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    Plant Design

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    Nazar Ahmed
    The document outlines the syllabus for a plant design course. It includes information on the instructor, lecture times, reference books, course description, objectives, and an introduction to topics that will be covered like economic evaluation, designing equipment, developing plant layouts, general design considerations regarding safety and the environment, and process design development. The course will cover chapters from the listed textbooks on topics such as material handling, reactor design, heat and separation equipment design.

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    © All Rights Reserved
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    Plant Design

    Uploaded by

    Nazar Ahmed
    129 views8 pages
    The document outlines the syllabus for a plant design course. It includes information on the instructor, lecture times, reference books, course description, objectives, and an introduction to topics that will be covered like economic evaluation, designing equipment, developing plant layouts, general design considerations regarding safety and the environment, and process design development. The course will cover chapters from the listed textbooks on topics such as material handling, reactor design, heat and separation equipment design.

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    The document outlines the syllabus for a plant design course. It includes information on the instructor, lecture times, reference books, course description, objectives, and an introduction to topics that will be covered like economic evaluation, designing equipment, developing plant layouts, general design considerations regarding safety and the environment, and process design development. The course will cover chapters from the listed textbooks on topics such as material handling, reactor design, heat and separation equipment design.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    129 views8 pages

    Plant Design

    Uploaded by

    Nazar Ahmed
    The document outlines the syllabus for a plant design course. It includes information on the instructor, lecture times, reference books, course description, objectives, and an introduction to topics that will be covered like economic evaluation, designing equipment, developing plant layouts, general design considerations regarding safety and the environment, and process design development. The course will cover chapters from the listed textbooks on topics such as material handling, reactor design, heat and separation equipment design.

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    You are on page 1of 8

    2/24/2019

    PLANT DESIGN

    2/24/2019 DPU - TCE - Petrochemical Engineering Department 1

    Sarbast Ahmad Hamid


    Room: 14
    Email: sarbast.hamid@dpu.edu.krd

     Lecture Time:
    08:30-11:30 Saturday
    08:30-11:30 Wednesday

    2/24/2019 DPU - TCE - Petrochemical Engineering Department 2

    1
    2/24/2019

    Reference books:
    1. J.M. Coulson, JF Richardson, RK Sinnott Butterworth Heineman, Chemical
    Engineering Design Volume 6, Revised Second Edition, Butterworth-Heinemann,
    1996.
    2. M Peters, K Timmerhaus, R West McGraw Hill (5th Edition) Plant Design and
    Economics for Chemical Engineers, 2011.

    2/24/2019 DPU - TCE - Petrochemical Engineering Department 3

    Course Syllabus
    •Chapter # 1: Introduction
    •Chapter # 2: General Design
    Consideration
    •Chapter # 3: Process design
    development
    •Chapter # 9: Optimum design
    and design strategy
    •Chapter # 10: Material and
    fabrication selection
    DPU - TCE - Petrochemical Engineering
    2/24/2019 4
    Department

    2
    2/24/2019

    Course Syllabus

    •Chapter # 12: Material-Handling


    Equipment- Design and Costs
    •Chapter # 13: Reactor Equipment
    –Design and Cost
    •Chapter # 14: Heat transfer
    equipment design and costs
    •Chapter # 15: Separation
    equipment design and costs
    2/24/2019 DPU - TCE - Petrochemical Engineering Department 5

    Course description:
    The course covers two aspects:
    a) Basic economic analysis of a chemical plant and various profitability criteria
    b) Safety and operability issues in a chemical plant and their incorporation in plant
    design. The students will be required to complete a design dissertation as a part of the
    evaluation.
    Pre-requisites:
    Heat Transfer, Advanced Heat Transfer, Chemical Reaction Engineering, Mass Transfer,
    Fluid mechanics, Process Control
    Objectives:
    The objective of the course is to expose students to basic concepts in engineering
    economics, plant design, safety features and its application to chemical engineering.

    2/24/2019 DPU - TCE - Petrochemical Engineering Department 6

    3
    2/24/2019

    Introduction to Plant Design


    The purpose of engineering is to create material wealth.
    – Douglas, Conceptual Design of Chemical Processes 1988.
    The goal of the engineer is to design and produce artifacts and systems that are beneficial to mankind.
    – Biegler, Grossman & Westerberg, Systematic Methods of Chemical Process Design 1997.

    Energy How to do so ?
    In

    CHEMICAL PROCESS
    Raw Materials Products + Wastes
    + Other Feeds

    Energy
    Out
    Understanding of the fundamental of science and related engineering concepts of material
    and energy balances, thermodynamics, reaction kinetics, heat transfer, mass transfer, and
    computer technology.
    DPU - TCE - Petrochemical Engineering 7
    2/24/2019
    Department

    Chemical Engineering Plant Design


     Economic evaluation

     Designing individual pieces of equipment

     Developing a Plant layout

    Raw Materials CHEMICAL Products + Wastes


    + Other Feeds
    PROCESS

    Energy Energy

    How Do WeAddress This?

    DPU - TCE - Petrochemical Engineering


    2/24/2019 8
    Department

    4
    2/24/2019

    General Overall Design Consideration


     Health and Safety HAZARDS LITTLE OR LIMITED
     Source of Exposure INFORMATIONS ARE

     Exposure Evaluation AVAILABLE

     Control of Exposure HAZARD


     Fire and Explosion HAZARDS
     Personal Safety
     Safety Regulation

     Loss Prevention
     HAZOP Study
     Fault – tree Analysis
     Failure Mode and Effect Analysis
     Safety Indexes
     Safety Audits

    DPU - TCE - Petrochemical Engineering


    2/24/2019 9
    Department

    General Overall Design Consideration


     Environmental Protection LITTLE OR LIMITED
     Environmental Regulations INFORMATIONS ARE

     Development of Pollution Control System AVAILABLE

     Air Pollution Abatement


     Water Pollution Abatement
     Solid Waste Disposal
     Thermal Pollution Control
     Noise Control
     Plant Location
     Factors Involved
     Selection of the Plant Site
     Plant Layout
     Preparation of the Layout

    DPU - TCE - Petrochemical Engineering


    2/24/2019 10
    Department

    5
    2/24/2019

    General Overall Design Consideration


     Plant Operation and Control LITTLE OR LIMITED
     Instrumentation INFORMATIONS ARE

     Maintenance AVAILABLE

     Utilities
     Structural Design
     Storage
     Material Handling

     Patent Consideration

    DPU - TCE - Petrochemical Engineering


    2/24/2019 11
    Department

    Process Design Development


     Development of Design Database
     Literature Survey
     Patent Search
     Process Creation
     Bach Versus Continuous Operation
     Raw Material and Product Specifications
     Process Synthesis Steps

     Process Design
     Types of Process Design
     Process Flow Diagram
     Piping and Instrumentation Diagram
     Vessel and Piping Layout Isometrics

    Distillation
    DPU - TCE - Petrochemical Engineering
    2/24/2019 12
    Department

    6
    2/24/2019

    Process Design Development


     Equipment Design and Specifications
     Scale up of Equipment in Design
     Safety Factors
     Equipment Specifications
     Material Construction

    DPU - TCE - Petrochemical Engineering


    2/24/2019 13
    Department

    Optimum Design

     Optimum Economic Design

    DPU - TCE - Petrochemical Engineering


    2/24/2019 14
    Department

    7
    2/24/2019

    Optimum Design

     Optimum Operation Design

    DPU - TCE - Petrochemical Engineering


    2/24/2019 15
    Department

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