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    Welding Procedure Welding Procedure Specification Specification

    Uploaded by

    Hamid Mansouri
    This welding procedure specification outlines requirements for flux-cored arc welding of groove and fillet welds using E71T-8-H16 filler metal. It specifies positions, materials, preheat and interpass temperatures for multi-pass welding of pipes and plates from 0.125 to 99 inches thick in all positions. Charpy testing showed the weld metal meets toughness requirements at low temperatures for seismic applications.

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    © All Rights Reserved
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    Welding Procedure Welding Procedure Specification Specification

    Uploaded by

    Hamid Mansouri
    325 views2 pages
    This welding procedure specification outlines requirements for flux-cored arc welding of groove and fillet welds using E71T-8-H16 filler metal. It specifies positions, materials, preheat and interpass temperatures for multi-pass welding of pipes and plates from 0.125 to 99 inches thick in all positions. Charpy testing showed the weld metal meets toughness requirements at low temperatures for seismic applications.

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    Wps for fcaw

    Original Title

    kupdf.net_fcaw-wps

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    This welding procedure specification outlines requirements for flux-cored arc welding of groove and fillet welds using E71T-8-H16 filler metal. It specifies positions, materials, preheat and interpass temperatures for multi-pass welding of pipes and plates from 0.125 to 99 inches thick in all positions. Charpy testing showed the weld metal meets toughness requirements at low temperatures for seismic applications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    325 views2 pages

    Welding Procedure Welding Procedure Specification Specification

    Uploaded by

    Hamid Mansouri
    This welding procedure specification outlines requirements for flux-cored arc welding of groove and fillet welds using E71T-8-H16 filler metal. It specifies positions, materials, preheat and interpass temperatures for multi-pass welding of pipes and plates from 0.125 to 99 inches thick in all positions. Charpy testing showed the weld metal meets toughness requirements at low temperatures for seismic applications.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    WELDING PROCEDURE

    SPECIFICATION

    WPS - 3500-D1.8-1 REV. NO.: 0 DATE: 6/18/2008 **APPLICABILITY**

    WELDING PROCESS: FCAW and FCAW ASME: AWS: X OTHER: AISC 341-05 Demand Criti
    SUPPORTING PQR: 3500-D1.8-1- 2G 3500-D1.8-1- 3G 3500-D1.8-1- 4G

    JOINT: This WPS shall be used in conjunction with the General Welding Standards (GWS) and Welding
    Fabrication Procedure (WFP) sections and criteria for joint details, repairs, NDE, inspection etc.

    Weld Joint Type: Groove & Fillet Welds Class: Full & Partial Penetration
    See GWS 1-06 and WFP's for joint details Preparation: Thermal/Mechanical
    Root Opening: 3/16 - 3/8 Backing: With
    Backgrind root: When required Backing Mat.: Metal or as specifed
    Bkgrd Method: Grind or Arc gouge GTAW Flux: N/A Backing Retainer: N/A

    FILLER METALS Class: E71T-8-H16 and E71T-8-H16


    A No: 1 SFA Class: 5.20 an 5.20 F N o: 6 an 6 Size: 1/16 1/16 1/16 1/16
    Insert: N/A Insert Desc.: N/A Weld Metal Thickness Ranges:
    Flux: Type: N/A Size: N/A AWS Root Pass: .0125 thru .0250
    Filler Metal Note: Welder shall use Lincoln 1/16" Intershield NR-233 w ire AWS Balance: 0.125 thru 99.00
    ASME Root Pass: thru
    ASME Balance: thru

    BASE MATERIAL P/S No. 1 Gr No. to: P/S No. 1 Gr No.


    Spec. AWS Group I Grade: to: Spec. AWS Group I or II Grade:
    Qualified Pipe Dia. Range: ≥ AWS: 24 SME:
    Qualified Thickness Range: AWS: 0.125 th r u 99.000 ASME: thru

    QUALIFIED POSITIONS: AWS: All ASME: Vert. Prog.: Vert. Up

    Preheat Min. Temp.: 50 °F GAS: Shielding: N/A or N/A


    Interpass Max. Temp.: 550 °F Gas Composition: / / % / / %
    Preheat Maintenance: 50 °F Gas Flow Rate cfh: to to
    PWHT: Time @ °F Temp. N/A Backing Gas/Comp: N/A N/A %
    Temp. Range: °F Backing Gas Flow cfh: to
    to °F Trailing Gas/Comp: N/A 0%

    APPROVAL: Signatures on file at ENG DATE: 6/18/2008

    WPS NO:
    NO: 3500-
    3500-D1
    D1.8-
    .8-1
    1

    WELDING CHARACTERISTICS:

    Monday, June 23, 2008 Page 1 of 2


    Current: DCEN and DCEN Tungsten Type: N/A Transfer Mode: Globular

    Ranges: Amps 185 to 310 Tungsten Dia.: N/A Pulsing Cycle: N/A to N/A
    Volts 17 to 23 Background Current: N/A

    Fuel Gas: N/A Flame: N/A Braze temp. °F N/A to N/A

    WELDING TECHNIQUE: For fabrication specific requirements such as fittup, cleaning, grinding, PWHT and
    inspection criteria refer to Volume 2, Welding Fabrication Procedures

    Technique: Semi-Automtic Cleaning Method: Wire brush, grinder, chipping Hammer


    Single Pass or Multi Pass: Multi Stringer or Weave bead (S/W): S or W Oscillation: 3x

    GMAW Gun Angle °: 0 to 20 Forehand or Backhand for GMAW (F/B): Forehand

    No Pass >1/2": True GMAW/FCAW Tube to work distance: .750 - 1.125

    Maximum K/J Heat Input: Travel speed: Varies Gas Cup Size: N/A

    PROCEDURE QUALIFIED FOR:


    Charpy "V" Notch: Yes Nil-Ductil Transition Temperature: No Dynamic Tear: No

    Comments: This WPS is specifically qualifed for Demand Critical welds required by AISC 341-05 & AWS D1.8
    Siesmic Welding including qualified for Charpy-V-Notch in weld metal to 24 ftlbs@ -20°F. HAZ +1mm
    qualifed to 38 ftlbs@+50 F°. HAZ +5mm is qualified to 32 ftlbs@ +50 F°.

    Weld Manual Filler Metals Nozzle


    Layer Process Size Amp Range Volt Range Travel/ipm Angle Other
    1 FCAW E71T-8-H16 1/16 185 to 225 17 to 19 4 to 6 0 to 20
    2 FCAW E71T-8-H16 1/16 205 to 235 18 to 20 5 to 7
    3
    FCAW E71T-8-H16 1/16 210 to 255 19 to 20 5 to 7
    4
    5 FCAW E71T-8-H16 1/16 225 to 275 19 to 21 7 to 9
    6

    REM. * Weld layers are representative only - actual number of passes and layer sequence may vary due to
    variations in joint design, thickness and fitup.

    Use of LANL Welding Procedures and Welder Qualifications for non-LANL work shall be at the sole risk and responsibility of 
    the Subcontractor, and the Subcontractor shall indemnify and save LANL and the Government harmless from any and all
    claims, demands, actions or causes of action, and for any expense or loss by reason of Subcontractor's and their employees
    posession and use of LANL procedures and qualifications.

    Monday, June 23, 2008 Page 2 of 2

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