air conditioner operation screen.
M damp€r", or "refrigerant" has a problem, the
following screen appears.

@ lir-corliliorer llilshcll ^ -
l7tt-Bhillrrru;l ?
AUTO Arcffi
f@, @.
[26or fE,
Mffi
f---"-If---V-l f---?--lfrt*] f--V*]f-
el E cl
" -l
lcr C E gJG0t270

9JS04045

PC200, ?20-g 47
 $8N00{ 03-04 t0 Structure, function and maintenance standard

Service mete rltirne selector function

o Pressing F4 on the normal screen when the
@ lit-cordilioler ldiusllenl service meter is displayed in the top center of
the screen switches the display to the time,
Are@M
and doing so when the time is displayed
switches the display to the service meter.
!20,0rc
tu
r-?-l r--rr-l r-il r--v-l r--':r--l f---ra-l

lc €11 E E] E] El
F6, or no operation for 5 sec.: Returns to the cam-
era screen.
9JS04044

frffift
t---?--tr:rl rcil:il r:-il r-T-l
Hven when the camera screen is displayed,
the working mode selector switch, travel speed
se!ector switch, auto-deceleration switch,
lcr: E C C C cl
buzzer cancel switch, wiper switch, and win-
dow washer switch are enabled.
lf an abnormality corresponding to an alarm
I
item with the camera screen displayed, the tr@{9r
alarm monitor appears on the upper left of the
screen. lf it appears, return to the norrnal
screen with F5 to check the alarm display.
lf an abnormality corresponding to an error
item with the carnera screen displayed, the
error rnonitor appears on the upper left of the
screen. If it appears, you must move the
frfrftH
machine to safe posture immediately and
make inspections.
lcl: E E C C cl
lf you do not operate the lever at least 10 sec. 9JG0t274
after the error monitor starts to blink, the
screen switches to the normal screen.

48 PC200,220-g
 sEN00103-04
10 $tructure, function and maintenance standard

Maintenance function
r Pressing F5 on the normal screen switches to
the maintenance screen. llainllllttt Iirt [estl
@ [mirt 0il trtilnt

fE66l+t-_acl
f,esellinl 0isplav resulls in
Clrangt Counler lncteas;.
0o vot lanl to rtsel?

ftfrftm Icll c=ll m EI] [I El

I J S04 048

lm ef c! E cl F5 : Cancels the reset to return to the maintenance

WTIry
ca-l list screen.
F6 : Resets the remaining tirne to retum to the nor-
mal screen.
No operation at least 30 sec. : Returns to the nor-
mal screen.

llrlrtroraca Lirl rrrr,rr Rrrrrr

The table below shows the maintenance items
500 I 500 I and replacement intervals. The time remaining
p| tn, 0ll rlllrt Clunrr 500 I 5s0 I to maintenance is reduced as the machine is
lOm I
FI fr.l llrio f illr Chrrrr 100! I
operated,
500 I
Fl frrt Prc f lllct Cbrrrt 500 r

@| nrl oil ritlrr clrart 1000 h 1000 I Replacement interval

too h No. Item
El l/t.nt Srrrlltr Clrrrr 500 I (Hours)
01 Engine o I 500

le: C E] C C El
02 Engine o I filter . 500

03 Fuel main filter 1000

9JS0404'tr
41 Fuel prefilter 500
F1 : Displays the next page. a4 Hydraulic filter 1 000
Displays the top page when the last page is 05 Hydraulic tank breather 500
displayed. 06 Corrosion resistor 1000(.)
F2: Displays the previous Page. a7 Damper case oil 1 000

Displays the last page when the top page is OB Final case oil 2000
displayed. 09 Machinery case oil 1 000
F3 : Selects (highlights) an item one down. 10 Hydraulic oil 5000
F4: Selects (highlights) an item one up. *: lf equipped (To be determined)
F5 : Returns to the normal screen.
F6 : Switches to the maintenance tirne reset screen. The content of the caution display differs
No operation at least 30 sec. : Returns to the nor- according to the remaining tirne. The relation-
mal screen. ship is as shown in the table below.

@ Gn the maintenance Iist screen, if the tinre Display Condition

rsrrlaining until nnaintenance for any itenn is Remaining tlme for mainte-
less than thirty hours, the remaining time dis- foione nance for all items is u'rrore
play is highlighted in yellow. lf the time remain- than 30 hours.
ing until maintenance becomes 0 hours, the There is one or more items
Notice display (black sym- with less than 3O-hour
remaining time display is highlighted in red- bol displayed on Yellow remaining time for mainte-
. On the maintenance time reset screen, reset background)
nance.
the remaining time for the selected item to
There is one or more items
return to the default. Warning display (white with less than 0-hour
symbol displayed on red remaining time for mainte-
background )
nance.

PC200,220-8 49
 s8N00103-04 10 structure, function and maintenance standard

You can lock the maintenance time by a pass-

word to prevent it from carelessly being reset,

ssro r d?

m
Pa

Plmsc Inlrt Pttsrord.

r---E'-lr---?-lt-v-lt-.ilf-?-il-il

lc c3l cll E] E ml
9JS04049

6 The default password is "000000".

s Enabling the password lock on an attachment-
equipped machine locks the breaker/attach-
ment setting screen at the sarne time.
* For inforrnation on changing the attachmenU
maintenance password, see''Attachment/
maintenance password change function" in the
Testing and adjusting section.

50 PC200,224-8
10 $tructure, function and maintenance standard sEN00103-04

User mode F3 : Select$ (highlights) an item one down-

F4 : Selects (highlights) an item one up'
. Pressing FO on the normal screen enters the
F5 : Cancels changes you rnade before confirming
user mode, switching to the user menu Screen.
them with FO to return to the menu screen-
r ln user mode, you can specify iterns relating to
FG : Moves to the setup items of the selected (high-
the machine rnonitor and machine shown
below. lighted) item.
Breaker/attach me nt settin g
Message display . Selecting B switches to the breaker setting
Screen adjustrnent meru, and selecting ATT switches to the
Tirne adjustment attachment setting menu.
Language setting r You can lock this menu with a password.
Economy mode adjustrnent Enabling the password lock locks the mainte-
nance reset screen at the sarne time.

@usrr[enu
HE Pa ssro r d?
llEUser llessage
llE|screen Adiustnent
ll@IClocl Adiustnenl Plrase htet Ptsslotd.
H@Laneuase

r-:il-l f-T-l f-v-l l-il r"7-l

C C gl [I €rl
r-fif----o--lrE-l
ln gJ s04057 lrt: [1] gl [I trl rrlgJ s0404 s

F3 : Selects (highlights) an item one down.

F4 : Selects (highlights) an item one up.
F5 : Returns to the normal screen. Changing breaker mode setting
FG : Switches to the setting screen for the selected o Selecting B on t6e breaker/attachment setting
itern. screen switches to the breaker setting screen.
No operation at least 30 sec. : Returns to the nor- On this screeff, select the breaker setting
mal screen. selection screen or breaker flow rate setting
(ln user mode, ro switch operation at least 30 sec. screen.
returns to the previous screen.)

B rea ker I attach ment settin g B Brealerselecl lleru

o For an attachrnent-equipped machine, this

menu allows you to adiust a flow rate in B E
mode and ATT mode. H Brealrt 0il flor Sellinr
For a machine with no attachment, this menu
does not appear.

r--v-t r--?--l rr--l r-*v-l r--nt-l

cl
I

[El A'**lar/Altachneni 5et t inss

I rr: [= [1] C trl
gJS0405g
r-g]
.-----:-.

ffi ?-HarAtlachnent
F3 : $elects (highlights) an item one down-
F4 : Selects (highlights) an item one up.
F5 : Returns to the breaker/attachment setting
screen.
F6 : Switches to the setting screen for the selected
lcr C C C C sl
gJS0405B
(highlighted) item.

PC200,220-8 51
 sHN00103-04 10 $tructure, function and maintenance standard

1. Breaker setting selection screen. On the flow rate level setting screen,
r On this screen, you can allocate one of change the set flow rate.
two set flow rates as a flow rate in breaker
mode.
r The B symbol is displayed in front of items
specified to breaker mode. @ Ereeler 0il florSellim

* The defaults of both flow rates are 180 Al

Brealer 1I8@ t/nin

min.

l/nin
B Brealersrlecl

Lg I
Breaker 180 l/nin lc C OilE] C cl .9JS04052

F3 Decreases the flow rate.

r--il t---v-l r---T-l l-il t--t t--v-r F4 lncreases the flow rate.

ln trl C CI el sl 9JS04050
F5 Returns to the flow rate setting. screen
without changing the flow rate.
F6 Returns to the flow rate setting screen
t

after specifying the flow rate,

F3 Selects (highlights) an item one down.
F4 Selects (highlights) an item one up. Flow level Flow rate ([/min) Remarks
F5 Returns to
the breaker setting rnenu 1s 210
screen. 14 200
F6 Specifies the selected (highlighted) item
13 190
as a flow rate in breaker mode.
12 180 Default
2. Breaker flow rate setting screen 1l 170'
o On this screen, you can specify a flow 10 160
rate. I 150
o The B symbol is displayed before items
I 140
specified to breaker mode.
7 130
6 120
5 110
B [realer 0il flor $rllirr
4 100
IGJ 3 90
Brealer 180 l/nin
2 80
1 70

lru B E clt [rl cl gJS0405

Changing attachment mode settinE
@ Selecting ATT on the breaker/attachment set-
r
ting screen switches to the Z-way attachment
F3 " Selects (highlights) an item one down.
setting menu. On this scre€ff, select the
attachment setting screen or breaker flow rate
F4 : Selects (highlights) an item one up,
setting screen.
F5 : Returns to
the breaker setting menu
screen.
F6 : Switches to the flow rate level setting
screen for the selected (highlighted) item.

52 PC200,224-8
10 Structure, function and maintenance standard
s8N00103-04

B l-hrlttrchrent Selucl lleau B 2-Iar lllrtlrtnl 0il flor Sellinr

E ffi 2-tlr ,tttlchlrnt 430 l/min

H l-1,, ltlachmnt 0il f lor $cttinr
llo l-hl Allachrenl

lel: C C C C c1rl lcl:ll rull m CI cll ol

9JS04053 9Js04055

F3 Selects (highlights) an item one down. F3 : Selects (highlights) an item .one down-
F4 Selects (highlights) an item one up. F4 : Selects (highlights) an item one up.
F5 to the breakerlatlachment
Returns setting F5 : Returns to the breaker setting rnenu
screen. " screen.
F6 Switches to the setting screen for the selected F6 : Switches to the flow rate level setting
(highlighted) item. screen for the selected (highlighted) item.

1, Attachrnent Setting selection screen o On the flow rate level setting screen,
o On this screen, you can allocate one of change the set flow rate.
two set flow rates as a flow rate in attach-
ment mode.
. The ATT symbol is displayed before items
ffi l-lar lllrctilenl 0il Flor Stllinl
specified to attachment mode. l-Iu tttactuen t 480 /nin f

* The defaults of both flow rates are $A Al

min.

}.{in 30 l/nin
ilIIIIII I'lax 430 l/nin
B 2-Iar ltlrchrrl Salect

m l-Iu ttttchenl 430 l/nin le: C E] CII C Erl

llg 2-Iar Alltchrenl 9JS04056

F3 : Decreases the flow rate.

F4: lncreases the flow rate.
F5 : Retums to the flow rate setting screen
lc C E C E El FG
without changing the flow rate.
: Returns to the flow rate setting screen
I J S04 054
after specifying the flow rate.
F3 : Selects (highlights) an item one down. Flow (0/min) Remarks
Flow level
F4: Selects (highlights) an item one up.
F5 : Returns to the attachment setting menu "
I 430 Default

FS : Specifies the selected (highlighted) iter* { 350

as a flow rate !n attachment mode. b 250
& Selecting "No attachment" disables selec- 6 170
tion of attachment mode on the working 144
4
mode selection screen.
3 115

2. Attachment flow rate setting screen 2 90

o On this screen, you can specify a flow 1 30
rate.
. The Aff syrnbol is displayed before items
specified to attachment mode.

PC200, ?24-B 53
 sEN00t 03-04 {0 $tructure, function and maintenance standard

Message display
r For a KOMTRAX-equipped rnachine, you can
view notification from the sales representative.
@HfrS lron l(0llAlSU
lvhen there is a message, the rnessage moni- lilo :001 [essase hpire 0ate:200{/12ll5l
tor appears on the upper left of the normal Updalel Iomlsu PC]000 Shore I tsalures lll
iler 0
pe mtor-[ticnllr Ia!; ,lddad Prof uclivilr lnd Ie l
screen. iaIil i tv Fealures. 0clober 8, 2001.
o The lighting green monitor indicates that there
are rnessages to be read. pRFSS FIIIRY lilUllBF[: I
. The lighting blue monitor appears when you
have not sent replies yet after opening rnes- r---]t-l f-.il l-E--l l-'F--l r.-?-l I-E-]
sages which accept replies.
lc C E C E cl 9JS0406t

ffi @6:5@tA.ltg@ o Messages will be deleted when their validity

expire or a new message is received.
o

frfrfts
When no message has been received, "No
message" is displayed on the top portion of the
screen.
o Separately from the message display for users
above, the service menu is provided with rnes-
sage display for technician.
lc E E EI C El Screen adjustment
9JG01290
o Selecting the Screen adjustrnent from the user
o Press F6 to enter user mode and select "Mes- menu and pressing F6 switches to the screen
sage display" and you can view (open) the adjustment screen
messages. o From this menu, you can adjust the brightness,
contrast, and luminance of the machine moni-
tor screen
o When the light switch is in Night mode ON, the
@ 'XftS f ror :M
l(0llAISU
night mode screen is adjustable.
hlo hssaee Expire 0ate:200{/tUtSl
Urdatal lonln PC3000 Slorel frrlrres AlI llel 0
o When the light switch is in Daytime mode ON
xrrlor-frieallr Ctl; ldfrl Prsdrctirilr lnd Icl or OFF, the daytirne rnode screen is adjust-
illililr Ierlrtas. 0cloler t, 1001.
able.

Srtcer lliultctl

lc B E] cr C ol sJs04060

F6 , Returns to the user mode screen.

6 Under messages that accept replies, "Value to

rr-] r-T--l rc-] r---] r-v--l r-T--t
be entered with 1 O-key: I J" appears.lf it
appears, enter the selected item nurnber pro-
vided in the message using the switches of the
lc B E [= el cl 9JS0400?
machine rnonitor, and press F6.
o "Do you want to transmit the entered value?" F2: Returns all adjusted values to the defaults.
appears under the message. Press F6 and the F3 : Decreases the value indicated by the indicator
entered value will be sent. one graduation left.
F4 : lncreases the value indicated by the indicator
one graduation right.
F5 : Cancels changes you made before confirming
them with F6 to return to the menu screen.
F6 : Confirrns the changes and moves to the next
item.

54 PC200,220-g
10 $tructure, function and maintenance standard $EN00t 03-04

For a camera-equipped rnachine, the bright- Clock adjustment

ness, contrast, and illuminance of the camera ) Selecting the Clock adjustment from the user
screen are also adjustable. menu and pressing F6 switches to the clock
For a camera-equipped machifl€, selecting adjustment screen.
Screen adjustment from the user menu o On this screen, you can change the setting of
switches.to the screen for selecting a screen the time displayed on the normal screen.
you want to adjust.

Clocl Adiustmenl

@| Screlr ldiuslrml

E I
l-l
r2tr/2{rr ltode mn] t2tt I

H [ulm Stttel llilsttall

| 0arlislrt Sarins Iiee l.6FJ 0N I

EI lc C cll cll C [Il

le: C [= C m 9JS04063
9JS04065

1) Time setting
F3 : Selects (highlights) an item one down- Adjust the clock time. lf the time setting
F4 : Selects (highlights) an item one up. item is not highlighted, press FO to high-
F5 : Cancels changes you made before confirming light it.
them with FG to return to the menu screen.
FG : Moves to the setup items of the selected (high- The tirne display part is highlighted.
lighted) item. F3 : Advances the clock one hour.
F4: Sets the clock back one hour.
o The adjustment methods for the camera F5 : Cancels changes You made before
screen and norrnal screen are the same. confirrnihg them with F6 to return to
. The background when adjusting the carnera the user menu.
screen is the No. 1 camera image. F6 : Confirms the changes and rnoves to
minute setting.

hren Srreet ililsltetl The minute display part is highlighted.

rishln F3 : Advances the clock one min.
F4 : Set the clock back one min. .
Conlrast F5 : Cancels changes You made before
confirming them with FO to return to
[acl Lirlt
the use menu.
F6 : Confirms the changes and moves to
r--?-lr-----lr--?---lf--fl--lf -Clt - !-1 the 12124 display mode.

lc t= E C trl Ei 2j 12124 display mode

9JS04064
Specify time display to 1?-hollr dispfay
F3 : Selects {highlights} an item one down. {AMIPM} or 24-hour display. !f the item of
12124 display mode !s not highlighted,
F4 . Selects (highlights) an itern cne up.
press F6 tc highlight it.
F5 : Cancels changes you made before ccnfirming
F3 : Moves to the item one right.
thern with F6 to return to the menu screen.
F4: Moves to the item one left.
FG : Moves to the setup items of the selected (high-
F5 : Cancels the changes to return to the
lighted) itern.
user menu.
F6 : Confirms the changes and moves to
summer time.

PC200,220-8 55
 ,s8N00103-04 10 ttructure, function and rnaintenance standard

3) Sumrner time Economy mode adjustment

Selecting ON for this sets the time fonruard . Selecting the Economy mode adjustment from
one hour. Setting OFF returns to the ordi- the user menu and pressing F6 switches to the
nary tirne. Economy mode setting screen.
F3 Moves to the item one right. From this menu, you can adjust engine output
F4 Moves to the item one left, to improve fuel consumption in E mode.
F5 Cancels changes you made before The fuel consumption level is specified to one
confirming them with FO to return to of four levels frorn E0 to E3. The larger the
the user menu screen. value, the better the fuel consurnption, but the
F6 Confirms the changes and moves to smaller the work rate.
the tirne setting.

* Summer time (daylight saving tirne) is

a system to lead a life according to @ [cononv llode Adi ustmen I

fH@-l Detault tl tf
the one-hour advanced tirne in order Et]
to rnake efficient use of daylight time.
rmlm
mEcoaomtdiuslrerl

lffi.l [ronouldisslraal
I
fr rl
t]rI
qv
Lmrregfl,iaEe setting 3

o Selecting the Language from the user menu

$ereen and pressing FO switches to the lan- t-T-l r---"-l r--E--r r---E-r r--?-l l-r]
o
grrage selection screen.
From this menu, you can change the language
to be displayed on the monitor. Available lan-
lc B E1l C C cl 9JS04067
guages are as follows.
English, Japanese, Chinese, French, Spanish, F3 : Selects (highlights) an item one down.
Portuguese, ltalian, Germsr, Russian, and F4 : Selects (highlights) an item one up-
Turkish F5 : Cancels the changes to retum to the user menu.
F6 : Cancels the changes to retum to the user menu.

[6] L,nn*n,
[ns I ish
ffi |

+!./ Ch inese
tranc ais/ French
Is pai'o l/
Span ish

Por tugues/Porlusuese

t--rt--l r--?-l rE-l [-3--l r--F-t t--?--r

lc trl cll C C cl 9JS04066

F3 : Selects (highlights) an item one down.

F4 : Selects (highlights) an item one up.
F5 : Cancels the changes to return to the user rnenu"
FG : Cancels the changes to return to the user rnenu"

56 PC200,224-8
10 $tructure, function and rnaintenance standard sEN00103-04

ldle stop guidance function

This function displays the guidance to save fuel
consumption. lt is displayed only when all the fol-
lowing conditions are met.
. "Energy saving guidance" display in the ser-
vice menu is sPecified to ON.
r No operation is made at least 5 min. and the
engine is running at idle.
. No error or caution (excluding low hydraulic oil
temperature) is occurring.

lroil trcessire ldlim.

A
t--t
ln cIl C C m cl
sJs0406B

This screen switches to the norrnal screen if one of

the following conditions occurs"
. When the lever is oPerated
o When F5 is prbssed
. When an error or caution occurs
When you switch to the norrnal screen by pressing
F5, this screen does not appear even if the engine
continues to run at idle. lf the engine continues to
run at teast five min. after operating the lever, this
screen appears again.

PC200, ?20-8
57
 sEN00,l03-04 10 Structure, function and maintenance standard

Service rnete r check function Display LCD check function

r lf you continuously pressing auto-deceleration o Continuously pressing the buzzer cancel
switch (1) and buzzer cancel switch (2) at the switch (1) and F2 al lhe same time on the
same tirne when setting the starting switch to password input screen or normal screen
theOFFposition,theservicemeterwillappear causes the entire LCD to light in white.
on the screen in 3 to 5 sec. Releas e FZ and buzzer cancel switch in order.
lf any part of the display is black, the LCD is
brcken.

9JG0t3r2

9JG0r308

tr@@4u

ln B E] cIl E cl r'---rrlr--,,',._ll-

c
BJP r 4009

When these switches are released, the LCD

le: E (F"-l E] (Tt srl
BJPt4008
goes out.
* Continuous operation of the machine monitor o Pressing any function switch returns to the pre-
may display blue bright spots on this screen; it vious screen.
is quite norrnal.

58 PCaAA,220-g
10 Structure, function and rnaintenance standard
$8N00103-04

User cod eltailure code display function

I lf there is any problem in machine operation,
the user code and failure code are displayed
on the monitor to advise the operator of the
steps to take.
0ArRllc
r These codes appear on the normal screen. mfl
. On the norrnal screen, user code (1) and fail- [1l5[}lt

ure e (2) are displayed on the portion for

cod
the hydraulic oil temperature gauge.
liltroul Plrrne llalber [nlu Iillr Phunt llal[er [ntr

@fl:42 gJS0408r

ftm
9JG0 l3r3

lf multiple user codes or failure codes are

issued, they are displayed alternately every 2
sec. The drawing below shows the case two
types of user codes and failure codes are dis-
played.

I seuonds earll

{r)

9JS04080

lf the telephone number has been set In the

service rnenu, the screen shows the telephone
symbol and telephone number simultaneously
with the user codelfailure code" {For informa-
tion cn how to inptrt and set thse te !ephone
numben, see "special functions of monlton
panel" in the Testing and adjusting section.)

PC200,220-8 59
 s8N00103-04 10 structure, tunction and maintenance standard

Sensor
r The signals from the sensor$ are input to the
monitor panel directly.
, Either side of a sen$or of contact type is
always connected to the chassis ground.

Type of When When

Sensor name
sensor normal abnormal

Hydraulic oil level ON OFF

Contact
(Closed) (Open)

Fuel level Resis-

tance

Air cleaner clogging OFF ON

Contact
(Closed) (Open)

Goolant levet Contact ON OFF

(Closed) (Open)

$-lydnaallic oil level sensor

Structure of circuit

sB00 I 487

1. Connector
2. Bracket
3. Float
4, Switch

60
PC200,22A-g
 { 0 Structure, fUnction and maintenance standard s8N00103-04

"i , Fuel level sensor

FU L L

!
'fr
Structure of circuit
E}-{PTY

s8P02590

1, Float
2. Connector
3. Cover
4. Variable resistor

Alr eleaner clogging sensor

trH-llil

SXPOB4 I5

PC200,220-8 61
 $EN00t 03*04 10$tructure,functionandmaintenancestandard

Coolant level sensor

sAPo037 5

1. Reserve tank
2. Float
3. Sensor
4. Connector

l:.-

/
-/

./

62 PC200,220-g
 10 $tructure, function and maintenance standard $8N00103-04

KOMTRAX system
(if equipped)

l.lach ine mon i t or

Cormunlcatlon
antenna

To nach i ne
0
rir ine harness

9J804082

The KOMTRAX system consists of the KO-

MTRAX terminal, comrnunication antenna, ma-
chine monitor and GPS antenna.
This system sends various inforrnation on the
machine via wireless communication. lt allows
operators of the KOMTRAX to obtain the ma-
chine information from the office and to provide
various seryices with the customers.
The information available from the KOMTRAX
systern are as follows:
1. Operation map
2. Service meter reading
3. Location information
4. Failure history
and others.
* To provide the services, you need to rnake an ar-
rangement for starting the KOMTRAX seruice
separately.

PC200,220-8 63
 sEN00103-04 10 Structure, function and maintenance standard

KOMTRAX terminal
Model: TH300
r The KOMTRAX system utilizes satellite communications technology,

r-rn 9JG0t190

X " Communication antenna connection Outline

2- Machine harness connection (AMP- 14P) . The terrninal is a radio communication equip-
3. Machine harness connection (AMP-10P) rnent which transmits various machine inforrna-
tion obtained by the machine monitor through
f,npuUoutput signal network signals and input signals, 3s well as
AMP-14P [CN-CKo1I GPS positioning data. The terminal can transmit
Signal name data via the communication antenna.
Power supply (1
o The status of the terminal can be monitored on
the machine monitor when it is in the service
rnode "KOMTFRrAX setting display".
ge switching o Use of KOMTRAX terminal must be limited for
the countries in which such communication is al-
lowed.

* When commencing operation of the KOMTRAX

systern or changing the country in which the sys-
tem is used, you must give notice to Kornatsu
Ltd..
*: Never connect any ca or malfunctions
* When operating the system in Japan, install a
,
will occur.
terminal dedicated for use in Japalr.

AMP-10P [CN-CK02]
npuUOutp
Pin No. Signal name
sional
RS232C DCD Output
B RS232C RXD Output
RS232C TXD lnput
B4 RS232C DTR nput
B5 RS232C SGND
B6 RS232C DSR 0utput
87 NC(
B8 NC (-)
B9 NC(
810 NC(
*: Never c ;onnect anv cable to NC. or malfunction or lailu
will occur.

64 PC200,220-8
10 $tructure, function and maintenance standard sEN001 03-04

PC200,220-8 65
 $8N00103-04 10 $tructure, function and maintenance standard

PC200, ZZA(LC)-S Hydraulic excavator

Form No. SEN00103-04

@ 2011 KOMATSU
All Rights Reserved
Printed in Japan 03-11

66
PC200,22A-g