NIST Technical Note 577
NIST Technical Note 577
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U.S.
JVRTMENT
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National
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NATIONAL BUREAU OF STANDARDS
THE INSTITUTE FOR BASIC STANDARDS provides the central basis within the
United States of a complete and consistent system of physical measurement; coordinates
that system with measurement systems of other nations; and furnishes essential services
leading to accurate and uniform physical measurements throughout the Nation's scien-
tific community, industry, and commerce. The Institute consists of a Center for Radia-
10
UNITED STATES DEPARTMENT OF COMMERCE
Maurice H. Stans, Secretary
NATIONAL BUREAU OF STANDARDS • Lewis M. Branscomb, Director
>o , ^7 7
*
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NBS TECHNICAL NOTE 577
ISSUED MAY 1971
Nat. Bur. Stand. (U.S.), Tech. Note 577, 54 pages (May 1971)
CODEN: NBTNA
H. E. Aimer
For sale by the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C, 20402.
(Order by SD Catalog No. C 13.46:577). Price 55 cents.
Stock No. 0303 0849
Contents
Page
1. Introduction 1
2. Calibration Procedures 2
2 . Data Reduction 4
3. Weighing Methods 8
5. Air Density 24
References 25
Figures 26
Appendix 42
in
Method of Calibrating Weights for Piston Gages
H. E. Aimer
1. Introduction
Calibration procedures for use with both equal-arm balances and one-
pan constant- load balances are described. For one-pan constant-load
Fe = %(1 Pa
- p^)v . ..
+ M
„ - p|)jkg + YC,
Pa,
f (1 L
2. Calibration Procedures
Standards - Generally the weights for piston gages have odd denomina-
tions not usually found in ordered sets of weights. Hence, the standard
for a given weight may consist of more than one known weight. The buoyant
effect of the atmosphere and associated errors can be minimized if, as far
as practicable, the material of the known weights used for standards is of
the same nearly the same density as the material of which the weights
or
being tested are made.
Environmental and Other Data Required - The date and time the work was
done as well as the name of the observer should be entered on the observa-
tion sheet. The temperature, relative humidity, and barometric pressure at
the time the weighings are made are also recorded on the observation sheet,
so that buoyancy corrections can be computed and made, as required.
(W - S) = a
x
where Wx is the weight under test
In general, the "Mass Value" of the standard means its True Mass value and
its correction means its True Mass Correction unless otherwise indicated.
The computation of the value of the weight being tested, W , is further
described in Section 4.
When the value for S, whether expressed as one number or as a nominal
value and a correction, is in terms of true mass, as it should be, the com-
puted value of Wx will be its true mass value within certain limits which
depend on the relative density of Wv and S (see Table 1) . If S and W„ have
the same or nearly the same density, the value found is for all practical
purposes the true mass value. If the correction for S is known only in
terms of apparent mass vs brass, as may be the case for some calibrated
sets of standards, true mass corrections must be computed. This
computation is as follows:
S TM - S AM + Pn (V S " V
where S. M is the apparent mass vs brass value of the weight, that is
AM the nominal value + the apparent mass correction.
S_,
M is the true mass value
of the weight
V
B
V is the volume of the standard at 20 °C.
If the volume of the weight is not known it may be computed from the
mass and density relationship:
«wx
Vol w = -
v
x
ET
wx
where Mu
w is the total mass of the weight, and
x
Dw is its density at 20 °C.
Ms
voi s -
»j
where Mg is the mass of the standard, and
5
:
Two substitution weighing modes for one-pan constant load balances are
described. One uses known weights from an ordered set of weights as stand-
ards; the other mode uses the balance's built-in weights as standards. The
method of using the built-in weights for standards is the same in principle
as that using the usual known weights for standards though it may appear to
.
be different. With this method the built-in weights, removed from the
total load on the beam to bring the balance beam to a position of
equilibrium when a weight is placed on the pan, are the standards for that
weight. The dial settings indicate which weights have been removed from
the load.
Observation 2 - Remove the weight being tested, but not the tare
weight; and put enough standards on the pan to bring the balance into
approximately the same position of equilibrium as it had when the
weight being tested was on the pan, without changing the dial setting.
Read and record the indication. This indication is designated I 2 .
The difference between the weight under test, W x , and the standards, S,
is:
WX - S - < J
1
" I 2>T^l7= a
Observation 4 - Remove the standards from the pan, but leave the
sensitivity weight and tare weight on the pan. Put the weight being
tested on the pan with the sensitivity weight and tare weight. Read
and record the indication. This indication is designated 1^.
The difference between the weight under test, W x , and the standards, S,
is:
10
I I" I 2 + X -- I W
3 s
w'x
v- ^ «
s
2 i7T17 = a
Observation 1 » Place the weight being tested on the balance pan with
the small tare weight, and set the dials at the appropriate settings
for that weight. That is, the balance indication is "on scale" when
it is in equilibrium. Release the balance, if in equilibrium, record
the dial settings. The weights represented by the dial settings are
the standards for the weighing. Read and record the balance
indication. This indication is designated Ij.
Observation 2 - Remove the weight being tested from the pan, leaving
the tare weight: set the dials at "0". Release the balance; read and
record the indication. This is the reading with the standard on.
This indication is designated I .
2
The difference between the weight under test, W , and the standards, S,
x
(built-in weights indicated by dial settings in observation 1) is:
W
x - S
W„ (I,
1
- I,)
2
—=
I3- I2
a
Observation 4 - Place the weight being tested on the pan along with
the sensitivity weight and the tare weight. Set the dials to setting
used in observation 1. (This in effect removes the standards from the
load on the balance.) Read and record the indication. This
indication is designated 1^.
The difference between the weight under test, W , and the standards, S,
(the standards are the built-in weights indicated by the dial settings in
observations 1 and 4 above) is:
II" I 2 + I-" I3 Ws
w
x
_ 8m - I
2 I
3 2
11
where Wg is the mass of the sensitivity weight and
Observation 1 - Place the weight being tested on the left pan and the
counterweight on the right pan. Release the balance, read and record
the indication. If the balance is undamped, turning points are read
and the rest point computed from them. l3l This indication is
designated I x .
Observation 2 - Remove the weight being tested and place enough known
weights, that is standards, on the pan to bring the balance beam to
approximately the same position of equilibrium as in observation 1.
Read and record the indication. This indication is designated I 2 .
The difference between the weight being tested, W x , and the standards,
S, is: w
Wx - S = (I,.- Ij, S = a
i - l2
3 |
Observation 4 - Remove the standards from the left pan but leave the
sensitivity weight on pan. Put the weight being tested on the pan
with the sensitivity weight. Read and record the indication. This
indication is designated 1^.
The difference between the weight being tested, W , and the standards,
x
S, is:
I i- J + v: h ws
if- - s - 2
2 |l - I2 " a
3 |
Observation 1 - Place the weight being tested on one of the pans, say
the left pan, and standards on the other pan, the right pan. Adjust
the amount of known weight on the pan so that the indicator will be
"on scale" when the balance beam is in equilibrium. When the balance
beam is in equilibrium, read and record the indication. This
indication is designated Ij
Observation 3 - Add the sensitivity weight on the pan that will cause
the pointer to move towards or past the center of the reading scale.
Read and record the indication. This indication is designated I 3 .
The difference between the weight being tested, Wx , and the standard,
S» is: Ix- i2 w
W._ - S = --
x 2
a —
|I 3 -
t
I2 |
13
3.5.2 Double Transposition Weighing - Equal-arm Balance (see Figure 5b for
example). Indications I 1# I 2 , and I 3 of the double transposition weighing
are obtained from observations 1, 2, and 3 of the double transposition
weighing in the same manner as the corresponding indications for the single
transposition weighing described above, Section 3.5.1. The fourth observa-
tion of the double transposition weighing is described immediately below.
The difference between the weight being tested, W x , and the standard,
S, is:
i t - i 2+ i,- i 3 w
s
w
* "
s
5 ^^T - a
3.5.3 Determining the sign of the difference between two weights being
compared in a transposition weighing - To find the sign of the difference
"a", between two weights being compared by transposition weighing, in the
expression:
W - S = a
Example 1:
J o
1 W s Ii
2 s W 12
3 s+w s W 13
14
balance's zero load equilibrium position is constant and that the arms are
equal, then:
W - S = I, - I Q (D
is a measure of the difference between the weights W and S in scale divi-
sions. Similarly
S - W = I 2 - I (2 )
W - S = Ii - Io (1)
S - w = I 2 - Io (2)
Since the I 's cancel each other we can rewrite equation (3)
2W - 2S = I !
- 1 2
Xl lz
w - s =
I
= a' (4)
W - S = V &
J
Z
x
3
W
- 1^
S = a (5)
Example 2:
1 W s Ii
2 S W I2
3 s+w s W *1
15
In Example 2, if we assume that the reading scale reads from left to right,
then since the sensitivity weight was added to the left pan we know that
w
the term m
I 3~
—
in the expression,
J2
I »- W
W - s = II » - a
2 I 3- I2
W - S = a or W=S + a
W - S = -a or W=S-a
and clearly S is heavier than W. Sometimes the sign for the difference is
not obvious and it may help to have rules for determining whether the sign
for the difference between the weights being compared is plus or minus.
There are two cases: Case I sensitivity weight added to load on left
pan; Case II sensitivity weight added to load on right pan. In each case
there are four possible combinations of plus and minus signs relating I1 ,
b. I1
numerically greater than I 2 , and 1 3 numerically
smaller than I 2 , the sign for the difference, "a",
is minus (-)
d. 1 1
numerically smaller than 1 2, and I 3 numerically
smaller than I 2 , the sign for the difference, "a",
is plus (+)
16
. . . ,
Stated symbolically
a. I x
>I 2 and I 3 >I 2 sign for "a" plus (+)
c. I
x
<I 2
and 1
3
>I 2 sign for "a" minus (-)
d. Ij <I 2
and I
3
<I 2 sign for "a" plus (+)
a. I
1
>I 2
and I 3 >I 2 sign for "a" minus (-)
b. Ij >I 2 and I
3
<I 2 sign for "a" plus (+)
c. I
x
<I 2 and I 3 >I 2 sign for "a" plus (+)
d. I l
<I 2 and I 3 <I 2 sign for "a" minus (-)
17
4. Computation of Mass Value of Weight being Calibrated
Wx - S = a
we get wx " s n - a
Wx - S = a (as computed)
and W
x
= S.+
n
c + a
Where needed, the correction for the difference in the buoyant effect
may be computed as follows:
(W x - pVol w ) - (S - pVol s ) = a
(W x - S) - a - P(Vol s - Vol w )
18
where P(Vol w - Vol s ) is the buoyancy correction term, often
x expressed as pAV
S is the standard
The mass value of Wx when both the correction, c, for the standard, S,
and the buoyancy correction, pAV,are applied is computed as follows start-
ing with the expression,
Wx - S = a (as computed)
When one of the duplicate weights of a set having two or more weights
of the same denomination is used as a "transfer standard" (Section 2) , this
weight is calibrated, using one of the weighing methods described in
Section 3. The other weight or weights of the same denomination are then
compared with the "transfer standard" by a suitable weighing method. When
these comparisons have been completed, the "transfer standard" is
recalibrated. The mean of the two values found for the "transfer standard"
is the value used to establish the mass values of the weights for which it
served as a standard. This procedure is illustrated in figure 11.
4.3 Added Weights
than
When the mass difference between weights being compared is larger
the on-scale range of the balance, it is necessary to add small weights to
indication.
one or the other of the weights to get an on-scale balance
known weights,
When an unknown weight is compared directly with a group of
are placed in use
this is not a problem because only enough known weights
as when the unknown
to bring the balance to the same equilibrium position
convenient to use one
weight was on the pan. However, it is sometimes more
a single large
or more added small weights with the unknown weight so that
standard may be used.
19
In substitution weighing, using a one-pan balance, this is a straight-
forward procedure. For example, assume that the mass of the weight being
calibrated is a little less than that of a convenient standard, as in ex-
ample 1. (See Figure 12)
ile 1:
°i wx + w = I
A
°2 S = I.
°3 S + w - I.
s
w.
Wx + W - s = a
*
(I
i" I 2 ) TpT7
w^ = S - W + a Solving for Wx
S is the standard
If in the above example S is two pounds and W is, say, 1.95 lbs, it is
evident that this procedure is more convenient than if one had used stand-
ards equal to the mass of the weight being calibrated.
°i WX +W A CW 1 l
°2 S CW I
2
3 s +w s CW 13
wx+ w A CW
20
The difference is expressed as follows:
wX
x + wA - *
s = V V hi h 2 |i 3+
ws
Ij
= a
Wx = S - WA + a Solving for Wx
CW is the counterweight and
the other symbols have the same meaning
as above, for substitution weighing, with the one-pan balance.
Example 3:
Load on Pans
Observation Left Right Indication
°1 WX CW I.l
°2 S cw+w A 9
°3 s+w s cw+w A *3
S -(CW + W A ) - kl 2
2
°1~ °2 wx - CW - s + CW + w A = Mlj- i2 )
21
: . . ^
Since I and
are in scale divisions a factor, k, is applied
I to convert
I 2
them into mass units. Generally k is equivalent to the term — in the
foregoing examples. In this example 3 2
*-—i,-i i2
W
Wx - S + WA = (I - I ) S = a
Consider the situation where the weight under test is heavier than the
standard weights were placed on the pan with the counter-
and the added
weight and the weight under test was placed on the other pan, as in Example
4. (See Figure 13c)
Example 4
Load on Pans
Observation Left Right Indication
°l wx CW+W.A 1
l
°2 S CW X
2
°3 s+w s CW 1
3
Wx . w A - S
- -^f-T = a
(l
r I
2
)
TY
Wx - S + WA + a
°i wx + w A S 1
i
°2 S wx +w A J
2
°3 s +w s wx +w A *3
22
.
WX
x + W*A -
*i"
S = -i-
2
—I
2
=-
t
|l
ws
2
- I
_ = a
3 2 |
Wx S - WA + a Solving for Wx
Example 6:
Load on Pans
Observation Left Right Indication
°i
WX +W A S
*l
°2 S wx X
2
°3 s +w s wx *3
2 S - Wx = kl 2
X
~ 2 2WX + W A - 2S = k{Ij- I
2
)
2WX - 2S - -W A + k(I - I)
Wx - S - -jk + Mliiiii = a
2 2
WA
"x - S - f+ a
This result is similar to that obtained in the previous examples, the dif-
ference being that only half of the value of the added weights was applied.
23
5. Air Density
P = barometric pressure in mm
The following example illustrates how the air density (p) is computed
using this formula.
348.9689 - 57(0.041914)
P =
297.96
34 6.6599 _ , ,<-, „ ,„„,3
P = ia63 mg/Cin
297.96
24
REFERENCES
25
FIGURE 1
Weight Weight
Value Value
De s ignati on Designation
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TABLE I
3 parts in 10
1
*
2.7 g/cm 3
42
C
TABLE II
43
Step 1. In Table Ila the temperature nearest 24.3 °C is
25.0 *C, go along the line to the column under
relative humidity nearest 57%, which is the 55%
column. The number at the intersection of the
25 *C line and the 55% column is 5.0.
in lb/in. 3 is
44
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47
TABLE III
CONVERSION TABLE
Some Useful Conversion Factors
To Convert
To From Multiply By
lb/ft3 mg/cm 3 X 0.062427886
lb/ft3 g/cm 3 X 62.427886
lb/in3 mg/cm 3
X 0.000036127
lb/in3 g/cm 3 X 0.0361272
mg/cm 3 lb/ft 3
X 16.018465
mg/cm 3 lb/in 3 X 27679.9028
g/cm 3 lb/ft 3 X 0.016018465
g/cm 3 lb/in 3 X 27.679903
grams ounces X 28.349523125
grams pounds X 453.59237
kilograms ounces X 0.028349523
kilograms pounds X 0.45359237
milligrams pounds X 453592.37
ounces grams X 0.03527396
ounces kilograms X 35.27396
pounds grams X 0.00220462
pounds kilograms X 2.204623
pounds milligrams X 0.0000022046
cu in. cm 3 X 0.06102374
cu ft cm 3
X 0.00003531467
cm 3 cu in. X 16.387064
cm 3 cu ft X 28316.846592
cm feet X 30.48
cm inches X 2.54
feet cm X 0.0328084
ounces pounds X 16
pounds ounces X 0.0625
inches cm X 0.3937008
48
TABLE IV
49
Latest developments in the subject area of this publication, as well as
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TN 577
FORM NBS-114A (1-71)
U.S. DEPT. OF COMM. 1.PUBLICATION OR REPORT NO. 2. Gov't Accession 3. Recipient's Accession No.
BIBLIOGRAPHIC DATA No.
SHEET Technical Note 577
4. TITLE AND SUBTITLE 5. Publication Date
May 1971
Method of Calibrating Weights for Piston Gages 6. Performing Organization Code
12. Sponsoring Organization Name and Address 13. Type of Report & Period
Covered
Final
Optical Physics Division
14. Sponsoring Agency Code
Institute for Basic Standards
16. ABSTRACT (A 200-word or less factual summary of most significant information. If document includes a significant
bibliography or literature survey, mention it here.)
Generally weights for piston gages have odd denominations that are
often not readily calibrated by intercomparison methods. Therefore
these weights are frequently calibrated by direct comparison
methods. This paper presents direct comparison methods for cali-
brating piston gage weights for use with both equal-arm balances
and single-pan balances. Methods of estimating the uncertainty of
the values obtained are given. Also included are methods of
checking for blunders or gross errors.
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