Standard Parts Lists

EMI Top Drive System

250TON EMI 450HP

DOCUMENT NAME: 880036 REV A

STANDARD PARTS LISTS COPYRIGHT AND DISCLAIMER

Tesco Corporation ("Tesco") has made every effort to ensure that this document contains accurate and
current information for the Tesco top drive, however, the document is intended to be used in
conjunction with a complete training program and on-site supervision and Tesco does not warrant
or guarantee that the information contained herein is either complete or accurate in every respect, and
the reader hereby protects, indemnifies and holds harmless Tesco Corporation together with its
directors, officers, employees and agents from and against all liability for personal injury, death or
property damage to any person arising directly or indirectly from the use by the reader of the
information contained in the document.

Tesco Corporation © 2005

Contact Information
Corporate Head Office
6204 - 6A St. S.E.
Calgary, AB T2H 2B7
Canada
www.tescocorp.com
Telephone: (403) 233-0757
Fax: (403) 252-3362

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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REVISION INFORMATION STANDARD PARTS LISTS

Revision Information

Version Date Description of Changes

Rev A July 2005 2005 version of the Standard Parts Lists document for the EMI450 top drive

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS TABLE OF CONTENTS

TABLE OF CONTENTS
Chapter 1: About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter 2: Top Drive Parts Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Top Drive, c/w Travel Stand, 250TON 450HP EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Extend Frame Mount Swivel/Gearbox, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pipe Handler Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pipe Handler Rotation Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assembly, Motor, 11 Station, Top Drive, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sub-Assembly, 11 Station Manifold, c/w Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cord, Pigtail, Sensor T, 18 ft., 450 EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Assembly, KAMAN Motor and Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Kit, Pipe Handler Sub Assembly, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Assembly, Rotary Seal, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lock Plate/Slewing Gear, Pipe Handler, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Load Nut Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Sub Assembly, Lower Leg, Top Drive, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Grabber, 9 in. Assembly (One-Piece Clamping Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Grabber, 9 in. Assembly (Bolted Clamping Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Piston/Cylinder Assembly, Grabber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cooling and Lubrication System, Top Drive, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Hydraulic System, Open Loop, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Final Assembly, EMI Top Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Washpipe Assembly, 750 PSI, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bumper Guard Assembly, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Sub Assembly, Yoke and Counter Balance, 250T EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Kit, Swivel Link and Counter-Balance, EMI/HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Stand, EMI Top Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Electrical Assembly, 11 Station Manifold, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Cord Set, Pigtail, Power, 11 ft., ECI/EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Swivel/Gearbox Assembly, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Torque Boost Motor Assembly, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

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TABLE OF CONTENTS STANDARD PARTS LISTS

Chapter 3: Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Hose Reel and Service Loop, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Hose Reel c/w Controls, 450 EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Assembly, Reel Motor Control, Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Skid Assembly, Hose Reel, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Cord Set, External Power, Service Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Extension Cord, Sensor T, 225 ft., Service Loop, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Cord, Extension, Robotics A, Service Loop, ECI/EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Assembly, Ground Cable, 1C-4/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

Chapter 4: Mechanical/Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Mechanical/Drive Module Assembly, EMI450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Mechanical Skid Assy, Auxiliary Hyd/Coolant, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Assembly, Tank Mechanical Skid, Hydraulic Oil, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
Plumbing, Cooling System, Mech Skid, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Plumbing, Auxiliary Hydraulic System, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Auxiliary Pump Assembly, 575V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Assembly, Chiller Skid, Mechanical System, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
Chiller Tank, F/Skid, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Chiller, 10 Ton TRANE, 575V3060Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Plumbing Kit, Power Module Cabinet, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Supply Waterfall Wiring, Mech/Drive Module, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Top Drive Waterfall Wiring, Mech/Drive Module, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Pump Skid Panel, Mech/Drive Module, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Power Unit Assembly, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Analog Panel, Power Unit, EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

Chapter 5: Driller’s Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Driller’s Panel, EMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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 STANDARD PARTS LISTS

CHAPTER 1: ABOUT THIS DOCUMENT

This chapter contains all the parts lists and the accompanying illustrations for the 250TON
EMI 450HP top drive system.

Table 1-1: Where to Find More Information

For information on Refer to

system components overview System Description
• installation Installation Guide
• rig up
• commissioning
• pre-operational checklists
• rig out procedures
• setting torque and speed Operations Guide
• driller's panel functions and operating descriptions
• making connections
• drilling ahead
• tripping
• freeing stuck pipe
• load path inspections Maintenance Guide
• maintenance/service schedules
• component disassembly and reassembly
troubleshooting Troubleshooting Guide (where available)
• electrical schematics System schematics
• hydraulic schematics
• cooling schematics
• gearbox lubrication schematics
available options and spares Tesco Representative

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ABOUT THIS DOCUMENT STANDARD PARTS LISTS

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 STANDARD PARTS LISTS

CHAPTER 2: TOP DRIVE PARTS LISTS

This chapter contains the parts lists and accompanying illustrations for the 250TON EMI
450HPtop drive components.

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TOP DRIVE, C/W TRAVEL STAND, 250TON 450HP EMI STANDARD PARTS LISTS

TOP DRIVE, C/W TRAVEL STAND, 250TON 450HP EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS TOP DRIVE, C/W TRAVEL STAND, 250TON 450HP EMI

Parts List
Part # 16350
Drawing # I-16350 Rev. 1 Page 2 of 2
File # I-16350.xls Refer: 1 Illustration
Drawing Title: TOP DRIVE,C/W TRAVELSTAND,250T/450HP EMI MK 3
Item # Tesco # Qty Description
1 13432 1 ASSY,EXTEND MOUNT,T/D,EMI
2 13435 1 ASSY,MOTOR/11 STN,TOP DRIVE,EMI
3 13437 1 SUBASSY,PIPE HANDLER,T/D,EMI
4 13439 1 SUBASSY,LOWER LEG,T/D,EMI
5 13440 1 COOLING & LUBRICATION SYTEM,TOP DRIVE,EMI
6 13444 1 SYSTEM,HYD OPEN LOOP,T/D,EMI
7 13447 1 Top Drive,EMI
8 13612 1 KIT,ELECTRICAL EQUIPMENT,450HP,EMI
9 16323 1 Swivel/Gearbox,19.26:1 Ratio,MK3,EMI
100 730449 1 Kit,Label,Stick-On,Top Drive,ECI/EMI
101 730443 2 Decal,Shell Spirax S 75W90,5"x2",Red

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EXTEND FRAME MOUNT SWIVEL/GEARBOX, EMI STANDARD PARTS LISTS

EXTEND FRAME MOUNT SWIVEL/GEARBOX, EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS EXTEND FRAME MOUNT SWIVEL/GEARBOX, EMI

Parts List
Part # 13432
Part # I-13432 REV 1
File # I-13432-0.xls Refer: 1 Illustration
Drawing Title EXTEND MOUNT ASSEMBLY (EMI)

Item # Tesco # Qty Description

1 13172 1 ASSY, MOUNT, EXT FRAME, EMI (30001025)
2 3196 8 WASHER, LOCK, HI COLLAR, 3/4"
3 14734 8 CAP,SKT HD,3/4-10UNC X 1-3/4,DR HEAD (3 HOLE)
4 1097 4 PIN, COTTER, PLATED,1/8" X 1-1/2"
5 13957 8 CAPSCREW, 3/4"-10 UNC X 3 3/4", HEX HD, DR HEAD, GR8
6 13557 4 CAPSCREW, 3/4"-10 UNC X 3", DR HEAD, GR8
7 7855 12 WASHER, 3/4", LOCK, ALLOY, PLTD
8 13766 1 SHIM PACK, PIPE HANDLER LOCK, EMI (30001186)
9 3493 2 CAPSCREW, 3/4"-10 UNC X 3-1/2", GR8, DR THREAD
10 9231 4 WASHER, 3/4", FLAT,ALLOY, Z/DC
11 13434 1 MOTOR, PIPE HANDLER ROTATION, EMI
12 7841 4 LOCKNUT, 3/4" -10 UNC, NYLON, PLTD, GR8
13 13433 1 LOCK SUBASSY, PIPE HANDLER, EMI (30001187)
14 13753 REF. PIN, PIPE HANDLER LOCK, MACHINED, EMI
15 3467 2 CAPSCREW, 3/4"-10 UNC X 4", DR THREAD, GR8

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PIPE HANDLER LOCK ASSEMBLY STANDARD PARTS LISTS

PIPE HANDLER LOCK ASSEMBLY

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS PIPE HANDLER LOCK ASSEMBLY

Parts List
Part # 13433
Drawing # I-13433 Rev. 4 Refer: 1 Illustration
File # I-13433.xls Page 2 of 2
Drawing Title: LOCK SUBASSY,PIPE HANDLER,EMI

Item # Tesco # Qty Description

1 10372 1 WASHER,BELLEVILLE,3/8"
2 1112 1 FTG,GREASE,STRAIGHT,1/8NPT
3 3725 4 CAPSCREW, 3/8"-16 UNC X 1" LG, HEX HD, DR HD, GR8, PLTD
4 13721 4 WASHER,FLAT,ALLOY,USS,3/8"
5 13752 1 BELLCRANK
6 13753 1 PIN, LOCK
7 NOT USED
8 NOT USED
9 16427 1 PLATE,PIPE HANDLER LOCK,C/W BUSHINGS,EMI
10 NOT USED
11 13767 1 SHOULDER BOLT, BELLCRANK
12 13768 1 BRACKET, PROXIMETER SENSOR, EMI
13 13769 1 BRACKET, BELLCRANK, PROXIMETER SENSOR, EMI
14 13773 1 CYLINDER CLEVIS & PIVOT PIN, C/W RETAINING RINGS
15 3270 1 CAPSCREW,3/8"-16 UNC X 1/2" LG, GR8, PLT
16 9784 1 LOCKNUT,NYLON,PLTD,NC,GR8,1/2"
17 NOT USED
18 6060 Ref. SWITCH,PROX,NAMUR,18AWG,P&F
19 NOT USED
20 7619 1 650 HCI, PIPE HANDLER LOCK CYLINDER
21 NOT USED
22 10343 Ref. SLEWING LOCK/PLATE GEAR, EMI
23 13956 1 SETSCREW, 1/2"-13 UNC X 2 1/2" LG, SOC HD, GR8,

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PIPE HANDLER ROTATION ASSEMBLY STANDARD PARTS LISTS

PIPE HANDLER ROTATION ASSEMBLY

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS PIPE HANDLER ROTATION ASSEMBLY

Parts List
Part # 13434
Drawing # I-13434 Rev. 2 Refer: 1 Illustration
File # I-13434.xls Page 2 of 2
Drawing Title: ASSY,MOTOR,P/HANDLER ROTATION,EMI

Item # Tesco # Qty Description

1 0981 2 CAPSCREW, 1/2"-13 UNC X 1", GR8, PLT
2 10344 1 GEAR, PINION, F/EMI PIPEHANDLER
3 11313 2 BEARING, BALL, DEEP GROVE, SKF
4 13181 1 ASSY,MOUNT,MOTOR,P/HDLR EXTFRM,EMI
5 13408 1 RING, RETAINING, SPIRAL, RRT433
6 14269 1 MOTOR, HYDRAULIC, F/PPM SLIP/EMI
7 1073 4 WASHER, FLAT, ALLOY, Z/DC, 1/2
8 13364 1 O-RING,DURO70,NITRIL,N70-232

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ASSEMBLY, MOTOR, 11 STATION, TOP DRIVE, EMI STANDARD PARTS LISTS

ASSEMBLY, MOTOR, 11 STATION, TOP DRIVE, EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS ASSEMBLY, MOTOR, 11 STATION, TOP DRIVE, EMI

Parts List
Part # 13435
Drawing # I-13435 Rev. 5 Refer: 1 Illustration
File # I-13435.xls Page 2 of 2
Drawing Title: Assembly, Motor/11 Station., Top Drive, EMI

Item # Tesco # Qty Description

1 8186 1 ASSY, KAMAN MOTOR & SLEEVE
2 9415 1 RING, ADAPTOR, MOTOR MOUNT
3 Not used
4 Not used
5 Not used
6 Not used
7 3155 16 SCREW, CAP, SKT HD, 3/8 - 16 UNC X 1-1/4
8 3690 16 WASHER, LOCK, HELICAL SPRING, HI COLLAR, 3/8, BLACK
9 Not used
10 Not used
11 Not used
12 13155 1 MOUNT, 11STN MANIFOLD, SUB PLT, EMI
13 13156 4 CAPTURE RAIL,11STN MANIFOLD, EMI
14 13281 6 SCREW, CAP, FLAT CSK, SKT HD, 1/2 - 13 UNC X 3/4
15 13385 1 RING, ADAPTER, F/EMI 11STN. MANIFOLD
16 10634 28 WASHER, LOCK, HELICAL SPRING, 1/4, ALLOY, PLD
17 3693 14 SCREW, CAP, HEX HD, 1/4 - 20 UNC X 1-1/2, GR8, PLD
18 13436 1 SUB-ASSY, 11STN MANIFOLD, COMPLETE W/ELECTRICAL, EMI
19 Not used
20 15684 5 WASHER, BELLEVILLE, CONTACT, REG, 1.063" OD X 0.512" ID
21 1042 5 SCREW, CAP, SKT HD, 1/2 - 13 UNC X 1-3/4
22 1009 2 SCREW, CAP, HEX HD, 3/8 - 16 UNC X 3/4, GR8, PLD
23 1066 2 WASHER, LOCK, HELICAL SPRING, 3/8, PLD

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SUB-ASSEMBLY, 11 STATION MANIFOLD, C/W ELECTRICAL STANDARD PARTS LISTS

SUB-ASSEMBLY, 11 STATION MANIFOLD, C/W ELECTRICAL

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STANDARD PARTS LISTS SUB-ASSEMBLY, 11 STATION MANIFOLD, C/W ELECTRICAL

Parts List
Part # 13436
Drawing # I-13436 Rev. 2 Refer: 1 Illustration
File # I-13436.xls Page 2 of 2
Drawing Title: SUB ASSY,11STN MFLD,COMPLETE W/ELECTRICAL,EMI

Item # Tesco # Qty Description

1 0960 4 NUT, HEX, 1/4" - 20 UNC, GR8, PLTD
2 0994 6 CAPSCREW, 1/4" - 20 UNC X 3/4" LG, GR8, PLTD
3 10634 6 WASHER, LOCK, 1/4", ALLOY, PLTD, GR8
4 1073 4 WASHER, FLAT, 1/2", ALLOY, Z/DC
5 13384 1 MANIFOLD, 11 STATION
6 13388 1 BRACKET, MANIFOLD, 11 STATION, ASSEMBLY
7 13413 1 MOUNT, TWIN TRANSDUCER, T/D
8 13425 1 TRANSDUCER, PRESSURE, 0 - 3000 PSI, 4 - 20
9 16537 1 ASSY,JUNCTION BOX,TD,450HP EMI
10 3116 4 CAPSCREW,1/2" - 13 X 1 1/2" LG, HX HD, DR HD, GR8
11 5881 4 WASHER, LOCK, 1/2", ALLOY, PLTD, GR8
12 14003 1 BRACKET, SUPPORT,MANIFOLD 11STN, ASSY, EMI

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CORD, PIGTAIL, SENSOR T, 18 FT., 450 EMI STANDARD PARTS LISTS

CORD, PIGTAIL, SENSOR T, 18 FT., 450 EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS CORD, PIGTAIL, SENSOR T, 18 FT., 450 EMI

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CORD, PIGTAIL, SENSOR T, 18 FT., 450 EMI STANDARD PARTS LISTS

Parts List
Part # 14702
Drawing # I-14702 Rev. 3 Refer: 2 Illustrations
File # I-14702.xls Page 3 of 3
Drawing Title: CORD, PIGTAIL, SENSOR "T", 18FT, 450 EMI, TD

Item # Tesco # Qty Description

1 13091 5.5 CABLE,BOS,16AWG-12PR,IS/OS
2 13523 1 CORD END,MALE,37PIN,16SHELL,EXE,W/CAP/INSERTSET
3 11934 A/R HEAT SHRINK,1-1/2"X4',WHITE
4 8516 A/R HEAT SHRINK,1-1/2"CLEAR, X4'LG
5 14870 A/R LANYARD,1/16,BLACK,INSULATED ,STEEL WIRE
6 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
7 14495 A/R HEAT SHRINK,1/8" CLEAR,X4' LONG
8 2426 A/R HEAT SHRINK,1/4,BLUE,4FT LG

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STANDARD PARTS LISTS CORD, PIGTAIL, SENSOR T, 18 FT., 450 EMI

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ASSEMBLY, KAMAN MOTOR AND SLEEVE STANDARD PARTS LISTS

ASSEMBLY, KAMAN MOTOR AND SLEEVE

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS ASSEMBLY, KAMAN MOTOR AND SLEEVE

Parts List
Part # 8186
Drawing # I-8186 Rev. 1 Refer: 1 Illustration
File # I-8186.xls Page 2 of 2
Drawing Title: ASSY,KAMAN MOTOR & SLEEVE

Item # Tesco # Qty Description

1 4739 1 MOTOR, ELECTRIC,KAMAN
2 4433 1 WEARSLEEVE,KAMAN MOTOR

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KIT, PIPE HANDLER SUB ASSEMBLY, EMI STANDARD PARTS LISTS

KIT, PIPE HANDLER SUB ASSEMBLY, EMI

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STANDARD PARTS LISTS KIT, PIPE HANDLER SUB ASSEMBLY, EMI

Parts List
Part # 13437
Drawing # I-13437 Rev. 12 Pages 2 - 3 of 3
File # I-13437.xls Refer: 1 Illustration
Drawing Title: Subassembly, Pipe Handler, EMI
Item # Tesco # Qty Description
1 13387 1 GUARD HOSE,UPR GRB LEG,EMI
2 13392 1 COLLAR,LOAD,EMI
3 13415 1 ASSY,LEG,UPR GRABBER,FINAL,EMI
4 13417 24 Washer,Flat,Type A,Narrow,5/8",Hardened,Pld
5 13418 8 Screw,Cap,Skt Hd,1"-8UNCx9",Dr Hd
6 13438 1 SUBASSY,LOCK PLATE/SLEWING GEAR,P/HDLR,EMI
7 13472 1 SUB ASSY,LOAD NUT,T/D,EMI
8 13489 AR SHIM,RING,5/8X1X0.002THICK,10/PKG,SPAENAUR
9 13490 AR SHIM,RING,5/8X1X0.003THICK,10/PKG,SPAENAUR
10 13491 AR SHIM,RING,5/8X1X0.004THICK,10/PKG,SPAENAUR
11 13492 AR SHIM,RING,5/8X1X0.005THICK,10/PKG,SPAENAUR
12 13493 AR SHIM,RING,5/8X1X0.010THICK,10/PKG,SPAENAUR
13 13494 AR SHIM, RING, 5/8" X 1" X 0.015" THICK, 20/PKG, SPAENAUR
14 13495 AR SHIM, RING, 5/8" X 1" X 0.020" THICK, 20/PKG, SPAENAUR
15 13496 AR SHIM, RING, 5/8" X 1" X 0.031"THICK, 20/PKG, SPAENAUR
16 13497 AR SHIM, RING, 5/8" X 1" X 0.047" THICK, 20/PKG, SPAENAUR
17 13498 AR SHIM, RING, 5/8" X 1" X 0.062" THICK, 20/PKG, SPAENAUR
18 13572 10 Screw,Cap,Hex Hd,5/8"-11UNCx5",Gr8,Pld,Dr Thd
19 13574 12 Screw,Cap,Hex Hd,5/8"-11UNCx2-3/4",Gr8,Pld,Dr Hd
20 7135 5 Washer,Lock,Helical Spring,3/8",Alloy,Pld
21 15516 3 Screw,Cap,Skt Hd,1"-8UNCx2-3/8",Mod
22 9232 22 Washer,Flat,Type A,Narrow,5/8",Hardened,Pld
23 9789 10 Nut,Hex,Lock,Nylon,5/8"-11UNC,Gr8,Pld
24 1014 4 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
25 10331 1 FLANGE,LOAD COLLAR ADAPTER,EMI
26 Not used
27 10369 1 SHIM,LOAD COLLAR,F/EMI,(5PK)
28 10415 1 ASSY,ROTARY SEAL,EMI
29 1059 8 Washer,Lock,Helical Spring,Hi-Collar,1",Black
30 10632 4 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
31 1097 10 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
32 14643 1 BEARING,SLEWING, F/PIPEHANDLER,EMI
33 13125 2 CAPSCREW,PIPE HANDLER ADAPTER
34 13138 1 SEAL,LOAD COLLAR,PARKER
35 13151 108 WASHER,BELLEVILLE,31.5MM

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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KIT, PIPE HANDLER SUB ASSEMBLY, EMI STANDARD PARTS LISTS

Drawing # I-13437 Rev. 12 Pages 2 - 3 of 3

File # I-13437.xls Refer: 1 Illustration
Drawing Title: Subassembly, Pipe Handler, EMI

Item # Tesco # Qty Description

36 13157 2 PAD,BUMPER BAIL,EMI
37 13177 1 ASSY,ADAPTER,SPOOL,P/HDLR,EMI
38 13294 12 Screw,Cap,Skt Hd,5/8"-11UNCx5"
39 16584 12 SCREW,SHOULDER,MACHINED,LOAD COLLAR,EMI MK3
40 Not used
41 16503 2 Screw,Cap,Hex Hd,5/8"-11UNCx4",Gr8,Pld,Dr Hd
42 3437 1 PIN, GRABBER LIFT
43 15517 3 RING,RETAINING,INT,1.734OD X .062THK,WALDES TRUARC
44 Not used
45 13175 2 O-Ring,N70-449,9.975"IDx0.275"Dia
46 7808 1 Fitting,Grease,Str,1/8"MNPTx1-1/4"Lg
47 12251 1 Fitting,Hyd,90°Elb,#2FNPTx#2FNPT
48 12139 1 Fitting,Hyd,Str,#4MNPTx#2MNPT
49 3725 1 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
50 8151 1 NAMEPLATE,TOP DRIVE,SIX LINES
51 0615 4 Screw,Cap,Skt Hd,1/4"-20UNCx1",18-8 SS
52 18109 2 Stem,Breakaway Mount,Cylinder
53 810003 2 Pin,Spring,Coiled,3/16"ODx1"Lg

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STANDARD PARTS LISTS KIT, PIPE HANDLER SUB ASSEMBLY, EMI

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ASSEMBLY, ROTARY SEAL, EMI STANDARD PARTS LISTS

ASSEMBLY, ROTARY SEAL, EMI

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STANDARD PARTS LISTS ASSEMBLY, ROTARY SEAL, EMI

Parts List
Part # 10415
Drawing # I-10415 Rev. 2 Page 2 of 2
File # I-10415.xls Refer: 1 Illustration
Drawing Title: Assembly, Rotary Seal, EMI
Item # Tesco # Qty Description
1 13414 10 RESTRICTOR, FARMINGTON, EMI
2 10420 1 SLEEVE, INNER, FOR EMI ROTARY SEAL
3 0289 9 FTG, HYD, STR, 1/4" MNPT X 3/8" MJIC
4 0405 18 FTG, HYD, CAP, 3/8 JIC, STEEL
5 4144 1 FTG, HYD, PLUG, SKT, PLTD, 1/4" NPT
6 Not used
7 10392 8 WEARBAND, NYLATRON, 1" X 0.093"
8 13163 8 SEAL, ROTARY, KALSI, EMI
9 10421 1 SLEEVE,OUTER,F/EMI ROTARY SEAL
10 1500 9 FTG, HYD, STR, 1/4 MORB X 3/8 MJIC

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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LOCK PLATE/SLEWING GEAR, PIPE HANDLER, EMI STANDARD PARTS LISTS

LOCK PLATE/SLEWING GEAR, PIPE HANDLER, EMI

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STANDARD PARTS LISTS LOCK PLATE/SLEWING GEAR, PIPE HANDLER, EMI

Parts List
Part # 13438
Part # I-13438 REV 2
File # I-13438-1.xls Refer: 1 Illustration
Drawing Title Lock Plate/Slewing Gear subassembly, Pipe Handler, EMI

Item # Tesco # Qty Description

1 10345 8 BUSHING, LOCK PLATE/SLEWING GEAR, PIPE HANDLER, EMI
2 10343 1 LOCK PLATE/SLEWING GEAR, F/EMI PIPEHAND

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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LOAD NUT ASSEMBLY STANDARD PARTS LISTS

LOAD NUT ASSEMBLY

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STANDARD PARTS LISTS LOAD NUT ASSEMBLY

Parts List
Part # 13472
Part # I-13472 REV 0
File # I-13472-0.xls Refer: 1 Illustration
Drawing Title LOAD NUT, SUB ASSEMBLY, EMI PIPE HANDLER

Item # Tesco # Qty Description

1 8227 2 200HMI ROSTEL QUILL LOAD NUT, SET SCREW (39407105)
2 13098 1 EMI LOAD NUT, OUTER SLEEVE (30001057)
3 13095 1 EMI LOAD NUT, INNER SPLIT COLLAR (30001056)
4 13093 1 EMI LOAD NUT, UPPER RETAINER (30001058)
5 13094 1 EMI LOAD NUT, LOWER RETAINER (30001059)
6 13075 12 CAPSCREW, 1/2" - 13 UNC x 6" LG., SOC HD, GR8, DR HD
7 5236 1 O-RING, PARKER 2-260 70 DURO
8 9755 2 RING,SNAP,F/200HMI LOAD NUT

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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SUB ASSEMBLY, LOWER LEG, TOP DRIVE, EMI STANDARD PARTS LISTS

SUB ASSEMBLY, LOWER LEG, TOP DRIVE, EMI

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STANDARD PARTS LISTS SUB ASSEMBLY, LOWER LEG, TOP DRIVE, EMI

Parts List
Part # 13439
Drawing # I-13439 Rev. 5 Page 2 of 2
File # I-13439.xls Refer: 1 Illustration
Drawing Title: SUBASSY,LOWER LEG,T/D,EMI
Item # Tesco # Qty Description
1 720457 1 Grabber, 9"
2 3439 1 Leg,Lower,Grabber,Machined,ECI/HCI
3 7972 1 CYLINDER,HYD,GRAB.LIFT,DBLE.ACTING
4 3436 1 SPACER, GRABBER LEG,1/4"THICK
5 3018 1 SHACKLE,BOLT-TYPE,1/2",2 TON,G-2130
6 2593 7.08FT CHAIN, GR80, 3/8"
7 16764 4 SHACKLE,BOLT-TYPE,3/8",1 TON,G-2130
8 8987 1 Guide,Split,6-3/4"Drill Pipe,STD
9 5033 1 PIN, GRABBER, LOWER LEG, CYL BASE
10 4025 1 O-Ring,N90-218,1.234"IDx0.139"Dia
11 3744 10 Screw,Cap,Hex Hd,1"-8UNCx7",Gr8,Pld,Dr Hd
12 10637 10 Washer,Lock,Helical Spring,1",Alloy,Pld
13 1327 1 Fitting,Pipe,Nipple,Sch80,1/4"MNPTx2"Lg
14 10535 1 Fitting,Hyd,90°Elb,#4MJICx#4FNPT
15 0323 2 Fitting,Hyd,90°Elb,#4MJICx#4MNPT
16 12099 1 Fitting,Hyd,Plug,Hex Hd,1/4"MNPT
17 17106 1 KIT,HOSES,HYD,LOWER LEG,EMI
17a 5436 1 Hose,Hyd,100R2-AT,#4x30",FJICxFJIC
17b 4582 1 Hose,Hyd,100R2-AT,#4x120",FJICxFJIC
18 Not used
19 10507 1 Fitting,Hyd,Str,#4MJICx#2FNPT
20 13549 1 Valve,Tank,N2,1/4"MNPT
21 14089 1 BRACKET,UPPER GRABBER LEG COUPLING,WELDMENT
22 1014 2 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
23 1066 2 Washer,Lock,Helical Spring,3/8",Stl,Pld
24 7855 4 Washer,Lock,Helical Spring,3/4",Alloy,Pld
25 3731 4 Screw,Cap,Hex Hd,3/4"-10UNCx1-1/2",Gr8,Pld,Dr Hd

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX) STANDARD PARTS LISTS

GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)

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STANDARD PARTS LISTS GRABBER, 9 IN. ASSEMBLY (ONE-PIECE CLAMPING BOX)

Bill of Material 720457 Rev A

Grabber,9 in.
Item Qty Units Part Number Description
1 1 EA 404 Fitting,Hyd,Cap,#4FJIC,Stl
2 1 EA 405 Fitting,Hyd,Cap,#6 JIC,Steel
3 2 EA 612 O-Ring,N90-904,0.351"IDx0.072"Dia
4 8 EA 1044 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/2"
5 4 EA 1045 Screw,Cap,Skt Hd,1/2"-13UNCx1"
6 4 EA 1079 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
7 1 EA 1488 Fitting,Hyd,Str,#4 MORBx#4 MJIC
8 1 EA 1500 Fitting,Hyd,Str,#6MJICx#4MORB
9 4 EA 1676 TONG DIES,1/2X1-1/4X5-7/8
10 1 EA 3040 CYLINDER,GRABBER
11 1 EA 3045 GUARD, HOSE
12 2 EA 3046 Pin,Retraction,6-7/8" 7-3/8" 8-1/2 & 9"Grabber
13 2 EA 3051 Holder,Die,7-3/8" 8-1/2" & 9"Grabber,ECI/HCI
14 2 EA 3054 PLATE,KEEPER,F/7-3/8&8-1/2,GRB
15 1 EA 3059 CAP, RETRACTION
16 2 EA 3060 EXTENSION, PORT
17 1 EA 3061 COVER, DIRT, GRAB
18 2 EA 3062 SHOE,CYLINDER, 8-1/2&9",2/UNIT
19 4 EA 3725 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld,Dr Hd
20 4 EA 3727 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/4",Dr Hd
21 1 EA 7002 BOX,TORQUING,GRABBER 9"
22 4 EA 7135 Washer,Lock,Helical Spring,3/8",Alloy,Pld
26 1 EA 810065 Rev A Clamping Box,Machining,Grabber Box, 9.00

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GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX) STANDARD PARTS LISTS

GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX)

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STANDARD PARTS LISTS GRABBER, 9 IN. ASSEMBLY (BOLTED CLAMPING BOX)

Parts List
Part # 8538
Part # I-8538 REV 3
File # I-8538-2.xls Refer: 1 Illustration
Drawing Title GRABBER, 9', ASSEMBLY

Item # Tesco # Qty Description

1 0612 2 O-RING - #904 90 DURO BUNA-N
2 10194 1 PRESS. PLATE BOLT RETAIN, PLATE - 33010195
3 1042 42 CAPSCREW, 1/2"-13 UNC X 1 3/4" LG, SOC HD, GR.8
4 1044 8 CAPSCREW, 1/2"-13 UNC X 1 1/2" LG, SOC HD, GR. 8
5 1045 4 CAPSCREW, 1/2"-13 UNC X 1 LG, SOC. HD, GR.8
6 7135 4 LOCKWASHER, 3/8", ALLOY, PLTD
7 1079 4 LOCK WASHER, HI COLLAR, 1/2"
8 1500 1 FTG, STAIGHT, 3/8" MJIC X 1/4" MORB
9 1676 4 TONG DIE 1/2" X 1 1/4" X 5 7/8"
10 3040 1 CYLINDER ASSEMBLY, GRABBER, 500 TON
11 3045 1 HOSE GUARD - SEE DWG. 33900107
12 3046 2 RETRACTION PINS - SEE DWG. 33080200
13 3048 1 CLAMPING BOX - SEE DWG. 33030180
14 3050 1 DIE HOLDER SEAT SEE DWG. 33030280
15 3051 2 DIE HOLDER -SEE DWG. 33060100
16 3052 1 PRESSURE PLATE - SEE DWG. 33030380
17 3054 2 KEEPER PLATE - SEE DWG. 33210100
18 3059 1 RETRACT CAP - SEE DWG. 33050200
19 3060 2 PORT EXT. SEE DWG 33080100
20 3061 1 DIRT COVER - SEE DWG 33920160
21 3062 2 CYLINDER SHOE - SEE DWG. 33040380
22 3725 4 CAPSCREW, 3/8"-16 UNC X 1 LG, HEX HD, DR HD, GR8,
23 3727 4 CAPSCREW, 1/2"-13 UNC X 1 1/4" LG, SOC HD, DR HD, GR 8
24 6925 8 CAPSCREW, 1/2"-13 UNC X 2 1/2" LG, DR HD, GR8
25 7002 1 TORQUE BOX - SEE DWG 33020180
26 0405 1 FTG, HYD, CAP, 3/8 JIC, STEEL (60C-6)
27 1488 1 FTG,HYD,STR,1/4MORBX1/4MJIC
28 0404 1 FTG,HYD,CAP,1/4JIC,STEEL

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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PISTON/CYLINDER ASSEMBLY, GRABBER STANDARD PARTS LISTS

PISTON/CYLINDER ASSEMBLY, GRABBER

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STANDARD PARTS LISTS PISTON/CYLINDER ASSEMBLY, GRABBER

Parts List
Part # 3040
Drawing # I-3040 Rev. 2 Refer: 1 Illustration
File # I-3040.xls Page 2 of 2
Drawing Title: CYLINDER,GRABBER

Item # Tesco # Qty Description

1 0610 1 O RING, DURO, 70, NITRIL
2 0640 1 SEAL, GRABBER, UNI-RING
3 0642 2 POLYPAK, SEAL, F/GRABBER
4 2799 2 FTG, HYD. PLUG, SKT, 1/4 MALE, ORB
5 3056 1 CYLINDER, GRABBER BOX
6 3057 1 GLAND, NUT, GRAB CYL
7 3058 1 PISTON, GRAB CYL

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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COOLING AND LUBRICATION SYSTEM, TOP DRIVE, EMI STANDARD PARTS LISTS

COOLING AND LUBRICATION SYSTEM, TOP DRIVE, EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS COOLING AND LUBRICATION SYSTEM, TOP DRIVE, EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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COOLING AND LUBRICATION SYSTEM, TOP DRIVE, EMI STANDARD PARTS LISTS

Parts List
Part # 13440 Sales kit? Yes No

Drawing # I-13440 Rev. 8 Pages 3 - 4 of 4

File # I-13440.xls Refer: 2 Illustrations
Drawing Title: Cooling System, Lubrication Gearbox, EMI
Item # Tesco # Qty Description
1 0033 1 VALVE, RELIEF, F/AUX PUMP, CP2102
2 0046 1 BODY, VALVE, 2-WAY CAVITY, #6 SAE
3 0070 1 THERMOMETER, BIMETAL, 0-250, 1/2
4 0199 1 FTG, HYD, ELB, 90D, 3/8 MORB X 3/8 MJIC
5 0201 1 FTG, HYD, ELB, 90D, 1/4 MORB X 1/4 MJIC
6 0246 2 FTG, HYD, BUSH, 1-1/4 MPT X 3/4 FPT
7 0248 2 FTG, HYD, BUSHNG, 1 MPT X 1/2 FPT
8 0249 1 FTG, HYD, BUSHNG, 1 MPT X 3/4 FPT
9 0281 2 FTG, HYD, STR, 3/4 MPT X 3/4 MJIC
10 0282 4 FTG, HYD, STR, 3/4 MPT X 1/2 MJIC
11 0284 1 FTG, HYD. STR, 1/2 MPT X 3/8 MJIC
12 0293 1 FTG, HYD, STR, 1 MPT X 3/4 MJIC
13 0305 2 FTG, HYD, ELB, 45D, 1/2 MPT X 1/2 MJIC
14 0307 1 FTG, HYD, ELB, 45D, 1/4 MPT X 1/4 MJIC
15 0318 4 FTG, HYD, ELB, 90D, 1/2 MPT X 1/2 MJIC
16 0327 1 FTG, HYD, STR, 1/4 FPT X 3/8 FJICSW
17 0353 1 FTG, HYD, ELB, 90D, 1/4 MJIC X FJICSW
18 0354 1 FTG,HYD,ELB,90D,1/2MJICXFJICSW
19 0355 1 FTG, HYD, ELB, 90D, 3/4 MJIC X FJICSW
20 0361 2 FTG, HYD, TEE, 1/2 FPT X FPT X FPT
21 0362 1 FTG, HYD, TEE, 3/4 FPT X FPT X FPT
22 0376 1 FTG, HYD, TEE, 3/8 FJICSW X MJIC, RUN
23 0403 1 FTG,HYD,CAP,3/4JIC,STEEL
24 0994 2 CAPSCREW, 1/4" X 3/4", UNC, GR8, PLT
25 10634 2 LOCKWASHER, 1/4" , GR8, PLTD, ALLOY
26 11867 4 FTG, TBG, STR, 1/2 TBG X 1/2 MNPT
27 11874 1 VALVE, CHECK, 1/4" NPT, 5PSI, CP
28 12192 2 FTG, HYD, ELB, 45D, 3/4 MPT X 3/4 MPT
29 12210 2 FTG, HYD, BUSH, 1-1/2" MPT X 3/4" FPT
30 12287 2 FTG, HYD, ELB, 45D, 1/4 MORB X 1/4 MJIC
31 12303 1 FTG, HYD, ELB, 90D, 3/8 MORB X 1/2 MJIC
32 12324 1 FTG, HYD, STR, 3/4 MORB X 1/2 MPT
33 12747 1 FTG, HYD, STEM, CRMP, 45D, 3/4JICSW
34 13173 1 HOSE JUNCTION, WELDMENT, EMI
35 13332 1 THERMEX HEAT EXCHANGER, F/ EMI
36 13422 2 FTG, HYD, BUSHNG, 1-1/4 MPT X 1/2FPT
37 1351 2 NIPPLE, THR, SCH80, 3/4" X 6"
38 13674 4 WASHER, BELLEVILLE, 3/8"ID X 0.906"OD,SP SERIES, ST
39 13707 1 BRACKET, MOUNTING, F/FILTER WELDMENT
40 13709 1 FTG, HYD, ELB, 90D, 1/4" MNPT X 1/2" MNPT

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS COOLING AND LUBRICATION SYSTEM, TOP DRIVE, EMI

Drawing # I-13440 Rev. 8 Pages 3 - 4 of 4

File # I-13440.xls Refer: 2 Illustrations
Drawing Title: Cooling System, Lubrication Gearbox, EMI
Item # Tesco # Qty Description
41 14261 2 FTG, HYD, HOSE END, 3/4" MNPT
42 1446 4 FTG, TBG, 1/2 TBG X 16 SAE/MS CONNT
43 1488 1 FTG, HYD, STR, 1/4 MORB X 1/4 MJIC
44 1494 1 FTG, HYD, STR, 3/4 MORB X 1/2 MJIC
45 15052 2 CAPSCREW, 3/4" X 1-1/4", UNC, HEX, PLTD, GR8, DR HEAD
46 1506 1 FTG, HYD, ADAPT, 3/8 MORB X 3/8 JICSW
47 17104 1 KIT,HOSES,HYD,COOLING & LUBRICATION,EMI
47a 13441 2 HOSE, HYD, 2W, #8 X 21-1/4" W/90D FJIC
47b 17100 1 HOSE,HYD,100R2-AT,#8X24",FJICX45°FJIC
47c 17101 1 HOSE,HYD,100R2-AT,#8X48",FJICX90°FJIC
47d 3369 1 HOSE, HYD, 2W, #4 X 23" W/ FJIC
47e 3377 1 HOSE, HYD, 2W, #4 X 14" W/ FJIC
47f 3408 1 HOSE, HYD, 2W, #8 X 27" W/FJIC
47g 3477 1 HOSE, HYD, 2W, #6 X 17" W/FJIC
47h 3488 1 HOSE, HYD, 2W, #4 X 34" W/FJIC
47i 5270 1 HOSE, HYD, 2W, #4 X 20.5" W/FJIC
47j 5490 1 HOSE, HYD, 2W, #8 X 31" W/FJIC
48 1980 1 FTG, HYD, STEM, CRMP, 1/2" FJICSW
49 1988 1 FTG, HYD, STEM, CRMP, 90D, 3/4FJICSW
50 2369 0.75 FT HOSE, HYD, 2W, 2250PSI, 3/4" ID
51 2793 10 TUBING, 1/2ODX.035WALL, 316S/S
52 2840 2 FTG, HYD, FERRULE, 3/4", 2W
53 3533 4 CAPSCREW, 3/8" X 3/4", UNC, GR8, DR HEAD
54 4144 1 FTG, HYD, PLUG, SKT, PLTD, 1/4" NPT
55 4562 1 COUPLING, QUIK, MALE, B78N-20-20
56 4563 1 COUPLING, HYD, FEM, B78C20
57 5175 1 GAUGE, CBM, 200PSI, 2-1/2, U-CLAMP
58 5257 1 CAP, FEMALE THREAD
59 5259 1 CAP, MALE THREAD
60 5772 1 HOUSING, FLTR, SCHROEDER, HI-PRS
61 6304 1 FTG, HYD, CROSS, 1/2FPT
62 6863 1 MANIFOLD, LUBRICATION, EC, G/BOX
63 7855 2 LOCKWASHER, 3/4", ALLOY, PLTD
64 9176 1 FTG, HYD, ELB, 90D, 1/2 MPT X 3/8 MJIC
65 0009 1 VALVE,BALL,APOLLO,2000#WP,3/4"

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

HYDRAULIC SYSTEM, OPEN LOOP, EMI

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS HYDRAULIC SYSTEM, OPEN LOOP, EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS HYDRAULIC SYSTEM, OPEN LOOP, EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS HYDRAULIC SYSTEM, OPEN LOOP, EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS HYDRAULIC SYSTEM, OPEN LOOP, EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

Parts List
Part # 13444
Drawing # I-13444 Rev. 13 Pages 9 - 11 of 11
File # I-13444.xls Refer: 8 Illustrations
Drawing Title: System, Hydraulic, Open Loop, EMI
Item # Tesco # Qty Description
1 0022 4 VALVE,PARKER FLOW CONTROL
2 0023 1 VALVE,MAGNUM NEEDLE, 1/4" MXF
3 0024 1 VALVE,MAGNUM NEEDLE,1/4" FXF
4 0031 1 VALVE,"BUNA" HIGH PRESSURE RELIEF, CP2003
5 0046 3 BODY,VALVE,2-WAY CAVITY,#6 SAE
6 0073 1 ACCUMULATOR,1QT,3000PSI,3/4NPT
7 0199 4 FTG,HYD,ELB,90D,3/8MORBX3/8MJIC
8 0200 1 FTG,HYD,ELB,90D,3/8MORBX1/4MJIC
9 0202 1 FTG,HY,ELB,90D,1/4MORBX3/8MJIC
10 0204 1 FTG,HYD,ELB,90D,1/2MORBX1/2MJIC
11 0214 2 FTG,HYD,STR,1/4MPTX3/8FJICSW
12 0231 1 FTG,HYD,STR,3/4MORBX3/4MPT
13 0233 2 FTG,HYD,ADAPTER,1/2MORBX1/2FPT
14 0237 2 FTG,HYD,NIPPLE,3/4MPTX3/4MPT
15 0239 1 FTG,HYD,NIPPLE,1/4MPTX3/8MPT
16 0240 2 FTG,HYD,NIPPLE,1/4MPTX1/4MPT
17 0249 2 FTG,HYD,BUSHNG,1MPTX3/4FPT
18 0265 1 FTG,HYD,UNION,1/4FPTX1/4FPT
19 0282 2 FTG,HYD,STR,3/4MPTX1/2MJIC
20 0285 5 FTG,HYD,STR,1/4MPTX1/4MJIC
21 0289 2 FTG,HYD,STR,1/4MPTX3/8MJIC
22 0292 3 FTG,HYD,STR,3/8MPTX3/8MJIC
23 0314 10 FTG,HYD,ELB,90D,1/4MPTX3/8MJIC
24 0323 3 FTG,HYD,ELB,90D,1/4MPTX1/4MJIC
25 0337 2 FTG,HYD,STR,3/8FJICX1/4MJIC
26 Not used
27 0339 1 FTG,HYD,STR,1/2FJICX3/8MJIC
28 Not used
29 0349 5 FTG,HYD,45D,3/8MJICXFJICSW
30 0352 36 FTG,HYD,ELB,90D,3/8MJICXFJICSW
31 0353 3 FTG,HYD,ELB,90D,1/4MJICXFJICSW
32 0354 1 FTG,HYD,ELB,90D,1/2MJICXFJICSW
33 0359 2 FTG,HYD,TEE,1/4FPTXFPTXFPT
34 0370 2 FTG,HYD.TEE,1/4MJIC,RUNXFJICSW
35 0373 4 FTG,HYD.TEE,3/8MJIC,RUNXFJICSW
36 0376 4 FTG,HYD,TEE,3/8FJICSWXMJIC,RUN
37 0378 1 FTG,HYD,TEE,1/2FJICSWXMJIC,RUN
38 0382 2 FTG,HYD,TEE,STREET,1/4MXFPT
39 0387 1 PLUG,DUST,HYD,THR,F/THR FEM QUICK CPLG,1
40 0389 1 CAP,DUST,HYD,THR,F/THR MALE QUICK CPLG,1
41 0411 2 COUPLING,QUICK,FF,FEMALE,3/8X3/8FNPT
42 0418 2 COUPLING,QUICK,FF,MALE,3/8X3/8FNPT
43 0439 2 FTG,HYD,PLUG,3/8MJIC,STEEL
44 0994 6 CAP,GR8,NC,PLT,1/4 X 3/4
45 1008 1 SCREW,CAP,HEX HD,3/8-16UNCX2-1/2,GR8,PLD
46 10566 2 FTG,HYD,STR,5/8FJICX3/8MJIC

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STANDARD PARTS LISTS HYDRAULIC SYSTEM, OPEN LOOP, EMI

Drawing # I-13444 Rev. 13 Pages 9 - 11 of 11

File # I-13444.xls Refer: 8 Illustrations
Drawing Title: System, Hydraulic, Open Loop, EMI
Item # Tesco # Qty Description
47 10634 9 WASHER,LOCK,GR8,PLTD,ALLOY,1/4
48 11467 4 WASHER,FLAT,ALLOY PLTD,GR8,1/4
49 11871 2 FTG,HYD,ELB,90D,1/4MPTX1/4MPT
50 12141 2 FTG,TEE,3/8MORB RUNXMJICBR&RUN
51 1488 1 FTG,HYD,STR,1/4MORBX1/4MJIC
52 12276 1 FTG,HYD,ELB,45D,1/4MPTX1/4MPT
53 12289 1 FTG,HYD,ELB,45D,3/8MORBX1/4MJIC
54 12292 1 FTG,HYD,ELB,45D,1/2MORBX3/8MJIC
55 12305 2 FTG,HYD,ELB,90D,5/8MORBX5/8MJIC
56 12330 1 FTG,HYD,ELB,90D,1/4MORBXMPT
57 13566 4 CAP,HEX HD,5/16-18UNC X 1,GR8,DR HEAD
58 13568 2 CAP,HEX HD,5/16-18UNC X 2-3/4,GR8,DR HEAD
59 13569 2 CAP,HEX HD,5/16-18UNC X 3-1/4,GR8,DR HEAD
60 720222 1 Gauge,Liq Filled,0-7500psi/kPa,2.5"ODx1/4"MNPT,LM
61 13720 4 WASHER,FLAT,ALLOY,USS,5/16"
62 13747 1 STEP BLOCK,TORQUE BOOST RELIEF MANIFOLDS,EMI
63 13761 1 BLOCK,MANIFOLD MOUNTING,GRABBER ACCUMULATOR,EMI
64 13774 1 FTG,HYD,CROSS,3/8MJIC
65 13786 1 FTG,HYD,STR,4MBSPPX1/4MFPT
66 13923 1 MOUNT,NEEDLE VALVE,GRABBER HYD LOOP,EMI
67 13979 1 MOUNT,INTENSIFIER,HYD SYSTEM,EMI
68 1500 3 FTG,HYD,STR,1/4MORBX3/8MJIC
69 15001 2 CAP,HEX HD,GR 8,NC,1/4 X 3-1/4,PLTD
70 1501 1 FTG,HYD,STR,1/2MORBX3/8MJIC
71 1504 2 FTG,HYD,STR,5/8MORBX3/8MJIC
72 1506 1 FTG,HYD,ADAPTER,3/8MORBX3/8JICSW
73 1507 1 FTG,HYD,ADAPTER,1/2MORBX1/2JICSW
74 15473 10 SLEEVE,HOSE,NYLON,1.53"ID,BULK
75 15645 2 CYL,2.5BORE X16-1/8STR,"EMI LINK TILT ONLY"
76 17105 1 KIT,HOSES,OPEN LOOP,EMI
76a 15512 1 HOSE,HYD,2W,#4 X 135",W/FJIC
76b 3371 1 HOSE,HYD,2W,#8 X 16" W/FJIC
76c 3406 1 HOSE,HYD,100R2-AT,#6X24",FJIC
76d 3411 2 HOSE,HYD,100R2-AT,#6X48",FJIC
76e 3415 1 HOSE,HYD,100R2-AT,#6X21",FJIC
76f 3416 3 HOSE,HYD,100R2-AT,#6X36",FJIC
76g 3715 2 HOSE,HYD,2W,#4 X 11" W/FJIC
76h 3419 2 HOSE,HYD,100R2-AT,#6 X 56",FJIC
76i 3420 1 HOSE,HYD,100R2-AT,#6X40",FJIC
76j 3423 2 HOSE,HYD,100R2-AT,#6X60",FJIC
76k 3424 5 HOSE,HYD,2W,#6 X 46" W/FJIC
76l 3426 1 HOSE,HYD,2W,#6 X 80" W/FJIC
76m 3463 1 HOSE,HYD,100R2-AT,#6X19",FJIC
76n 5178 1 HOSE,HYD,100R2-AT,#4X16",FJIC
76o 3478 2 HOSE,HYD,100R2-AT,#6X22",FJIC
76p 3486 2 HOSE,HYD,100R2-AT,#6X132",FJIC
76q 3487 3 HOSE,HYD,100R2-AT,#6X20",FJIC
76r 3619 3 HOSE,HYD,2W,#6 X 70" W/FJIC
76s 3710 2 HOSE,HYD,100R2-AT,#4X26",FJIC
76t 3719 1 HOSE,HYD,100R2-AT,#6X47",FJIC

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HYDRAULIC SYSTEM, OPEN LOOP, EMI STANDARD PARTS LISTS

Drawing # I-13444 Rev. 13 Pages 9 - 11 of 11

File # I-13444.xls Refer: 8 Illustrations
Drawing Title: System, Hydraulic, Open Loop, EMI
Item # Tesco # Qty Description
76u 3720 5 HOSE,HYD,2W,#6 X 52" W/FJIC
76v 5109 1 HOSE,HYD,2W,#6 X 74" W/FJIC
76w 5436 1 HOSE,HYD,100R2-AT,#4X30",FJIC
76x 5454 1 HOSE,HYD,100R2-AT,#6X55",FJIC
76y 5464 1 HOSE,HYD,100R2-AT,#6X45",FJIC
76z 5483 2 HOSE,HYD,2W,#8 X 52" W/FJIC
76aa 8307 1 HOSE,HYD,100R2-AT,#4X105",FJIC
76ab 5270 1 HOSE,HYD,100R2-AT,#4X20.5",FJIC
77 2008 1 COUPLING,QUICK,THR,MALE,1X1FNPT
78 2021 1 BODY,CARTRIDGE,2 WAY,#8 SAE
79 2048 2 VALVE,INLINE SHUTTLE,1/4"
80 2348 2 NUT,CASTLE,NC,1"
81 2361 4 PIN,SAFETY,SMALL,1/8"
82 2459 1 VALVE,MOTION CONTROL,CP458
83 2802 1 FTG,HYD,PLUG,HEX,1/4MALE,ORB
84 2812 1 FTG,HYD,ELB,90D,1/2MPTX1/4FPT
85 2895 1 COUPLING,QUICK,THR,FEMALE,1X1FNPT
86 2902 3 VALVE,BI-DIR.RELIEF,CP200-7
87 3300 2 CAP,SKT,HD,NC,1/4 X 3/4
88 3422 2 CAP,GR8,NC,PLT,1/4 X 1-3/4
89 3460 2 CAP,DUST,HYD,BLACK,F/FF MALE QUICK CPLG,3/8
90 3461 2 CAP,DUST,HYD,BLACK,F/FF FEM QUICK CPLG,3/8
91 3495 4 WASHER,FLAT,USS,PLTD,5/16"
92 3838 1 MANIFOLD,ACCUMULATOR MOUNT,ORB
93 4022 2 BOLT,ROD END,1"X3" MACH
94 4023 2 SPACER, ROD END, 1"
95 4024 2 NUT, ROD END, 1" MACH,CASTLE
96 5146 1 FTG,HYD,ADAPTER,1/4MORBX3/8JICSW
97 5147 2 FTG,HYD,ADAPTER,1/4MORBX1/4JICSW
98 5759 2 FTG,HYD,TEE,1/2MPTX1/2MJIC,RUN
99 5809 1 PORT EXTENSION,BOX PISTON,HMI
100 6478 1 BODY,VALVE,3-WAY,#6SAE
101 7088 1 CYL,INTENSIFIER,PRESSURE,6.5:1
102 7135 1 WASHER,LOCK,ALLOY,PLTD,3/8"
103 7353 2 GAUGE,CBM,3000PSI,2-1/2,1/4MNPT,LF
104 7907 1 BODY,VALVE,HYD,SUN,3-WAY,#8SAE
105 8372 3 FTG,HYD,1/4BSPMX#4MJIC,C/W STATO SEAL
106 8390 1 VALVE,PRESS,REDUC/RELIEF,F/GRABBER
107 8702 1 MANIFOLD,INTENSIFIER RAM SPPLY
108 12341 1 FTG,HYD,ADAPTER,1/2MORBX1/4FPT

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FINAL ASSEMBLY, EMI TOP DRIVE STANDARD PARTS LISTS

FINAL ASSEMBLY, EMI TOP DRIVE

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STANDARD PARTS LISTS FINAL ASSEMBLY, EMI TOP DRIVE

Parts List
Part # 13447
Drawing # I-13447 Rev. 7 Page 2 of 2
File # I-13447.xls Refer: 1 Illustration
Drawing Title: Top Drive,EMI
Item # Tesco # Qty Description
1 1010 4 Screw,Cap,Hex Hd,3/8"-16UNCx2",Gr8,Pld
2 10429 2 Pin,Swivel Link,Gearbox,EMI
3 1112 8 Fitting,Grease,Str,Long,1/8"MNPT
4 11315 1 Collar,Quill Spline Lock,EMI
5 0405 2 Fitting,Hyd,Cap,#6FJIC,Stl
6 13097 1 Washpipe,7500-psi,EMI
7 13394 1 O-Ring,Nitrile,90,N90-348
8 13397 1 Clamp,Gooseneck Cable,EMI
9 13448 1 Kit,Bumper & Guard Instl,EMI
10 13449 1 Kit,Swivel Link & Counter Balance,EMI
11 13553 1 Sub,Blind,Male,4",Fig 1002
12 13582 1 S-Pipe,Fig 1002,Gooseneck Extension,EMI
13 13771 1 Gooseneck,Machined,Swivel
14 14157 1 Stand,Travel,EMI
15 1497 2 Fitting,Hyd,Str,#6MJICx#6MORB
16 15063 1 Nipple,Upper Gland Nut,Washpipe,EMI
17 3103 1 LSV/MSV,DBL,4-1/2IF BXB,SPL UP
18 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
19 3155 12 Screw,Cap,Skt Hd,3/8"-16UNCx1-1/4"
20 3383 2 Pin,Extend Frame,1.5"ODx8-1/4"Lg
21 3384 2 Pin,Extend Arm,1.5"ODx6-1/4"lg
22 3690 12 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
23 4333 4 Nut,Hex,Lock,Nylon,3/8"-16UNC,Gr8,Pld
24 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
25 5919 1 Bracket,Stop,Roto-Actuator,ECI/EMI
26 3532 10 Screw,Cap,Hex Hd,3/4"-10UNCx2-1/2",Gr8,Pld,Dr Hd
27 6188 2 Screw,Set,Skt Drive,Cup Pt,1/2"-13UNCx3/4"
28 6200 2 Retainer,Pin,Swivel Link
29 8528 1 ACTUATOR,LMSV,HI-KAL,5000#
30 9231 10 Washer,Flat,Type A,Narrow,3/4",Hardened,Pld
31 5314 1 Collar,Stop,Connecting Lock,Stabbing Valve
32 4462 2 Screw,Cap,Skt Hd,1/2"-13UNCx3"
33 1079 2 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black

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WASHPIPE ASSEMBLY, 750 PSI, EMI STANDARD PARTS LISTS

WASHPIPE ASSEMBLY, 750 PSI, EMI

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STANDARD PARTS LISTS WASHPIPE ASSEMBLY, 750 PSI, EMI

Parts List
Part # 13097
Drawing # I-13097 Rev. 0 Refer: 1 Illustration
File # I-13097.xls Page 2 of 2
Drawing Title: Assembly, Washpipe, 7500PSI, EMI

Item # Tesco # Qty Description

1 1112 1 FTG, GREASE, STRAIGHT, 1/8 NPT
2 13395 1 WASHPIPE, EMI
3 13396 1 PACKING SET, WASHPIPE, 7500PSI, EMI
4 13560 1 NUT, PACKING, WASHPIPE, EMI
5 13561 1 NUT, HOLDING, WASHPIPE, EMI
6 13562 1 RING, HOLDING, WASHPIPE, EMI
7 13563 1 SPACER, GREASE, WASHPIPE, EMI
8 13564 2 SPACER, MIDDLE, WASHPIPE, EMI
9 13565 1 SPACER, LOWER, WASHPIPE, EMI
10 17266 1 BOLT, SEAL RING, WASHPIPE, EMI
11 17265 1 RING, SNAP, WASHPIPE, ROSTEL, 250T SWIVEL, EMI

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BUMPER GUARD ASSEMBLY, EMI STANDARD PARTS LISTS

BUMPER GUARD ASSEMBLY, EMI

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STANDARD PARTS LISTS BUMPER GUARD ASSEMBLY, EMI

Parts List
Part # 13448 Sales kit? Yes No

Drawing # I-13448 Rev. 5 Page 2 of 2

File # I-13448.xls Refer: 1 Illustration
Drawing Title: ASSY, BUMPER GUARD, T/D, EMI
Item # Tesco # Qty Description
1 7841 4 NUT,LOCK,NYLON,3/4-10UNC,GR8,PLD
2 0968 10 NUT,HEX,PLTD,NC,GR8,1/2"
3 1009 8 CAP,GR8,NC,PLT,3/8 X 3/4
4 10376 4 WASHER,BELLEVILLE,3/4"
5 10637 2 WASHER,LOCK,ALLOY,PLTD,1"
6 1091 10 PIN,COTTER,PLATED,1/8X1
7 17716 8 Base,Cable Clamp,EMI
8 13169 2 RETAINER,BAIL,WELDMENT,EMI
9 13427 1 ASSY,HINGE,BUMPER GUARD,EMI
10 13428 3 PIN,BUMPER GUARD HINGE,EMI
11 15052 2 SCREW,CAP,HEX HD,3/4-10UNCX1-1/4,GR8,PLD,DR HD
12 16354 1 GUARD,BUMPER,SET,WELDMENT,450HP EMI
12A 13298 1 GUARD,BUMPER,WELDMENT,EMI
12B 13421 1 ASSY,BUMPER TOP COVER,EMI
12C 13429 1 ASSY,MOUNTING BOLTPLATE,BUMPER GUARD,EMI,WELDMENT
12D 13591 1 BRACKET,BUMPER HINGE,PIPE&CABLE GUARD,O.D.S.EMI
12E 13592 1 BRACKET,BUMPER HINGE,CABLE GUARD,D.S.EMI
12F 13593 1 BRACKET,BUMPER HINGE,PIPE&CABLE GUARD,D.S.EMI
12G 13594 1 BRACKET,FRAME HINGE,PIPE&CABLE GUARD,O.D.S.EMI
12H 13595 1 GUARD,PIPE&CABLE,O.D.S.EMI
12I 13596 1 ASSY,GUARD,PIPE&CABLE,D.S.EMI
13 16613 4 SCREW,CAP,HEX HD,1-8UNCX1-1/2,GR8,PLD,DR HD
14 16614 2 SCREW,CAP,HEX HD,1/2-13UNCX6,GR8,PLD,DR THD
15 2348 4 NUT,CASTLE,NC,1"
16 2361 4 PIN,SAFETY,SMALL,1/8"
17 3422 3 CAP,GR8,NC,PLT,1/4 X 1-3/4
18 3506 4 CAP,GR8,NC,1X7 DR THREAD
19 5661 4 CLAMP,CABLE,UHMW,500EC,TOPDRVE
20 5881 10 WASHER,LOCK,ALLOY,PLTD,1/2"
21 5942 1 COVER,F/CABLE CLAMP,500EC/ECI,650ECI
22 5971 2 CAP,GR8,NC,1/2X4 DR THREAD
23 7135 8 WASHER,LOCK,ALLOY,PLTD,3/8"
24 7657 4 CAP,GR8,NC,PLT,1/2X2 DR THREAD
25 7746 2 CAP,GR8,NC,1/2X2-1/4 DR THREAD
26 7855 2 WASHER,LOCK,ALLOY,PLTD,3/4"
27 9785 3 LOCKNUT,NYLON,PLTD,NC,GR8,1/4"

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SUB ASSEMBLY, YOKE AND COUNTER BALANCE, 250T EMI STANDARD PARTS LISTS

SUB ASSEMBLY, YOKE AND COUNTER BALANCE, 250T EMI

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STANDARD PARTS LISTS SUB ASSEMBLY, YOKE AND COUNTER BALANCE, 250T EMI

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

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SUB ASSEMBLY, YOKE AND COUNTER BALANCE, 250T EMI STANDARD PARTS LISTS

Parts List
Part # 13449
Drawing # I-13449 Rev. 7 Pages 3 - 4 of 4
File # I-13449.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Link & Counter Balance,EMI
Item # Tesco # Qty Description
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
3 0204 1 Fitting,Hyd,90°Elb,#8MJICx#8MORB
4 0227 1 Fitting,Hyd,Str,#8MORBx#6MNPT
5 0233 1 Fitting,Hyd,Str,#8MORBx#8FNPT
6 0238 1 Fitting,Hyd,Str,#6MNPTx#6MNPT
7 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
8 0283 1 Fitting,Hyd,Str,#8MJICx#8MNPT
9 0298 1 Fitting,Hyd,Str,#8MJICx#6MNPT
10 0318 5 Fitting,Hyd,90°Elb,#8MJICx#8MNPT
11 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
12 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 0503 1 Mount,Accumulator,Counter Balance,DS,EMI/HMI
15 0504 1 Mount,Accumulator,Counter Balance,ODS,EMI/HM
16 0993 4 Screw,Cap,Hex Hd,1/4"-20UNCx3",Gr8,Pld
17 10373 8 Washer,Belleville,9900-lbs,1/2"IDx1.260"OD,Stl
18 10634 4 Washer,Lock,Helical Spring,1/4",Alloy,Pld
19 1097 14 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
20 1112 6 Fitting,Grease,Str,Long,1/8"MNPT
21 12341 1 Fitting,Hyd,Str,#8MORBx#4FNPT
22 12951 2 Lug,Counter Balance,250T HMI
23 1494 2 Fitting,Hyd,Str,#8MJICx#12MORB
24 16423 1 Bracket,Relief Manifold,Counter Balance,EMI/HMI
25 16424 2 Screw,Cap,Hex Hd,1/2"-13UNCx5-1/2",Gr8,Pld,Dr Thd
26 Not used
27 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
28 2603 1 FITTING, AIR BREATHER, 1/2 MNPT
29 2802 1 Fitting,Hyd,Plug,Hex Hd,#4MORB
30 2808 2 Fitting,Hyd,Str,#16MORBx#8FNPT
31 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
32 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
33 3536 8 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld,Dr Hd
34 4104 2 Accumulator,1/2 Gallon,3000-psi,#16FORB
35 12835 2 Link,Swivel,44"C/C,EMI
36 4770 2 SHACKLE, SPA, G2130, 3/4"
37 5332 2 Screw,Cap,Hex Hd,1"-8UNCx4-1/2",Gr8,Pld,Dr Thd
38 5333 2 Screw,Cap,Hex Hd,1"-8UNCx4",Gr8,Pld,Dr Thd
39 5759 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MNPT-Br
40 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld

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STANDARD PARTS LISTS SUB ASSEMBLY, YOKE AND COUNTER BALANCE, 250T EMI

Drawing # I-13449 Rev. 7 Pages 3 - 4 of 4

File # I-13449.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Link & Counter Balance,EMI
Item # Tesco # Qty Description
41 5972 6 Screw,Cap,Hex Hd,1/2"-13UNCx5",Gr8,Pld,Dr Thd
42 6115 1 VALVE, NEEDLE, 3/8 FE/FE, 6000PSI, F/HMI
43 6200 2 Retainer,Pin,Swivel Link
44 6256 2 Lug,Counter Balance,Swivel Link,EMI/HMI
45 7177-1 2 Cylinder,Hyd,Single Stage,3"Bore,1.5"Rod,8"Stroke
46 8027 1 Manifold,Counter Balance
47 12965 1 Yoke,Swivel,Machined,250T
48 8377 2 Pin,Yoke,Swivel Link,250 HMI
49 9784 8 Nut,Hex,Lock,Nylon,1/2"-13UNC,Gr8,Pld
50 9785 4 Nut,Hex,Lock,Nylon,1/4"-20UNC,Gr8,Pld
51 9790 4 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
100 16711 1 Kit,Hoses,Hyd,Swivel,EMI/HMI
101 3358 3 Hose,Hyd,100R2-AT,#8x23",FJICxFJIC
102 3489 1 Hose,Hyd,100R2-AT,#8x34",FJICxFJIC
103 5459 1 Hose,Hyd,100R2-AT,#8x36",FJICxFJIC
104 3490 1 Hose,Hyd,100R2-AT,#8x32",FJICXFJIC

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KIT, SWIVEL LINK AND COUNTER-BALANCE, EMI/HMI STANDARD PARTS LISTS

KIT, SWIVEL LINK AND COUNTER-BALANCE, EMI/HMI

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STANDARD PARTS LISTS KIT, SWIVEL LINK AND COUNTER-BALANCE, EMI/HMI

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KIT, SWIVEL LINK AND COUNTER-BALANCE, EMI/HMI STANDARD PARTS LISTS

Parts List
Part # 16425
Drawing # I-16425 Rev. 7 Pages 3 - 4 of 4
File # I-16425.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Link & Counter Balance,HMI
Item # Tesco # Qty Description
1 0031 1 Valve,Direct Acting,Relief,10 gpm,600-3600 psi
2 0061 1 Gauge,Liq Filled,0-3000psi,2-1/2"OD,LM,1/4"MNPT
3 0204 1 Fitting,Hyd,90°Elb,#8MJICx#8MORB
4 0227 1 Fitting,Hyd,Str,#8MORBx#6MNPT
5 0233 1 Fitting,Hyd,Str,#8MORBx#8FNPT
6 0238 1 Fitting,Hyd,Str,#6MNPTx#6MNPT
7 0254 1 Fitting,Hyd,90°Elb,#4MNPTx#4FNPT
8 0283 1 Fitting,Hyd,Str,#8MJICx#8MNPT
9 0298 1 Fitting,Hyd,Str,#8MJICx#6MNPT
10 0318 5 Fitting,Hyd,90°Elb,#8MJICx#8MNPT
11 0354 2 Fitting,Hyd,90°Elb,#8MJICx#8FJIC
12 0380 1 Fitting,Hyd,Tee,#8FNPTx#8FNPTx#8MNPT-Br
13 0418 1 Disconnect,Quick,Nipple,74Series,3/8"x3/8"FNPT
14 0503 1 Mount,Accumulator,Counter Balance,DS,EMI/HMI
15 0504 1 Mount,Accumulator,Counter Balance,ODS,EMI/HMI
16 0993 4 Screw,Cap,Hex Hd,1/4"-20UNCx3",Gr8,Pld
17 10373 8 Washer,Belleville,9900-lbs,1/2"IDx1.260"OD,Stl
18 10634 4 Washer,Lock,Helical Spring,1/4",Alloy,Pld
19 1097 14 Pin,Cotter,1/8"ODx1-1/2"Lg,Pld
20 1112 6 Fitting,Grease,Str,Long,1/8"MNPT
21 12341 1 Fitting,Hyd,Str,#8MORBx#4FNPT
22 12951 2 Lug,Counter Balance,250T HMI
23 1494 2 Fitting,Hyd,Str,#8MJICx#12MORB
24 16423 1 Bracket,Relief Manifold,Counter Balance,EMI/HMI
25 16424 2 Screw,Cap,Hex Hd,1/2"-13UNCx5-1/2",Gr8,Pld,Dr Thd
26 Not used
27 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE
28 2603 1 FITTING, AIR BREATHER, 1/2 MNPT
29 2802 1 Fitting,Hyd,Plug,Hex Hd,#4MORB
30 2808 2 Fitting,Hyd,Str,#16MORBx#8FNPT
31 3116 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
32 3460 1 Cap,Quick Disconnect,Nipple,74-Ser,3/8",Black
33 3536 8 Screw,Cap,Hex Hd,1/2"-13UNCx2",Gr8,Pld,Dr Hd
34 4104 2 Accumulator,1/2 Gallon,3000-psi,#16FORB
35 4581 2 Link,Swivel,32"C/C,HMI

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Drawing # I-16425 Rev. 7 Pages 3 - 4 of 4

File # I-16425.xls Refer: 2 Illustrations
Drawing Title: Kit,Swivel Link & Counter Balance,HMI

Item # Tesco # Qty Description

36 4770 2 SHACKLE, SPA, G2130, 3/4"
37 5332 2 Screw,Cap,Hex Hd,1"-8UNCx4-1/2",Gr8,Pld,Dr Thd
38 5333 2 Screw,Cap,Hex Hd,1"-8UNCx4",Gr8,Pld,Dr Thd
39 5759 1 Fitting,Hyd,Tee,#8MJICx#8MJICx#8MNPT-Br
40 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
41 5972 6 Screw,Cap,Hex Hd,1/2"-13UNCx5",Gr8,Pld,Dr Thd
42 6115 1 VALVE, NEEDLE, 3/8 FE/FE, 6000PSI, F/HMI
43 6200 2 Retainer,Pin,Swivel Link
44 6256 2 Lug,Counter Balance,Swivel Link,EMI/HMI
45 7177-1 2 Cylinder,Hyd,Single Stage,3"Bore,1.5"Rod,8"Stroke
46 8027 1 Manifold,Counter Balance
47 8375 1 Yoke,Swivel,Machined,250T
48 8377 2 Pin,Yoke,Swivel Link,250 HMI
49 9784 8 Nut,Hex,Lock,Nylon,1/2"-13UNC,Gr8,Pld
50 9785 4 Nut,Hex,Lock,Nylon,1/4"-20UNC,Gr8,Pld
51 9790 4 Nut,Hex,Lock,Nylon,1"-8UNC,Gr8,Pld
100 16711 1 Kit,Hoses,Hyd,Swivel,EMI/HMI
101 3358 3 Hose,Hyd,100R2-AT,#8x23",FJICxFJIC
102 3489 1 Hose,Hyd,100R2-AT,#8x34",FJICxFJIC
103 5459 1 Hose,Hyd,100R2-AT,#8x36",FJICxFJIC
104 3490 1 Hose,Hyd,100R2-AT,#8x32",FJICXFJIC

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STAND, EMI TOP DRIVE STANDARD PARTS LISTS

STAND, EMI TOP DRIVE

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Parts List
Part # 14157
Drawing # I-14157 Rev. 3 Refer: 1 Illustration
File # I-14157.xls Page 2 of 2
Drawing Title: STAND, TOP DRIVE, EMI

Item # Tesco # Qty Description

1 15825 1 TRAVEL STAND, WELDMENT SET
1a 13123 1 STAND,TRAVEL,WELDMENT,EMI
1b 14159 2 SUPPORT,SWIVEL YOKE,T/D STAND,EMI,WELDMENT
1c 14160 1 MOUNT,PIPE HANDLER STOP,T/D STAND,EMI,WELDMENT
1d 14882 1 BRACKET,STOP, PIPE HNDLR, WLDMNT,HCI/EC/EMI
2 NOT USED
3 NOT USED
4 13609 2 PIN,HITCH,1"X6-3/4"
5 13925 2 BUMPER,SUPPORT,SWIVEL YOKE,TOP DRIVE STAND,EMI
6 0980 4 CAP,GR8,NC,PLT,1/2 X 1-3/4
7 1073 8 WASHER,FLAT,ALLOY,USS,1/2"
8 5881 8 WASHER,LOCK,ALLOY,PLTD,1/2"
9 0968 8 NUT,HEX,PLTD,NC,GR8,1/2"
10 12453 2 RETAINER,TOPDR STAND YOKE,EMI
11 NOT USED
12 NOT USED
13 NOT USED
14 10385 1 NUT,HEX,NC,GR8,1-1/2"
15 14158 1 PIPE HANDLER STOP BRACKET
16 14156 2 PIPE HANDLER STOP BUMPER
17 0982 4 CAP,GR8,NC,PLT,1/2" X 3 1/2"
18 5706 8 WASHER,FLAT,SAE,3/8"
19 NOT USED
20 13318 2 PIN,HITCH,1"X4-3/4"

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ELECTRICAL ASSEMBLY, 11 STATION MANIFOLD, EMI

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STANDARD PARTS LISTS ELECTRICAL ASSEMBLY, 11 STATION MANIFOLD, EMI

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Parts List
Part # 13612
Drawing # I-13612 Rev. 7 Page 4 of 4
File # I-13612.xls Refer: 3 Illustrations
Drawing Title: KIT,ELECTRICAL EQUIPMENT,G3,900HP,ECI
Item # Tesco # Qty Description
1 17688 1 Pin,Spring,Slotted,5/64"ODx1/2"Lg,Pld
2 13630 1 GLAND,EEX-E,1-1/4" NPT
3 15058 1 WASHER,SEALING,1-1/4",F/GLAND
4 15056 1 NUT,LOCK,1-1/4",F/GLAND
5 13505 3 GLAND,EEX-E,1/2" NPT
6 Not use
7 Not use
8 6060 2 SWITCH,PROX,NAMUR,18AWG,P&F
9 10413 1 COVER,RESOLVER,F/EMI KAMAN MTR
10 14517 A/R CAP SCREW,10/32X2-1/2,S.S.,SOCKET
11 1067 A/R WASHER,LOCK,#10,SS
12 6915 A/R WASHER,FLAT,#10,18.8 S/S
13 15662 3 O RING,DURO,70,NITRIL,N70-024
14 15111 2 PIGTAIL, THERMISTOR, STATOR, EMI/ ECI
15 15112 1 PIGTAIL, RESOLVER, ECI/ EMI
16 15100 2 HOUSING,STATOR THERMISTOR,EMI/ECI TD
17 13504 2 GLAND,EEX-E,2-1/2"NPT
18 15046 2 NUT,LOCK,2-1/2",BRASS,F/GLAND
19 15048 2 WASHER,SEALING,2-1/2",F/GLAND
20 16620 1 CORD SET,PIGTAIL,POWER,10FT,ECI/EMI TD
21 11097 5 CABLE,1C,4/0,BOSTRIG
22 4900 1 CORD END,CAMLK,BOOT ML GRN
23 4913 1 CORD END,CAMLK,INSERT,MALE
24 4566 1 LUG,CRIMP.250MCM,3/8",HOLE,"YELLOW"
25 0808 A/R TY-RAP,TIES,CABLE,1/8"X11",BLK
26 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
27 0807 A/R TY-RAP,TIE,CABLE,1/8X5-1/4,BLK
28 4096 A/R HEAT SHRINK,1/2",CLEAR,4FT LONG
29 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
30 17687 1 Breather,Drain,1/2"MNPT
31 2366 A/R CAP,SKT,HD,NC,1/4 X 1/2
32 11467 A/R WASHER,FLAT,ALLOY PLTD,GR8,1/4
33 1009 A/R CAP,GR8,NC,PLT,3/8 X 3/4
34 10632 A/R WASHER,FLAT,ALLOY PLTD,GR8,3/8
35 7135 A/R WASHER,LOCK,ALLOY,PLTD,3/8"
36 4090 A/R HEAT SHRINK,1/2",WHITE,4FT LONG
37 16096 A/R LUG,RING,BLUE,#14,FOR 1/4" STUD
38 0991 A/R CAP,GR8,NC,PLT,1/4 X 1
39 10634 A/R WASHER,LOCK,GR8,PLTD,ALLOY,1/4
40 11467 A/R WASHER,FLAT,ALLOY PLTD,GR8,1/4
41 0960 A/R NUT,HEX,PLTD,NC,GR8,1/4"

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CORD SET, PIGTAIL, POWER, 11 FT., ECI/EMI

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STANDARD PARTS LISTS CORD SET, PIGTAIL, POWER, 11 FT., ECI/EMI

Parts List
Part # 16620
Drawing # I-16620 Rev. 1 Refer: 1 Illustration
File # I-16620.xls Page 2 of 2
Drawing Title: CORD SET,PIGTAIL,POWER,11FT,ECI/EMI

Item # Tesco # Qty Description

1 12282 7m CABLE, BOS-4/0-3C, BOSTRIG
2 12950 2 BOOT, CABLE, T&B, 3 FINGER
3 4897 2 CORD END, CAMLK, BOOT ML RED
4 4898 2 CORD END, CAMLK, BOOT ML BLK
5 4899 2 BOOT, F/CORD END, CAMLK, ML BLUE
6 4913 6 CORD END, CAMLK, INSERT, MALE
7 5818 A/R HEAT SHRINK, 1", CLR, 4 FT LONG
8 5819 A/R HEAT SHRINK, 1", WHITE, 4 FT LONG

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SWIVEL/GEARBOX ASSEMBLY, EMI

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Parts List
Part # 16323
Drawing # I-16323 Rev. 4 Pages 2 - 3 of 3
File # I-16323.xls Refer: 1 Illustration
Drawing Title: Swivel/Gearbox,19.26:1 Ratio,MK3,EMI
Item # Tesco # Qty Description
1 0125 1 Fitting,Pipe,90°Elb,2000-psi,2",FNPT
2 0238 1 Fitting,Hyd,Str,#6MNPTx#6MNPT
3 0285 1 Fitting,Hyd,Str,#4MJICx#4MNPT
4 0286 1 Fitting,Hyd,Str,#4MJICx#2MNPT
5 0583 2 O-Ring,N90-258,5.984"IDx0.139"Dia
6 0589 1 O-Ring,N70-243,4.109"IDx0.139"Dia
7 0636 1 Seal,3.500"Shaftx4.376"ODx0.438"W,CRWHA1
8 0980 34 Screw,Cap,Hex Hd,1/2"-13UNCx1-3/4",Gr8,Pld
9 10287 1 Spacer,Bearing,Intermediate Shaft,Gearbox,EMI
10 10332 1 Retainer,Lower,Bearing,Quill,Gearbox,EMI
11 10333 1 Retainer,Lower,Bearing,Interm Shaft,Gearbox,EMI
12 10334 1 Retainer,Upper,Bearing,Interm Shaft,Gearbox,EMI
13 1042 6 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
14 10428 1 Sleeve,Wear,Seal,Lower,Quill,Gearbox,EMI
15 1064 12 Washer,Lock,Helical Spring,Hi-Collar,5/8",Black
16 10659 1 Shaft,Input,Gearbox,EMI
17 1073 45 Washer,Flat,Type A,Narrow,1/2",Hardened,Pld
18 1079 30 Washer,Lock,Helical Spring,Hi-Collar,1/2",Black
19 1112 2 Fitting,Grease,Str,Long,1/8"MNPT
20 12744 2 Seal,1.938"Shaftx2.627"ODx0.313W,CRW1
21 12956 3 Seal,6.875"Shaftx8.382"ODx0.500"W,CRWH1
22 12958 1 Bearing,Radial,Rlr,Sph,CB,260mm-ODx170mm-IDx67mm-W
23 12959 1 Bearing,Radial,Rlr,Sph,CB,160mm-ODx75mm-IDx55mm-W
24 12960 1 Bearing,Radial,Rlr,Sph,CB,140mm-ODx65mm-IDx48mm-W
25 12961 1 Bearing,Radial,Rlr,Sph,CB,110mm-ODx50mm-IDx40mm-W
26 12962 1 O-Ring,N70-376,9.725"IDx0.210"Dia
27 12971 1 GLASS,SIGHT,2"NPT(OIL-RITE)
28 12972 1 PUMP,LUBE,R.H.PORT&KEY,TUTHILL
29 13082 1 Gear,Bull,93T,Gearbox,EMI
30 13096 1 Mount,Machined,Motor,Kaman,Gearbox,EMI
31 13101 1 Bonnet,Machined,Gearbox/Swivel,EMI
32 1338 1 Fitting,Pipe,Nipple,Sch80,2"MNPTxClose
33 13401 24 Screw,Cap,Skt Hd,1/2"-13UNCx1-1/4",Aly,Unbrako
34 13405 2 Key,Woodruff,3/4"Diax1/8"Wide
35 1341 1 Fitting,Pipe,Nipple,Sch80,2"MNPTx4"Lg
36 Not Used
37 14498 1 Motor Assy,Torque Boost,EMI
38 14507 2 Pin,Dowel,3/8"ODx1-1/2"Lg,Alloy,CH
39 14512 3 Screw,Cap,Skt Hd,3/8"-16UNCx6"
40 14513 1 Retainer,Lower,Bearing,Input Shaft,Gearbox,EMI

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Drawing # I-16323 Rev. 4 Pages 2 - 3 of 3

File # I-16323.xls Refer: 1 Illustration
Drawing Title: Swivel/Gearbox,19.26:1 Ratio,MK3,EMI
Item # Tesco # Qty Description
41 15685 1 Seal,1.250"Shaftx2.004"ODx0.250"W,CRW1
42 16182 1 Housing,Machined,Gearbox/Swivel,Mk3,EMI
43 16183 1 Quill,NC50x6.250-3ACME-2G-LH Pin,MK3,EMI
44 16184 1 Retainer,Upper,Bearing,Quill,Gearbox/Swvl,Mk3,EMI
45 16185 1 SHIM,SET,UPPER QUILL BEARING RETAINER,EMI MK3
46 16186 1 Bearing,Radial,Rlr,Tpr,240mm-ODx160mm-IDx51mm-W
47 16187 3 Seal,6.250"Shaftx7.252"ODx0.500"W,CRWH1
48 16188 1 O-Ring,N70-372,8.725"IDx0.210"Dia
49 16213 1 Shield,Mud,Quill,Mk3,EMI
50 16262 1 Adaptor,Pump,Intermediate Shaft,Mk3,EMI
51 16263 1 Shaft,Gear,Intermediate,Gearbox/Swivel,Mk3,EMI
52 2110 1 Bearing,Radial,Rlr,Sph,CB,150mm-ODx85mm-IDx36mm-W
53 2697 1 Breather,Air,10-Micron,3/8"MNPT,Steel,Pld
54 3116 9 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/2",Gr8,Pld,Dr Hd
55 3156 12 Screw,Cap,Skt Hd,3/8"-16UNCx1"
56 3259 1 Fitting,Hyd,90°Elb,#4MJICx#2MNPT
57 3295 12 Screw,Cap,Skt Hd,5/8"-11UNCx1-1/2"
58 3349 1 Fitting,Pipe,Cap,3000-psi,2"FNPTx3/8"FNPT
59 15806 2 Screw,Cap,Hex Hd,1/2"-13UNCx2-3/4",Gr8,Pld,Dr Hd
60 3690 21 Washer,Lock,Helical Spring,Hi-Collar,3/8",Black
61 5166 1 VALVE,BRASS BALL,3/8FNPT
62 16406 1 Oiler,Gearbox/Swivel,Mk3,EMI
63 7452 1 Bearing,Thrust,Rlr,Tpr,14.5"ODx7.0"IDx3.25"Thk
64 9244 1 O-Ring,N70-253,5.359"IDx0.139"Dia
65 9366 1 O-Ring,N70-236,3.234"IDx0.139"Dia
66 5126 1 Fitting,Hyd,Str,#2MNPTx#2MNPT
67 12251 1 Fitting,Hyd,90°Elb,#2FNPTx#2FNPT
68 7808 1 Fitting,Grease,Str,1/8"MNPTx1-1/4"Lg
69 17160 1 SEAL,LUBRICATION,MOTOR SPLINE,EMI
70 3155 6 Screw,Cap,Skt Hd,3/8"-16UNCx1-1/4"

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TORQUE BOOST MOTOR ASSEMBLY, EMI

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STANDARD PARTS LISTS TORQUE BOOST MOTOR ASSEMBLY, EMI

Parts List
Part # 14498
Drawing # I-14498 Rev. 1 Refer: 1 Illustration
File # I-14498.xls Page 2 of 2
Drawing Title: Torque Boost Motor Assembly, EMI

Item # Tesco # Qty Description

1 10368 1 SPACER, TORQUE BOOST MOTOR ADAP
2 10370 1 WASHER, 1/4", BELLEVILLE
3 10379 1 ADAPTER, MOTOR SPLINE, EMI
4 13723 2 FLAT WASHER, 1/2", ALLOY, USS
5 14269 1 MOTOR, HYDRAULIC, 16.4CU IN, PARKER
6 14421 1 RING, RETRACT, EMI TORQUE BOOST MOTOR DRIVE DOG
7 14499 1 HOUSING, UPPER, TORQUE BOOST, MACHINING, EMI
8 14500 1 HOUSING, LOWER, TORQUE BOOST, MACHINING, EMI (30001262)
9 14501 1 PISTON, DRIVE DOG, TORQUE BOOST, MACHINING, EMI (30001263)
10 14502 1 BUSHING, SPRING, TORQUE BOOST, MACHINING, EMI (30001264)
11 14503 1 DRIVE DOG, INPUT SHAFT, TORQUE BOOST, EMI (30001265)
12 14504 1 DRIVE DOG, MOTOR, TORQUE BOOST, EMI (30001266)
13 14506 1 RING, WEAR, MOTOR DRIVE DOG, TORQUE BOOST, EMI
14 14508 1 SPRING, 2-5/8" DIA X 1.6"LG, WESTERN, TORQUE BOOST, EMI
15 14509 1 RING, RETAINER, EXTERNAL, 1-5/8" DIA, ROTOR CLIP
16 14510 2 SEAL, POLYPAK, (PARKER #18703750 ONLY)
17 14511 1 SEAL, PIP, POLYPAK, (PARKER #18704000P375 ONLY)
18 3355 1 O RING, DURO, 70, NITRIL, N70-248
19 3534 2 CAPSCREW, 1/2" X 1", UNC, GR8, DR HEAD
20 3690 4 LOCKWASHER, 3/8", HI COLLAR
21 3897 1 CAPSCREW, 3/8" X 2", UNC, SKT HD
22 4483 3 CAPSCREW, 3/8" X 3", UNC, SKT HD
23 4935 1 CAPSCREW, 1/4" X 1-1/4", UNC, GR8, PLT

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 STANDARD PARTS LISTS

CHAPTER 3: SERVICE LOOP

This chapter contains the parts lists and accompanying illustrations for the 250TON EMI
450HP top drive Service Loop.

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HOSE REEL AND SERVICE LOOP, EMI

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STANDARD PARTS LISTS HOSE REEL AND SERVICE LOOP, EMI

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Parts List
Part # 13762
Drawing # I-13762 Rev. 8 Page 3 of 3
File # I-13762.xls Refer: 2 Illustrations
Drawing Title: Hose Reel/Service Loop,Complete,225-ft lg,450 EMI
Item # Tesco # Qty Description
1 720430 1 Hose Reel,c/w Controls,450 EMI
2 720431 1 Service Loop,225-ft lg,450 EMI

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HOSE REEL C/W CONTROLS, 450 EMI STANDARD PARTS LISTS

HOSE REEL C/W CONTROLS, 450 EMI

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Parts List
Part # 720430
Drawing # I-720430 Rev. 0 Page 2 of 2
File # I-720430.xls Refer: 1 Illustration
Drawing Title: Hose Reel,c/w Controls,450 EMI
Item # Tesco # Qty Description
1 0283 2 Fitting,Hyd,Str,#8MJICx#8MNPT
2 0293 4 Fitting,Hyd,Str,#12MJICx#16MNPT
3 0387 1 Plug,Quick Disconnect,Coupler,78Series,1"
4 0389 1 Cap,Quick Disconnect,Nipple,78Series,1"
5 0394 1 Cap,Quick Disconnect,Nipple,FF-Series,1",Black
6 0421 1 Disconnect,Quick,Nipple,74Series,3/8"x1/2"FNPT
7 0425 1 Disconnect,Quick,Coupler,74Series,3/8"x1/2"FNPT
8 0442 1 Cap,Quick Disconnect,Coupler,FF-Series,1",Black
9 1496 2 Fitting,Hyd,Str,#8MJICx#10MORB
10 0968 2 Nut,Hex,1/2"-13UNC,Gr8,Pld
11 0988 4 Screw,Cap,Hex Hd,1/2"-13UNCx1-1/4",Gr8,Pld
12 1989 1 Disconnect,Quick,Nipple,FF-Series,1"x1"FNPT
13 1998 1 Disconnect,Quick,Coupler,FF-Series,1"x1"FNPT
14 2008 1 Disconnect,Quick,Nipple,78Series,1"x1"FNPT
15 2895 1 Disconnect,Quick,Coupler,78Series,1"x1"FNPT
16 3460 1 Cap,Quick Disconnect,Nipple,74Series,3/8",Black
17 3461 1 Cap,Quick Disconnect,Coupler,74Series,3/8",Black
18 8586 1 KIT,HOSEREEL ASSY,EMI
19 5881 4 Washer,Lock,Helical Spring,1/2",Alloy,Pld
20 1042 2 Screw,Cap,Skt Hd,1/2"-13UNCx1-3/4"
21 1073 4 Washer,Flat,Type A,Narrow,1/2",Hardened,Pld
22 1791 1 Motor,Hyd,Charlynn,104-1004
23 1835 1 LINKS,CHAIN,ROLLER,60-1,OFF SET LINK
24 1836 1 LINKS,CHAIN,ROLLER,60-1,CONNECTING LINK
25 2618 1 Sprocket,Motor Drive,Reel,20T
26 3323 1 Mount,Motor,Charlynn,HMI/ECI
27 3328 1 Tensioner,Chain,Service Loop
28 3335 1 Control,Motor,Service Loop,HMI/ECI/EMI
29 3808 1 BUSHING,DODGE,1,SDS X 1
30 15474 1 CHAIN,ROLLER,60-1RX15FT
100 720432 1 Kit,Hoses,Hyd,Controls,Hose Reel,450 EMI
101 5108 2 Hose,Hyd,100R2-AT,#8x74",JFICxFJIC
102 5617 2 Hose,Hyd,100R2-AT,#12x35',FJICxFJIC

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ASSEMBLY, REEL MOTOR CONTROL, SERVICE LOOP

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Parts List
Part # 3335
Drawing # I-3335 Rev. 1 Refer: 1 Illustration
File # I-3335.xls Page 2 of 2
Drawing Title: Assembly, Reel Motor Control, HMI, ECI/EMI

Item # Tesco # Qty Description

1 16245 1 VALVE,RELIEF,100-250 PSI,VENT/ ATMOSPHERE
2 0128 1 ELBOW, PIPE, 90 DEG, 2000#, 1/2"
3 0230 4 FTG, HYD, STR, 1/2 MORB X 1/2 MPT
4 0235 2 FTG, HYD, NIPPLE, 1/2 MPT X 1/2 MPT
5 0248 2 FTG, HYD, BUSHNG, 1 MPT X 1/2 FPT
6 0258 2 FTG, HYD, ELB, 90D, 1/2 MPT X 1/2 FPT
7 0284 1 FTG, HYD. STR, 1/2 MPT X 3/8 MJIC
8 0361 1 FTG, HYD, TEE, 1/2 FPT X FPT X FPT
9 0380 2 FTG, HYD, TEE, 1/2 MPT X FPT, RUN
10 0394 1 CAP, DUST, RUBBER, 1"
11 0421 1 COUPLING, HYD, MALE, 1/2", FF
12 0425 1 COUPLING, HYD, FEM, 1/2", FF
13 Not used
14 0442 1 PLUG, DUST, RUBBER, F/FF CPLG, 1"
15 1068 2 LOCKWASHER, 1/4", REG, PLTD
16 1314 1 NIPPLE, THR, SCH80, 1/2" X 3"
17 1315 1 NIPPLE, THR, SCH80, 1/2" X 5"
18 1989 1 COUPLING, MALE, PARKER, F/F NIPPLE, 1"
19 1998 1 COUPLING, FEMALE, PARKER, 1"
20 2021 2 BODY, CARTRIDGE, 2 WAY, #8 SAE
21 2194 1 VALVE, DIR. CONTROL, MANUAL
22 2788 1 FTG, HYD, ELB, 90D, 1/2 MORB X 3/8 MJIC
23 2902 1 VALVE, BI-DIR. RELIEF, CP200-7
24 3460 1 CAP, HYD, #6 NIPPLE, 74SRS, FF
25 3461 1 PLUG, HYD, #6 CLPG, SRS, FF
26 3501 2 FTG, HYD, STR, 1/2 MORB X 1/2 FPT SWVL
27 3695 2 CAPSCREW, 1/4" X 2-1/2", UNC, GR8, PLT
28 5087 1 INSERT, CONTROL MOUNT
29 5096 1 HOSE, HYD, 2W, #6 X 14" W/FJIC

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SKID ASSEMBLY, HOSE REEL, EMI STANDARD PARTS LISTS

SKID ASSEMBLY, HOSE REEL, EMI

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Parts List
Part # 8586
Drawing # I-8586 Rev. 5 Page 2 of 2
File # I-8586.xls Refer: 1 Illustration
Drawing Title: Skid Assy,Hose Reel,EMI
Item # Tesco # Qty Description
1 1009 6 Screw,Cap,Hex Hd,3/8"-16UNCx3/4",Gr8,Pld
2 1014 5 Screw,Cap,Hex Hd,3/8"-16UNCx1",Gr8,Pld
3 10632 11 Washer,Flat,Type A,Narrow,3/8",Hardened,Pld
4 1115 3 Fitting,Grease,Str,Short,1/4"MNPT
5 13299 1 Reel,Hose Reel,ECI
6 5884 1 Skid,Hose Reel,D2P/EMI
7 6515 1 Guard,Chain,Hose Reel,D2P/EMI
8 7135 11 Washer,Lock,Helical Spring,3/8",Alloy,Pld
9 5815 1 Reel,Electrical Cable,Hose Reel,D2P/EMI

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CORD SET, EXTERNAL POWER, SERVICE LOOP STANDARD PARTS LISTS

CORD SET, EXTERNAL POWER, SERVICE LOOP

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STANDARD PARTS LISTS CORD SET, EXTERNAL POWER, SERVICE LOOP

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Parts List
Part # 12947
Drawing # I-12947 Rev. 1 Refer: 2 Illustrations
File # I-12947.xls Page 3 of 3
Drawing Title: CORD,SET,EXT,POWER,SERVICE LOOP,2x225FT

Item # Tesco # Qty Description

1 12282 138 CABLE, BOS-4/0-3C, BOSTRIG
2 12950 4 BOOT, CABLE, T&B, 3 FINGER
3 4897 2 CORD END, CAMLK, BOOT ML RED
4 4898 2 CORD END, CAMLK, BOOT ML BLK
5 4899 2 BOOT, F/CORD END, CAMLK, ML BLUE
6 4901 2 CORD END, CAMLK, BOOT FEM RED
7 4902 2 CORD END, CAMLK, BOOT FEM BLK
8 4903 2 CORD END, CAMLK, BOOT FEM BLUE
9 4913 6 CORD END, CAMLK, INSERT, MALE
10 4914 6 CORD END, CAMLK, INSERT, FEMALE
11 5818 A/R HEAT SHRINK, 1", CLR, 4 FT LONG
12 5819 A/R HEAT SHRINK, 1", WHITE, 4 FT LONG

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EXTENSION CORD, SENSOR T, 225 FT., SERVICE LOOP, EMI STANDARD PARTS LISTS

EXTENSION CORD, SENSOR T, 225 FT., SERVICE LOOP, EMI

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STANDARD PARTS LISTS EXTENSION CORD, SENSOR T, 225 FT., SERVICE LOOP, EMI

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Parts List
Part # 13092
Drawing # I-13092 Rev. 1 Refer: 2 Illustrations
File # I-13092.xls Page 3 of 3
Drawing Title: Cord, Extention, Sensor "T", 225FT, Service Loop, EMI

Item # Tesco # Qty Description

1 13091 69 CABLE,BOS,16AWG-12PR,IS/OS
2 13522 1 CNTR,FEM,BODY,37PIN,16SHELL,EXE,W/CAP/INSERTSET
3 4061 1 CORD END, MALE, BODY, W/CAP & NUT, SHELL 20, PYLE
4 2654 2 COMPOUND,INSULATING,ELECTRIC
5 4059 1 37 PIN MALE SET
6 8516 A/R HEAT SHRINK,1-1/2"CLEAR, X4'LG
7 11934 A/R HEAT SHRINK,1-1/2"X4 FT LONG
8 14495 A/R HEAT SHRINK,1/8" CLEAR,X4' LONG
9 2426 A/R HEAT SHRINK,1/4,BLUE,4FT LG
10 5877 1 GROMMET #20, F/ 20SHELL, (1.125" - 1.250"), AMPHENOL

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CORD, EXTENSION, ROBOTICS A, SERVICE LOOP, ECI/EMI STANDARD PARTS LISTS

CORD, EXTENSION, ROBOTICS A, SERVICE LOOP, ECI/EMI

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STANDARD PARTS LISTS CORD, EXTENSION, ROBOTICS A, SERVICE LOOP, ECI/EMI

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Parts List
Part # 13118
Drawing # I-13118 Rev. 1 Refer: 2 Illustrations
File # I-13118.xls Page 3 of 3
Drawing Title: Cord, Extention, Robotics "A", 225FT, Service Loop, EMI/ECI

Item # Tesco # Qty Description

1 2197 69 CABLE,CONDUCTOR,#14/37.
2 13083 1 CORD END, FEM,BODY, 37PIN, 20SHELL, EX, W/CAP/INSERTSET
3 4061 1 CORD END, MALE, BODY, W/CAP & NUT, SHELL 20, PYLE
4 2654 2 COMPOUND,INSULATING,ELECTRIC
5 4059 1 37 PIN MALE SET
6 8516 A/R HEAT SHRINK,1-1/2"CLEAR, X4'LG
7 11934 A/R HEAT SHRINK,1-1/2"X4 FT LONG
8 2252 2 GROMMET #18, F/ 20SHELL, (1.000" - 1.125"), AMPHENOL

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ASSEMBLY, GROUND CABLE, 1C-4/0 STANDARD PARTS LISTS

ASSEMBLY, GROUND CABLE, 1C-4/0

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Parts List
Part # 8617
Drawing # I-8617 Rev. 0 Refer: 1 Illustration
File # I-8617.xls Page 2 of 2
Drawing Title: Assembly, 1C-4/0, 69 Meters, Ground Cable

Item # Tesco # Qty Description

1 11097 69 CABLE, 1C, 4/0, BOSTRIG
2 4900 1 CORD END, CAMLK, BOOT ML GRN
3 4904 1 CORD END, CAMLK, BOOT FEM GRN
4 4913 1 CORD END, CAMLK, INSERT, MALE
5 4914 1 CORD END, CAMLK, INSERT, FEMALE
6 14322 A/R HEAT SHRINK, 3/4" CLEAR, X 4' LONG
7 14323 A/R HEAT SHRINK, 3/4", WHITE, 4FT LONG

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 STANDARD PARTS LISTS

CHAPTER 4: MECHANICAL/DRIVE MODULE

This chapter contains all the parts lists and the accompanying illustrations for the standard
mechanical module components for the 250TON EMI 450HP top drive.

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MECHANICAL/DRIVE MODULE ASSEMBLY, EMI450

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STANDARD PARTS LISTS MECHANICAL/DRIVE MODULE ASSEMBLY, EMI450

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Parts List
Part # 13450
Drawing # I-13450 Rev. 4 Refer: 2 Illustrations
File # I-13450.xls Page 3 of 3
Drawing Title: Assembly, Mechanical/Drive Module, EMI

Item # Tesco # Qty Description

1 0615 4 CAPSCREW, 1/4" X 1"LG., UNC, SKT HD,18.8SS
2 0974 8 CAPSCREW, PLT,1" X 2", UNC, GR8
3 0980 8 CAPSCREW, 1/2" X 1-3/4", UNC, GR8, PLT
4 0994 16 CAPSCREW, 1/4" X 3/4", UNC, GR8, PLT
5 1009 61 CAPSCREW, 3/8" X 3/4", UNC, GR8, PLT
6 1010 6 CAPSCREW, 3/8" X 2", UNC, GR8, PLT
7 1014 24 CAPSCREW, 3/8" X 1", UNC, GR8, PLT
8 10372 8 WASHER, BELLEVILLE, 3/8" ID X 0.945" OD, SP SERIES, ST
9 10637 8 LOCKWASHER, 1", ALLOY, PLTD
10 11467 16 FLAT WASHER, 1/4", ALLOY, PLTD, GR8
11 13451 1 CONTAINER, MECHANICAL/DRIVE MODULE, EMI
12 13452 1 ASSY, MECH SKID, AUX HYD/COOLANT, EMI
13 13456 1 ASSY, CHILLER SKID, MECH SYS, EMI
14 13458 1 KIT, PLUMBNG, PWR MODULE CABINET, EMI
15 13461 8 NEOPRENE GASKET, 1/8" X 1-1/2"
16 13611 1 ASSY, DRILLERS PANEL, EMI SYSTEM
17 13613 1 KIT, CONTAINER WIRING, MECH/DRIVE MODULE, EMI
18 13614 1 ASSY, POWER UNIT, EMI
19 13721 67 FLAT WASHER, 3/8", ALLOY, USS
20 13723 4 FLAT WASHER, 1/2", ALLOY, USS
21 14552 6 WASHER, SEALING, 3/8"
22 14673 8 CABLE, AIRCRAFT, GALVANIZED, 1/16" 7 X 7
23 14685 10 SLEEVE, OVAL CRIMP, COPPER, 1/16"
24 15139 1 TAG, SET, INSTRUMENT, MECH/DRIVE MODULE, EMI
25 15482 8 WASHER, BEVEL, HARDENED, 1/2"
26 4229 2 ANTIFREEZE, UCANTHERM, 50/50, INCL:$50.DRUM DEPOSIT
27 4333 2 LOCKNUT, NYLON, 3/8", UNC, PLTD, GR8
28 6044 1 OIL, SYNTHETIC, TRANS, AMSOIL
29 8151 1 NAMEPLATE, TOP DRIVE, SIX LINES
30 9784 4 LOCKNUT, NYLON, 1/2", UNC, PLTD, GR8
31 9785 20 LOCKNUT, NYLON, 1/4", UNC, PLTD, GR8
32 1580 12.75FT WEATHER STRIP, 1/8" X 3/4", FAB
33 14178 1 CORD, COM/POWER, CABLE "B", 4PR/16AWG
34 8233 1 COMPUTER, LAPTOP, C/W SOFTWARE

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MECHANICAL SKID ASSY, AUXILIARY HYD/COOLANT, EMI

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Parts List
Part # 13452
Drawing # I-13452 Rev. 3 Refer: 1 Illustration
File # I-13452.xls Page 2 of 2
Drawing Title: Assembly, Mechanical Skid, Auxiliary Hyd/Coolant, EMI

Item # Tesco # Qty Description

1 0759 1 SWITCH, ASCO, PRES, XPPR, 200-3500
2 4333 12 LOCKNUT, NYLON, 3/8", UNC, PLTD, GR8
3 7841 8 LOCKNUT, NYLON, 3/4", UNC, PLTD, GR8
4 Not used
5 9784 8 LOCKNUT, NYLON, 1/2", UNC, PLTD, GR8
6 0980 4 CAPSCREW, 1/2" X 1-3/4", UNC, GR8, PLT
7 9317 8 CAPSCREW, 3/4" X 2-1/4", UNC, GR8, PLT
8 1010 12 CAPSCREW, 3/8" X 2", UNC, GR8, PLT
9 0985 4 CAPSCREW, 1/2" X 2-1/4", UNC, GR8, PLT
10 10632 12 FLAT WASHER, 3/8", ALLOY, PLTD, GR8
11 Not used
12 10634 4 LOCKWASHER, 1/4", GR8, PLTD, ALLOY
13 11467 4 FLAT WASHER, 1/4", ALLOY, PLTD, GR8
14 11471 0.5 CHANNEL, UNISTRUT, 1-5/8" X 13/16"
15 13135 1 COOLER, AGK, MECH/SKID, 250 EMI
16 13337 1 ASSY, PUMP STAND, EMI
17 13453 1 ASSY, TANK MECHSKID, HYD OIL, EMI
18 13459 1 SKID, MECHANICAL, WELDMENT, EMI
19 Not used
20 Not used
21 13723 12 FLAT WASHER, 1/2", ALLOY, USS
22 3692 4 CAPSCREW, 1/4" X 1/2", UNC, GR8, PLT
23 3788 1 SWITCH TEMP, DUAL SNAP, W/5' LG
24 4935 2 CAPSCREW, 1/4" X 1-1/4", UNC, GR8, PLT
25 5664 1 ASSY, AUX. PUMP, 575V,EC
26 15482 4 BEVEL WASHER, 1/2", HARDENED, 1/2"
27 6779 1 PUMP, CENTRIF, C/W5HP MTR, 575V
28 15481 8 BEVEL WASHER, 3/8", GALVANISED
29 15083 8 BEVEL WASHER, 3/4", HARDENED, GALVANISED
30 14068 2 NUT, SPRING, 1/4NPT, F/CANTRUSS
31 13454 1 PLUMBING, COOLING SYS, M/SKD, EMI
32 13455 1 PLUMBING, AUX HYDRAULIC SYSTEM, M/SKD, EMI

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ASSEMBLY, TANK MECHANICAL SKID, HYDRAULIC OIL, EMI

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Parts List
Part # 13453
Drawing # I-13453 Rev. 4 Refer: 1 Illustration
File # I-13453.xls Page 2 of 2
Drawing Title: Mechanical Skid Hyd. Oil/Coolant Tank Assembly, EMI

Item # Tesco # Qty Description

1 0015 2 VALVE, BALL, APOLLO, 2000WP, 1/2"
2 0033 1 VALVE, RELIEF, F/AUX PUMP, CP2102
3 0070 2 THERMOMETER, BIMETAL, 0-250, 1/2"
4 0072 2 THERMOWELL, 304, S/S, 1/2 X 3/4 X 6.0 LAG
5 0086 1 BUSHING, HEX, FS, 2" X 1"
6 0097 1 BUSHING, HEX, FS, 3/4" X 1/2"
7 0147 4 NIPPLE, KING COMB.PLTD.THR.1/2"
8 0166 1 ELBOW, STREET, PIPE, 3000#, 2"
9 0230 2 FTG, HYD, STR, 1/2MORBX1/2MPT
10 0465 4 ELBOW, STREET, PIPE, 150 PSI, MI, 1/2"
11 0713 4 CLAMP, HOSE, WORM, 5/16" - 3/4"
12 0991 28 CAPSCREW, 1/4" X 1", UNC, GR8, PLT
13 9785 28 LOCKNUT, NYLON, 1/4", UNC, PLTD, GR8
14 11467 56 FLAT WASHER, 1/4", ALLOY, PLTD, GR8
15 12351 1 FTG, HYD, ADPT, 1-1/2MORB X 1-1/2FPT
16 1305 1 NIPPLE, THR, SCH80, 1-1/2" X 2-1/2"
17 1317 2 NIPPLE, THR, SCH80, 1/2" X CL
18 13300 1 TANK, OIL COOLANT, WELDMENT, EMI
19 1009 8 CAPSCREW, 3/8" X 3/4", UNC, GR8, PLT
20 7135 8 LOCKWASHER, 3/8", ALLOY, PLTD
21 1772 1 SWITCH, LEVEL, MURPHY, 1-1/2NPT
22 2021 1 BODY, CARTRIDGE, 2 WAY, #8 SAE (CP220126)
23 2422 1 HOUSING , F/OIL TANK RTN, FILTER
24 2700 2 BREATHER, 3/4" NPT, ABF-3/10
25 2707 1 STRAINER, MAGNETIC, HYD., 2" NPT
26 4915 2X2.8' HOSE, BRAIDED, PVC, 1/2" ID X 3/4" OD
27 14233 1 ASSEMBLY, BUSHING ADAPTER, F/STRAINER, EMI/ECI
28 5385 1 THERMOWELL, 304SS, 15-1/4L, W/O.385BR
29 Not used
30 7847 1 HEATER TANK, 600V, 1.5KW, 1PH
31 Not used

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PLUMBING, COOLING SYSTEM, MECH SKID, EMI

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Parts List
Part # 13454
Drawing # I-13454 Rev. 4 Refer: 1 Illustration
File # I-13454.xls Pages 2 - 3 of 3
Drawing Title: Plumbing, Cooling System, Mechanical Skid, EMI
Item # Tesco # Qty Description
1 0009 1 VALVE, BALL, APOLLO, 2000WP, 3/4"
2 0013 1 VALVE, BALL, APOLLO, 2000WP, 1"
3 0056 1 GAUGE, BTM MNT, 600PSI, 2-1/2" X 1/4"
4 0085 1 BUSHING, HEX, FS, 2" X 1-1/4"
5 0086 3 BUSHING, HEX, FS, 2" X 1"
6 0093 1 BUSHING, HEX, FS, 1" X 3/4"
7 0216 1 FTG, HYD, STR, 1MPTX1FJICSW
8 0236 3 FTG, HYD, NIPPLE, 1MPTX1MPT
9 0237 2 FTG, HYD, NIPPLE, 3/4MPTX3/4MPT
10 0241 1 FTG, HYD, ELB, 90D, 1-1/4MPTXMPT
11 0245 3 FTG, HYD, BUSHNG, 1-1/4MPTX1FPT
12 0246 1 FTG, HYD, BUSH, 1-1/4" MPT X 3/4" FPT
13 0322 1 FTG, HYD, 90D, 3/4MPTX1MJIC
14 0287 4 FTG, HYD, STR, 1MPTX1MJIC
15 0304 1 FTG, HYD, ELB, 45D, 1MPTX1MJIC
16 0312 3 FTG, HYD, ELB, 90D, 1MPTX1MJIC
17 0363 2 FTG, HYD, TEE, 1FPTXFPTXFPT
18 0364 1 FTG, HYD, TEE, 1-1/4FPTXFPTXFPT
19 5257 1 CAP, FEMALE THREAD
20 5259 2 CAP, MALE THREAD
21 10468 1 FTG, HYD, ELB, 90D, 1-1/4MPTX1MJIC
22 12068 1 FILTER, RETURN LINE, SPIN ON
23 12119 1 FTG, HYD, TEE, 1MPTX1FPT,RUN
24 12188 2 FTG, HYD, NIPPLE, 1MPTX1-1/4MPT
25 1223 8 STUD, B7, A193, UNC, 5/8" X 3-1/4"
26 12261 1 FTG, HYD, STR, 1FPTX1FJICSW
27 1227 16 NUT, HEX, 2H, HEAVY, 5/8"
28 5217 1 PLUG, HEX, FS, 3/4"
29 1272 2 COUPLING, THR, FS, 3000#, 1"
30 14423 1 METER, FLOW, WATER 50GPM, 1-1/4" NPT, FEMALE, "LAKE"
31 1302 1 NIPPLE, THR, SCH80, 1" X 2"
32 1311 1 NIPPLE, THR, SCH80, 1-1/4" X 3"
33 1370 1 PLUG, HEX, FS, 2"
34 15061 1 HOSE, HYD, 2W, #16 X 70" W/FJIC
35 7117 1 HOSE, HYD, 2W, #16 X 52 W/FJIC
36 4562 1 COUPLING, QUIK, MALE, B78N-20-20
37 Not used
38 4563 2 COUPLING, HYD, FEM, B78C20
39 2978 2 FLANGE, ANCH, BLANK, 3000#, FF, 2
40 2993 1 NIPPLE, THR, SCH80, 1" X 8-1/2"

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Drawing # I-13454 Rev. 4 Refer: 1 Illustration

File # I-13454 Pages 2 - 3 of 3
Drawing Title: Plumbing, Cooling System, Mechanical Skid, EMI
Item # Tesco # Qty Description
41 3364 1 HOSE, HYD, 2W, #16 X 26" W/FJIC
42 5148 2 FTG, HYD, ADPT, 1-1/4MORBX1-1/4FPT
43 6032 2 FTG, HYD, STR, 1-1/4MPTX1MJIC
44 6048 2 GASKET, 1-1/4 SPIRAL WOUND, 316S
45 6049 2 FLANGE, SCRD, 1-1/4, 300#
46 Not used
47 6997 1 FTG, HYD, ELB, 90D, 1MPTX1MPT
48 7122 2 HOSE, HYD, 2W, #16 X 47" W/FJIC
49 8185 1 SWITCH, FLOW, SAFETY, 10TON CHILR
50 9174 1 VALVE, GATE, BRASS, 1"
51 Not used
52 4026 2 O RING, DURO, 70, NITRIL, N70-228
53 1047 8 CAPSCREW, 1/2" X 2", UNC, SKT HD
54 1079 8 LOCKWASHER, 1/2", HI COLLAR

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PLUMBING, AUXILIARY HYDRAULIC SYSTEM, EMI

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Parts List
Part # 13455
Drawing # I-13455 REV 3
File # I-13455-3.xls Refer: 1 Illustration
Drawing Title Plumbing, Auxiliary Hyd. System, Mechanical Skid, EMI
Item # Tesco # Qty Description
1 0009 2 VALVE, BALL, APOLLO, 2000WP, 3/4"
2 0061 1 GAUGE, BTM MNT 3000PSI, 2-1/2" X 1/4"
3 0093 1 BUSHING, HEX, FS, 1" X 3/4"
4 0236 1 FTG, HYD, NIPPLE, 1MPTX1MPT (1010-16-16)
5 0237 4 FTG, HYD, NIPPLE, 3/4MPTX3/4MPT (1010-12-12)
6 0241 1 FTG, HYD, ELB, 90D, 1-1/4MPTXMPT (1012-20-20)
7 0247 1 FTG, HYD, BUSHNG, 1/2MPTX1/4FPT (1020-8-4)
8 0280 1 FTG, HYD, STR, 3/4MPTX1MJIC (1030-12-16)
9 0283 1 FTG, HYD, STR, 1/2MPTX1/2MJIC (1030-8-8)
10 0285 1 FTG, HYD, STR, 1/4MPTX1/4MJIC (1030-4-4)
11 0295 1 FTG, HYD, STR, 1/2MPTX1/4MJIC (1030-8-4)
12 0304 1 FTG, HYD, ELB, 45D, 1MPTX1MJIC (1031-16-16)
13 0313 1 FTG, HYD, ELB, 90D, 3/4MPTX3/4MJIC (1032-12-12)
14 0320 1 FTG, HYD, ELB, 90D, 3/4MPTX1/2MJIC (1032-12-8)
15 0322 3 FTG, HYD, ELB, 90D, 3/4MPTX1MJIC (1032-12-16)
16 0345 1 FTG, HYD, STR, 1FJICX3/4MJIC (3060-16-12)
17 0361 1 FTG, HYD, TEE, 1/2FPTXFPTXFPT (20T20-8-8)
18 0362 1 FTG, HYD, TEE, 3/4FPTXFPTXFPT (20T20-12-12)
19 0364 1 FTG, HYD, TEE, 1-1/4FPTXFPTXFPT (20T20-20-20)
20 0381 1 FTG, HYD, TEE, STREET, 1/2MXFPT (22T10-8-8)
21 4695 1 CAP, DUST, RUBBER, F/STD, YELLOW
22 10468 1 FTG, HYD, ELB, 90D, 1-1/4MPTX1MJIC (1032-20-16)
23 12119 1 FTG, HYD, TEE, 1MPTX1FPT,RUN (20T12-16-16)
24 12192 1 FTG, HYD, ELB, 45D, 3/4MPTX3/4MPT (1011-12-12)
25 12317 2 FTG, HYD, 45D, 1MJICXFJICSW,STL (3193-16-16)
26 0387 1 CAP, HYD, MALE, THREAD, 78DP-16
27 0389 1 CAP, HYD, FEMALE, THREAD, 78DC-16
28 4182 1 HOSE, HYD, 2W, #16 X 120" W/FJIC
29 15021 1 HOSE, HYD, 2W, #16 X 91", W/FJICSW
30 5019 1 FTG, HYD, ELB, 90D, 1 MJIC X 1 FJIC SW (3293-16-16)
31 0420 1 COUPLING, HYD, FEM, 1", STD (72C16-16F)
32 2008 1 COUPLING, QUICK, MALE, 1" (B78N16-16F)
33 2895 1 COUPLING, HYD, FEM, 1" (B78HC16-16F)
34 12350 1 FTG, HYD, ADPT, 1-1/2 MORB X 1-1/4 FPT (5020-24-20)
35 5436 1 HOSE, HYD, 2W, #4 X 30" W/FJIC
36 5442 1 HOSE, HYD, 2W, #8 X 50" W/FJIC
37 6032 1 FTG, HYD, STR, 1-1/4MPTX1MJIC (1030-20-16)
38 5217 1 PLUG, HEX, FS, 3/4"
39 6646 1 HOSE, HYD, 2W, #12 X 89" W/FJIC
40 6997 1 FTG, HYD, ELB, 90D, 1MPTX1MPT (1012-16-16)
41 7117 1 HOSE, HYD, 2W, #16 X 52" W/FJIC
42 7683 1 FTG, HYD, TEE, STREET, 3/4MPTXFPT (22T10-12-12)
43 9793 1 VALVE, GLOBE, 1"NPT,200# SWP (MODEL214)
44 0249 2 FTG, HYD, BUSHNG, 1 MPT X 3/4 FPT (1020-16-12)

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126
4

2
2 PLACES

©TESCO CORPORATION, 2005

9
3 2 PLACES
AUXILIARY PUMP ASSEMBLY, 575V, 60 HZ

9
4 PLACES
4 PLACES

250TON EMI 450HP

5
AUXILIARY PUMP ASSEMBLY, 575V, 60 HZ

7
6
SET GAP @ 3/16”

NOTES:
1 1. UNSEAT ITEM 6 OFF PUMP FACE 3/16” &
TIGHTEN IN PLACE.
2. FASTEN ITEM 4 TO ITEM 1 @ 75ft/lbs, WHILE
LEAVING ITEM 5 LOOSE. Title
Title
3. ASSEMBLE ITEM 7 TO ITEM 6 & THEN FASTEN ASSY, AUX. PUMP
REV DATE BY ICD DESCRIPTION 575V
ITEM 8 TO ITEM 4 @ 75ft/lbs.
0 020426 DCK ISSUED FOR ASSEMBLY
4. SLIDE ITEM 5 AGAINST ITEM 7 & TIGHTEN IN File No. Sheet Drawn Model
PLACE. I-5664-1.doc 1 of 1 DCK EC
Dwg No. Date Rev Checked Appd.
I-5664 2002-04-26 0

880036 REV A
STANDARD PARTS LISTS
STANDARD PARTS LISTS AUXILIARY PUMP ASSEMBLY, 575V, 60 HZ

Parts List
Part # 5664
Drawing # I-5664 REV. 0
File # I-5664.xls Refer: 1 Illustration
Drawing Title: ASSY, AUX. PUMP, 575V, EC

Item # Tesco # Qty Description

1 0794 1 MOTOR,WEG,10HP,575V.1800RPM,XP
2 0983 2 CAP,GR8,NC,PLT,1/2 X 1-1/2
3 0988 4 CAP,GR8,NC,PLT,1/2 X 1-1/4
4 1768 1 BELL HOUSING,SEALUM,5-3/4"
5 1825 1 COUPLER,HALF,7S,1-3/8
6 1826 1 COUPLER,HALF,7S,1
7 1830 1 COUPLER,HALF,ELEMENT,7JE
8 2746 1 PUMP,GEAR,1/2,P300C586LDZA0532
9 5881 6 WASHER,LOCK,ALLOY,PLTD,1/2"

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ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI STANDARD PARTS LISTS

ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI

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STANDARD PARTS LISTS ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI

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ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI STANDARD PARTS LISTS

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STANDARD PARTS LISTS ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI

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ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI STANDARD PARTS LISTS

Parts List
Part # 13456
Drawing # I-13456 Rev. 3 Refer: 4 Illustrations
File # I-13456.xls Pages 5 - 6 of 6
Drawing Title: ASSY,CHILLER SKID,MECH SYS,EMI
Item # Tesco # Qty Description
1 0013 3 VALVE, BALL, APOLLO, 2000WP, 1
2 0056 1 GAUGE, BTM MNT, 600PSI, 2-1/2" X 1/4"
3 0140 1 ELBOW, PIPE, 90 DEG, 2000#, 1"
4 0236 2 FTG, HYD, NIPPLE, 1MPTX1MPT (1010-16-16)
5 1372 1 PLUG, HEX, FS, 1"
6 0245 2 FTG, HYD, BUSHNG, 1-1/4MPTX1FPT (1020-20-16)
7 0260 1 FTG, HYD, ELB, 90D, 1MPTX1FPT (1022-16-16)
8 0216 2 FTG, HYD, STR, 1 MPT X 1 FJICSW (1093-16-16)
9 0287 4 FTG, HYD, STR, 1MPTX1MJIC (1030-16-16)
10 4333 4 LOCKNUT, 3/8", UNC, NYLON, PLTD, UNC, GR8
11 0304 2 FTG, HYD, ELB, 45D, 1MPTX1MJIC (1031-16-16)
12 0312 5 FTG, HYD, ELB, 90D, 1MPTX1MJIC (1032-16-16)
13 Not used
14 0363 2 FTG, HYD, TEE, 1FPTXFPTXFPT (20T20-16-16)
15 0377 1 FTG, HYD, TEE, 1FJICSWXMJIC,RUN (32T93-16-16)
16 5259 1 CAP, HYD, FEMALE, THREAD, 78DC-20 (78DC-20)
17 Not used
18 0965 4 NUT, HEX, PLTD, UNC, GR8, 5/8"
19 0966 4 NUT, HEX, PLTD, UNC, GR8, 7/16"
20 0967 2 NUT, HEX, PLTD, UNC, GR8, 5/16"
21 9784 4 LOCKNUT, NYLON, 1/2", UNC, PLTD, GR8
22 0980 4 CAPSCREW, GR8, UNC, PLT, 1/2" X 1-3/4"
23 14445 2 MOUNT, ANTI-VIBRATION, 3/8-16" X 1-3/32" (315-210)
24 0983 4 CAP,GR8,NC,PLT,1/2 X 1-1/2
25 1022 4 CAPSCREW, GR8, UNC, PLT, 7/16" X 2"
26 1047 8 CAPSCREW, 1/2" X 2", UNC, SKT HD
27 10573 1 FTG, HYD, TEE, 1MJIC (30T30-16-16)
28 10372 4 WASHER,BELLEVILLE,3/8"ID X 0.945"OD,SP SERIES,ST
29 10633 4 WASHER, LOCK, GR8, PLT, ALLOY, 7/16"
30 10635 4 WASHER, LOCK, ALLOY, PLTD, 5/16"
31 1079 8 LOCKWASHER, 1/2", HI COLLAR
32 11719 1 NIPPLE, THR, SCH80, 1/8" X 2"
33 1227 16 NUT, HEX, 5/8", 2H, HEAVY
34 12068 1 FILTER, RETURN LINE, SPIN ON (MAF17M10SY2)
35 12119 1 FTG, HYD, TEE, 1MPTX1FPT,RUN (20T12-16-16)
36 12188 2 FTG, HYD, NIPPLE, 1MPTX1-1/4MPT (1010-16-20)
37 12213 2 FTG, HYD, BUSHING, 2"MPTX1"FPT (1020-32-16)
38 12215 1 FTG, HYD, ELB, 90D, 1/8MPTX1/8FPT (1022-2-2)
39 1223 8 STUD, B7, A193, UNC, 5/8"X3-1/4"
40 12251 1 FTG, HYD, ELB, 90D, 1/8FPTX1/8FPT (2022-2-2)
41 12349 1 FTG, HYD, ADPT, 1-1/4MORBX1FPT (5020-20-16)
42 Not used
43 1272 3 COUPLING, THR, FS, 3000#, 1"
44 14423 1 METER, FLOW, WATER 50GPM, 1-1/4" NPT, FEMALE, "LAKE"

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STANDARD PARTS LISTS ASSEMBLY, CHILLER SKID, MECHANICAL SYSTEM, EMI

Drawing # I-13456 Rev. 3 Refer: 4 Illustrations

File # I-13456.xls Pages 5 - 6 of 6
Drawing Title: ASSY,CHILLER SKID,MECH SYS,EMI
Item # Tesco # Qty Description
45 1302 4 NIPPLE, THR, SCH80, 1" X 2"
46 13135 1 COOLER, AGK, MECH/SKID, 250EMI
47 13301 1 FRAME, CHILLER WELDMENT, EMI
48 1334 1 NIPPLE, THR, SCH80, 1/8" X 4"
49 13467 1 ASSY, CHILLER TANK, F/SKID, EMI
50 7121 2 HOSE, HYD, 2W, #16 X 40" W/FJIC
51 13720 2 WASHER, FLAT, ALLOY, USS, 5/16"
52 13722 4 WASHER, FLAT, ALLOY, USS, 7/16"
53 13723 4 WASHER, FLAT, ALLOY, USS, 1/2"
54 Not used
55 13998 1 ASSY, BRACKET, CHILLER FILTER, EMI (30001227)
56 13999 4 ASSY, PLATE, CHILLER BOLT DOWN, EMI (30001226)
57 2810 1 FTG, HYD, UNION, 1/8FPTX1/8FPT (2020-2-2)
58 4563 1 COUPLING, HYD, FEM, B78HC20-20F
59 2978 2 FLANGE, ANCH, BLANK, 3000#, FF, 2 "
60 3360 1 HOSE, HYD, 2W, #16 X 23" W/FJIC
61 3687 4 WASHER, LOCK, ALLOY, PLTD, 5/8"
62 3704 4 CAPSCREW, GR8, UNC, PLT, 5/16" X 1"
63 4026 2 O-RING, DURO, 70, NITRIL, N70-228
64 15101 1 HOSE, HYD, 2W, #16 X 75", W/FJIC SW
65 5397 1 FTG, HYD, STR, 1-1/4MORBX1MJIC (3050-20-16)
66 Not used
67 15482 4 BEVEL WASHER, 1/2", HARDENED
68 Not used
69 6048 2 GASKET, 1-1/4 SPIRAL WOUND, 316S
70 6049 2 FLANGE, SCRD, 1-1/4,300#
71 6779 1 PUMP, CENTRIF, C/W5HP MTR, 575V
72 6847 1 CHILLER, 10TON TRANE, 575V 3060HZ
73 1016 4 CAPSCREW, GR8, UNC, PLT, 5/8" X 1-1/2"
74 6997 2 FTG, HYD, ELB, 90D, 1MPTX1MPT (1012-16-16)
75 7118 1 HOSE, HYD, 2W, #16 X 84" W/FJIC
76 Not used
77 Not used
78 8053 1 HOSE, HYD, 2W, #16 X 61" W/FJIC
79 8185 2 SWITCH, FLOW, SAFETY, 10TON CHILR
80 9793 1 VALVE, GLOBE, 1"NPT, 200# SWP
81 12211 2 FTG, HYD, BUSH, 1-1/2" MPT X 1" FPT (1020-24-16)
82 12261 1 FTG, HYD, STR, 1 FPT X 1 FJICSW (2093-16-1)
83 3260 2 CLAMP, EXHAUST, MUFFLER, 1-1/2" (HD112)
84 1990 1 FTG, HYD, STEM, CRMP, 1" FJICSW (N93-16-16)
85 6422 1 FTG, HYD, STEM, CRMP, 90D, 1" FJICSW (N932-16-16)
86 2841 2 FTG, HYD, FERRULE, 1", 2W (16SCF)
87 0088 1 BUSHING, FS, SCRD, 3000#, 1-1/4" X 1"
88 10468 1 FTG, HYD, ELB, 90D, 1-1/4 MPT X 1 MJIC (1032-20-16)
89 13469 1 HOSE, HYD, 2W, #16 X 18" W/45D FJIC
90 2406 2 HOSE, HYD, 2W, 2000PSI, 1" ID (16-R2T)

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CHILLER TANK, F/SKID, EMI STANDARD PARTS LISTS

CHILLER TANK, F/SKID, EMI

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STANDARD PARTS LISTS CHILLER TANK, F/SKID, EMI

Parts List
Part # 13467
Drawing # I-13467 Rev. 5 Refer: 1 Illustration
File # I-13467.xls Page 2 of 2
Drawing Title: Assembly, Chiller Tank, F/Skid, EMI

Item # Tesco # Qty Description

1 0015 1 VALVE, BALL, APOLLO, 2000WP, 1/2
2 0070 1 THERMOMETER, BIMETAL, 0-250, 1/2
3 0072 1 THERMOWELL, 304, S/S, 1/2 X 3/4 X 6.0 LAG
4 0147 2 NIPPLE, KING COMB.PLTD.THR.1/2"
5 0465 2 ELBOW, STREET, PIPE, 150 PSI, MI, 1/2"
6 0713 2 CLAMP, HOSE, WORM, 5/16" - 3/4"
7 5217 1 PLUG, HEX, FS, 3/4"
8 0991 20 CAPSCREW, 1/4" X 1", UNC, GR8, PLT
9 13462 40 FLATWASHER, SAE1/4", TYPE A, EMI
10 12100 1 FTG, HYD, PLUG, HEX, 1-1/4" MPT
11 1317 1 NIPPLE, THR, SCH80, 1/2" X CL
12 13302 1 TANK, CHILLER WELDMENT ,EMI
13 9785 20 LOCKNUT, NYLON, 1/4", UNC, PLTD, GR8
14 15417 1 FLOAT, SIGHT GLASS LEVEL INDICATOR, MCH SKID
15 2700 1 BREATHER, 3/4" NPT, ABF3/10
16 4915 24 HOSE, BRAIDED, PVC, 1/2ID X 3/4OD
17 1009 4 CAPSCREW, 3/8" X 3/4", UNC, GR8, PLT
18 0088 1 BUSHING, FS, SCRD, 3000#, 1-1/4" X 1"
19 7135 4 LOCKWASHER, 3/8", ALLOY, PLTD

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CHILLER, 10 TON TRANE, 575V3060HZ STANDARD PARTS LISTS

CHILLER, 10 TON TRANE, 575V3060HZ

18

5
17

15

16
11

10 4, 12

9
21

13

14

20 19 1 6

Title
Title
CHILLER,10TON TRANE,575V3060HZ

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model

0 2003-09-09 PE Issued for Manufacture I-6847-1.doc 1 of 6 PE N/A
Dwg No. Date Rev Checked Appd.
I-6847 2003/09/09 0

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STANDARD PARTS LISTS CHILLER, 10 TON TRANE, 575V3060HZ

Item 3

3q 3a 3g 3h 3k 3j 3c 3u,3n

3L

3c
3t
3p

3m

3p

3s

3f
3d

3e

3o 3b 3i 3r

Title
Title
CHILLER,10TON TRANE,575V3060HZ

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model

0 2003-09-09 PE Issued for Manufacture I-6847-2.doc 2 of 6 PE N/A
Dwg No. Date Rev Checked Appd.
I-6847 2003/09/09 0

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CHILLER, 10 TON TRANE, 575V3060HZ STANDARD PARTS LISTS

1g

1b
1d

1a
1m 1o

1r 1q

1n
A

1f
A
1s
1i,1h

1c 1p

1k 1t

1L 1j

1e

View A-A

Title
Title
CHILLER,10TON TRANE,575V3060HZ

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model

0 2003-09-09 PE Issued for Manufacture I-6847-3.doc 3 of 6 PE N/A
Dwg No. Date Rev Checked Appd.
I-6847 2003/09/09 0

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STANDARD PARTS LISTS CHILLER, 10 TON TRANE, 575V3060HZ

2f

2h
2d

2e

2b
2c

2g 2a

Title
Title
CHILLER,10TON TRANE,575V3060HZ

REV DATE BY ICD DESCRIPTION File No. Sheet Drawn Model

0 2003-09-09 PE Issued for Manufacture I-6847-4.doc 4 of 6 PE N/A
Dwg No. Date Rev Checked Appd.
I-6847 2003/09/09 0

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CHILLER, 10 TON TRANE, 575V3060HZ STANDARD PARTS LISTS

Parts List
Part # 6847
Drawing # I-6847 Rev. 0 Refer: 4 Illustrations
File # I-6847.xls Pages 5 - 6 of 6
Drawing Title: CHILLER,10TON TRANE,575V3060HZ

Item # Vendor# Qty Description

1 N/A 1 COMPRESSOR & BASE ASSEMBLY,C/W EVAPORATOR
1a 17541 2 COMPRESSOR Post June 2002
7187 - COMPRESSOR Pre June 2002
1b 17542 1 EVAPORATOR,CHILLER
1c 17543 2 HEATER,SUMP 67W,575V
1d 17544 1 INSULATOR,THERMOSTAT
1e N/A 6 BOLT,CARRIAGE,5/16-18X1-1/2"
1f N/A 2 CHANNEL,FORK,50.78X6.00
1g N/A 1 COVER,HEAT EXCHANGER
1h N/A 2 COVER,TERMINAL BOX
1i N/A 2 GROMMET,SPLIT,COMPRESSOR
1j N/A 6 MOUNT,VIBRATION ISOLATOR
1k N/A 6 NUT,MACHINE
1L N/A 6 NUT,PALLET
1m N/A 1 PANEL,HEAT EXCHANGER WRAPPER
1n N/A 3 SPACER,CONDENSER COIL
1o N/A 2 SUPPORT
1p N/A 1 SUPPORT,CHANNEL
1q N/A 3 SUPPORT,COMPRESSOR
1r N/A 2 SUPPORT,COMPRESSOR,3.24X2.62
1s N/A 1 SUPPORT,HEAT EXCHANGER
1t N/A 6 WASHER,FLAT,5/16
2 N/A 1 COVER & FAN ASSEMBLY
2a 17545 1 MOTOR,1HP,575/60/1,1125RPM,TYPE PSC,48 FRAME,CCW,
BALL BEARING,25MFD CPT @ 440V
16616 - MOTOR,CHILLER FAN,600VAC,3PH,60HZ,1140RPM,TRANE
For Use With VFD Installation
2b N/A 1 ALINGER,7"ODX0.625"IDX1.63
2c N/A 4 ARM,MOTOR MOUNT
2d N/A 1 COVER,TOP,51X38
2e 17546 1 FAN,4BLADE,ALUMINUM,28"DIA,29°PITCH,5/8"BORE,CW
2f N/A 1 GRILLE,FAN,33"DIA,35.5 MTG DIA
2g N/A 1 MOUNT,MOTOR
2h N/A 1 ORIFICE,FAN,28"
3 17547 1 CONTROL ASSEMBLY
3a 17548 1 BLOCK,TERMINAL,3 POLE,600V
3b 17549 1 BOARD,TERMINAL,FAN,24V,1 POLE
3c 17550 2 BRACKET,RELAY
3d 17551 1 CONTROL,2-STAGE TEMP
3e 7168 1 CONTROL,TEMPERATURE,SPST,OPEN ON FALL,120/240VAC,-30°F TO 100°F

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STANDARD PARTS LISTS CHILLER, 10 TON TRANE, 575V3060HZ

Drawing # I-6847 Rev. 0 Refer: 4 Illustrations

File # I-6847.xls Pages 5 - 6 of 6
Drawing Title: CHILLER,10TON TRANE,575V3060HZ

Item # Vendor# Qty Description

3f 17552 1 CAPACITOR,25MFD,440V,24V COIL,ROUND,W/O RESISTOR
3g 17553 1 CONTACTOR,30AMP,24V COIL,3 POLE
3h 17554 1 CONTACTOR,25AMP,24V COIL,3 POLE
3i 17555 1 RELAY,TIME DELAY,DPDT,30 SEC DELAY,24VAC,50/60HZ
3j 7192 1 RELAY,DPDT,230V,24V COIL
3k 17556 2 RELAY,TIME DELAY,240 SEC ± 10,24VAC INPUT,1 AMP OUTPUT
3L 7190 2 RELAY,RESET,10 AMP @ 277V,24VAC,1SPDT,1SPST N.O.
3m 7194 2 RELAY,TIME DELAY,SP,3 MIN,0.5 AMP,24 VAC COIL,ASCT
3n 7193 1 RELAY,TIME DELAY,ADJUSTABLE,24VAC,DPDT,50-60HZ
3o 17557 1 TRANSFORMER,75VA,575V PRI,24V SEC,60HZ
3p 17558 2 BLOCK,12 POLE TERMINAL
3q 17559 1 BOX,CONTROL
3r 17560 2 BUSHING,SNAP
3s 17561 1 FUSE,3 AMP,HOLDER
3t 17562 1 PANEL,ENCLOSURE,LVTB BOARD
3u 17563 1 PLUG,SOCKET,8 PIN
4 17564 2 CONTROL,LOW PRESSURE,SPDT,OPEN ON FALL,115/230VAC
-30 TO 360DEG PSIG
5 N/A 1 BAFFLE,RAIN
6 N/A 2 BRACKET
7 N/A 1 BRACKET
8 N/A 1 BRACKET,JUNCTION BOX
9 N/A 1 COIL,OUTDOOR,BLACK EPOXY,FLAT FIN
10 N/A 2 GASKET,35.4X0.5X12
11 N/A 1 GASKET,37.7X0.5X0.125
12 N/A 3 GROMMET,3/16"ID,NEOPRENE
13 N/A 1 JUNCTION BOX ASSEMBLY
14 N/A 1 PANEL,CORNER
15 N/A 2 PANEL,CORNER SUPPORT,38.41X2.37
16 N/A 1 PANEL,CORNER,36.3X11.98
17 N/A 2 PANEL,FLASHING SIDE
18 N/A 1 PANEL,FLASHING,END
19 17565 1 PANEL,FRONT,LOWER,34.3X26.4
20 17566 1 PANEL,FRONT,UPPER
21 N/A 1 SUPPORT,WATERLINES

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PLUMBING KIT, POWER MODULE CABINET, EMI STANDARD PARTS LISTS

PLUMBING KIT, POWER MODULE CABINET, EMI

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STANDARD PARTS LISTS PLUMBING KIT, POWER MODULE CABINET, EMI

Parts List
Part # 13458
Drawing # I-13458 Rev. 2 Refer: 1 Illustration
File # I-13458.xls Page 2 of 2
Drawing Title: Kit, Plumbing, Power Module Cabinet, EMI

Item # Tesco # Qty Description

1 0280 2 FTG, HYD, STR, 3/4MPTX1MJIC
2 0960 4 NUT, HEX, PLTD, NC, GR8, 1/4"
3 0993 4 CAPSCREW, 1/4" X 3", UNC, GR8, PLT
4 10634 4 WASHER, LOCK, GR8, PLTD, ALLOY, 1/4"
5 10859 2 FTG, HYD, PLUG, SKT, 3/4" MALE ORB
6 10860 2 FTG, TUBE, 3/4TBGX3/4FPT, BULK HD
7 11467 4 WASHER, FLAT, ALLOY, PLTD, GR8, 1/4"
8 13484 2 MANIFOLD, HEADER, DAMAN, EMI
9 13485 2 FTG, TUBE, 3/4" TBGX12SAE
10 Not used
11 1447 16 FTG, TBG, 1/2TBGX16SAE/MS ELBOW
12 1459 4 TUBING, 3/4OD X 0.049WALL, 316S/S
13 2793 20 TUBING, 1/2OD X .035WALL, 316S/S

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

143
 REV DATE BY ICD DESCRIPTION

A 02/07/25 KK ---- Draft Copy

144
©TESCO CORPORATION, 2005
Phase B. Cable length: 4M 6 7 Phase C. Cable length: 4M
Secure with cap screw (item 13), 8 8 Secure with cap screw (item 13),
washer (Item 14), lock washer 11 11 washer (Item 14), lock washer
(Item 15) and nut (Item 16) (Item 15) and nut (Item 16)

Glastic size: 7 x 26 3/8”.

Secure in 18 places. Note 1.

1 ESD for Main Service. Cable length: 8M

2 Secure with cap screw (item 17), washer
SUPPLY WATERFALL WIRING, MECH/DRIVE MODULE, EMI

3 (Item 18), lock washer (Item 19) and nut

10 (Item 20)

250TON EMI 450HP

4 Ground. Cable length: 4M.
9 Secure with washer (Item 14), lock
12 washer (Item 15) and nut (Item 16)

5 Phase A. Cable length: 4M

8 Secure with cap screw (item 13),
11 washer (Item 14), lock washer
(Item 15) and nut (Item 16)

Note 1: Use remainder of the Glastic sheet from the assembly of the power unit T# 13614.

Title
Title
KIT,SUPPLY WATERFALL,WIRING
MECH/DRIVE MODULE,EMI
File No. Sheet Drawn Model
I-15984-1.doc 1 of 2 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-15984 02-07-25 A
SUPPLY WATERFALL WIRING, MECH/DRIVE MODULE, EMI
STANDARD PARTS LISTS

880036 REV A
STANDARD PARTS LISTS SUPPLY WATERFALL WIRING, MECH/DRIVE MODULE, EMI

Parts List
Part # 15984
Drawing # I-15984 Rev. A Refer: 1 Illustration
File # I-15984.xls Page 2 of 2
Drawing Title: KIT,SUPPLY WATERFALL,WIRING MECH/DRIVE MODULE,EMI

Item # Tesco # Qty Description

1 0861 1 CAP,DUST,FEMALE,MS25043-14DA
2 0884 1 GASKET,#14,MILT.PANEL MT.
3 0888 1 MOUNT,PANEL,FEM,CR3102A14S-5S
4 5361 1 CAMLOK,MALE,PANEL,MT,STUD GRN
5 5369 1 CAMLOK,RECEPT,FEMALE,RED
6 5370 1 CAMLOK,RECEPT,FEMALE,BLACK
7 5371 1 CAMLOK,RECEPT,FEMALE,BLUE
8 6224 12 CABLE,313MCM,XLPO,MARINE
9 11097 4 CABLE,1C,4/0,BOSTRIG
10 11106 5 CABLE,BOS-18-4C,BOSTRIG
11 4568 3 LUG,CRIMP,313MCM,5/8 HOLE,RED
12 4570 1 LUG,CRIMP,250MCM,1/2" HOLE,"YELLOW"
13 0990 A/R CAP,GR8,NC,PLT,1/2 X 2
14 1073 A/R WASHER,FLAT,ALLOY,Z/DC,1/2"
15 5881 A/R WASHER,LOCK,ALLOY,PLTD,1/2"
16 0968 A/R NUT,HEX,PLTD,NC,GR8,1/2"
17 5931 A/R CAP,SKT,HD,6MMX25MM
18 6311 A/R WASHER,FLAT,#6,SAE,(6/32)
19 2681 A/R WASHER,LOCK,#6/32,PLATED,STD
20 7253 A/R NUT,HEX,NC,18.8SS,6/32"

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

145
 REV DATE BY ICD DESCRIPTION

146
A 02/07/25 KK ---- DRAFT COPY FOR PRODUCTION

©TESCO CORPORATION, 2005

Cord T “Sensor.” Cable Length: 8M 9 Cord B ” Driller Console” Cable Length: 8M
Secure with Socket head cap (Item 27), 4 11 Secure with Socket head cap (Item 23), flat
flat washer (Item 28), lock washer 10 Top Glastic size: 5 x 26 3/8”. 12 washer (Item 24), lock washer (Item 25) and
(Item 29) and nut (Item 30) 16 Secure in 12 places. Note 1. 17 nut (Item 26)

Cord A “Robotics.” Cable Length: 8M 1 Cord G ” Mudlogger” Cable Length: 8M

Secure with Socket head cap (Item 27), 4 2 Secure with Socket head cap (Item 23),
flat washer (Item 28), lock washer 10 3 flat washer (Item 24), lock washer
(Item 29) and nut (Item 30) 15 14 (Item 25) and nut (Item 26).
TOP DRIVE WATERFALL WIRING, MECH/DRIVE MODULE, EMI

Note 1: Use remainder Bottom Glastic size: 5 ¼” x 26 3/8”.

of the Glastic sheet Secure in 12 places. Use Nomex

250TON EMI 450HP

from the assembly of paper (Item 19) on the backside
the power unit T# Note 1.
13614.

J1 & J2 6 7 8 5 Ground
Cable Length: 7M / EACH 13 13 13 13 Cable Length: 7M
Secure with nut (Item 20), 18 18 18 18 Secure with nut (Item 20),
lock washer (Item 21) and lock washer (Item 21) and
washer (Item 22) J3 & J4 J5 & J6 washer (Item 22)
Cable Length: 7M / EACH Cable Length: 7M / EACH
Secure with nut (Item 20), Secure with nut (Item 20),
lock washer (Item 21) and lock washer (Item 21) and Title
Title
washer (Item 22) washer (Item 22) KIT,TD WATERFALL,WIRING MECH/DRIVE
MOCULE,EMI
File No. Sheet Drawn Model
I-15985-1.doc 1 of 2 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-15985 02-07-25 A
TOP DRIVE WATERFALL WIRING, MECH/DRIVE MODULE, EMI
STANDARD PARTS LISTS

880036 REV A
STANDARD PARTS LISTS TOP DRIVE WATERFALL WIRING, MECH/DRIVE MODULE, EMI

Parts List
Part # 15985
Drawing # I-15985 Rev. A Refer: 1 Illustration
File # I-15985.xls Page 2 of 2
Drawing Title: KIT,TD WATERFALL,WIRING MECH/DRIVE MOCULE,EMI

Item # Tesco # Qty Description

1 0861 1 CAP,DUST,FEMALE,MS25043-14DA
2 0884 1 GASKET,#14,MILT.PANEL MT.
3 0888 1 MOUNT,PANEL,FEM,CR3102A14S-5S
4 2251 2 FEMALE 37 PIN
5 5362 1 CAMLOK,RECEPT,FEMALE,STUD GRN
6 5363 2 CAMLOK,RECEPT,FEMALE,STUD RED
7 5364 2 CAMLOK,RECEPT,FEMALE,STUD BLK
8 5365 2 CAMLOK,RECEPT,FEMALE,STUD BLU
9 5757 1 CAP,DUST,INTERNAL THREADS
10 5988 2 RECEPTICAL,PANEL MOUNT,FEMALE,20SHELL,37PIN,W/CAP
11 6057 1 PANEL,MOUNT,14PIN,FEMALE
12 6524 1 GASKET,F/PANEL MT,MS3102A20-27
13 11097 28 CABLE,1C,4/0,BOSTRIG
14 11106 8 CABLE,BOS-18-4C,BOSTRIG
15 11216 8 CABLE,BOS-14-37C,BOSTRIG
16 13091 8 CABLE,BOS,16AWG-12PR,IS/OS
17 12407 8 CABLE,BOS,16AWG-4PR,IS/OS
18 4570 13 LUG,CRIMP,250MCM,1/2" HOLE,"YELLOW"
19 1633 A/R PAPER,INSULATING,4"X5",NOMEX
20 0968 A/R NUT,HEX,PLTD,NC,GR8,1/2"
21 5881 A/R WASHER,LOCK,ALLOY,PLTD,1/2"
22 1077 A/R WASHER,FLAT,USS,PLTD,1/2"
23 5931 A/R CAP,SKT,HD,6MMX25MM
24 6311 A/R WASHER,FLAT,#6,SAE,(6/32)
25 2681 A/R WASHER,LOCK,#6/32,PLATED,STD
26 7253 A/R NUT,HEX,NC,18.8SS,6/32"
27 4870 A/R CAP,SKT,HD,NC,10/32 X 1
28 1063 A/R WASHER,FLAT,#10,PLATED
29 3873 A/R WASHER,LOCK,10 MM
30 14772 A/R NUT,HEX,#10/32

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

147
 REV DATE BY ICD DESCRIPTION

148
A 02/07/25 KK ---- Draft Copy
B 03/03/28 KK 5483 Added entry point for the Grid Temperature stat. Move cables to 13613

21

FRONT

©TESCO CORPORATION, 2005

BACK
PUMP SKID PANEL, MECH/DRIVE MODULE, EMI

Ground the Panel door Din rail length: 12” 30

to the enclosure. Secure in two places using screw Refer to Illustration 5 Places 5 5 5 places
(Item 28) and washer (Item 29) 2 3 Places I-13613 for cable Knockout Hole size: ½” 6 6 Knockout Hole size: ½”
specifications 9 9

15

22 2 Places

250TON EMI 450HP

16 15 Places

18 5 Places Knockout Hole size: 1” 8 7 Knockout Hole size: ¾”

20
12 10
13 11

Cut Out Detail & hole assignation for the Pump Skid Enclosure, Bottom View

4 3 Places
PUMP SKID PANEL, MECH/DRIVE MODULE, EMI

Tray Wire Panduit Length: 12” 26

Secure in two places using screw 27 Legend:
(Item 28) and washer (Item 29) 17 4 Places Title
Title
Typically 2 places RD: Terminal Red KIT,PUMP SKID PANEL,MECH/DRIVE
BK: Terminal Black MODULE,EMI
14 3 Places BL: Terminal Blue
GR: Terminal Grey File No. Sheet Drawn Model
I-15986-2.doc 1 of 2 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-15986 02-07-25 B
STANDARD PARTS LISTS

880036 REV A
STANDARD PARTS LISTS PUMP SKID PANEL, MECH/DRIVE MODULE, EMI

Parts List
Part # 15986
Drawing # I-15986 Rev. B Refer: 1 Illustration
File # I-15986.xls Page 2 of 2
Drawing Title: KIT,PUMP SKID PANEL,MECH/DRIVE MODULE,EMI

Item # Tesco # Qty Description

1 0820 2 TERMINAL,BLACK,600V,40A
2 0823 3 CLAMP,END,WIELAND,Z5.522.7453.0
3 0824 8 TERMINAL,BLUE
4 0825 3 PLATE,PARTITON,#07.311.1155.0
5 0847 10 CONNECTOR,1/2",.310-.560 STR
6 2123 10 RING,SEALING,1/2"
7 2124 1 RING,SEALING,3/4"
8 2133 1 CONNECTOR,STR,1",0.750-0.880
9 3785 10 LOCKNUT,1/2" HUB
10 3952 1 CONNR,3/4,.50-0.750,STR,RANGER
11 3955 1 LOCKNUT,3/4" W HUB
12 3956 1 RING,SEALING,1"
13 3957 1 LOCKNUT, ALUM, 1"
14 4051 3 TERMINAL, END PLATE
15 3966 3 BLOCK,TERMINAL,RED,600V,40A
16 10643 15 BLOCK,TERMINAL,WEIDLAND,GREY,WK4/U,40A,600V
17 10647 4 TERMINAL,MODULAR,GRD,WK 4 SL/U
18 12732 5 FUSE,500V,5A,TIME DELAY
19 not used
20 13631 5 HOLDER,FUSE,GOULD,120V,AC,USM1L,(YELLOW)
21 14270 1 ENCLOSURE,NEMA4,12"X14"X6"DEEP
22 14779 2 PARTITION PLATE,F/WEILAND DUBBLE-DEC TERMINAL
23 not used
24 not used
25 not used
26 1787 A/R TRAY,WIRE,PANDUIT,2"X2"X6' WHT
27 1786 A/R COVER,WIRETRAY,PANDUIT,2"W,WHT
28 1128 A/R SCREW,RND HD,MACH,10/32X1/2
29 1063 A/R WASHER,FLAT,#10,PLATED
30 3967 A/R DIN RAIL F/ TERM,SLOT,35X7.5X2

880036 REV A 250TON EMI 450HP ©TESCO CORPORATION, 2005

149
 REV DATE BY ICD DESCRIPTION

150
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 Remove Grid resistor and relocate on the Mechanical building

©TESCO CORPORATION, 2005

POWER UNIT ASSEMBLY, EMI

Top view of EMI Main Panel

Front view of EMI Main Panel

Glastic
Glastic Size: 6” x 11”
14
5 Size: 6” x 11” Drill 7 holes at ‡: 1”/ each
14
6 Drill 4 holes at ‡: 1”/ each Use screw (item 49), washer 2
POWER UNIT ASSEMBLY, EMI

7 Use screw (item 49), washer (item (item 50) and nut (item 51) to 3
50) and nut (item 51) to secure the secure the Glastic onto top panel. 4
2 Glastic onto Top Panel.
3
4

8
9
8 10
9

250TON EMI 450HP

10
11
12
2 13
3
4

8
9
10

11
12
117 13 Title
Title

Inside Bottom view of the EMI Main Panel

Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-1.doc 1 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

B 03/03/28 KK 5483 Remove grid resistor relocate to Mechanical module

880036 REV A
16 AWG wire Length: 19 FT

Note 1, Note 3
STANDARD PARTS LISTS

30
DLO Cable length: 20 FT

16 AWG wire Length: 17 FT

16 AWG wire Length: 16 FT

16 AWG wire Length: 14 FT

Grid Resistor

45
46 Note 2, Note 3
47 Wiring to Back pan
48

250TON EMI 450HP

Separate 2000-Volt Wires
from 600 Volt Wires.

Cut Outs Definition of the Cabling on Top of EMI Main Panel

Note 1: Use rated 2000 Volt wire, 14 AWG (item 30) to wire the RAW BUS and V-BUS. Use sta-kon ring terminal (item 73) to provide holding
protection. 85

Note 2: Wires to all switches and Hour Meter are 16 AWG. Crimp ferrule (item 74) at the end of every wire connection to the switches.

Note 3: Use Ty-Rap (item 70) and Adhesive Ty-Rap base mount (item 71) to tidily path the wires.

Wires Routing View on the EMI Main Panel Door Back Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-2.doc 2 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

151
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

152
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

17

16 2 Places

15

©TESCO CORPORATION, 2005

POWER UNIT ASSEMBLY, EMI

18

19

18

15 2 Places

250TON EMI 450HP

22 7 Places

21

20
Front View of the EMI Main Panel

18

Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-3.doc 3 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

74 Cut Plexiglass:
29 72 B 03/03/28 KK 5483 See page 1
5-3/4” x 10-1/2” 67
28 Note 5

17

880036 REV A
Wire Color
Typ.

27 Note 4
STANDARD PARTS LISTS

46
47
48
30
73 16
Note 4: L2, L3 & L6 are 24 VDC
59 59
Note 5: L1, L4, L5, L7, L8, L9 & L10 are 120
VAC
62 61 61

Secure green wire (Item 98) to stud, on

top of the MD500, and wire the other end
to Ground Bus Bar (see page 10).
Length wire: 10 FT.

60

60 59
61

63 Cut Rod Alloy

Length: 5-1/4”
4 Places

250TON EMI 450HP

55 4 Places

Unistrut 52 4 Places
Channel
47
54 4 Places
23

57 4 Places

56 4 Places
4 Places 53

MD-500

Title
Title
Back View of the EMI Main Panel Door
Assy., Power Unit, EMI

24 File No. Sheet Drawn Model

26 I-13614-4.doc 4 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

153
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

154
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

2 Places
Note 4 27

25 9 Places

75 74 Note 2

24 9 Places

6 Places
28

©TESCO CORPORATION, 2005

Note 5
POWER UNIT ASSEMBLY, EMI

26 3 Places

70 Use Brady Label Printer to 45

250TON EMI 450HP

Note 3 71 Produce Switch Label. 46 Note 2
47
48

Note 2: Wires to all switches and Hour Meter are 16 AWG. Crimp ferrule (item 74) at the end of every wire
connection to the switches.

Note 3: Use Ty-Rap (item 70) and Adhesive Ty-Rap base mount (item 71) to tidily path the wires.
Back view of the EMI Main Panel Door.
Note 4: L2, L3 & L6 are 24 VDC

Note 5: L1, L4, L5, L7, L8, L9 & L10 are 120 VAC

Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-5.doc 5 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

B 03/03/28 KK 5483 See page 1

Drill & Tap in two Places. Secure

31 33
Distribution Block with screw (item 76)
and washer (item 50).

880036 REV A
34

35 Legend:

BL: Blue Terminal

36 WH: White Terminal
STANDARD PARTS LISTS

37

Drill & Tap in two Places. Din Rail Length: 4”. 33

32
Secure din rail with screw (item 76) and
washer (item 50).

Flat Bar Length: 11”

64
2 places, Note 6

60 59 59

61 61 61

250TON EMI 450HP

40 59 60 60

39 Connect the UPS Male Plug into one 63 Rod Alloy Length: 11”
of the female receptacle. 2 places

Note 6: Stick under the flat bar (item 64) piece of weather strip (item 65)

32 Drill & Tap in 3 Places. Din Rail Note 7: Use Stainless Steel tie to secure the Temperature Sensor on the
Length: 12”. Secure din rail with Dynamic Brake, Resistor Grid. Refer to Page 8.
screw (item 76) and washer (item 50).

Title
Title
43 Assy., Power Unit, EMI
Component Layout View on Right Side Wall of EMI Main Panel 44

File No. Sheet Drawn Model

I-13614-6.doc 6 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

155
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

156
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

80
81
Secure the Light using screws (item 49),
washer (item 50), lock washer (item 83)
and nut (item 51).

54 6 Places

56 6 Places

©TESCO CORPORATION, 2005

57 6 Places
POWER UNIT ASSEMBLY, EMI

84

89

Diagram showing arrangement

on how to secure the Analog
Panel (Item 82) into the Main
cabinet. 6 Places.

82

66
67 4 Places
68

250TON EMI 450HP

4 Places 61 69 4 Places

107 2 Places
42
4 Places 59 60 4 Places

41

4 Places 59 64 Flat Bar Length: 11”

2 places, Note 6

Rod Alloy Length: 10” 63 60 4 Places

4 places

This Cord End Male is 61 4 Places

4 Places 58
used on the UPS and
referred as Load 1 & Title
Title
Load 2.
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-7.doc 7 of 16 KK EMI 450
Note6: Stick under the flat bar (item 64) piece of weather strip (item 65) Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

B 03/03/28 KK 5483 See page 1

880036 REV A
STANDARD PARTS LISTS

250TON EMI 450HP

Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-8.doc 8 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

157
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

158
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

Step1: Align properly the windows on the

frame with the cutouts on the main panel.
Hold the frame in place with wise grip.
Step3: Weld nut.

Picture 1

©TESCO CORPORATION, 2005

POWER UNIT ASSEMBLY, EMI

Step 2: Drill hole in 16 Places.

Secure it with supplied Bolt/
locknut/flat washer/nut. Nut should
be placed on the frame side and
welded afterwards. See Picture 1 Step 4: Secure the A/C to
the Frame using Hex
screw, Belleville washer
supplied by the
manufacturer.
16 Places

Frame supplied with the Air Conditioner.

Air Conditioner, Kooltronics

79

Step 5: Set the Heat

Step 6: Set the Cool Thermostat see
A/C Back side Thermostat commissioning
see commissioning sheet sheet

250TON EMI 450HP

Hex screw, Flat Washer, Belleville
washer, Lock washer, and nut
supplied by the Air conditioner
manufacturer

A/C Front side

Front View of Air Conditioner

Title
Title
Flat washer Belleville Assy., Power Unit, EMI
washer
File No. Sheet Drawn Model
I-13614-9.doc 9 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
Back View of Air Conditioner I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

B 03/03/28 KK 5483 See page 1

18 113 12 Places

93 2 Places 112 2 Places

880036 REV A
111 Flat Bar Length: 12”

94 3 Places
STANDARD PARTS LISTS

Ground Bus Bar

96

106 4 Places

250TON EMI 450HP

Kaman, MD500 Drive.
Supplied by the manufacturer

103

Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-10.doc 10 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

159
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

160
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

©TESCO CORPORATION, 2005

POWER UNIT ASSEMBLY, EMI

Picture 1: Main Breaker 9

M.B. 4 M.B. 6

M.B. 2 M.B. 8

250TON EMI 450HP

S1: Top Drive Cooling Fan 92 92 S4: Drive Cooling Pump
Set the Overload Heater @ 3.1 A 114 100 Set the Overload Heater @ 5.6 A

M.B. 1 M.B. 7 S2: Top Drive Cooling Pump 92 86 S3: Auxiliary Pump
Set the Overload Heater @ 5.6 A 100 92 Set the Overload Heater @ 12.6 A
103
M.B. 3 M.B 5

Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-11.doc 11 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
 REV DATE BY ICD DESCRIPTION

A 02/04/16 KK --- DRAFT COPY

B 03/03/28 KK 5483 See page 1

880036 REV A
90 Use 8mm Nut.
Torque to 52 in.lbs.
6 Places

Use 8mm Nut.

104
STANDARD PARTS LISTS

Torque to 52 in.lbs.
6 Places
109 Cable length: 15 FT/ EACH
6 Places

91 3 Places
93
105 Cable Length: 5 FT/ EACH
6 Places

250TON EMI 450HP

For wiring schematic of SSR-3, and RC Filter circuit refer
97 to EMI 450 unit Drawing #: 98XXX114. Ensure to set up
99 the Resistor and capacitor on top of the SSR-3.
102
32 Drill & Tap in 2 places. Secure Din Rail (Length: 2”) with
screws (Item 76) and washer (Item 50) to the Input
Module Board.

85 Braid, Flexible copper used

for grounding purpose. Title
Title
Assy., Power Unit, EMI

File No. Sheet Drawn Model

I-13614-12.doc 12 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
POWER UNIT ASSEMBLY, EMI

161
©TESCO CORPORATION, 2005
 REV DATE BY ICD DESCRIPTION

162
A 02/04/16 KK --- DRAFT COPY
B 03/03/28 KK 5483 See page 1

Cord W2P2 plugs into Cord W4P2 plugs into Cord W6P2 plugs into
Input Module (A1) Buck Module (A2) Inverter Module (A3)
Item 95 plugs into (J2) Cord W1P1 plugs into (J1)

Cord W1P1 plugs into Cord W3P2 plugs into Cord W5P2 plugs into
Input Module (A1) Buck Module (A2) Inverter Module (A3)

Cord W6P2 plugs into (J3)

©TESCO CORPORATION, 2005

POWER UNIT ASSEMBLY, EMI

Cord W5P2 plugs into (J4)

Cord W3P2 plugs into (J5)

Cord W2P2 plugs into (J6) The Manufacturer supplies all six Cords (W1P1 - W6P2) with the drive.

Cord W4P2 plugs into (J7)

250TON EMI 450HP

Item 87 plugs into (J8)
Item 101 plugs into (J10)

Item 110 plugs into (J9)

Item 88 plugs into (J11)

Title
Title
MD500, located behind the Assy., Power Unit, EMI
EMI Main Panel Door.
File No. Sheet Drawn Model
I-13614-13.doc 13 of 16 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-13614 2002-04-16 B
STANDARD PARTS LISTS

880036 REV A
STANDARD PARTS LISTS POWER UNIT ASSEMBLY, EMI

Parts List
Part # 13614
Drawing # I-13614 Rev. B Refer: 13 Illustrations
File # I-13614.xls Pages 1 - 3 of 3
Drawing Title: ASSY,POWER UNIT,EMI
Item # Tesco # Qty Description
1 13615 1 ENCLOSURE,ELECTRICAL CUSTOM,MAIN PANEL,EMI
2 0847 7 CONNECTOR,1/2",.310-.560 STR
3 2123 7 RING,SEALING,1/2"
4 3785 7 LOCKNUT,1/2" HUB
5 3954 2 FTG,LT,SR,1-1/4,ST,1.065-1.205
6 3958 2 RING,SEALING,1-1/4
7 3959 2 LOCKNUT,1-1/4"
8 3952 5 CONNR,3/4,.50-0.750,STR,RANGER
9 2124 5 RING,SEALING,3/4"
10 3955 5 LOCKNUT,3/4" W HUB
11 2133 2 CONNECTOR,STR,1",0.750-0.880
12 3956 2 RING,SEALING,1"
13 3957 2 LOCKNUT, ALUM, 1"
14 10324 1 BARRIER,GLASTIC,48"X36"X1/4"T
15 0793 3 LENS,PILOT LIGHT,GREEN
16 5695 2 GAUGE,YOKOGAWA,ANALOGUE,1000DC,DB40
17 11174 1 METER,HOBBS 12-60VOLT HOUR
18 13617 1 OVERLAY GRAPHICS,MAIN PANEL,EMI
19 2247 1 SWITCH,RED MUSHROOM,PUSH/PULL
20 2136 1 SWITCH,3POS,ON/OFF/ON,SPRNG LD, LONG HANDLE
21 2138 1 SWITCH,3POSITION,MAINTAINED,LONG HANDLE
22 2137 7 SWITCH,2POSITION,SHORT HANDLE
23 6231 1 INVERTER,MODULAR,MD-500
24 4266 10 BASE,SWITCH,F/22MM METAL
25 2270 9 CONTACT BLOCK,N.O.TELEMECHAN
26 2276 4 CONTACT BLOCK,N.C.TELEMECHAN
27 0791 3 LIGHT,PILOT,GE,24VDC,LESS LENS
28 4521 7 INDICATOR,HD OIL TIGHT LIGHT
29 9472 1 PLEXIGLASS,48"LX24"WX1/4"THICK
30 1879 6 CABLE,DLO,90DEGC,2000V,14AWG
31 2094 1 BLOCK,DISTRIBUTION,4P,600V,175
32 3967 2.25 DIN RAIL F/ TERM,SLOT,35X7.5X2
33 823 2 CLAMP,END,WIELAND,Z5.522.7453.0
34 14779 1 LABEL CARRIER, PARTITION, WEILAND
35 2100 1 TERMINAL,WHITE,WIELAND
36 824 7 TERMINAL,BLUE
37 4051 1 TERMINAL, END PLATE
38 not used
39 13627 1 RECEPTACLE,DUPLEX,FEMALE,DIN RAIL
40 13636 1 POWER SUPPLY,CONNECT POWER,WEIDMUELLER
41 5377 1 TRANSFORMER,9KVA,600/208-120,
42 11830 1 SUPPLY,POWER,800VA,W/CONDITION
43 13643 3 TRAY,WIRE,PANDUIT,4"HX2"WX6FT.WHITE
44 1786 3 COVER,WIRETRAY,PANDUIT,2"W,WHT
45 813 A/R WIRE,TEW,TINNED RED,16GA

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Drawing # I-13614 Rev. B Refer: 13 Illustrations

File # I-13614 Pages 1 - 3 of 3
Drawing Title: ASSY,POWER UNIT,EMI
Item # Tesco # Qty Description
46 2182 A/R WIRE,TEW,TINNED,BLACK,#16
47 2183 A/R WIRE,TEW,TINNED,BLUE,#16
48 6421 A/R WIRE,TEW,TINNED WHITE,16GA
49 15948 A/R SCREW,PAN HD,PHILIPS,8/32X1,SS
50 15625 A/R WASHER,FLAT,18.8 SS, #8,
51 15626 A/R NUT,HEX,NC,18.8SS,8/32"
52 5958 4 STUD,VIBRATION ISOLATOR,5/16
53 15949 4 NUT,SPRING,5/16NPT,F/CANTRUSS
54 13720 A/R WASHER,FLAT,ALLOY,USS,5/16"
55 15950 A/R WASHER,FENDER,PLATED 5/16" X 1-1/2 OD
56 9786 A/R LOCKNUT,NYLON,PLTD,NC,GR8,5/16"
57 0967 A/R NUT,HEX,PLTD,NC,GR8,5/16"
58 14068 4 NUT,SPRING,1/4NPT,F/CANTRUSS
59 11467 A/R WASHER,FLAT,ALLOY PLTD,GR8,1/4
60 10634 A/R WASHER,LOCK,GR8,PLTD,ALLOY,1/4
61 0960 A/R NUT,HEX,PLTD,NC,GR8,1/4"
62 15951 A/R NUT,COUPLING,HEX,1/4-20UNC X 7/8",GR2,PLTD
63 4964 2 ROD,ALLOY THR PLTD NC,1/4X36
64 14769 A/R FLAT BAR,1/8 X 2,ALUMINUM
65 1965 A/R WEATHER STRIP,1/4X3/4X25FT
66 3156 A/R CAP,SKT,HD,NC,3/8 X 1
67 10632 A/R WASHER,FLAT,ALLOY PLTD,GR8,3/8
68 4333 A/R LOCKNUT,NYLON,PLTD,NC,GR8,3/8"
69 14067 4 NUT,SPRING,3/8NPT,F/CANTRUSS
70 0807 A/R TY-RAP,TIE,CABLE,1/8X5-1/4,BLK
71 10674 A/R BASE,MNTG,ADHESIVE,1",F/TYRAP
72 4980 A/R STA-KON DISCONNECTS,#14-#16 BLUE,
73 4982 A/R STA-KON, RING, #10-#12 YELLOW
74 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
75 14868 A/R MARKERS, WIRE, 4-SPLIT, BRADY
76 1136 A/R SCREW,PAN HD,PHILP,8/32X1/2,SS
77 not used
78 not used
79 14662 1 AIR CONDITIONER,KOOLTRONIC,F/EMI
80 13635 1 PANEL LIGHT& RECEPTACLE,18W-120V,AC
81 14983 1 LAMP,FLUORESCENT,15W,18"
82 15983 1 ANALOG, PANEL, POWER UNIT, EMI
83 15952 A/R WASHER,LOCK,18.8 SS,#8
84 14568 A/R WRAP,SPIRAL,F/WIRE, PLASTIC,(100FT ROLL)
85 15791 2 COPPER BRAID,FLEXIBLE,BURNDY
86 13675 1 ELEMENT.HEATER OVERLOAD,10-14AMP
87 14774 1 CORD,J-4,6C,24AWG,10FT,VARI SYSTEMS
88 14778 1 CORD,J-5,V-47,4C,20AWG,15FT,VARI SYSTEMS
89 14584 1 TRAY,WIRE,C/WCOVER,3"X3"X6',WHITE
90 4566 6 LUG,CRIMP.250MCM,3/8",HOLE,"YELLOW"
91 8169 3 FUSE,BUSSMAN,660VAC,630AMP
92 13633 4 MOTOR STARTER,CONTACTORS,3PH,CE15CNS3SAB
93 15404 2 TAG,"DANGER HIGH VOLTAGE",PQM
94 9445 3 LUG,TERMINAL,UNIVERSAL,6-350
95 14775 1 CORD,CON-7,16AWG HOOK-UP,20FT,VARI SYSTEMS

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Drawing # I-13614 Rev. B Refer: 13 Illustrations

File # I-13614 Pages 1 - 3 of 3
Drawing Title: ASSY,POWER UNIT,EMI
Item # Tesco # Qty Description
96 15421 1 PANEL,G.E.,600A BOITON
97 10318 1 SSR-3 EMG17RELKSR2421
98 5281 3 WIRE,#6,TEW,GREEN
99 15953 1 RESISTOR,5KOHM,5W
100 15631 2 ELEMENT,HEATER OVERLOAD,4.5-6.5AMP
101 14776 1 CORD,J-7,V-181,25C,22AWG,15FT,VARI SYSTEMS
102 15954 1 CAPACITOR,10 uFARAD,50 VOLT
103 15749 1 TAG,SET,PHOTOMETAL,CABINET,POWER UNIT,450HP EMI
104 0681 6 LUG,CRIMP,2/0,3/8HOLE,ORANGE
105 0737 25 CABLE,SINGLE CONDUCTOR,2/0,EXA
106 0769 4 BUTTON,RESET,EXT,TYPE4,ENCL
107 5065 2 PLUG,MALE,15A,125V,2P-3W
108 not used
109 11097 33 CABLE,1C,4/0,BOSTRIG
110 14777 1 CORD,J-6,V-47,4C,20AWG,3FT,VARI SYSTEMS
111 1243 A/R BUSBAR,1"WX1/4"THX12'LG,COP
112 14067 2 NUT,SPRING,3/8NPT,F/CANTRUSS
113 0818 12 LUG,TERMINAL,UNIVERAL,14-2
114 15932 1 ELEMENT,HEATER OVERLOAD,2.8-4AMP
115 15053 1 STRAP,GROUNDING,VELCRO,6FT,W/ALLIGATOR CLIP
116 not used
117 2121 3 HUB,T&B,1/2",MYERS

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A 02-08-09 KK ---- Draft copy

166
Backpan, internal custom part of the
EMI Main Panel (Tesco # 13615).

Drill & Tap in 4 places the Backpan to

secure the Base Slot (Item 9). Use
Tray wire and cover Length: 21 ½”. 10 screws (Item 51), washer (Item 52),
Use screws (Item 51), and washer (Item 52) 11 and lock washer (Item 53) for fixing
to secure tray wire to the Backpan. Note 2. firmly.

©TESCO CORPORATION, 2005

4 5 2 places
ANALOG PANEL, POWER UNIT, EMI

3 6

2 7

8 3 places

Note 1: Use #16 AWG wire (Item 54 – Item 57). Crimp ferrule
(Item 22) at the end of every wire termination.

Note 2: Recommend the following steps when mounting parts

on the Backpan. First, secure the three Vertical and Lower
horizontal wire tray to Backpan. Second, secure the din rails
in each side. Third, load all items as per page 2 and 3 onto the
ANALOG PANEL, POWER UNIT, EMI

250TON EMI 450HP

Din rail (recommend mounting the items from bottom working
your way up). Fourth, mount the Top horizontal wire tray.
Last, mount the PLC base, and interfaces.

Note 3: For wiring purpose refer to unit drawing 98xxx115 –

98xxx122.

Note 4: Use jumper strip (Item 21) for single terminal and
(Item 23) for double deck terminal where required.

Note 5: For identifying the terminals use the unmarked

terminal strip (Item 24). 10 Tray wire and cover Length: 43 3/8”.
11 Use screws (Item 51), and washer (Item 52)
to secure tray wire to the Backpan. Note 2.

Din rail Length: 43 1/8”. 12 Title

Title
Use screws (Item 51), and washer ANALOG, PANEL, POWER UNIT, EMI
(Item 52) to secure in 4 Places. Note 2.

10 Tray wire and cover Length: 21 ½”. File No. Sheet Drawn Model
11 Use screws (Item 51), and washer (Item 52) I-15983-1.doc 1 of 5 KK EMI 450
to secure tray wire to the Backpan. Note 2. Dwg No. Date Rev Checked Appd.
I-15983 02-08-09 A
STANDARD PARTS LISTS

880036 REV A
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ANALOG PANEL, POWER UNIT, EMI

REV DATE BY ICD DESCRIPTION

A 02-08-09 KK --- Draft Copy

250TON EMI 450HP

STANDARD PARTS LISTS

880036 REV A
Title
Title
ANALOG, PANEL, POWER UNIT, EMI
File No. Sheet Drawn Model
I-15983-2.doc 2 of 5 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-15983 02-08-09 A
 880036 REV A
STANDARD PARTS LISTS

REV DATE BY ICD DESCRIPTION

A 02-08-09 KK --- Draft Copy

250TON EMI 450HP

ANALOG PANEL, POWER UNIT, EMI

©TESCO CORPORATION, 2005

Title
Title
ANALOG, PANEL, POWER UNIT, EMI
File No. Sheet Drawn Model
I-15983-3.doc 3 of 5 KK EMI 450
Dwg No. Date Rev Checked Appd.
I-15983 02-08-09 A

168
STANDARD PARTS LISTS ANALOG PANEL, POWER UNIT, EMI

Parts List
Part # 15983
Drawing # I-15983 Rev. A Refer: 3 Illustrations
File # I-15983.xls Pages 4 - 5 of 5
Drawing Title: ANALOG, PANEL, POWER UNIT, EMI
Item # Tesco # Qty Description
1 13526 1 POWER SUPPLY,24VDC,30W IC693PWR322
2 14843 1 CPU MODULE,240K,PLC,GE
3 13527 1 CONTROLLER,GENIUS BUS
4 13509 1 DIGITAL INPUT,PLC,GE
5 13510 2 RELAY,OUTPUT,PLC,GE
6 13528 1 ANALOGUE,INPUT,4-20MA,PLC IC693ALG221
7 13512 1 ANALOGUE OUTPUT,PLC,GE
8 14842 3 MODULE,FILLER,PLC,GE
9 13513 1 BASE, 10 SLOT, PLC, GE
10 13643 2.5 TRAY,WIRE,PANDUIT,4"HX2"WX6FT.WHITE
11 1786 2.5 COVER,WIRETRAY,PANDUIT,2"W,WHT
12 3967 1 DIN RAIL F/ TERM,SLOT,35X7.5X2
13 0823 5 CLAMP,END,WIELAND,Z5.522.7453.0
14 4051 11 TERMINAL, END PLATE
15 0825 9 PLATE,PARTITON,#07.311.1153.0
16 3906 25 BLOCK,TERMINAL,GREEN,WK4/U,40A
17 3966 17 BLOCK,TERMINAL,RED,600V,40A
18 0820 19 TERMINAL,BLACK,600V,40A
19 0824 112 TERMINAL,BLUE
20 2100 13 TERMINAL,WHITE,WIELAND
21 0816 A/R STRIP,70 SCREW,F/WK4M TERMINAL
22 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
23 15438 A/R JUMPER,STRIP,10 SCREW,DOUBLE TERMINAL
24 4093 A/R MARKER, BLANK TERMINAL,STRP/10
25 14779 6 LABEL CARRIER, PARTITION PLATE, WEIDLAND
26 2093 23 TERMINAL,W/3A DIODES
27 3783 3 DOUBLE DECK TERMINAL, STANDARD, WEIDLAND
28 3969 5 DOUBLE DECK TERMINAL, END PLATE, WEIDLAND
29 10111 1 CIRCUIT,RESOLVER PROTECTION
30 2440 2 RELAY,DC,24VDC,16MA,
31 2445 2 ISOLATOR,TORQUE
32 14611 2 CONVERTER,ADJUST SIGNAL,ENTRELEC
33 13631 3 HOLDER,FUSE,GOULD,120V,AC,USM1L
34 13632 3 HOLDER,FUSE,GOULD,24V,DC,USM1L-DC24
35 4273 2 SWITCH,HIGH TORQUE,DP,ST,125V
36 13710 2 BARRIER,PEPPER,FUCHS,F/PROX SWITCH
37 10318 1 RELAY,SSR,24VAC/DC,PHOENIX,6A
38 0772 4 BREAKER,SP,15A,120V
39 11003 1 BREAKER,SQ,120/240VAC,2P,30A
40 5013 2 RELAY BASE,OMRON,PTF08A-E

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ANALOG PANEL, POWER UNIT, EMI STANDARD PARTS LISTS

Drawing # I-15983 Rev. A Refer: 3 Illustrations

File # I-15983.xls Pages 4 - 5 of 5
Drawing Title: ANALOG, PANEL, POWER UNIT, EMI
Item # Tesco # Qty Description
41 0754 2 RELAY,POWER,110/120VAC
42 2264 1 BASE,TIMER,RELAY,OMRON
43 5630 1 TIMER,RELAY,OMRON,120VDC
44 3975 4 RELAY,BASE,IDEC,FOR P&B RELAY
45 0752 4 RELAY,P&B,CL I,DIV II,24VDC
46 0497 1 BASE,RELAY,F/KRPA-14DN-24,8PIN
47 0496 1 RELAY,P&B,3POLE,DT,24VDC,COIL
48 13639 1 RELAY,SOLID STATE,120V,WEILAND
49 8501 1 RESISTOR,2.49 KOHM,1/4W.1% TOL.
50 8281 2 RESISTOR,1/4W,10K OHM
51 1136 A/R SCREW,PAN HD,PHILP,8/32X1/2,SS
52 15625 A/R WASHER,FLAT,18.8SS, #8
53 15952 A/R WASHER,LOCK,18.8 SS,#8
54 0813 A/R WIRE,TEW,TINNED RED,16GA
55 2182 A/R WIRE,TEW,TINNED,BLACK,#16
56 2183 A/R WIRE,TEW,TINNED,BLUE,#16
57 6421 A/R WIRE,TEW,TINNED WHITE,16GA
58 0901 1 FUSE,BUSS,8AMP
59 3982 1 FUSE,BUSS,10AMP
60 5076 1 FUSE,BUSS,3AMP
61 9929 3 FUSE,BUS,ONE TIME,5AMP,250V

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 STANDARD PARTS LISTS

CHAPTER 5: DRILLER ’S PANEL

This chapter contains all the parts lists and the accompanying illustrations for the driller’s
panel components for the 250TON EMI 450HPtop drive.

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DRILLER’S PANEL, EMI STANDARD PARTS LISTS

DRILLER ’S PANEL, EMI

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STANDARD PARTS LISTS DRILLER’S PANEL, EMI

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©TESCO CORPORATION, 2005 250TON EMI 450HP 880036 REV A

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STANDARD PARTS LISTS DRILLER’S PANEL, EMI

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DRILLER’S PANEL, EMI STANDARD PARTS LISTS

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STANDARD PARTS LISTS DRILLER’S PANEL, EMI

Parts List
Part # 730163
Drawing # I-730163 Rev. 1 Pages 6 - 7 of 7
File # I-730163.xls Refer: 5 Illustrations
Drawing Title: Drillers Panel,EMI
Item # Tesco # Qty Description
1 0752 2 RELAY,P&B,CL I,DIV II,24VDC
2 730110 1 PadLock,F/2 or 3 Pos Switch
3 730137 3 Light,Pilot,Green,Incandescent,24VAC/DC
4 0820 5 TERMINAL,BLACK,600V,40A
5 0823 4 CLAMP,END,WIELAND,Z5.522.7453.0
6 0824 70 TERMINAL,BLUE,600V,40A
7 0825 2 PLATE,PARTITON,#07.311.1155.0
8 0845 3 BUSHING,PLASTIC,INSULATED,1/2
9 0847 3 CONNECTOR,1/2",.310-.560 STR
10 13515 3 BASE SLOT,FANUC VERSAMAX,GE
11 13516 1 MODULE,POWER SUPPLY VERSAMAX
12 13517 1 BUS,GENIOUS VERSAMAX
13 13518 1 MODULE,DIGITAL INPUT,VERSAMAX
14 13519 1 CARD,RELAY OUTPUT VERSAMAX
15 13520 1 CARD,ANALOG OUTPUT VERSAMAX
16 730164 1 Overlay,Drillers Panel,450 ECI
17 730087 3 Switch,3 Pos,LH Spring Rtn,Long Hdl
18 730099 1 Guard,1-1/2",F/Push-Pull Operator
19 13641 1 TRAY,WIRE,PANDUIT,1-1/2"WX2"H
20 13642 1 COVER,WIRE TRAY,PANDUIT,1-1/2"
21 14574 1 CORD,DRILLERS CONSOLE,"C"DRWRKS INTERLOCKS
22 14575 1 CORD,DRILLERS CONSOLE,"D",MUD PUMP INTERLOCKS
23 14577 1 CORD,DRILLERS CONSOLE,"F",BRAKE HANDLE
24 730081 1 Switch,2 Pos,RH Spring Rtn,LH Key Removal
25 730123 1 Enclosure,Drillers Panel,W/Lexan Window,EMI/ECI
26 14779 2 LABEL CARRIER, PARTITION PLATE, WEIDLAND
27 14942 1 CORD,DRILLERS PANEL,"B",ECI,W/BLUE END
28 2123 3 RING,SEALING,1/2"
29 2124 1 RING,SEALING,3/4"
30 730086 6 Switch,3 Pos,Spring Rtn,Long Hdl
31 670004 2 Switch,Selector,2 Position Maintained
32 730085 2 Switch,3 Pos,Maintained,Long Hdl
33 730138 3 Light,Pilot,Red,Incandescent,24VAC/DC
34 730139 2 Light,Pilot,Yellow,Incandescent,24VAC/DC
35 730098 1 Switch,Push-pull Button,Red,Mushroom
36 730134 20 Contact,NO,Class 1,Div 2,Stackable
37 730135 14 Contact,NC,Class 1,Div 2,Stackable
38 730094 4 Switch,Push Button,Black,Flush Hd
39 3785 4 LOCKNUT,1/2" HUB
40 3906 1 BLOCK,TERMINAL,GREEN,WK4/U,40A
41 3952 1 CONNR,3/4,.50-0.750,STR,RANGER
42 3955 1 LOCKNUT,3/4" W HUB
43 3960 1 BUSHING,PLASTIC,INSULATED,3/4
44 3966 5 BLOCK,TERMINAL,RED,600V,40A
45 3967 A/R DIN RAIL F/ TERM,SLOT,35X7.5X2
46 3975 2 RELAY,BASE,IDEC,FOR P&B RELAY

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Drawing # I-730163 Rev. 1 Pages 6 - 7 of 7

File # I-730163.xls Refer: 5 Illustrations
Drawing Title: Drillers Panel,EMI
Item # Tesco # Qty Description
47 4051 2 TERMINAL, END PLATE
48 730111 1 Switch,3 Pos,Spring Rtn,Short Hdl
49 4364 1 MOUNT WELDMENT,DRILLERS CONTROL PANEL
50 730076 1 Junction Box,4.92"x3.14"x2.24",Type 4X
51 5323 4 GAUGE,OMEGA,METER,9-32VDC,RED
52 9375 1 HEATER,STRIP,50W,24V,F/DRL.PNL
53 16218 2 PLUG,SS,FOR 1/2"HOLE C/W NUT
54 16248 A/R CABLE,1 PAIR/16 AWG,W/SHIELD
55 16260 1 GUARD,HEATER,EXPANDED METAL,DRILLER PANEL
56 16291 A/R RESISTANCE, 100 OHM, 1/4 W. 5% TOL
57 14878 A/R WIRE,TEW,TINNED,BLUE,#18
58 0813 A/R WIRE,TEW,TINNED RED,16GA
59 2182 A/R WIRE,TEW,TINNED,BLACK,#16
60 14565 A/R FERRULE,WIRE,16AWG,RED(100/BOX)
61 16152 A/R FERRULE,WIRE,18AWG,WHITE (500/BOX)
62 15792 A/R CAP,GR8,HEX,NF,PLT,3/8 X 1-1/2
63 10632 A/R WASHER,FLAT,ALLOY PLTD,GR8,3/8
64 7135 A/R WASHER,LOCK,ALLOY,PLTD,3/8"
65 0961 A/R NUT,HEX,PLTD,NC,GR8,3/8"
66 16293 A/R STUD WELD 1/4"-20unc X 2" LENGTH, SS
67 16294 A/R WING NUT 1/4"
68 11467 A/R WASHER,FLAT,ALLOY PLTD,GR8,1/4
69 0960 A/R NUT,HEX,PLTD,NC,GR8,1/4"
70 10634 A/R WASHER,LOCK,GR8,PLTD,ALLOY,1/4
71 16295 A/R LUG,RING,BLUE,#14,FOR #8 STUD
72 13890 A/R WASHER,LOCK,8 MM
73 16096 A/R LUG,RING,BLUE,#14,FOR 1/4" STUD
74 14554 A/R WIRE,TEW,TINNED,GREEN,#14
75 16296 A/R LANYARD,1/16,CLEAR,INSULATED ,STEEL WIRE
76 14872 A/R CRIMPS,F/3/32 LANYARD CABLE,INSULATED
77 1128 A/R SCREW,RND HD,MACH,10/32X1/2
78 1067 A/R WASHER,LOCK,#10,SS
79 6915 A/R WASHER,FLAT,#10,18.8 S/S
80 16297 A/R STUD WELD 1/4"-20 unc X 3/4" LENGTH, SS
81 14583 A/R SCREW,RND HD,ROBRTSN,SS,6/32X1/2
82 16298 A/R WIRE, RED,14awg/41 strand, 125 DEGREE C, GTF
83 16299 A/R WIRE, BLACK,14awg/41 strand, 125 DEGREE C, GTF
84 10727 1 NIPPLE,ELEC,CHASE,1/2"NPT
85 7257 A/R WASHER,FLAT,18.8SS,6/32 (#6)
86 16094 A/R WASHER,LOCK,M6,18.8 SS
87 14208 A/R CAP,HEX HD,NC,304SS,1/4 X 3/4"LG
88 9785 A/R LOCKNUT,NYLON,PLTD,NC,GR8,1/4"
89 14495 A/R HEAT SHRINK,1/8" CLEAR,X4' LONG
90 4093 A/R MARKER, BLANK TERMINAL,STRP/10
91 0816 A/R STRIP,70 SCREW,F/WK4M TERMINAL
92 14868 A/R MARKERS,WIRE,4-SPLIT,BRADY
93 2192 A/R BASE,MNTG,ADHESIVE,3/4,F/TYRAP
94 0807 A/R TY-RAP,TIE,CABLE,1/8X5-1/4,BLK
95 14556 A/R WIRE,TEW,TINNED,GREEN,16GA
96 14881 A/R LUG,FORKED,BLUE,#8 SCREW,14-18 AWG
97 16417 1 DESICCANT,PACKET,DBL SIDED TAPE,3X3,WATERGUARD
98 16842 1 TAG,SET,PHOTOMETAL,GAUGE,DRILLER PANEL,EMI/ECI

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