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    Run-Up Test: FI-37240 Linnavuori, Nokia Finland

    Uploaded by

    Gaston Sosa
    The run-up test identifies deviations in power capability between engine cylinders. The test involves sequentially shutting off cylinders while accelerating the engine from low idle. A faster acceleration when a cylinder is shut off indicates a poorer performing injector for that cylinder. Operators compare test results between cylinders to identify the best and worst performing injectors.

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    Run-Up Test: FI-37240 Linnavuori, Nokia Finland

    Uploaded by

    Gaston Sosa
    101 views4 pages
    The run-up test identifies deviations in power capability between engine cylinders. The test involves sequentially shutting off cylinders while accelerating the engine from low idle. A faster acceleration when a cylinder is shut off indicates a poorer performing injector for that cylinder. Operators compare test results between cylinders to identify the best and worst performing injectors.

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    WinEEM3 engine tests

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    The run-up test identifies deviations in power capability between engine cylinders. The test involves sequentially shutting off cylinders while accelerating the engine from low idle. A faster acceleration when a cylinder is shut off indicates a poorer performing injector for that cylinder. Operators compare test results between cylinders to identify the best and worst performing injectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    101 views4 pages

    Run-Up Test: FI-37240 Linnavuori, Nokia Finland

    Uploaded by

    Gaston Sosa
    The run-up test identifies deviations in power capability between engine cylinders. The test involves sequentially shutting off cylinders while accelerating the engine from low idle. A faster acceleration when a cylinder is shut off indicates a poorer performing injector for that cylinder. Operators compare test results between cylinders to identify the best and worst performing injectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Run-up test

    Deviations in the power capability of individual cylinders are identified by the run-up test. For this,
    cylinders are shut off sequentially when the engine is running. The engine is accelerated from low-
    idle for a number of segments with fixed amount of fuel.

    After performing the test operator get the test result for each injector which actually shows the
    acceleration of the engine (rpm/s) when injectors are shutdown. When good injector is disconnected
    then the acceleration of the engine is slow and when poor injector is disconnected then the
    acceleration is fast.

    The main idea is to compare injectors (test results) to each other to clarify which injector is good
    and which is poor. Operator can do this so that he check which is the lowest value (best injector)
    and then add 15 % to it (for instance 1273 rpm/s x 1,15 = 1464 rpm/s). That 15 % is the maximum
    difference which is allowed by Sisu. So all values (injectors) which exceed this “window” are
    somehow faulty ones and should be replaced. Of course for instance bad compression in the
    cylinder will affect to these results as well.

    AGCO SISU POWER Inc.


    FI-37240 Linnavuori, Nokia Finland
    Tel. +358 3 3417 111 • Fax. +358 3 3417 330 • www.agcosisupower.com

    AGCO SISU POWER is a worldwide brand of AGCO


    Compression test
    Compression test determines the deviations in the compression for the individual cylinders with the
    engine being driven by cranking without enabling the fuel metering. During the test ECU needs
    information from cam speed sensor as well as from crank speed sensor. From cam speed sensor
    ECU get information that which cylinder is under test and from crank speed sensor ECU get
    information that what’s the running speed of that specific cylinder.

    After performing the test operator get the test results for each cylinder and he can analyze the
    results same way like described above. Also 15 % is the max. allowed difference between cylinders.
    If some cylinder goes over that limit then first thing would be to check the valve clearance.

    AGCO SISU POWER Inc.


    FI-37240 Linnavuori, Nokia Finland
    Tel. +358 3 3417 111 • Fax. +358 3 3417 330 • www.agcosisupower.com

    AGCO SISU POWER is a worldwide brand of AGCO


    High pressure test
    High pressure test checks the performance of common rail high-pressure pump. During the first test
    the pressure is increased up to maximum level, built-up time is measured. During the second test,
    the delivery is stopped and pressure drop time is measured. There’s four different engine running
    speeds during the test. It’s important that high pressure pump is capable to increase the pressure fast
    enough but it needs to decrease the pressure fast enough as well. Red arrow in the screen shows the
    max. allowed times for pressure build up and pressure drop.

    AGCO SISU POWER Inc.


    FI-37240 Linnavuori, Nokia Finland
    Tel. +358 3 3417 111 • Fax. +358 3 3417 330 • www.agcosisupower.com

    AGCO SISU POWER is a worldwide brand of AGCO


    Cylinder cut out test
    Cylinder cut out test provides for the tester the capability to exclude one specific cylinder from
    firing while the engine is running, to determine a misfiring cylinder. Cylinder cut out might be
    necessary if no electrical fault is detectable, but the engine does not perform as expected on one
    cylinder, e.g. due to nozzle hydraulic malfunctions.

    The main idea of this test is just to listen how the engine running noise change when injectors are
    disconnected one by one. When good injectors are disconnected then there should be more or less
    equal difference in the running noise. But when poor injector is disconnected then there should be
    only minor or no difference at all.

    AGCO SISU POWER Inc.


    FI-37240 Linnavuori, Nokia Finland
    Tel. +358 3 3417 111 • Fax. +358 3 3417 330 • www.agcosisupower.com

    AGCO SISU POWER is a worldwide brand of AGCO

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