Humboldt Sheartester: Hm-2750 Series
Humboldt Sheartester: Hm-2750 Series
Humboldt Sheartester: Hm-2750 Series
13 product manual
HM-2750 Series
Humboldt ShearTester
1
Introduction
Applications:
The direct shear test, specified in ASTM D3080, has been used
extensively in soils laboratories since the late 1930s. The test requires
that a either a square or circular prism of soil be laterally restrained
and subjected to a pressure that is normally applied to that shear
plane. Shearing resistance imparted by the soil as one portion is
forced to slide over the other and is measured at regular intervals of
displacement. Once the shearing resistance of the soil has reached its
maximum value, failure occurs.
Test Type
The HM-2750A Series of Direct Shear machines are designed for
performing drained shear tests for the determination of effective
shear strength parameters. No means are incorporated to allow
for drainage, thus the apparatus cannot be used for conducting
un-drained tests.
The specimen is contained within two halves of the shear box and
is subjected to primary consolidation before carrying out the shear
stage. Once the primary consolidation is completed, the specimen
is then sheared at a selected strain rate so as to ensure that excess
pore pressure does not develop. The collected data allows the user
to determine the effective shear strength parameters c’ and 0’. By
reversing the shear force and reshearing the specimen, the user can
obtain the residual shear strength parameters.
2
The principle conditions under which the tests should be
conducted are as follows:
The control box is situated on the front, to the left of the metal stand.
To avoid the need of calibration charts and to maximize the ease
of desired speed selection, the speed control of the apparatus is
calibrated in inch/min (engineering units), which are indicated digitally.
The load ring and dial gauges are necessary to perform the shear
testing procedure and are supplied as extras. The shear force is
obtained by the geared jack moving along the axis of the base in an
attempt to move the carriage and the slightly separated halves of
4
the shearboxes. The upper half of the specimen is connected to a
bracket at the opposite side of the geared jack. This bracket requires
a measuring device to provide an opposing force to the upper
shearbox half, affixed to the reaction bracket of the base.
The standard measuring devices are the load ring and dial gauges.
The load rings are of either 2kN or 5kN capacity. Each load ring is
supplied with a dial gauge for measuring deflection in the load ring.
One additional dial gauge is required to measure the displacement of
the upper and lower shearbox halves.
COPYRIGHT NOTICE
©2005 HUMBOLDT MFG. CO.
All Rights Reserved.
This manual or parts thereof, may not be
reproduced in any form without the expressed written
permission of HUMBOLDT MFG. CO.
General Warnings
Safety Warnings
Operators should take care to operate this machine under the
maximum load restrictions. The machine is programmed at the factory
to provide safety shutdown if the upper or lower maximum travel is
exceeded.
Electrical Warnings
Typically, there is no reason for the operator to open the machine.
However, if the customer’s engineers attempt to change settings to the
circuit board connected to the back panel, the machine must always be
unplugged before this operation. Unplugging the internal connection to
the back panel circuit board while the machine is under power will
result in permanent damage to the circuit board.
7
Installation and Set-up
Unpacking
Initial inspection should include checking for physical damage during
shipping and obvious external damage to the product.
Package contents are defined by your packing list. Make certain that
the contents of your shipment match the documentation provided by
your packing list.
Setup
1. Unclamp the counterbalance lever-loading arm by undoing the
beam jack.
2. Screw in the consolidation dial gauge arm and associated
pillar to the machine.
3. Place ball races on track.
4. Place carriage assembly on ball races, placing slotted end over
the geared jack.
5. Locate proving ring between bracket and carriage body (the
reaction bracket has a ball socket for clamping) by screwing to
the proving ring threaded blocks, utilizing the adapters provided.
The dial gauge should be compressed to its midway position
(approximately 5mm) by the adjusting screws in the proving ring.
Electrical Connections
Humboldt HM-2750 Series controllers are equipped with an internal,
digital, switching power supply, which allows them to be used with most
power configurations throughout the world. The units are supplied with
an IEC electrical cord with a standard 110V USA plug.
HM-2750 Series Controllers arrive ready for operation. Attach the
controller to top of motor housing with supplied velcro fasteners.
Attach the supplied IEC electrical cord to the machine and plug into a
standard wall receptacle for use in the United States.
For locations other than the U.S., replace the supplied electrical cord
with an IEC cord with the correct plug for your application. The supplied
cord can also be used by cutting the standard plug from the cord and
attaching the correct plug.
8
Computer Connection
Humboldt HM-2750A and HM-2750D Controllers can be connected
to a PC computer to take advantage of Humboldt’s HMTS software
capabilities, conduct real time data logging and enhanced report
generation. This is accomplished via the RS232 port on the back panel
of the machine (refer to Figures 2 & 3). Use a RS232 cable (supplied)
and attach it between the computer’s RS232 port and the MiniLogger.
The minimum compatible computer configuration is a PC with Pentium
III 550 MHz processor, 512 MB of RAM and a 40GB hard drive running
Windows® XP Professional system software.
HM-2750A
Figure 2B. Rear panel of
HM-2750D showing the
four Digital instrumentation
channel inputs, the Analogue
Port, RS232 Port, RS-485
Input and Output, the On/
Off Switch and the motor
cable input.
HM-2750
ANALOG PORT ACCESS
USB to RS-485
HM-000379
Fuse Compartment.
Set Up Key
Pushing the Set Up Key brings up the main set up screen
from which you can run a test, review your last test, access
the engineering set up menus and set the date, time,
units, standards criteria. This key also is used to return to a
previous screen.
Forward Key
Pushing the Forward Key moves the shear box to the right.
Also, by holding down the Key, the machine will move
forward at the fast rate of 0.5 in/min. Releasing the key
changes the machine's speed back to its set rate.
Reverse Key
Pushing the Reverse Key moves the shear box to the left.
Also, by holding down the Key, the machine will move in
reverse at the fast rate of 0.5 in/min. Releasing the key
changes the machine's speed back to its set rate.
14
Function Keys
The four function keys are used to navigate through the
MiniLoggers’ menu-driven display. The function keys
correspond with the command lines on the menu display.
F1 corresponds with the first command line; F2, the
second, etc. Command lines that are active in any display
will be proceeded by an (*). If no (*) is present, the
corresponding function key is not active.
15
Set-up Functions (all models)
Set Date
To set the Date press until you see this screen:
* SET DATE
* SET TIME
* UNITS = ENG/METRIC
DATE = “MM/DD/YY”
* INCREASE
* DECREASE
Set Time
To set the Time press until you see this screen:
* SET DATE
* SET TIME
* UNITS = ENG/METRIC
TIME = “HH/MM/SS”
* INCREASE
* DECREASE
Set Units
To set the Units the HM-2750 will use to display results, press
until you see this screen:
* SET DATE
* SET TIME
* UNITS = ENG/METRIC
* STANDARD = ASTM/BS
To set the Standards the HM-2750 will use, press until you see this
screen:
* SET DATE
* SET TIME
* UNITS = ENG/METRIC
* STANDARD = ASTM/BS
* CONFIGURATION
* CALIBRATION
* SAMPLING INTERVAL
* MANUFACTURES INFO
CONFIGURATION screen
* SELECT CHANNEL “CH1”
* CONFIGURE CHANNEL
* CONFIGURE TEST
“CH1” CONFIGURATION
* NAME = “CH1”
ENG MIN = 0
* ENG MAX = “VALUE”
19
Naming Channel (Models A and D only)
From the previous screen, shown above, Press (NAME) to select
the name you wish to change, press the key until the name you wish to
change is indicated. You should see this screen:
“CH1” CONFIGURATION
* NAME = “CH1”
* INCREASE
* DECREASE
Once a name has been chosen for a channel Press to return to the
previous screen. You should see this screen:
(LOAD1 was chosen as name):
“CH1” CONFIGURATION
* NAME = “LOAD1”
* ENG MIN = 0
* ENG MAX = “VALUE”
20
Set Min
The Engineering Zero (ENG MIN) is not configurable and is set at 0.
Set Max
Press (ENG MAX) to set the Engineering Maximum value.
You should see this screen:
* CONFIGURATION
* CALIBRATION
* SAMPLING INTERVAL
* MANUFACTURES INFO
CONFIGURATION SCREEN
* SELECT CHANNEL “CH1”
* CONFIGURE CHANNEL
* CONFIGURE TEST
Channel Calibration
To calibrate a channel, press You should see this screen:
* CONFIGURATION
* CALIBRATION
* SAMPLING INTERVAL
* MANUFACTURES INFO
CALIBRATION SCREEN
* SELECT CHANNEL “CH1`”
* CALIBRATE CHANNEL
* CLEAR CALIBRATION
“CH1” CALIBRATION
* SET GAIN
* SET MIN
* SET MAX
Once the gain has been set, the zero point needs to be set. To set the
zero point, apply the 0% force to the instrument and press (SET
MIN). Next apply the 100% force to the instrument and press (SET
MAX).
The display will show the current reading of the load. At any time you
can press (END TEST) to end the test. This will stop the data
collection and reverse the machine back.
Once the sample makes contact with the box, the machine will
automatically zero the load and collect a load reading every “X” sec.
depending on what the sampling interval is set at (see Sampling
Interval). Once the load cell has reached its peak load and fallen 2%,
the machine will stop collecting data and reverse the platen back to the
lower limit at the fast rate (0.5 in/min). The peak load will be displayed.
* REVIEW DATA
* RUN DIRECT SHEAR TEST
The peak values are shown on the first two lines. You can then review
the data by pressing (REVIEW DATA).
* PRINT DATA
* SCROLL DATA
* RUN DIRECT SHEAR TEST
27
Pressing (PRINT DATA) will print the data either to a printer or a
computer. Once you have printed the data you can run another test by
just pressing (RUN DIRECT SHEAR TEST). However you need to
load another before you press .
If you don't have a printer or computer connected to the frame, you can
press (SCROLL DATA) to scroll the data.
LOAD “READING”
* NEXT
* LAST READING #
Hidden Functions
The following are functions that are possible if needed, to access them,
please contact support at the numbers or email address listed above.
1. System reset
Reset available in case of serious problem in system memory.
This will cancel all data in memory calibration/configuration of all
channels.
2. System restore
Restore to be made in case of above. This will restore all factory
calibration/configuration of channels to their full scale.
3. System raw data
Raw data of analog to digital converter can be viewed to determine
if instrumentation connected is functioning correctly.
31
Hanger Assembly
Loosen nuts
and adjust
hooks up or
down as
necessary
Humboldt Mfg. Co. U.S.A. Toll Free: 1.800.544.7220
875 Tollgate Road Voice: 1.708.456.6300
Elgin, Illinois 60123 U.S.A. Fax: 1.708.456.0137
Email: hmc@humboldtmfg.com
HUMBOLDT
www.humboldtmfg.com