High Pressure Lines PDF

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Intermediate Inspection Criteria, Well Control Equipment

Equipment Group: High Pressure Lines

Drilling Contractor :
Rig Unit Number – Contractor :
Rig Unit Number – PDO :
Present Well Location :
Date :

Stand Pipe Manifold / High Pressure Lines ( 1-Yearly )


Make/Brand:
Type:
Serial Number:
Year of Manufacturing
When: Conducted by:
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. Welding repair work to be certified by 3rd party.
3. 3rd party is required for NDT, US and pressure testing.
4. PTW is required for pressure tests in the field.
5. Hammer unions to be inspected as per EP 2006-5393
Visual Done / Comments
Inspection Correct?
YES NO
1 Remove, degrease and pressure clean inside
and out side of pipes and manifold.
2 Dismantle hammer type connection manifold
3 Pressure clean all hammer unions.
4 Carry out visual inspection for any wear,
corrosion and wash out.
5 Visual and dimensional check of male wing
half
6 Visual and dimensional check of female
union thread half
7 Visual and dimensional check male hub
8 Visual and dimensional check of segment
9 Measure wall thickness on full length of pipes
and manifold at interval of 1mtr. (US Test
compare with original) The test points must
cover the pipes 360º of circumference.
(minimum of 1 measure point between 2
valves)
10 Measure wall thickness on inside and outside
curves of Tees and elbows.
11 Check pressure gauges against calibrated test
gauge.
9 Check to ensure that all valves are moving
freely and stem packing is in good
condition.(if not change with the OEM
spares) and handles are secured
10 Valve No-1 Ser No:
Well Control Equipment Intermediate Inspection: HP lines Generated by: WCF
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11 Valve No-2 Ser No:
12 Valve No-3 Ser No:
13 Valve No-4 Ser No:
14 Valve No-5 Ser No:
15 Valve No-6 Ser No:
16 Valve No-7 Ser No:
17 Valve No-8 Ser No:
18 Valve No-9 Ser No:
19 Valve No-10 Ser No:
20 Assemble all pipes and manifold. Grease all
valves.
21 Pressure test to working pressure, complete
assembly from Mud pump with manifold, up
to goose neck
22 Isolation valve between SP 1 & SP 2 to be
tested both directions
23 Individually pressure test each valve on
manifold to working pressure.

HP Hoses ( 1-Yearly )
Make/Brand:
Type:
Serial Number:
Year of Manufacturing
When: Conducted by:
Last Major Maintenance
Last Intermediate Maintenance
Note :
1. No heating, welding, or cutting is allowed on any part of this equipment.
2. PTW is required for pressure tests in the field.
3. Hoses to be inspected as per EP 2006-5393
Visual Done / Comments
Inspection Correct?
YES NO
1 Remove, degrease and pressure clean lines
and hoses.
2 Check for any damage, deformity on lines
and the hose body.
3 Visually check outside for wear, damage,
corrosion and blisters etc.
Check hammer union, seals and sealing areas
4 Visual and dimensional check of male wing
half
5 Visual and dimensional check of female
union thread half
6 Visual and dimensional check male hub
7 Visual and dimensional check of segment
8 Check flanges and ring grooves for wear and
corrosion.
9 Inspect the lifting and safety clamps.
10 Install hoses in place and carry out pressure
test to maximum Working pressure along
with valves.
11 Record pressure test on chart recorder.

Well Control Equipment Intermediate Inspection: HP lines Generated by: WCF


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All above Name : Company : Date : Signature :
Inspections &
Tests conducted
by :
(Authorized Third
Party Inspection
Company)
Agreed by :
(Contractor Rig
Manager)
Verified by :
(PDO Site
Representative)
Authorized by :
(Contractor DS)
Seen by :
(PDO SWE)

Well Control Equipment Intermediate Inspection: HP lines Generated by: WCF


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