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    Physical Plant Cost (PPC) : Service

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    Mentari Adinda
    This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

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    Physical Plant Cost (PPC) : Service

    Uploaded by

    Mentari Adinda
    67 views4 pages
    This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

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    ekotek.docx

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    This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    67 views4 pages

    Physical Plant Cost (PPC) : Service

    Uploaded by

    Mentari Adinda
    This document outlines the steps to calculate various costs involved in a capital investment project including: 1) Fixed capital investment which includes physical plant cost, direct plant cost, contractors fee, and contingencies 2) Total manufacturing cost made up of direct manufacturing cost and fixed manufacturing cost 3) Total production cost which is the total of manufacturing cost and general expenses It then describes how to calculate sales, profit, percentages of profit on sales and return on investment, as well as payback period.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 4

    1.

    Fixed Capital Investment


    a. Physical Plant Cost (PPC)

    No Komponen
    1 Delivered Equipment Cost
    2 Installation
    3 Piping
    4 Instrumentation (15% PEC)
    5 Utilities Total Cost (25% PEC)
    Physical Plant Cost (PPC)

     Process Equipment Cost


    PEC = Harga HE + Ongkos Kirim HE (15% dari harga HE)
     Instalasi (biaya pengelasan)
    Biaya pengelasan = (Diameter pipa x banyaknya pengelasan) x Rp 180.000,-
     Piping (pipa, valve dan fitting)
     Instrumentasi

    Instrumentasi = PEC x 40%

     Utilitas

    Service %PEC
    Sedikit 25
    Rata-rata 40
    Lengkap 75
    Utilitas = PEC x 25%
    b. Direct Plant Cost

    6 Eng. And Construction (30% PPC)


    Direct Plant Cost (DPC)

    Total Harga PPC %PPC


    < $ 1,000,000 30
    $ 1,000,000 - $ 25
    5,000,000
    >$ 5,000,000 20
    Engineering and construction = 30% x PPC
    DPC = PPC + E&C
    c. Contractors Fee
    Contractors fee = 10% x DPC
    d. Biaya tak terduga

    Level %DPC
    Low 10
    Rata-rata 15
    Tinggi 25

    Biaya tak terduga = 10% x DPC

    FCI = DPC + Contractors Fee + biaya tak terduga

    2. Total Manufacturing Cost


    a. Direct manufacturing cost

    No Jenis
    1 Maintanance
    2 Harga Bahan Baku
    3 Plant supplies
    Direct Manufacturing Cost
     Maintanance

    Level %DPC
    Low 2-4
    Rata-rata 6-7
    Tinggi 8-10

    Maintenance = 6% x FCI
     Harga bahan baku = harga nitrogen x jumlah nitrogen
     Plant supplies
    Plant supplies = 15% x maintenance
    DMC = maintenance + harga bahan baku + plant supplies
    b. Fixed manufacturing cost

    No Jenis
    1 Depresiasi (10% FCI)
    2 Property tax (1% FCI)
    3 Asuransi (1% FCI)
    Fixed Manufacturing Cost

     Depresiasi
    Depresiasi = 10% x FCI
     Property tax
    Property tax = 1% x FCI
     Asuransi
    Asuransi = 1% x FCI
    FMC = depresiasi + property tax + asuransi
    TMC = DMC + FMC
    3. Total production cost
    a. General expense

    No Jenis
    1 Administrasi (4% TMC)
    2 Finance (15% FCI)
    General Expense
     Administrasi
    Administrasi = 4% x TMC
     Finance
    Finance = 15% x FCI
    GE = administrasi + finance
    TPC = TMC + GE
    4. Sales
    Sales = (jumlah produk selama 3 jam x harga jual) + biaya dari penghematan gas venting
    desul + biaya penghematan ng dan fuel yang digunakan untuk start up selama 3 jam
    5. Profit
    Net profit = Sales – HPP
    Net profit = $30/ton ammonia
    6. % profit on sales
    net profit
    x100%
    %POS = sales
    7. %return of investment
    net profit
    x100%
    %ROI = FCI
    8. Pay out time
    FCI
    POT =
    depresiasi+profit

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