Sheet2

TUBE PRODUCTS OF INDIA

Avadi, Chennai-54
15.05.2012
Connected Load Summary

SL.NO. EQUIPMENTS HP

1 TUBE MILL NO.1 362.32

2 3 TON / HR ANNEALING FURNACE 58.00
3 AUTO WET PROCESS 128.25
4 ERW ELECTRICAL FURNACE 795.76
5 40 TON DRAW BENCH 253.25
6 30 TON DRAW BENCH 123.25
7 6 HIGH MILL 6446.26
8 50 TON DRAW BENCH 324.00
9 WWCRM BELL FURNACE 742.00
10 CDW ANICILLARIES 208.36
11 10 ROLL STRIGHTENING M/C 60.00
12 HYDRAULIC PRESSURE TESTING M//C 65.00
13 AQUARITHERM BOILER (NEW WET PROCESS) 14.50
14 FUME EXAHUST BLOWER (NEW WET PROCESS) 123.00
15 TUBE PICKLING (NEW WET PROCESS) 10.00
16 PUSH POINTER-1 66.25
17 PUSH POINTER-2 66.25
18 CDW FINISHING FRONT FORK SECTION 64.50
19 EXO GAS PLANT NO.6 102.00
20 TOOLROOM EQUIPMENTS 187.47
21 3 TON / HR FURNANCE COOLING TOWER 60.00
22 E - CHAIN 84.27
23 C- CHAIN 84.27
24 D - CHAIN 84.27
25 C - CHAIN 84.27
26 E - CHAIN 84.27
27 D - CHAIN 84.27
28 EXO GAS PLANT NO.1,4 & 5 209.26
29 SWAGING M/C 79.41
30 AUTO COLD SWAGING 79.41
31 SMALL BRONX STRAIGHTENING M/C 30.40
32 MEDIAM BRONX STRAIGHTENING M/C 30.40
33 BIG BRONX STRAIGHTENING M/C 30.40
34 COBRA SAW (F-BAY) 3.00
35 COBRA SAW (F-BAY) 3.00
36 COBRA SAW (F-BAY) 3.00
37 COBRA SAW (F-BAY) 3.00
38 COBRA SAW (F-BAY) 3.00
39 COBRA SAW (F-BAY) 3.00
40 FRAZING M/C (E-BAY) 3.00
41 FRAZING M/C (E-BAY) 3.00
42 PNUEMATIC TESTER (E-BAY) 5.00
43 EDDY CURRENT TESTER (E-BAY) 5.00
44 TUBE MILL - 1 & 2 COOLING TOWER 10.00
45 CDW TOOLING EQUIPMENT 10.00
48 1800MM SLITTER 456.50
49 PUSHPULL PICKLING 798.69
50 E BAY CRANE NO.18 43.50
51 E BAY CRANE NO. 48 38.60
52 E BAY CRANE NO. 23 43.50
53 E BAY CRANE NO.1 43.50

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54 F BAY CRANE NO.22 39.50
55 F BAY CRANE NO.2 39.50
56 G BAY CRANE NO.3 50.00
57 G BAY CRANE NO.31 50.00
58 4 HI MILL - 3 1360.00
59 PSA GAS PLANT NO.1 244.75
60 PSA GAS PLANT WWCRM 189.00
61 PSA GAS PLANT NO.3 172.15
62 2 HI MILL NO.1 259.50
63 2 HI MILL NO.2 490.65
64 15" SLITTER 33.25
65 10" SLITTER 62.65
66 BLUE STAR SLITTER 125.75
67 CUT TO LENGTH LINE NO.1 107.77
68 CUT TO LENGTH LINE NO.2 107.76
69 ROLL GRIANDING (CHURCHIL) 33.00
70 ROLL GRIANDING (HMT) 24.50
71 LAR MUTH WRAPPING M/C NO.1 3.00
72 LAR MUTH WRAPPING M/C NO.2 3.00
73 ALL AIR COMPRESSORS 778.00
74 ADMINISTRATIVE BLOCK & CANTEEN 95.00
75 575 KW FURANACE &AUXILLARIES 100.00
76 SECURITY 5.00
77 TUBE MILL NO.3 530.05
78 TUBE MILL NO.4 1701.67
79 TUBE MILL NO.5 946.69
80 600 KW FURNANCE NO.1& AUXILLARY 150.50
81 600 KW FURNANCE NO.1 EXO GAS PLANT 90.75
82 1500 MM SLITTER 365.41
83 EDDY CURRENT TESTER 3.50
84 HYDRAULIC TESTER 28.50
85 FINISHING A - BAY 48.50
86 OVER HEAD WATER TANK 35.00
87 A - BAY CRANE 33.50
88 A - BAY CRANE 33.50
89 A - BAY CRANE 33.50
90 B - BAY CRANE 42.80
91 B - BAY CRANE 42.80
92 1500 MM SLITTER BAY CRANE NO.17 100.00
93 NEUTRALISING PLANT 75.00
94 FRONT FORK CELL EQUIPMENTS 3321.41
95 LIGHTING LOADS 200.00
96 COOLING TOWER NO.9 7.50
97 COOLING TOWER NO.12 5.00
98 COOLING TOWER NO.13 5.00
99 SINICO CUTTING M/C NO :1 45.00
100 SINICO CUTTING M/C NO :2 45.00
101 SINICO CUTTING MACHINE : 3 45.00
102 AUTO WET PROCESS 120.00
103 CORPORATE R & D 225.00
104 COMPRESSOR 40.00

TPI – IBP HP DETAILS

SLNO DESCRIPTION

1 wetprocess soap route-1 7.50

2 Hot air blower motor -1 10.00
3 Hot air blower motor -2 10.00

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4 Hot air blower heater 66.67
5 Fume exhaust motor -1 60.00
6 Fume exhaust motor -2 60.00
7 Interbay trolley -1 5.00
8 Interbay trolley - 2 5.00
9 Interbay trolley -3 5.00
10 ATH -10 ( Aqua therm heater) 20.00
11 ATH -06 Aquatherm heater 20.00
12 ASMAG DRAW BENCH 1061.01
13 Fujioka draw bench-20ton-4 114.40
14 15 TON DRAW BENCH 109.85
15 20 TON-1 DRAW BENCH 129.20
16 20 TON-2 DRAW BENCH 129.20
17 10 TON DRAW BENCH 80.00
18 50 TON-1 DRAW BENCH 298.40
19 20 TON-3 DRAW BENCH 129.20
20 SWAGGING MACHINE -1 79.41
21 SWAGGING MACHINE -2 79.41
22 SWAGGING MACHINE -3 79.41
23 PUSH POINTING MACHINE-1 62.75
24 PUSH POINTING MACHINE-2 62.75
25 PUSH POINTING MACHINE-3 62.75
26 HYDRAULIC CUTTING MACHINES 28.70
27 middling cutting -1 16.00
28 middling cutting -2 16.00
29 middling cutting -3 16.00
30 middling cutting -4 16.00
31 sample cutting -1( Asmag) 16.00
32 finishing cutting machine -1 17.60
33 finishing cutting machine -2 18.60
34 finishing cutting machine -3 12.60
35 vac 31/2” cutting machine -1 13.30
36 3 ½ “ hydraulic cutting machine - ( 15 ton integration) 28.70
37 3 ½ “ hydraulic cutting machine - ( fujioka integration) 28.70
38 frazing machine 18.60
39 ECT – fujioka 77.00
40 ECT – (15 ton integration) 77.00
41 CRANE_A 22.00
42 CRANE_B 22.00
43 CRANE-C 22.00
44 CRANE-D 22.00
45 DEMAG CRANE 6.50
46 3.2 ton DK hoist-2 10.00
47 3.2 ton DK hoist-3 10.00
48 3.2 ton DR hoist-1 10.00
49 3.2 ton DR hoist-2 10.00
50 sinico-1 48.00
51 sinico-2 48.00
52 sinico-3 48.00
53 sinico-4 48.00
54 sinico-5 48.00
55 auto cutting-1 18.60
56 auto cutting-2 18.60
57 auto cutting-3 18.60
58 auto frazing -1 0.75
59 auto frazing -2 0.75

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60 auto frazing -3 0.75
61 hydraulic press – sx -63 32.00
62 hydraulic press- 100 ton 32.00
63 CNC machine – hyundai -kia 28.00
64 CNC turning centre 21.00
65 CNC vertical machine 28.00
66 ECT /UT 77.00
67 3 TON FURNACE 60.00
68 6 ROLL STRAIGHTENING MACHINE 54.70
69 10 ROLL STRAIGHTENING MACHINE 32.70
70 16 roll straightening machine-1 52.35
71 16 roll straightening machine-2 52.35
72 EXPANSION BAY 380.00
73 New wetprocess 118.50
74 OTO MILL 320.00
75 31/2” sample cutting machine 15.00
76 VAI MILL 410.00
77 jib crane- 2TON 8.00
78 SOTTRI FURNACE 1061.01
79 5 TON FURNACE 62.00
80 8 ton demag crane -1 12.00
81 8 ton demag crane -2 12.00
82 5 ton demag crane -1 9.50
83 3.2 ton DK hoist-4 10.00

TOTAL 33111

PROPOSED LOADS IN HP

1 BASE 12 1061.01
2 TCD – HARDENING 535.00
3 TCD – TEMPERING I 268.00
4 TCD BOX FURNACE 103.00
5 TCD - ANCILIARY EQUIPMENTS 106.10
6 RANE – VAC EQUIPMENTS 160.00
7 STAINLESS STEEL - PLANT 769.23

TOTAL 3002

ESTIMATED REQUIREMENT APPLIED

1 DUAL PHASE FURNACE 332

2 BASE 13 STRIP ANNEALING FURNACE 1326
3 ADMIN BLOCK CHILLER 199
4 TCD TEMPERING II 212
5 LDC 20T DRAW BENCH 199
6 IBP CDW EQUIPMENTS 329
7 PILGER MILL 133
8 TCD DRAGLINK MACHINE 531
9 FFC TEMPERING II 133
10 MAIN PLANT TEMPERING FURNACE 663

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TOTAL 4056

GRAND TOTAL 40169

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