DESIGN CALCULATION OF WALL FORMWORK

1.0 SUMMARY OF WALL FORMWORK

Maximum Spacing of Vertical Spacing of Horizontal

Spacing of Tie Bolt
Pour Height Studs Wailing

50mmx50mmx2.3mm thick 75mmx75mmx3.2 thick SQUARE PIPE 12 mm diameter bolt

3.5 meters
SQUARE PIPE @ 400mm ctc @ 600mm ctc @ 600mm ctc

*See attached drawings

2.0 DESIGN CODES AND REFERENCES

a.) JSCE Guideline for Concrete No. 16, Standard Specifications for Concrete Stuctures "Materials" - 2007
b.) JSCE Standard Specifications for Steel and Composite Structures - 2007
c.) JIS G 3466 Carbon Steel Square and Rectangular Tubes for General Structure
d.) Japanese Agricultural Standard for Plywood for Concrete Formwork
e.) Ordinance on Industrial Safety and Health

3.0 DESIGN NOTES AND DATA

a. ) All plywood shall be complying with Japanese Agricultural Standard for Plywood for Concrete Formwork
b.) All structural steel shall be grade complying with JIS G 3466
c.) Form Tie shall be high yield bar with minimum permissible Tensile Strength of 230 MPa
d.) The allowable deflection for formwork shall be less than L/270 or as recommended by the Engineer
e.) The determination of maximum concrete pressure on formwork is in accordance with JSCE Guideline
for Concrete No. 16, Standard Specifications for Concrete Stuctures - 2007
f.) The allowable stress of materials for formwork and shoring shall be complying with Clause No. 241
of Ordinance on Industrial Safety and Health, Japan
g.) Properties of Concrete:
3
Density of Concrete D= 2400 Kg/m
Concrete Slump S≤ 120 mm
Vertical Form Height h= 3.5 m
The rate at which the concrete rises vertically up the form R= 0.8 m/hr
Concrete Temperature at Placing T= 30 °C

4.0 CONCRETE PRESSURE ON FORMWORK

Density of Concrete D= 2400 Kg/m3 = 23.54 KN/m3

The following formulas are used in determining the design lateral pressure of concrete :

Equation 1.

or the fluid pressure, P =ρgh (KN/m2) Equation 2.

*The smallest value between the two shall be the design pressure
2
Pmax =(Wc/3)*((1)+((150+30R)/(T+20)) = 34.92 KN/m
2
P =ρgh = 82.40 KN/m

Therefore, use Pdesign = 34.92 KN/m2

5.0 DESIGN FOR PLYWOOD
Span L = 400 - 50 mm
= 350 mm (Clear span)

Design Loads :
Uniform distributed loads (UDL) :
LL : UDL due toMaximum Concrete Pressure: wL = 34.92 KN/m
34.92 KN/m
Check for Bending Stress :
Maximum Bending Moment due to UDL (w):
M = 0.10wL2 Allowable Bending Stress, σAllow = 17.58 N/mm2
M = 0.428 KN-m Section Modulus, Z= 48700 mm3

σMax = M/Z
σMax = 8.785 N/mm2 < σAllow= 17.58 N/mm2 OK

Check for Shear Stress :

Allowable Shear Stress, τAllow= 2.94 N/mm2
Maximum Shear Force Due to UDL (w) :
V = 0.5wL
V = 6.112 KN

Maximum Shear Stress, τMax= (3/2)*(V/A)

where;
V= Shear Force in KN
2
A= Area in mm
Maximum Shear Stress, τMax= 1.46 N/mm2 < τAllow= 2.94 N/mm2 OK

Check for Deflection :

Maximum Deflection :
4
δMax = 0.00657 wL /EI (For continous and no. of span ≥ 5)
Where
w = 34.92 KN/m L = 350 mm
2 4
E = 8554 N/mm I = 57.16 cm
4
δMax = 0.00657 wL /EI
δMax = 0.70 mm
Allowable deflection = span/270
= 350mm/270
Allowable deflection = 1.30 mm > 0.70 mm OK
6.0 DESIGN OF VERTICAL STUD
(JIS G 3466 Carbon Steel Square Pipe 50mmx50mmx2.3mm THK)
Span of Stud L = 600 mm
Spacing = 400 mm (max.)

Design Loads :
Uniform distributed loads (UDL) :
LL : wL = 13.97 KN/m
13.97 KN/m
Bending Moment :
Max. sagging bending moment due to UDL (w) at mid-span of beams:
2
Msag = 0.10wL
Msag = 0.503 KN-m

Max. hogging bending moment due to UDL (w) at interior support:

2
Mhog = 0.10wL
Mhog = 0.503 KN-m

Shear Force :
Maximum Shear Force Due to UDL (w) :
V = 0.5wL
V = 4.191 KN

Check for Deflection :

Maximum Deflection :
δ = 0.00657 wL4/EI (For continous and no. of span ≥ 5)
Where
2
w = 13.97 KN/m L = 600 mm
2 4
E = 205,000 N/mm I = 16.4 cm

δw = 0.00657 wL4/EI
δw = 0.354 mm

Allowable deflection = span/270

Allowable deflection = 2.22 mm > 0.354 mm OK

PROPERTIES OF VERTICAL STUD:

(JIS G3466 Carbon Steel Square Pipe 50mmx50mmx2.3mm THK)
4
Ix = 16.4 cm t= 2.3 mm
3
Zx= 6.56 cm T= 2.3 mm
2
A= 4.34 cm

CHECK SECTION OF VERTICAL STUD:

Maximum Bending Moment : M= 0.503 KN-m
Maximum Shear Force : V= 4.191 KN
Effective Length : Le= 600 mm

B/D= 50/50
B/D= 1 > 0.25 OK

t/T= 2.3/2.3
t/T= 1 > 0.25 OK
THE PERMISSIBLE BENDING STRESS :
Pb = (2/3) Ys Ys= 235 N/mm2
2
Pb = 156.7 N/mm

THE MAXIMUM DESIGN BENDING STRESS :

Fbc= M/Zx
Fbc= 76.66 N/mm2 < 156.7 N/mm2 OK

THE PERMISSIBLE SHEAR STRESS :

Ps= 0.38Ys
Ps= 89.3 N/mm2

THE DESIGN SHEAR STRESS :

Fa= V/A
Fa= 9.66 N/mm2 < 89.3 N/mm2 OK

CHECK COMBINED BENDING AND SHEAR STRESSES:

The equivalent stress Fe due to bending and shear stresses

2 2 1/2
Fe= (Fbc + 3Fa )
Fe= 78.46 N/mm2 < Ys/1.1 = 213.6 N/mm2 OK
7.0 DESIGN OF HORIZONTAL WAILING
(JIS G3466 Carbon Steel Square Pipe 75mmx75mmx2.3mm THK)

Span of Wailing L = 400 mm

Spacing = 600 mm (max.)

Design Loads :
Uniform distributed loads (UDL) :
Live Load : wL = 20.95 KN/m
20.95 KN/m
Bending Moment :
Max. sagging bending moment due to UDL (w) at mid-span of beams:
2
Msag = 0.10wL
Msag = 0.335 KN-m

Max. hogging bending moment due to UDL (w) at interior support:

2
Mhog = 0.10wL
Mhog = 0.335 KN-m

Shear Force :
Maximum Shear Force Due to UDL (w) :
V = 0.5wL
V = 4.191 KN

Check for Deflection :

Maximum Deflection :
δ = 0.00657 wL4/EI (For continous and no. of span ≥ 5)
Where
2
w = 20.95 KN/m L = 400 mm
2 4
E = 205,000 N/mm I = 57.1 cm

δw = 0.00657 wL4/EI
δw = 0.030 mm

Allowable deflection = span/270

Allowable deflection = 1.48 mm > 0.030 mm OK

PROPERTIES OF HORIZONTAL WAILING:

(JIS G3466 Carbon Steel Square Pipe 75mmx75mmx2.3mm THK)
4
Ix = 57.1 cm t= 2.3 mm
3
Zx= 15.2 cm T= 2.3 mm
2
A= 6.55 cm

CHECK SECTION OF HORIZONTAL WAILING:

Maximum Bending Moment : M= 0.335 KN-m
Maximum Shear Force : V= 4.191 KN
Effective Length : Le= 400 mm

B/D= 75/75
B/D= 1 > 0.25 OK

t/T= 2.3/2.3
t/T= 1 > 0.25 OK
 THE PERMISSIBLE BENDING STRESS :
Pb = (2/3) Ys Ys= 235 N/mm2
2
Pb = 156.7 N/mm

THE MAXIMUM DESIGN BENDING STRESS :

Fbc= M/Zx
Fbc= 22.06 N/mm2 < 156.7 N/mm2 OK

THE PERMISSIBLE SHEAR STRESS :

Ps= 0.38Ys
Ps= 89.3 N/mm2

THE DESIGN SHEAR STRESS :

Fa= V/A
Fa= 6.40 N/mm2 < 89.3 N/mm2 OK

CHECK COMBINED BENDING AND SHEAR STRESSES:

The equivalent stress Fe due to bending and shear stresses

Fe= (Fbc2 + 3Fa2)1/2

Fe= 24.68 N/mm2 < Ys/1.1 = 213.6 N/mm2 OK

Therefore, use 2Nos. JIS G3466 Carbon Steel Square Pipe 75mmx75mmx2.3mm THK as wailings

8.0 DESIGN OF TIE BOLTS THROUGH SIDES OF WALL

Use 12 mm diameter Grade 460 H.T bolt at 600 mm ctc maximum as tie bolt for formwork

Design Tensile Force on Bolt T = 13.83 KN

For Grade 460 H.T M12 bolts to CS2: 1995

Allowable Tensile Stress Pt = 230 N/mm2
Design Tensile Stress on Bolt Ft = T/(∏/4)*(d2)
Ft = 122.28 N/mm2 < 230 N/mm2