A36.

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WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX

(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Revision No. 2
Revision Date: 20/06/2012

Company HL INGENIEROS S.A para CEMENTOS PANAM By Omar Pinilla

Welding Procedure Specification SMAW SAW- B161-PL-001 Date 01/04/2014 PQR No.(s)
Revision No. 0 Date 01/04/2014

Welding Process(es) SMAW / SAW Type(s) Manual / Semi-automatic

(Automatic, Manual, Machine, or Semi-Automatic)

JOINTS (QW-402) Details

Joint Desing Double Bevel
Root Spacing 2mm +/- 1mm
Backing Yes X SAW No X SMAW
Backing Material (Type) Welding Metal
(Refer to both backing and retainers)

Metal Non fusing Metal

Nonmetallic Other

More details of the joint are specificated on PQR

BASE METAL (QW-403)

P-No. 1 Groupo No. 1 To 1 Groupo No. 1

O
Specificación and tipo/Grade or UNS Number ASTM A36
To specificación and tipe/grade or UNS Number ASTM A36
O
Chemical Analysis and mechaincal properties **************
To Chemical Analysis and mechaincal properties **************
Thickness Range:
Base Metal: Groove 3/16" / 2" Fillet all
Maximun pass Thickness 1/2 in. (13 mm) (yes) (No) X

Other

FILLER METAL (QW-404) 1 2

Espec. No. (SFA) 5.1 5.17

AWS No. (Class) E-7018 EM-12K
F-No 4 6
A-No. E-7018 EM-12K
Size of filler Metals 3/32" - 1/8" - 5/32" 1/8" (3mm)3/32" - 1/8" - 5/32"
Filler Metals Product form Electrodo Alambre
Supplemental Filler Metal NO NO
Weld Metal
Thickness Range: Groove *** ***
Fillet ALL ALL
Electrode-Flux (Class) NA SFA 5.17
Flux Tipe NA F7A2
Flux Trade Name NA NA
Consumable Insert NA NA
Other NA NA

*Each Base Metal - filler metal combination should be recorded individually.

F-AAC-031-ME
 A36.20

WELDING PROCEDURE SPECIFICATION (WPS) QW-482 According ASME, Section IX

(Ver QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Revision No. 2 2/5
Revision Date: 20/06/2012

QW-482 (Back)

WPS No. SMAW SAW- B161-PL-001 Rev. 0

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of groove SMAW: ALL SAW: FLAT Temperature Range NO

Welding Progression: Up SMAW UP Down **** Time Range NA
Positions(s) Of fillet SMAW: ALL SAW: F, H Other NO
Other

GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, minimun 100°C (212°F) Gas(es) (Mixture) Flow Rate
Interpass Temperature, maximun 300°C (572°F)
Preheat Maintenance as welder Shielding NO NA NA
Othe NO Trailing NO NA NA
Backing NO NA NA
Other NO NA NA

CARACTERÍSTICAS ELÉCTRICAS (QW-409)

Filler Metal
Current Wire feed Travel Other (p.e. Remarks,
Amps Energy of Volts
Pass(es) Process Type and Speed Speed Comments, Hot Wire,
(range) power (range)
Polarity (inch/min) (mm/min) Téchnique, etc.)
Clasificación Diámetro

1-n SMAW E7018 3/32"(2,4mm)1 DC+ 100-145 NA 2-6 12-25 V 95-110 ***
/8" (3mm)
123-181
n+1 SAW EM-12K 3/32"(2,4mm) DC+ 350-700 2-6 14-25 V 400- 530 ***
Inch/min
1/8" (3mm)

Amps and Volts or power or energy range, should be recorded for each electrode size, position or thickness.

Pulsing Corrurrent NA Heat Input (max.) 1275 J/mm

Tungsten Electrode Size and Type NA
(Tungsteng puro, 2% de Thorzed, etc.)
Mode of Metal Transfer for GMAW (FCAW) ***
(Spray, Short Circuiting Arc, etc.)
Other NO

TECHNIQUE (QW-410)
String or Weave Bead SMAW 1 y n+1 Ondeado / SAW 2-n+1 Recto
Orifice, Nozzle, or Gas Cup Size ***
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Arc Air

Method of Back Gouging Arc Air

Oscillation ********
Contact Tube to Work Distance 12mm - 25mm
Multiple or Single Pass (Per Side) Multiple en los dos lados
Multiple or Single Electrodes Multiple
Electrode Spacing NA
Peening NO
Other NO

F-AAC-031-ME
 A36.20

PROCEDURE QUALIFICATION RECORD (PQR) QW-483 According ASME, Sección IX

(Ver QW-200.2, Sección IX, ASME Boiler and Pressure Vessel Code) 3/5
Revision No. 2
Revision Date: 20/06/2012

Company HL INGENIEROS Para CEMENTOS PANAM

Procedure Qualification Record No. PQR 'SMAW-SAW-PL-001
WPS No. SMAW-PL-003-B161 Date 05/07/2014
Welding Process(es) SMAW_SAW
Type(s) (Automatic, Manual, Machine, or Semi-Automatic) MANUAL- SEMI-AUTOMATIC

JUNTA (QW-402)
Joint Desing : DOBLE V
Backing: BASE MATERIAL
ANGLE: 60° +/- 5°
Root Spacing: 2 +/- 1 mm
Points: 3 Minimo
Others: See drawings details

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METALS (QW-403) PWHT (QW-407)

Material Specl A-36 Temperature N/A
Type/Grade, or UNS Number Time N/A
P-No. 1 Group No. 1 a P-No. 1 Gruop. No. 1 Other ****
Thickness of Test Coupon 1" (25,4mm)
Diameter of Test Coupon N.A.
Maximum Pass Thickness +++++
Other GAS (QW-408)
Percent Composition
Gas(es) Mixture Flow Rate
Shielding N/A N/A N/A
FILLER METALS (QW-404) Trailing. N/A N/A N/A
1 2 Backing N/A N/A N/A
SFA Specification 5.1 & 5.5 5.17 Other N/A N/A N/A
AWS Classification E7018 EM 12K
Filler Metal F-No. 4 6 ELECTRICAL CHARACTERISTICS (QW-409)
Weld Metal Analysis A-No. 1 1
Size of Filler Metal 1/8" (3.8mm) 1/8" (3.8mm) Current SMAW: DC(+), SAW: DC(+)
Filler Metal Product Form Electrode Wire Polarity POSITIVA
Supplemental Filler Metal N/A N/A Amps. 100-145 AMP Volts 12-25V
Electrode Flux Classification N/A SFA 5.17 Tungsten Electrode Size N/A
Flux Type N/A F7A2 Mode of Metal Transfer for GMAW (FCAW) N/A
Flux Trade Name N/A ESAB OK 350 Heat Input 1756,7 J/mm
Weld Metal Thickness 8mm 14mm Other N/A
Other

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove SMAW: ALL SAW FLAT Travel Speed SMAW: ONDEADA SAW: RECTA
Weld Progression (Uphill, Downhill) SMAW: Uphill, SAW: N/A String or Weave Bead SMAW: ONDEADA SAW: RECTA
Other *** Oscillation NO
Multipass or Single Pass (Per Side) MULTIPLE
PREHEAT (QW-406) Single or Multiple Electrodes MULTIPLE
Preheat Temperature 100°C Other
Interpass Temperature 180°C (350°F)
Other ***

F-AAC-198-ME
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QW-483 (REVERSE)
PQR No. PQR 'SMAW-SAW-PL-001
Tensile Test (QW-150)
Spécimen Width Thickness Area Ultimate Ultimate Type of
No. Total Load Unit Stress Failure and
(N) (Mpa) Location
T11-197 18,87mm 9,75mm 183.98mm2 95.357 518 Welded Material
T12-197 18,84mm 10.23mm 192,73mm2 98.225 510 Base Material
T21-197 18,80mm 9,79mm 184,05mm2 96377 524 Welded Material
T22-197 18,61mm 10mm 186,61mm2 95473 513 Base Material

Guided-Bend Tests (QW-160)

WELDING
Spécimen
Bending Type Length Width THICKNESS IN Temp. Resultado
No.
CUPON

DL1-197 Side 164mm 9,94mm 25,05 19,4°C Less at3 mm Open Discontinuity
DL2-197 Side 164mm 9,96mm 25,05 19,4°C Not Discontinuity
DL3-197 Side 164mm 9,68mm 25,05 19,4°C Less at3 mm Open Discontinuity
DL4-197 Side 164mm 9,69mm 25,05 19,4°C Not Discontinuity

Toughness Tests (QW-170)

Notch Specimen Test Drop Weight Break (Y/N)
Impact Values
Spécimen Location Size Temperature
No. ft. - lbs. o J % Shear Mils (in.) o mm

Comments

Fillet-Weld Test (QW-180)

Result — Satisfactory: Yes X No Penetration into Parent Metal: Yes No
Macro — Results

Other Tests
Type of Test
Deposit Analysis
Other

Welder’s Name Pedro Beltran, Luis Coy Clock No. N/A Stamp. No N/A
Test guided by WEST ARCO Laboratory Test No. I-14197

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Munufacturer HL INGENIEROS

Date 04/07/2014 Certified by OMAR PINILLA

(Detail of record of tests are illustrative only and may be modified to

conform to the type and number of tests required by the Code )

F-AAC-198-ME
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