Safety Equipment 10

Safety Equipment 10
650--1100--039 1/183
10
Z 41 303
Z 41 304
2/183 650--1100--039
Safety Equipment 10
10 Safety Equipment
10.1 Electronic Crane Information System (ECIS)
The electronic crane information system ECIS combines several

devices which provide important information to the crane opera-
tor, ensuring that the crane is operated within the parameters
specified by the manufacturer (Z 41 303):
-- Overload cut--off device (load limit device LMI).
-- Telescoping information system (see Sect. 12).
-- Display of numerous crane functions, for example, support
pressure, tilt, crane configuration, lifting capacities etc.
-- Warning (optical and acoustic) in case of prohibited condi-
tions.
The crane information system used (including load limit device)

is an operating aid. It provides the crane operator with essential
information concerning crane data such as length and angle of
the boom, sheave head height, nominal lifting capacity, the total
load suspended from the boom, etc. and gives warning when an
overload condition is being approached or when the hook block
gets too close to the boom head.
Before commencing operations, set the information system to

the desired language (Z 41 304). Information on this setting can
be found in Sect. 10.1.5.
-- This safety device is no substitute for the judgement and

experience of the crane operator and use of recognised
safe operating procedures for the use of cranes.
The crane operator still carries the ultimate responsibil-
ity for safe operation of the crane.
-- Pay particular attention to the manufacturer’s manual
(PAT) in part 5 of this documentation.
650--1100--039 3/183
10
128
Z 41 222
4/183 650--1100--039
Safety Equipment 10
If, when raising a load or lowering the main boom with load, the
permitted load moment/the permitted load is exceeded, both the
load--moment--increasing and load--moment reducing move-
ments are disabled along with the ”raise load on hook” function.
”Lower load on hook” is permitted.
The load limit device should only be activated in an emer-

gency situation. Under no circumstances may it be used as
a standard operating tool.
Before a load is raised, its weight must be known. The safety de-
vice may not be used to determine the weight (see Sect. 10.1.7).
The load limit device must be set by the crane operator to the
corresponding crane configuration. This means that the
crane operator must also change the load limit device when
the crane configuration is changed.
The crane operator is responsible for the correct setting by
acknowledging the crane configuration.
The load limit device only functions automatically when the
correct setting has been made.
Once an overload condition has been switched off by the load

limit device, load moment reducing movements can be carried
out to move a freely suspended load out of the overload range
again, back into the normal operating range. In this case the lumi-
nous pushbutton (128) must be pressed. These load moment re-
ducing movements may only be enabled if they do not represent
a hazard. Make sure that this is the case when the luminous
pushbutton is pressed (Z 41 222).
650--1100--039 5/183
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6/183 650--1100--039
Safety Equipment 10
The load may only be taken up by the hoist in hook op-

eration:
* for main boom operation as a rule hoist 1,
* for operation with the luffing fly jib ONLY hoist 1.
If the load is still in contact with the ground and raising

of the hoist has been switched off, the load is too heavy.
Enabling the ”Raise main boom or fly jib” movement is
not permitted under these circumstances!
This movement is not to be used to lift the load under

any circumstances!
The central unit of the load limit device is fitted in the switch
box “X2” on the superstructure.
It is essential for the operating safety of the crane that the

load limit device functions in its original condition.
-- Risk of crushing!
The swinging--out of the load during switch--off cannot

always be avoided, even with the use of automatic
safety devices!
It can be avoided only through customised accelera-
tions/speeds of all crane movements!
Also take note of the continuous display of the load
moment with preliminary warning at 90% of the per-
missible load moment prior to switch--off.
-- The risk of the load limit device being influenced by

high--frequency radiation is minimised by the latest
technology (shielding). It cannot, however, be com-
pletely excluded -- in particular under extreme condi-
tions, for example near powerful transmitters.
650--1100--039 7/183
10
151
Z 41 299
Z 48 860
8/183 650--1100--039
Safety Equipment 10
10.1.1 System Start
The ECIS system is started automatically when the ignition is

switched on. First a mask appears for adjusting the brightness of
the display (Z 41 299)
∗ press key (151a) to reduce the brightness of the display.
∗ press key (151b) to increase the brightness of the display.
This adjustment is only possible as long as the mask is displayed.
After this the company logo is displayed (Z 48 860).
Then, depending on the condition that the crane was in before it
was shut down, the corresponding input mask is displayed.
650--1100--039 9/183
10
142 143 147

141 145
148
! STOP
OK
146
140 144
1 2 3
4 5 6
7 8 9
0 C
151 150
Z 39 353
10/183 650--1100--039
Safety Equipment 10
10.1.2 Control and display elements

(Z 39 353)
(140) -- LCD Display

A precise description can be found in Sect. 10.1.3.
(141) -- Lamp -- advanced warning

This yellow warning light lights up when the load on the
crane is between 90% and 100% of the lifting capacity
and indicates that an overload condition is approaching.
(142) -- Lamp -- RAM/ROM memory error
(143) -- Lamp -- overload

This red warning light lights up when the load on the
crane exceeds 100% of the lifting capacity. At the same
time, the load moment increasing and load moment re-
ducing movements are shut down and the acoustic sig-
nal is given.
(144) -- Lamp -- load limit device error
(145) -- Lamp -- hoist limit

This red warning light lights up when the hoist limit switch
contacts open, indicating that a hoist limit condition has
occurred (to ensure that the hook block does not come
into contact with the boom head).
(146) -- Lamp -- bus error
(147) -- Lamp -- operation standby

This lamp lights up when the system is ready for opera-
tion.
(148) -- Lamp -- flashes synchronously with the acoustic alarm
(150) -- Input keypad

The crane operator receives menu prompts with regard
to the entries that he has to make.
(151) -- function buttons

These function buttons can be used to select the func-
tions displayed by symbols in the bottom line of the dis-
play.
This means that the function of the individual keys de-
pends on how the display line looks.
650--1100--039 11/183
10
B
1
3
TARE (t) LOAD (t) Max (t)
78.3 111.3 4
5
A
6
Z 41 223
12/183 650--1100--039
Safety Equipment 10
10.1.3 LCD Display

(Z 41 223)
(A) -- Display of the current crane configuration and geometry.
(B) -- Display of the time, code number of the operating mode,

reeving, length code, limit value overruns (support pres-
sure, tilt), bridging of the outrigger support area (only for
the optional support base selection).
If required error messages (bus errors, load limit device
fault code “E ...”).
The meaning of these symbols can be taken from the adjacent

diagram (Z 41 223) as well as the following table.
Picture Meaning
Z 41 223
B1 Limit value for support pressure exceeded
B2 Bus error -- (see Sect. 10.1.11)
B3 Fault display load limit device
B4 Limit value for tilt exceeded
B5 Display of the system time
B6 Operating mode display
B7 Display of the reeving
B8 Display of the length code
To identify and remedy the error, use the faultfinding chart in the
manual of the company PAT (part 5 of this documentation).
Faults in the electronic microprocessor must be rectified by
trained personnel from our service department.
650--1100--039 13/183
10

78.3 111.3
Z 41 327
14/183 650--1100--039
Safety Equipment 10
(Z 41 327)
(C) Configuration information

-- Description of the configuration:
HA -- main boom
HASSL -- main boom with Superlift
HAV -- main boom extension
HAVSSL -- main boom extension with Superlift
LF -- fixed fly jib
LFSSL -- fixed fly jib with Superlift
WIHI -- luffing fly jib
WIHI--A -- luffing fly jib inclined
WIHISSL -- luffing fly jib with Superlift
WIHISSL--Aluffing fly jib with Superlift
inclined
RHA -- Runner
RHASSL -- Runner with Superlift
-- Counterweight
-- Outrigger support area or configuration of the supports
-- Reeving number
-- Length of the fly jib, main boom extension
-- Angle (fly jib, main boom extension)
-- Permitted rotation range
-- Length Code No.
650--1100--039 15/183
10
141 143
! STOP
OK
E G
D
78.3 111.3 F
Z 41 224
16/183 650--1100--039
Safety Equipment 10
(Z 41 224)
(D) -- Continually changing display of the load moment with

marking of the advanced warning range (90%) and of the
overload range (100%).
When the advanced warning area is reached, lamp (141) also

lights up.
When the overload range is reached, the load limit device shuts
down movements which reduce and increase the load moment.
Lamp (143) lights up and a warning buzzer sounds.
(E) -- Display of the suspended load (net load) once a taring

process has been activated (see Sect. 10.1.7 ”Load
Monitoring Assembly”).
(F) -- Display of the maximum load for the current crane con-
figuration.
(G) -- Display of the suspended total load (gross load).

This contains the load, hook block, hoist rope and all
load handling devices.
(H) -- Display of:

-- Telescoping information system (see Sect. 12)
-- Support forces
-- Gradient of the superstructure
-- Working/slewing range (optional)
-- Relative working radius.
(K) -- Function display

This display is described in detail in the following Sect.
10.1.4.
650--1100--039 17/183
10

78.3 111.3
a b c d e f g h 151
a b c d e f g h
1
S TARE DS K1
K2
m
2 1
LIMITS
3
4 5 K3
S
1 BUS SET INV K4
Z 44 098
18/183 650--1100--039
Safety Equipment 10
10.1.4 Function display ”K”

(Z 44 098)
The ”function display” line (”K”) has 4 levels. It changes in relation

to the current level.
-- Level 1 (”K1”): see Sect. 10.1.4.1
-- Level 2 (”K2”): see Sect. 10.1.4.2
-- Level 3 (”K3”): see Sect. 10.1.4.3
-- Level 4 (”K4”): see Sect. 10.1.4.4
The function display switches to Level 1 after the ignition is

switched on and after each engine restart.
Activation of the displayed function takes place by means of the
respective key associated with it on the keypad (151).
Examples:
-- Function (K1f) is activated using key (151f).
-- Function (K2c) is activated using key (151c).
650--1100--039 19/183
10

78.3 111.3
1
S TARE DS “K1”
a b c d e f g h
Z 41 226

78.3 111.3
“K2”
a b c d e f g h
Z 41 227
20/183 650--1100--039
Safety Equipment 10
10.1.4.1 Level 1 (”K1”)

(Z 41 226)
(K1a) -- The current level is highlighted in black (in this case ”1”).
Switch to service level (S) -- (level 4)
(K1b) -- Switch to the next highest level (here: level 2)
(K1c) -- Switch to the operating instructions (not assigned)
(K1d) -- Display a table for selecting the length Code No. for tele-
scoping the main boom
(K1e) -- Switch to the current load capacity table
(K1f) -- Switch off the alarm buzzer. With every additional warn-
ing the warning buzzer is activated again.
(K1g) -- Monitor the net load to be lifted. A detailed description is

contained in Sect. 10.1.7.
(K1h) -- Select or change the operating mode code number (or

also the reeving number).
A detailed description is contained in Sect. 10.1.5 ”Setting the

Operating Mode”.
10.1.4.2 Level 2 (”K2”)

(Z 41 227)
(K2a) -- Switching to the next lowest level
(K2b) -- Switching to the next highest level
(K2c) -- Reduced view of the telescoping display (see Sect. 12)
Large view when the telescoping information system (K2c) has

been preselected means that the telescoping speed is displayed
(m/s).
(K2d) -- Reduced display of the support pressure
(K2e) -- Reduced view of the superstructure tilt
(K2f) -- Reduced view of the operating/rotation range (optional)
(K2g) -- Reduced view of the relative working radius
(K2h) -- Switch from (K2c) -- (K2g) to large display
650--1100--039 21/183
10

78.3 111.3
2 1 m
3
4 5
LIMITS
“K3”
a b c d e f g h
Z 44 099

78.3 111.3
“K4”
a b c d e f g h
Z 41 229
22/183 650--1100--039
Safety Equipment 10
10.1.4.3 Level 3 (”K3”)

(Z 44 099)
(K3a) -- Switch to the next lowest level
(K3b) -- Switch to the next highest level
(K3c) -- Switch to the operating instructions (not assigned)
(K3d) -- Support force calculation (not assigned)
(K3e) -- Switch the display of the overall length of the main boom
in the main menu on and off
(K3f) -- Switch off the alarm buzzer. With every additional warn-
ing the alarm buzzer is activated again.
(K3g) -- Operating range limit (optional)
(K3h) -- Not assigned
10.1.4.4 Level 4 (”K4”) -- Service level

(Z 41 229)
(K4a) -- Not assigned
(K4b) -- Switch to level 1
(K4c) -- Set the control parameters
Information on setting the control parameters can be found in

Sect. 10.1.10.
(K4d) -- Overview of the bus system
(K4e) -- Service images
(K4f) -- Select language
(K4g) -- Set time
(K4h) -- Invert monitor (day/night setting)
A detailed description of the functions (K4d) -- (K4h) and the indi-

vidual screens can be found in the PAT operating manual (see
part 5 of this documentation).
650--1100--039 23/183
10

78.3 111.3
“K4”
151 a b c d e f g h
Z 41 301
! STOP
OK
150
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
Z 41 302
24/183 650--1100--039
Safety Equipment 10
10.1.5 Setting the Operating Mode

Before commencing work and/or setting the load limit device, se-
lect the desired language for the crane information system.
To this end, switch the function display “K” to level 4 (service
level), (Z 41 301).
Now press the key (151f, Z 41 301).
The image display of the crane is replaced by the language selec-
tion display (Z 41 302).
Now press keys (1) to (4) on the keypad (150) to select the de-
sired language:
∗ key (150--1): German
∗ key (150--2): French
∗ key (150--3): English
∗ key (150--4): Spanish
To ensure that the load limit device functions properly, it must:

-- be set by the crane operator in accordance with the crane
configuration before work is commenced (as soon as the con-
figuration is achieved) after the ignition/engine is switched
on.
-- reset by the crane operator in accordance with the new oper-
ating mode once the crane configuration has been changed.
Only when the load limit device has been correctly set by the
crane operator in accordance with the current operating
mode/crane configuration, can it operate automatically.
Risk of overturning! RISK OF BREAKAGE!

The lifting capacities outlined in the load capacity tables
represent 100% of the permitted maximum load for each
crane configuration. If these limit values are exceeded,
there is a risk of the crane overturning and/or crane com-
ponents and auxiliary equipment breaking.
The operating mode can be set either by entering the ”DS” code
number directly or by following the menu prompts.
∗ Setting the operating mode directly: see Sect. 10.1.5.1
∗ Setting the operating mode following menu prompts: see
Sect. 10.1.5.2
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10
“A”
“C” “B”
“E” “D”
“F”
“G”
“H”
“K”
“L”
“M”
Z 49 861d
26/183 650--1100--039
Safety Equipment 10
10.1.5.1 Direct Setting of the Operating Mode
When setting the operating mode directly by entering the DS

code, proceed as follows:
1. Select the load capacity table (paper) which corresponds to

the current crane configuration (example: 878 564 40--5).
The location of the different information in the load capacity
table is shown using the following example.
The load capacity table (Z 49 861) overpage serves only as

an example.
Only the load capacity tables which are supplied with the
crane may be used for operation of the crane.
(A) -- Main boom operation (all telescopic sections locked)

When a telescopic section stage is unpinned, the computer auto-
matically switches to a telescoping or configuration curve.
(B) -- Permitted slewing range: 360°
(C) -- Counterweight: 100 t
(D) -- Outrigger support area: 12.2 x 12 m
If no information is given in the load capacity charts with re-

gard to the support base area, the crane must be operated in
supported configuration with the outriggers fully extended
(outrigger support area: 12.2 x 12 m ).
(E) -- Main boom length: 30.5 m

(F) -- Radius: 10 m
(G) -- Lifting capacity (load + hook block): 169.0 t
(H) -- Reeving number of the hoist rope: 19--fold
(K) -- Length Code No. of the extension sequence (LC): 12
(L) -- Code No. of the operating mode (DS): 00004
(M) -- Extension length of the telescopic sections:
Tele 1 -- 45%
Tele 2 -- 45%
Tele 3 -- 45%
Tele 4 -- 0%
650--1100--039 27/183
10
140
a b c d e f g h
151 150
HA
HA
Z 52 301
28/183 650--1100--039
Safety Equipment 10
2. Enter the Code No. (DS) from the selected load capacity
table to identify the current operating mode.
The operating mode number specified in the load capacity table

(DS) is a five--digit number. The Code No. to be entered on the
ECIS console is a six--digit number. Always enter the number “0”
before entering the 5--digit DS No.
Proceed as follows (Z 52 301):
2.1 Press the key (151h). On the display (140) the image
corresponding to the crane configuration appears.
All parameters which are displayed must correspond with

the information given in the load capacity table.
2.2 Press the key (151a). A field appears in which the

Code No. “000004” of the operating mode must be en-
tered using the entry keypad (150).
2.3 Confirm the entry. This is menu--prompted.
Before confirming, make sure again that the Code No. of the
desired operating mode has been set correctly.
2.4 If another (smaller) reeving number is to be used rather

than the one specified in the load capacity table, this
must be entered as well after key (151d) has been
pressed.
By pressing the key (151h) you return to the input screen for sub-
sequent setting of the LC number.
650--1100--039 29/183
10
! STOP
OK
1 2 3
1 TARE
S DS
4 5 6
7 8 9
a b c d e f g h
0 C
151
Z 40 214
Z 40 697
30/183 650--1100--039
Safety Equipment 10
3. The length Code No. (LC) from the selected load capacity
table to identify the desired main boom length -- which must
subsequently be selected by telescoping.
3.1 Press key (151d) in button level 1 of the ECIS console

(Z 40 214).
Image (Z 40 697) appears.
650--1100--039 31/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 Z 41 232
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151
Z 41 233
32/183 650--1100--039
Safety Equipment 10
3.2 Select the desired length code “LC”.

To this end:
− Press key (151a) or (151b) to position the marker on
the line with the desired length code number (here:
“12”), (Z 41 232).
or
− Press key (151c) and enter the LC No. directly in the

keypad (150). Confirm the input by pressing key
(150--C) (Z 41 232).
3.3 Confirm the selection with key (151h) (Z 41 233). A

field appears in the current menu for confirmation or
cancellation of the selection that has been made.
∗ The correct setting must be confirmed by pressing
key (150--C).
∗ If the wrong setting has been selected the input can
be cancelled again by pressing key (150--0). The “LC
code”--is not taken over.
650--1100--039 33/183
10
! STOP
OK
1 2 3
d
4 5 6
150
7 8 9
a b c d e f g h 0 C
151
b
Z 41 234
34/183 650--1100--039
Safety Equipment 10
10.1.5.2 Menu--prompted Setting of the Operating Mode
Transmission mode selection following menu prompts is used to

set the load limit device based on the crane configuration if the
DS code is not available.
General: (Z 41 234)
-- key (151b) is used to select the menu. The menu point to be
selected then appears marked in black on the operating
mode selection screen.
-- Using the arrow buttons (150a) and (150b) in the keypad
(150), the desired setting is made. This setting must be con-
firmed with the key (150--C).
After this, the system automatically jumps to the next selec-
tion option.
-- key (150d) is used to switch back to the last entry, the current
selection is set at the operating mode which was last used.
Only relevant settings are offered for selection.

This means that if there is no relevant selection alternative for a
field, the field will be automatically assigned or not taken into con-
sideration. This varies from case to case.
650--1100--039 35/183
10
1
2
3
Z 41 235
A A
B A
C A
D A
E
Z 41 236
A
A B
B
A
C A
D
Z 41 237 Z 41 238
36/183 650--1100--039
Safety Equipment 10
Additional entries
For some erection conditions or crane configurations, additional

entries have to be made. These additional entries refer to crane
and erection operation, operating range and type of hook block.
Once selected, they appear in fields 1 to 3 of the adjacent display
(Z 41 235).
∗ Field 1: Crane operation, erection operation
∗ Field 2: Operating range
∗ Field 3: Type of hook block
The following table shows the meaning of the displayed symbols:
-- Crane operation, erection operation (Z 41 236)
Symbol Meaning
A Crane operation
B Crane operation with 2 hooks (RHA)
C Erection operation for HA
D Configuration mode with suspended assembly for
WIHI, WIHISSL
E Configuration mode for WIHI, WIHISSL
-- Operating range (Z 41 237)
Symbol Meaning
A Operating range to the rear
B Operating range at the front
C Operating range 90° to the rear
D Operating range 360°
-- Type of hook block (Z 41 238)
Symbol Meaning
a Single hook block
B Double hook block
650--1100--039 37/183
10
140
151 a b c d e f g h
Z 41 239
Z 41 240
38/183 650--1100--039
Safety Equipment 10
Example of a transmission mode selection HA
Proceed as follows when selecting the operating mode following

menu prompts:
1. After the ignition has been switched on, the last operating
mode in operation is shown on the display (140) (Z 41 239).
Now press the pushbutton (151h). The image display of the
crane is replaced by the operating mode selection table. The
specified data correspond to the last operating mode that
was set (Z 41 240).
650--1100--039 39/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 b Z 41 241
Z 41 242
40/183 650--1100--039
Safety Equipment 10
2. Press key (151b) (Z 41 241).

The data entered in the selection table is deleted. Only the
last reeving number which was set remains.
In the selection field “type” the current entry is marked in
black.
3. Press the arrow keys (a) or (b) in the keypad (150) to select
the actual current configuration of the crane (in this case:
main boom “HA”, Z 41 241).
When scrolling, the code designations appear in turn for the pos-
sible configurations. The meaning of the codes can be found in
Sect. 10.1.3.
4. Press key (150--C) to activate the selected operating mode

(Z 41 241).
Once the selection has been confirmed with key (150--C) the
black bar in the current selection field goes out and automatically
jumps to the next relevant field (here: selection field “crane opera-
tion/erection operation”) (Z 41 242).
Risk of accidents!
The selection made for the current configuration affects
all other values which are subsequently requested and
which must be set by the crane operator.
It must therefore be made correctly in accordance with
the actual configuration of the crane. Only then can the
load limit device monitor operation of the crane correctly
later.
650--1100--039 41/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
b Z 41 243
Z 44 092
42/183 650--1100--039
Safety Equipment 10
5. Press the arrow buttons (a) and (b) in keypad (150) to select
the additional entries “crane operation/configuration” (Z 41
243).
6. Press key (150--C) to confirm the additional entry (Z 41 243).
jumps to the next relevant field (here: selection field “outrigger
support area”) (Z 44 092).
650--1100--039 43/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
b Z 44 093
12.2
Z 44 094
44/183 650--1100--039
Safety Equipment 10
7. Press arrow buttons (a) and (b) in the keypad (150) to select
the required outrigger support area (Z 44 093).
8. Press key (150--C) to confirm the selected outrigger support

area (Z 44 093).
jumps to the next relevant field (here: selection field “counter-
weight”) (Z 44 094).
650--1100--039 45/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
b Z 44 095
Z 41 248
46/183 650--1100--039
Safety Equipment 10
9. Press arrow buttons (a) and (b) in the keypad (150) to select
the required counterweight (Z 44 095).
10. Press key (150--C) to confirm the selected counterweight (Z

44 095).
-- Once the selection has been confirmed with key (150--C) the
black bar in the current selection field goes out and automati-
cally jumps to the next relevant field (here: selection field “op-
erating range”) (Z 41 248).
-- The operating range belongs to the selection group “addition
entries”. Generally work is permitted through the 360° range,
the operating range does not need to be selected, but is auto-
matically actuated (an exception is the 160 t counterweight).
650--1100--039 47/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
b Z 41 249
Z 41 250
48/183 650--1100--039
Safety Equipment 10
11. Press the arrow buttons (a) and (b) in the keypad (150) to se-
lect the additional entries “operating range” (Z 41 249).
12. Press key (150--C) to confirm the selected operating range

(Z 41 249).
-- Once the selection has been confirmed with key (150--C) the
black bar in the current selection field goes out and automati-
cally jumps to the next relevant field (here: selection field
“hook block type”) (Z 41 250).
-- The hook block type belongs to the selection group “addi-
tional entries”. As a rule, the crane is operated with a reeved
single hook block, the type of hook block does not need to be
selected, but is automatically confirmed or does not appear
as an option (exception: crane operation with central support
and 180° superstructure position).
650--1100--039 49/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 b Z 41 251
Z 41 252
50/183 650--1100--039
Safety Equipment 10
13. Press the arrow buttons (a) and (b) in the keypad (150) to se-
lect the additional entries “hook block type” (Z 41 251).
14. Press key (150--C) to confirm the selected hook block type
(Z 41 251).
Once the selection has been confirmed with key (150--C), the
black bar in the current selection field goes out.
* If the selection has not yet been concluded, the black bar au-
tomatically jumps to the next relevant selection field.
* If all the necessary parameters have been set, all black mark-
ings are deleted and the DS code number corresponding to
the crane configuration is displayed in the selection field of the
operating mode number (Z 41 252).
If incorrect entries are made, the entire procedure must be

repeated and the incorrect entries corrected. Press the key
(151b, Z 41 251) for this and repeat the work steps from 3 to
14.
650--1100--039 51/183
10
Z 41 253
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 Z 41 254
52/183 650--1100--039
Safety Equipment 10
15. Now check that the reeving number entered in the selection
field “reeving” (Z 41 253) corresponds with the reeving of the
hook block.
The weight of the load which is to be raised must be

known. The hook block must be reeved in such a way
that, when the total load (weight of load and hook block)
is raised, a maximum torque of 13.7 t per fall is not ex-
ceeded.
16. If required, reeve the hook block again and select the reeving
number again.
Press key (151d), enter the reeving number again using key-
pad (150) and confirm the reeving number with key (150--C)
(Z 41 254).
650--1100--039 53/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151 Z 41 255
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
Z 44 096
54/183 650--1100--039
Safety Equipment 10
17. Now check that the input data corresponds with the current
crane configuration.
If the data corresponds, press key (151h) to conclude the
selection (Z 41 255).
The crane operator is responsible for making sure that

all entries made in the relevant fields correspond with
the actual configuration of the crane.
The load limit device cannot check the selection that has
been made. Incorrect settings therefore mean that the
load limit device can no longer monitor the following
crane operation.
Operation of the crane is NO LONGER PERMITTED! Risk
of accidents!
18. After making the selection with key (151h), a field appears
for final confirmation or cancellation of the selection that has
been made in the current menu (Z 44 096).
650--1100--039 55/183
10
Z 41 256
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 257
56/183 650--1100--039
Safety Equipment 10
19. Confirm or cancel the selection (Z 41 257).

∗ The correct setting must be confirmed by pressing key
(150--C). On the display, the view corresponding to the
crane configuration appears (Z 41 256).
∗ If the wrong setting has been selected the input can be
cancelled again by pressing key (150--0). The operating
mode is rejected.
650--1100--039 57/183
10
“K1”
151 a b c d e f g h
Z 40 698
Z 40 697
58/183 650--1100--039
Safety Equipment 10
20. The length Code No. (LC) as identification of the desired

main boom length -- which then has to be selected by tele-
scoping.
20.1 Press key (151d) in button level 1 of the ECIS console

(Z 40 698).
Image (Z 40 697) appears.
650--1100--039 59/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 Z 41 232
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151
Z 41 233
60/183 650--1100--039
Safety Equipment 10
20.2 Select the desired length code “LC”.

To this end:
− Press key (151a) or (151b) to position the marker on
the line with the desired length code number (here:
“12”), (Z 41 232).
or
− Press key (151c) and enter the LC No. directly in the

keypad (150). Confirm the input by pressing key
(150--C) (Z 41 232).
20.3 Confirm the selection with key (151h) (Z 41 233). A

field appears in the current menu for confirmation or
cancellation of the selection that has been made.
∗ The correct setting must be confirmed by pressing
key (150--C).
∗ If the wrong setting has been selected the input can
be cancelled again by pressing key (150--0). The “LC
code”--is not taken over.
650--1100--039 61/183
10

78.3 111.3
“K2”
151 a b c d e f g h
Z 41 258
Z 41 259 Z 41 260
62/183 650--1100--039
Safety Equipment 10
10.1.6 Inclination display
Before carrying out any work with the crane, the crane must be
supported on outriggers and horizontally aligned (see operating
instructions of the crane chassis).
The current tilt of the crane can be checked on the ECIS display
in the following manner:
Press function button (151e) in level (K2), (Z 41 258). A cross ap-

pears which displays the current angle of inclination by means of
a bar display (Z 41 259).
The maximum permitted angles of inclination are:
* 1° in the transverse direction
* 3° in the longitudinal direction.
To switch from this “reduced view” (Z 41 259) to the full screen

size (Z 41 260), press the function button (151h) in level (K2), (Z
41 258).
Note that the resolution switches across the screen in the

“large display”. The outer limit in this case is 3° (instead of
1° for the “reduced view”).
As soon as the permitted maximum tilt of 3° in the longitudinal

direction, 1° in the transverse direction -- has been exceeded, a
warning buzzer sounds and the symbol “tilt display” appears in
the line for error messages (upper line of the ECIS display).
Risk of overturning!
If the permitted tilt is exceeded you must:
1. Put down load.
2. Realign the crane with the outriggers.
650--1100--039 63/183
10
“E” “G”
“F”
“K1”
a b c d e f g h
151
Z 41 261
64/183 650--1100--039
Safety Equipment 10
10.1.7 Load Monitoring Assembly

(Z 41 261)
With the help of the computer of the load limit device it is possible
to check the weight of the raised load (net load).
The load monitoring assembly may not be used to calcu-

late the load, but is used to check the weights of loads
that have been previously calculated in order to calculate
better the load hoist and to avoid potentially hazardous
situations.
Before raising the load, the maximum load corresponding to the

driving operation must be determined. It is displayed in relation
to the selected operating mode on the display in the field MAX (F).
Load monitoring
1. With a free hanging hook block (without load, with load han-
dling device) hold down pushbutton (151g). The lifting tackle
is tared in order to maintain a net load display.
2. Release the pushbutton again after a short time.
3. Raise the load with the hoist.

The display TARA (E) now shows the net load (actual load
on the hook without load handling device).
If the position of the boom is changed from 2.5° or the ignition is

switched on/off the taring function is automatically deactivated
and the gross load displayed on the load display ”G”.
The gross load includes -- besides the weight of the load -- the
weight of the hook block, the hoist rope and all load handling de-
vices. The net load is the actual load on the hook block without
the load handling devices. Display errors are possible because
of outside factors, e.g. wind, which have an effect on both the
crane and the load.
The load may only be raised with the hoist. Raising the
load by extending the telescopic sections or luffing cylin-
ders is prohibited.
650--1100--039 65/183
10

78.3 111.3
“K2”
151 a b c d e f g h
Z 41 262
“A”
“B”
151 a b c d e f g h
Z 41 263
66/183 650--1100--039
Safety Equipment 10
10.1.8 Relative Working Radius
In order to be able to move the crane equipment to the same point

(radius) without having to note the radius setting, the desired ra-
dius can be set as the zero setting.
Example: Several components have to be picked up from the

same point
After the ignition or engine has been switched on, first switch to
level K2 on the ECIS display and then press key (151g, Z 41
262).
Picture (Z 41 263) appears, on the right side of which appears the
relative working radius in reduced view:
Value “B”: 0.0 m, as a zero point has not yet been defined.
Value “A”: Actual radius.
When the required radius has been reached (e.g. 6.6 m) this
value also appears in the display field “A”.
Switch to large display by pressing key (151h) (Z 41 263).
650--1100--039 67/183
10
“A”
“B” “C”
a b c d e f g h
151
Z 41 264
68/183 650--1100--039
Safety Equipment 10
(Z 41 264)
Press key (151d) in order to define this radius 6.6 m as the zero
value.
-- The value “B” then shows the radius value of the set zero
point.
-- The value “A” shows the deviation from the zero point (display
can be positive or negative).
-- The value “C” displays the current total radius.
Press key (151h) to return to the main menu.
In the main menu, the required radius can be reached repeatedly

by moving to the value “0.00 m” in field “A”.
650--1100--039 69/183
10

78.3 111.3
“K2”
151 a b c d e f g h
Z 41 265
151 a b c d e f g h
Z 41 266
70/183 650--1100--039
Safety Equipment 10
10.1.9 Support Forces
10.1.9.1 Monitoring and Displaying the Outrigger Support

Forces
Risk of accidents!
For support, follow the procedural directions given in
Sect. 12 “Outrigger”.
If the vertical outrigger cylinders are extended -- in spite
of the prescribed procedure -- up to the stop, incorrect
support pressure readings can result.
The current support forces are recorded by pressure contacts in

the vertical outrigger cylinders. They are displayed in the super-
structure on the ECIS display in display (Z 41 266) after pressing
key (151d, Z 41 265) in level ”K2”.
Press key (151h) in (Z 41 266) to switch to large display.
The support forces are also displayed on the crane chassis. This
is described in detail in the operating instructions of the crane
chassis, Part 2, Sect. 12 ”Outrigger”.
The following limit values may not be exceeded on even and

load--supporting ground and standard outrigger pads (ø 800
mm):
-- front, left and right, max. 185 t.
-- rear, left and right, max. 185 t.
Depending on the load--carrying capacity of the ground

at the installation site of the crane, it is possible that the
permissible support forces are considerably less.
Observe the respective permissible limit values when
setting up supports and during crane operation (see also
Sect. 10.1.9.2).
When the set limit values are exceeded in the upper line, left (Z
41 266), the outrigger symbol is displayed and a warning buzzer
sounds (can be switched off using key “151f”).
There is no shut down via the load limit device. The crane opera-
tor must pay attention to these warnings and react accordingly.
When the permitted limit values are exceeded there is a

risk of accidents!
650--1100--039 71/183
10
151 a b c d e f g h
Z 41 267
151 a b c d e f g h
Z 41 268
72/183 650--1100--039
Safety Equipment 10
10.1.9.2 Setting the support force limit values
Press key (151h) in (Z 41 267).

The large display (Z 41 268) is selected.
Depending on the properties of the ground, the maximum limit

values for the support forces can be reduced.
Press key (151a) -- (151d) once in each case -- depending on the
desired outrigger cylinder -- or (151e) for all outrigger cylinders.
An input field appears in which the desired support pressure limit
value can be entered.
The input value may not exceed the maximum permitted

values.
Press key (151h) in (Z 41 268) to return to the main menu.
650--1100--039 73/183
10
74/183 650--1100--039
Safety Equipment 10
10.1.10 Setting the Parameters
The control parameters may only be set by trained person-

nel. Separate training is required for this.
The customer settings, in particular the power/current set-

tings, offer a number of possibilities to change the driving
behaviour of the crane to such an extent that dangerous
reactions can result. Excessively high currents can result in
prohibited knocking in the hydraulic system which can lead
to increased wear in the system.
For safety reasons, an access code is required to adjust the

control parameters. This 4--digit PIN code, which was en-
tered ex works when the crane was commissioned, can be
changed at any time by the authorised user.
It is prohibited to pass this code number onto unauthorised

third parties.
If it is proved that this code has been passed onto unautho-

rised persons, and this results in a crane accident, the per-
son issuing the code can also be held responsible.
650--1100--039 75/183
10

78.3 111.3
“K4”
151 a b c d e f g h
Z 41 273
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 274
76/183 650--1100--039
Safety Equipment 10
To set the control parameters, proceed as follows:
1. After the ignition is switched on, the last operating mode ap-
pears on the display (Z 41 273).
Switch the function display “K” to level 4 (service level).
2. Now press key (151c), (Z 41 273).

The image display of the crane is replaced by the picture
(Z41 274) for inputting the four--digit access code.
For safety reasons, the code number may only be used by

trained and authorised personnel.
Press key (150--C) to cancel the function (Z 41 274).
650--1100--039 77/183
10
Z 41 275
Z 41 276
78/183 650--1100--039
Safety Equipment 10
If an invalid access code is entered, image (Z 41 275) appears

on the screen for approx. 5 seconds. After this the system auto-
matically returns to the input menu.
After the correct access code has been entered, picture (Z 41
276) appears in the display with the information that the control
has been deactivated.
650--1100--039 79/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 277
151 a b c d e f g h
Z 41 278
80/183 650--1100--039
Safety Equipment 10
3. Press key (150--0) to cancel the function (Z 41 277).

Press key (150--1) to resume the function (Z 41 277). The
control is now deactivated, the main menu ”set control pa-
rameters” is activated. Display (Z 41 278) is shown.
The symbol “S0096” appears in the status line. It is no longer

possible to operate the crane. If a function is now ended with
”cancel”, the error message “S0096” remains. The error
message is only cancelled when the ignition is switched off
and on again.
In the adjacent main menu “set control parameters” (Z 41 278)

the following functions are selected using the corresponding
keys
∗ key (151a): Adjust valve flow manually.
∗ key (151b): Adapt control levers.
∗ key (151d): Change access code.
∗ key (151e): Assume default setting
650--1100--039 81/183
10
151 a b c d e f g h
Z 41 279
! STOP
OK
d a
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 b e Z 41 280
82/183 650--1100--039
Safety Equipment 10
Adjust valve flow manually
For every crane movement, a specific valve output flow is as-

signed by moving the corresponding control lever. The lever path
is at the same time divided into 2 sections. This also applies for
the output signal. These main values can be adjusted separately
for each movement.
The setting of a turning point enables the reaction of the crane

to the lever movement to be redefined. It is thus possible to create
more sensitive reaction in the lower range of the lever and a less
sensitive movement in the upper lever range.
The valve currents can be adjusted for hoist 1, hoist 2, luffing

gear, slew gear, telescopic sections and auxiliary winch.
Press key (151a) in the main menu (Z 41 279) to access the menu
“valve currents” (Z 41 280, example “valve currents hoist 1”).
-- Press keys (1) to (6) in the keypad (150) to select the valve
flow which is to be adjusted. The text of the selected current
is displayed inverted.
∗ key (1): Minimum current hoist 1 up
∗ key (2): Switching current hoist 1 up
∗ key (3): Maximum current hoist 1 up
∗ key (4): Minimum current hoist 1 down
∗ key (5): Switching current hoist 1 down
∗ key (6): Maximum current hoist 1 down
-- Press keys (150a) and (150b) to change the value to be set
in 10 m A increments.
-- Press key (151g) to save the newly set values.
If the new values are not saved, the changes are ignored and the
old settings for the corresponding movement are taken.
-- Press keys (150 d) and (150e) to switch the setting to another

crane function.
-- Press key (151h) to leave the function “set valve currents”.
The system returns to the main menu (Z 41 279).
650--1100--039 83/183
10
151 a b c d e f g h
Z 41 281
! STOP
OK
d a
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
151 b e Z 41 282
84/183 650--1100--039
Safety Equipment 10
Adapting the control levers
Adapting the control levers enables the operating range of the

levers to be adjusted. This menu is normally only used to adjust
the switching point.
The control levers can be adapted for hoist 1, hoist 2, luffing gear,
slew gear, telescopic sections and auxiliary winch.
Press key (151b) in the main menu (Z 41 281) to access the menu
“adapt control levers” (Z 41 282, example “control lever hoist 1”).
-- Press keys (1) or (2) in the keypad (150) to select the corre-
sponding movement.
∗ key (1): Switching point hoist 1 up
∗ key (2): Switching point hoist 1 down
-- Press keys (150a) and (150b) to change the value to be set
in 5% increments.
-- Press key (151g) to save the newly set values.
If the information is not saved, the changes are ignored and the
old lever settings are reassumed.
-- Press keys (150 d) and (150e) to switch the setting to another

crane function.
-- Press key (151h) to leave the function “adapt control levers”.
The system returns to the main menu (Z 41 281).
650--1100--039 85/183
10
151 a b c d e f g h
Z 41 283
Z 41 284
86/183 650--1100--039
Safety Equipment 10
Changing the access code
Access authorisation, i.e. the access code to the previously

named functions, can be changed by the authorised user.
The new 4--digit code must be entered for this. A “* symbol” is
shown on the display for each character.
Press key (151d) in the main menu (Z 41 283) to access the menu
“change access code” (Z 41 284).
650--1100--039 87/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 285
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 286
88/183 650--1100--039
Safety Equipment 10
You can now press the keys in the keypad (150) to enter the de-
sired code (Z 41 285).
If you have accidentally entered an incorrect Code No. you can

cancel the procedure by pressing the key (150--C). This must
happen however before you have entered the last digit of the
4--digit code number. The system returns to the main menu.
Once the new access code has been entered, you are automati-
cally taken to the field ”confirm new code” in the menu (Z 41 286).
Your entry is confirmed by entering the same code number on the
keypad (150).
650--1100--039 89/183
10
Z 41 287
Z 41 288
90/183 650--1100--039
Safety Equipment 10
If different codes are entered, the message ”access code wrong”

is displayed on the screen (Z 41 287).
After a short time the system returns to the main menu.
Once the correct entry has been made, this is confirmed by image
(Z 41 288) and the system automatically returns to the main
menu.
650--1100--039 91/183
10
151 a b c d e f g h
Z 41 289
Z 41 290
92/183 650--1100--039
Safety Equipment 10
Assume default setting
By selecting this function, the data sets, which are stored as de-
faults in the memory, are copied into the data modules of the indi-
vidual setting.
Press key (151e) in the main menu (Z 41 289) to access the menu
“assume default setting” (Z 41 290).
Once the data modules have been read, they are automatically
copied. The default setting is assumed and the system returns to
the main menu (Z 41 289).
650--1100--039 93/183
10
151 a b c d e f g h
Z 41 291
Z 41 292
94/183 650--1100--039
Safety Equipment 10
Now that the control parameters have been set, the main menu
appears on the display (Z 41 291).
Operation of the crane is not yet possible!

In the status line the error message “S0096” is still dis-
played.
To finish setting the parameters, proceed as follows:
4. Press key (151h) in the main menu (Z 41 291) to finish setting

the parameters.
In the display the query appears which asks if the changes
are to be saved (Z 41 292).
650--1100--039 95/183
10
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 293
Z 41 294
96/183 650--1100--039
Safety Equipment 10
5. Press the key (1) in the keypad (150) to save all the data in
the fixed memory as an individual setting (Z 41 293).
Press key (0) in the keypad (150) if you want to cancel the
process (Z 41 293).
No data is saved and all changes are lost.
6. Once the data has been saved with key (1) a message ap-
pears on the screen briefly to indicate that the data modules
are being saved (Z 41 294).
650--1100--039 97/183
10
Z 41 295
! STOP
OK
1 2 3
4 5 6
150
7 8 9
a b c d e f g h 0 C
Z 41 296
98/183 650--1100--039
Safety Equipment 10
7. Once the data modules have been saved, screen (Z 41 295)

appears on the display.
− Press key (1) again in the keypad (150) to save the altered
data modules in the memory as an individual setting (Z 41
296).
− If you exit the function by pressing key (0) in the keypad
(150), the parameters which have been changed are only
saved and implemented following the next cold start (igni-
tion off/on) (Z 41 296).
650--1100--039 99/183
10

78.3 111.3
“K4”
151 a b c d e f g h
Z 41 305
Z 47 300
100/183 650--1100--039
Safety Equipment 10
10.1.11 Error Diagnosis System of the PDC System
If the crane controls fail to react, or react incorrectly, you can de-
termine which computer components are defective using a bus
error diagnosis system.
Proceed as follows:
2. Now press key (151d), (Z 41 305).

The image display of the crane is replaced by the screen
“status overview ECIS I/0 boards” (Z 41 300).
Using this status overview, you can read off and recognise
the condition of the bus participants (additional computer
components) or the condition of the boards in the computer.
− The statuses of the bus participants, i.e. the status of the
additional computer components such as superstructure
angle of inclination, outrigger support area, support pres-
sure, etc., appear in the lower part (A) of this overview.
The switching over to bus information and the explanation
of the possible error symbols can be found in Sect.
10.1.11.1.
− The statuses of the I/0 cards appear in the upper part (B)
of this overview. The switching over to the information of
local I/0 cards and the explanation of possible error sym-
bols can be found in Sect. 10.1.11.2
If all components are not confirmed with “OK” and an error

symbol occurs, please contact our customer service.
650--1100--039 101/183
10
151
Z 47 301
151
Z 41 308
102/183 650--1100--039
Safety Equipment 10
10.1.11.1 Switching to Bus Information
Press key (151a) in the status overview (Z 47 301) to switch to

the bus information.
Screen (Z 41 308, “status of bus participants”) appears on the dis-

play. This is an explanation of the symbols which can appear in
the bottom Sect. of the system overview (Z 47 301).
Legend:
0 = Not available in the configuration (normal condition)
1 = Normal operation
2 = Parameter setting condition
3 = Hardware defect
4 = Configuration data invalid
5 = Participant not responding
6 = Input/output registering error
Switch back to the system overview by pressing key (151h).
650--1100--039 103/183
10
151
Z 47 302
151
Z 41 310
104/183 650--1100--039
Safety Equipment 10
10.1.11.2 Switching to the Local I/0 Information
Press key (151b) in the status overview (Z 47 302) to switch to

the local I/0 information.
The screen (Z 41 310, “status of the I/0 boards”) appears on the

display. This is an explanation of the symbols which can appear
in the upper Sect. of the system overview (Z 47 302).
Legend:
0 = Board not available in the configuration
1 = Board OK
2 = Configuration error
3 = Test sum error
4 = Calibration ADC board failed
5 = Board defective/not available
Switch back to the system overview by pressing key (151h).
650--1100--039 105/183
10

78.3 111.3
“K4”
151 a b c d e f g h
Z 41 311
Z 41 312
106/183 650--1100--039
Safety Equipment 10
10.1.12 Error Diagnosis System of the Inputs and Outputs
If the crane controls either do not react or react incorrectly, and

no malfunction has been determined by the error diagnosis of the
PDC System (see Sect. 10.1.11), then you can check the status
of the inputs and outputs using the Service menu selection.
In order to be able to carry out this check, separate training is re-
quired:
Proceed as follows:
2. Now press key (151e), (Z 41 311).

The screen (Z 41 312, “Service Menu Selection”) appears on
the display.
Using this menu selection, you can check the analogue in-
puts and outputs of the control levers.
650--1100--039 107/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 313
108/183 650--1100--039
Safety Equipment 10
Using the keys in the keypad (151) you can switch to the different
sub--menus (Z 41 313).
To this end, use the following keys:
-- key (151a): Switch to overview “analogue inputs
A120” (see Sect. 10.1.12.1)
-- key (151b): Switch to overview “digital outputs
A115” (see Sect. 10.1.12.2)
-- key (151c): Switch to overview “digital inputs
A 110” (see Sect. 10.1.12.3)
-- key (151d): Switch to overview “tilt transmitter
A180” (see Sect. 10.1.12.4)
-- key (151e): Switch to overview “support pressure
measurement A 130” (see Sect. 10.1.12.5)
-- key (151g): Switch to overview “data group A”
(see Sect. 10.1.12.6)
Press key (151h) to switch back to the main menu.
650--1100--039 109/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 314
151
Z 41 315
110/183 650--1100--039
Safety Equipment 10
10.1.12.1Switching to “Analogue Inputs” Overview
Press key (151a) in the service menu selection (Z 41 314) to

switch to the overview “analogue inputs A 120”.
Image (Z 41 315) appears on the display. It is used to check the

analogue inputs for the control levers and to adjust the setpoint
adjustment.
You can switch from this menu to further sub--menus.
-- With key (151c) switch to the overview “analogue inputs
board A 121” (screen “A”).
-- With key (151d) switch to the overview “analogue inputs
board A 122” (screen “B”).
-- With key (151e) switch to the overview “master switch A 120”
(screen “C”).
Press key (151h, Z 41 315) to return to the service menu selec-

tion.
650--1100--039 111/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 316
151
Z 41 317
112/183 650--1100--039
Safety Equipment 10
10.1.12.2Switching to “Digital Outputs” Overview
Press key (151b) in the service menu selection (Z 41 316) to

switch to the overview “Digital Outputs A 115”.
Image (Z 41 317) appears on the display. This is used for an opti-

cal check of the output release for the corresponding crane
movements.
From this menu you can switch to a further sub--menu. Press key
(151c) to switch to the overview “digital outputs board A 116” (pic-
ture “A”).

tion.
650--1100--039 113/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151 Z 41 318
151
Z 41 319
114/183 650--1100--039
Safety Equipment 10
10.1.12.3Switching to the “digital inputs” overview
Press key (151c) in the service menu selection (Z 41 318) to

switch to the overview “digital inputs A 110”.
Image (Z 41 319) appears on the display. This is used to check

the digital inputs of the direction contacts.
You can switch from this menu to further sub--menus.
-- With key (151c) switch to the overview “digital inputs board
A 111” (screen “A”).
-- With key (151d) switch to the overview “digital inputs board
A 114” (screen “B”).
-- With key (151e) switch to the overview “digital inputs SVE”
(screen “C”).

tion.
650--1100--039 115/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151 Z 41 320
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151 Z 41 321
116/183 650--1100--039
Safety Equipment 10
10.1.12.4Switching to the Overview “Tilt Transmitter”
Press key (151d) in the service menu selection (Z 41 320) to

switch to the overview “tilt transmitter A 180”.
Image (Z 41 321) appears on the display. This is used as a visual

check of the tilt of the superstructure.

tion.
650--1100--039 117/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 322
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 323
118/183 650--1100--039
Safety Equipment 10
10.1.12.5Switching to the Overview “Support Pressure Data”
Press key (151e) in the service menu selection (Z 41 322) to

switch to the overview ”support pressure data A130”.
Image (Z 41 323) appears on the display. It is used to provide an

optical check of the support pressures.

tion.
650--1100--039 119/183
10
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 324
! STOP
OK
1 2 3
4 5 6
7 8 9
a b c d e f g h 0 C
151
Z 41 325
120/183 650--1100--039
Safety Equipment 10
10.1.12.6Switching to overview “data group A”
Press key (151g) in the service menu selection (Z 41 324) to

switch to the overview “data group A”.
Image (Z 41 325) appears on the display. This is used to check

the load limit device data following computation.

tion.
650--1100--039 121/183
10
2 1
“K3”
m
3
4 5
LIMITS
151 a b c d e f g h
Z 44 300
a b c d e f g h 151
Z 41 689
122/183 650--1100--039
Safety Equipment 10
10.1.13 Operating Range Limit
For operation of the crane with the luffing fly jib, the op-
erating range limit may not be used!
To ensure that the crane or boom does not enter existing hazard-
ous areas -- such as, for example, near overhead power lines --
the crane operator can limit the operating range.
After pressing the key (151g, Z 44 300) at level 3 of the ECIS

console, the display operating range limits appears(Z 41 689).
keys (151) can be used to branch off to the desired limits.
The presentation (Z 41 689) varies, depending on which limits

are activated.
The respective permitted operating range is displayed in white
and the non--permitted (blocked) operating range is shown in
black.
The displayed limits are not to scale and serve only as a visual
aid.
650--1100--039 123/183
10
a b c d e f g h 151
Z 41 689
Z 41 690
124/183 650--1100--039
Safety Equipment 10
Using the keys (151) you can call up the following functions from
the display ”operating range limits” (Z 41 689):
-- (151a) : Slewing Angle Limit
-- (151b) : Luffing Angle Limit
-- (151c) : Height and Radius Limit
-- (151d) : Operating range limits through Wall 1
-- (151e) : Operating range limits through Wall 2
-- (151f) : Warning buzzer of the load limit device
switch off
-- (151g) : Information on assignment of keys
(151a) -- (151e), (display Z 41 690)
-- (151h) : return to starting image
Make sure that you deactivate the activated limits as

soon as work in a limited operating range has been com-
pleted.
Otherwise the limits may be applied for subsequent
crane operations, causing sudden deactivation of crane
movements and swinging out of the hook block/load.
Risk of accidents!
650--1100--039 125/183
10
a b c d e f g h 151
Z 44 301
B C
Z 44 302
126/183 650--1100--039
Safety Equipment 10
10.1.13.1Slewing Angle Limit

(Z 41 689, Z 41 691)
The crane operator can define a permitted rotation/slewing range

(= area between left and right angle limit).
20° before an angle limit position is reached, the slewing speed
is automatically reduced.
When the angle limit is reached, the slewing movement is auto-
matically shut down.
In spite of automatic reduction and/or shutdown of the

slewing speed/movement, always slew the crane at a
sensible and appropriate speed.
Otherwise, the movement is stopped abruptly and the
hook block/load swings out.
Press key (151a, Z 44 301). Display (Z 44 302) appears. There

the following values are displayed:
-- Field “A”: Current slewing angle

-- Field “B”: Angle limit, left
-- Field “C”: Angle limit, right.
The displayed crane symbol shows the 0° position of the super-

structure to the carrier (position “to the rear”). Only the numerical
value for the current slewing angle in field ”A” changes during
rotation -- when rotating clockwise direction from 0° to 360°. The
boom position at the crane symbol does not change.
650--1100--039 127/183
10
a b c d e f g h
151
Z 44 303
128/183 650--1100--039
Safety Equipment 10
The keys in the field (151, Z 44 303) have the following function:
-- (151a) : activate/deactivate monitoring of the left slewing
angle limit
-- (151b) : set the current slewing angle as the left angle limit
Only possible if monitoring of the left--hand angle limit has been

deactivated.
-- (151c) : set the current slewing angle as the right angle

limit
Only possible when monitoring of the right--hand angle limit is de-

activated.
-- (151d) : activate/deactivate monitoring of the right slew-

ing angle limit
-- (151e) : Not assigned
switch off
-- (151g) : Not assigned
650--1100--039 129/183
10
a b c d e f g h 151
Z 44 304
d
Z 44 305
130/183 650--1100--039
Safety Equipment 10
Set and monitor left--hand angle limit
1. First check that monitoring of the left--hand slewing angle

limit is not activated (Z 44 304).
If a variable of the operating range limit is active, it cannot be

reset.
When monitoring is activated, symbol (D) appears beneath the

left--hand angle limit data (B).
In this case, press key (151a) to deactivate the monitoring func-
tion. Symbol (D) disappears.
In addition, symbol (E) appears in the status line. However no dif-
ferentiation is made between the left or right angle limit.
In this context, the following symbols can appear in the display

fields in the status line (Z 44 305):
-- (a) : Monitoring of the right--hand slewing angle limit
active
-- (b) : Monitoring of the right--hand slewing angle limit
active and limit value exceeded
-- (c) : Monitoring of the left--hand slewing angle limit active
-- (d) : Monitoring of the left--hand slewing angle limit
active and limit value exceeded
650--1100--039 131/183
10
A 73.6°
Z 44 306
a b c d e f g h 151
Z 44 307
132/183 650--1100--039
Safety Equipment 10
2. Slew the boom into the operating position which you want to
be set as the extreme operating position on the left.
The display in field (A) changes accordingly (Z 44 306).
Please refer to the information in Sect. 8 “Slewing the Super-

structure”.
In particular make sure that the selected angle limit (= shut-
off point) actually ensures sufficient clearance to the hazard-
ous area (e.g. swinging out of the hook block after the crane
movement is shut down)!
All crane movements must be carried out at suitably safe
speeds!
3. Press key (151b). The current slewing angle (field“A”) is de-

fined as the left--hand angle limit. The corresponding angle
specification (in this case: 73.6°) appears in field “B” (Z 44
307).
The specified conditions (activated/deactivated, angle limit and

resulting rotation range) remain until they are changed again as
described. The stored values remain saved even after the igni-
tion has been switched off.
650--1100--039 133/183
10
D
G
151 a b c d e f g h
Z 44 308
134/183 650--1100--039
Safety Equipment 10
4. Press key (151a). Monitoring of the left--hand angle limit is

activated. As a check, symbol (D) appears beneath the field
(B) and symbol (E) appears in the status line, (Z 44 308).
When the left--hand angle limit has been reached, the corre-
sponding movement (in this case: slewing) is shut down. Beneath
symbol (D), symbol (G) appears and symbol (E) in the status line
is marked in black.
650--1100--039 135/183
10
112.5°
73.6° 121.7°
a b c d e f g h 151
Z 44 309
Z 42 982
136/183 650--1100--039
Safety Equipment 10
Set and monitor right--hand angle limit
Proceed in the same way as described for setting the left--hand

angle limit.
After setting the angle limits, first check in a “test run” that
movements are actually shut down where they are supposed
to be.
When both angle limits are set and monitoring is activated, the
specified operating range can be displayed.
Press key (151h, Z 44 309) to this end. Display (Z 42 982) ap-
pears.
For this display “operating range limit” the defined permitted op-
erating range is shown in white and the prohibited range in black.
aid.
From this display, additional operating range limits can then be

defined.
650--1100--039 137/183
10
a b c d e f g h 151
Z 44 310
C
A
Z 44 311
138/183 650--1100--039
Safety Equipment 10
10.1.13.2Luffing Angle Limit
The crane operator can set a permitted luffing range (= area be-
tween upper and lower luffing angle limit).
When the limit position has been reached, the luffing movement
is automatically shut down.
In spite of the automatic shutoff, the corresponding crane

movement should always be carried out at a suitable speed.
Otherwise, the movement is stopped abruptly and the hook
block/load swings out.
Press key (151b, Z 44 310). Display (Z 44 311) appears. There

-- Field “A”: Current luffing angle, display on crane symbol

-- Field “B”: Lower luffing angle limit
-- Field “C”: Upper luffing angle limit.
650--1100--039 139/183
10
a b c d e f g h
151
Z 44 312
140/183 650--1100--039
Safety Equipment 10
The keys in field (151, Z 44 312) operating range the following

function:
-- (151a) : Monitoring of the lower luffing angle limit
activate/deactivate
-- (151b) : current luffing angle as lower angle limit
set
Only possible when monitoring of the lower angle limit is deacti-

vated.
-- (151c) : current luffing angle as upper angle limit

set
Only possible when monitoring of the upper angle limit is deacti-

vated.
-- (151d) : Monitoring of the upper luffing angle limit

activate/deactivate
-- (151e) : Not assigned
switch off
-- (151g) : Not assigned
650--1100--039 141/183
10
C
A
a b c d e f g h 151
Z 41 699
Z 42 900
142/183 650--1100--039
Safety Equipment 10
Set and monitor the luffing angle
Move to luffing angle, which is to be permitted as the upper/lower

angle limit (Z 41 699)..
In particular, make sure that the selected limit value (= shut-

off point) actually guarantees a sufficient safety clearance in
extreme situations (e.g. the hook block swinging out after a
crane movement is switched off)!
speeds!
The final setting of this limit value is done in corresponding fash-

ion, analogous to the way described in Sect. 10.1.13.1 for the
slewing angle limit. Pay attention to all information given.

reset.
Automatic reduction of the speed of a crane movement

(slewing) BEFORE the shutoff point is reached only oc-
curs in the case of the slewing angle limit.
In all other cases there is no such reduction.
Therefore the crane operator must adapt the speed of the
crane movement as he approaches such a shutoff point.
In this context, the following symbols can appear in the display

fields in the status line (Z 42 900):
-- (a) : monitoring of the upper luffing angle limit activated
-- (b) : monitoring of the upper luffing angle limit activated
and limit value exceeded
-- (c) : monitoring of the lower luffing angle limit activated
-- (d) : Monitoring of the lower luffing angle limit active
and falls below limit value
For the function “luffing angle limit” there is no corresponding dis-

play of the specified operating range in the picture ”operating
range limit”.
650--1100--039 143/183
10
a b c d e f g h 151
Z 44 313
B 30.8 m
C D
Z 44 314
144/183 650--1100--039
Safety Equipment 10
10.1.13.3Height and Radius Limit
The crane operator can define a maximum and minimum per-

mitted radius and a maximum height for the boom head.
When the limit position is reached the corresponding crane
movement is automatically shut down.
In spite of the automatic shutoff, the corresponding crane

movement should always be carried out at a suitable speed.
Otherwise, the movement is stopped abruptly and the hook
block/load swings out.
Press key (151c, Z 44 313). Display (Z 44 314) appears. There

-- Field “A”: current height of the boom head, displayed

on the crane symbol
-- Field “B”: maximum permitted height of the boom head
-- Field “C”: Maximum permitted radius
-- Field “D”: Minimum permitted radius
-- Field “E”: Current radius, displayed on the crane symbol.
650--1100--039 145/183
10
30.8 m
a b c d e f g h
151
Z 44 315
146/183 650--1100--039
Safety Equipment 10
-- (151a) : activate/deactivate monitoring of the maximum
permitted radius
-- (151b) : set current radius as maximum radius
Only possible when the maximum radius is deactivated.
-- (151c) : set current radius as minimum radius
Only possible when the minimum radius is deactivated.
-- (151d) : monitoring of the minimum permissible radius

activate/deactivate
-- (151e) : Warning buzzer of the load limit device
switch off
-- (151f) : activate/deactivate monitoring of the maximum
permitted height of the boom head
-- (151g) : set the current height as the maximum permitted
height of the boom head
Only possible if the height limit is deactivated.
650--1100--039 147/183
10
d,f
a
b 30.8 m
c e
d 23.4 m 20.0 m f
a d
b e
c f
Z 44 316
148/183 650--1100--039
Safety Equipment 10
Set and monitor height and radius limit
Move to height and minimum/maximum radius, which is to be per-

mitted as the corresponding limit value.
In particular, make sure that the selected limit value (= shut-

off point) actually guarantees a sufficient safety clearance in
extreme situations (e.g. the hook block swinging out after a
crane movement is switched off)!
speeds!
The final setting of this limit value is done in corresponding fash-

ion, analogous to the way described in Sect. 10.1.13.1 for the
slewing angle limit. Pay attention to all information given.
(Z 44 316)
In this context, the following symbols can appear on the display
fields and in the status line:
-- (a) : monitoring of the maximum permitted height of the
boom head activated
-- (b) : monitoring of the maximum permitted height of the
boom head activated and limit value exceeded
-- (c) : monitoring of the maximum permitted radius acti-
vated
-- (d) : monitoring of the maximum permitted radius acti-
vated and limit value exceeded
-- (e) : monitoring of the minimum permitted radius acti-
vated
-- (f) : monitoring of the minimum permitted radius acti-
vated
and falls below limit value
650--1100--039 149/183
10
B 30.8°
30.8 m
E
C 23.4 m 20.0 m D
a b c d e f g h 151
Z 44 317
Z 42 904
150/183 650--1100--039
Safety Equipment 10

reset.
Automatic reduction of the speed of a crane movement

(slewing) BEFORE the shutoff point is reached only oc-
curs in the case of the slewing angle limit.
When the minimum and maximum radius have been set and
monitoring is activated, the defined permitted operating range
can be displayed.
pears.
aid.
The height limit is not displayed.
650--1100--039 151/183
10
a b c d e f g h 151
Z 44 318
P1 P2
Z 44 319
152/183 650--1100--039
Safety Equipment 10
10.1.13.4Virtual Walls
The crane operator has the option of defining one or two (virtual)
walls, in order to limit the permitted operating range.
When the limit position is reached the corresponding crane

movement is automatically shut down.
Automatic speed reduction only occurs BEFORE the

slewing limit point is reached.
Below the procedure for “wall 1” is described. The same proce-

dure applies for “wall 2”.
Set and monitor the limit points for “wall 1”
1. Press key (151d, Z 44 318) for “wall 1”. Display (Z 44 319)

appears. The following values are displayed:
-- Field “A”: Current radius

-- Field “P1”: first limit point (boom head position),
values of radius and slewing angle
-- Field “P2”: second limit point (boom head position),
values of radius and slewing angle
-- Field “B”: Current slewing angle
Press key (151e) to define “wall 2” (Z 44 318).
650--1100--039 153/183
10
a b c d e f g h
151
Z 44 320
154/183 650--1100--039
Safety Equipment 10
-- (151a) : Not assigned
-- (151b) : set the current radius and slewing angle as the
first limit point for
“wall 1”
-- (151c) : set the current radius and slewing angle as the
second limit point for
“wall 1”
-- (151d) : Not assigned
-- (151e) : Monitoring of the limit points activate /
deactivate
switch off
-- (151g) : Change to operating range limits
through “Wall 2”
-- (151h) . return to starting image
650--1100--039 155/183
10
D
21.8 m
0.0 m 0.0 m
25.1°
0.0° 0.0°
151 a b c d e f g h
Z 44 321
156/183 650--1100--039
Safety Equipment 10
(Z 44 321)
2. Check that monitoring of the virtual wall is not activated.

reset.
If monitoring is activated, symbols (D) and (E) also appear.

Then press key (151e) to deactivate this monitoring. Symbols (D)
and (E) disappear.
3. Slew the boom in the operating position to the position that

is to be defined as the first limit point of “wall 1”.
In the example given, it is already in the desired position.
Please refer to the information in Sect. 8 “Slewing the Super-

structure”.
In particular make sure that the selected limit point (= shutoff
point) actually provides sufficient clearance from any haz-
ardous areas in extreme situations (e.g. swinging out of the
load hook block after the crane movement is shut down)!
speeds!
650--1100--039 157/183
10
P1
a b c d e f g h 151
Z 44 322
P2
a b c d e f g h 151
Z 44 323
158/183 650--1100--039
Safety Equipment 10
4. Press key (151b). The current position of the boom head (ra-
dius and slewing angle) is defined as the first limit point of
“wall 1” (Z 44 322).
The corresponding data (here: Radius 21.8m, slewing angle:
25.1°) are integrated in the fields (P1).
The specified conditions (activated/deactivated, limit points) re-

main saved until they are changed as described above. The
stored values remain saved even after the ignition has been
switched off.
5. Slew the boom in the operating position to the position that

is to be defined as the second limit point of “wall 1”.
6. Press key (151c). The current position of the boom head (ra-
dius and slewing angle) is defined as the second limit point
of “wall 1” (Z 44 323).The corresponding data (here: radius
21.8 m, slewing angle 114.8°) are integrated in the fields
(P2).
650--1100--039 159/183
10
a b c d e f g h 151
Z 44 324
152.4° P2
a b c d e f g h 151
Z 44 325
160/183 650--1100--039
Safety Equipment 10
7. To activate monitoring of the limit points of “wall 1”, press key

(151e) (Z 44 324).
If the limit points are too near to each other to define a suffi-
ciently precise wall (gap less than 10m), monitoring activa-
tion is not possible. Symbol (E) appears as a warning. This
is the case in the example given.
Monitoring can only be activated after the limit points have

been specified with sufficient clearance between the two.
8. Slew the boom further to the position -- sufficient clearance

to the first limit point, which is to be set as the second limit
point of “wall 1” (Z 44 325).
9. Press key (151c). The current position of the boom head (ra-
dius and slewing angle) is defined as the second limit point
of “wall 1” (Z 44 325).
The corresponding data (here: radius 21.8 m, slewing angle
152.4°) are integrated in the fields (P2).
650--1100--039 161/183
10
F
D 8
P1 195.3°
152.4°
a b c d e f g h 151
Z 44 326
Z 42 983
162/183 650--1100--039
Safety Equipment 10
10. Move the boom to a position outside the area of “wall 1” (in
this case: slewing angle 195.3°).
11. Press key (151e, Z 44 326). Monitoring of the limit points of

“wall 1” is activated.
As a check, symbol (E) appears beneath the fields (P 1) and
symbol (D) appears in the status line.
If one of the limit points of “wall 1” is reached, all movements

(slewing, luffing, telescoping), which lead to a collision with the
wall, are shut down.
In the status line, the symbols (F) appear underlined in black.
When both limit points of “wall 1” have been set and monitoring
has been activated, the defined permitted operating range can
be viewed.
pears.
aid.
650--1100--039 163/183
10
151 a b c d e f g h
Z 44 327
164/183 650--1100--039
Safety Equipment 10
If the boom is in a position where it would touch the wall when key
(151e) is pressed (in this case: slewing angle 77.1°), the symbol
(F) appears as a warning, (Z 44 327).
Monitoring can only be activated after the boom position has

been changed.
650--1100--039 165/183
10
a b c d e f g h
151
Z 44 328
166/183 650--1100--039
Safety Equipment 10
10.1.13.5Operating range
All limits of the operating range can be combined together. The

operating range that is defined as a result is shown in the display
“operating range limit” (Z 44 328).
The following operating range limits can be displayed:

-- Radius limit, minimum
-- Radius limit, maximum
-- Slewing angle limit, right
-- Slewing angle limit, left
-- Virtual “wall 1”
-- Virtual “wall 2”
aid.
The keys in the field (151, Z 44 328) of the operating range limit
have the following function:
-- (151a) : Change to setting of the slewing angle
limit
-- (151b) : Change to setting of the luffing angle
limit
-- (151c) : Change to setting of the radius and
height limits
-- (151d) : Change to setting of the operating range
limit by wall 1
-- (151e) : Change to setting of the operating range
limit by wall 2
switch off
-- (151g) : Change into information image “Meaning of the
symbols”
650--1100--039 167/183
10
128
Z 41 222
168/183 650--1100--039
Safety Equipment 10
10.2 Bridging load limit device

(Z 41 222)
10.2.1 Bridging the shutdown of the load moment reducing

movements
If a prohibited overload condition has occurred, the load moment

reducing movements are shut down by the load limit device. Only
lowering the load on the hook is not permitted.
Once an overload condition has been switched off by the load

limit device, load moment reducing movements can be carried
out to move a freely suspended load out of the overload range
again, back into the normal operating range. In this case the lumi-
nous pushbutton (128) must be pressed.
These load moment reducing movements may only be

enabled if they do not represent a hazard. Make sure that
this is the case before pressing the luminous pushbut-
ton.
If the load is still in contact with the ground and raising

of the hoist has been switched off, the load is too heavy.
Enabling the ”Raise main boom or fly jib” movement is
not permitted under these circumstances!
This movement is not to be used to lift the load under

any circumstances!
The load limit device (LMI) can be monitored by means of the

overload recorder (OPTIONAL).
An overload recorder which is activated as optional equipment
can be read off and evaluated only by trained Service personnel.
An acoustic warning signal also sounds when there is an over-
load.
650--1100--039 169/183
10
123 124
Z 41 269
170/183 650--1100--039
Safety Equipment 10
10.2.2 Bridging the Shut Down of all Movements

(Z 41 269)
The load limit device can be bridged using key--operated push-

button (124).
The button must be turned in the clockwise direction and held in

this position.
When bridged, indicator light (123) lights up.
The load limit device may only be bridged in exceptional

cases, for example in case of repairs, fitting a rope etc.
This can only be done by authorized personnel who are
familiar with the operation of the crane!
The bridging of the load limit device may not be used to
increase the load moment under any circumstances.
Lifting a load with the load limit device bridged is prohib-
ited!
650--1100--039 171/183
10
145
! STOP
OK
125 126
127
Z 41 270
172/183 650--1100--039
Safety Equipment 10
10.3 Limit Switches
10.3.1 Bridging the Hoist Limit Switch

(Z 41 270)
If the hoist limit symbol (145) lights up, a hoist limit switch has
been triggered. The alarm transmitter sounds.
key--operated pushbutton (126) is used to bridge the hoist limit
switches ”hoist 1 + 2 -- raise”.

this position.
When the limit switches are bridged, the indicator light (125) must
light up.
The limit switches may only be bridged in exceptional cases,

e.g. when configuring the crane (fitting or changing equip-
ment components, fitting ropes etc.).
Operation of the crane with the limit switches bridged is

prohibited. Risk of accidents!
10.3.2 Bridging the Lower Limit Switch

(Z 41 270)
Luminous pushbutton (127) is used to bridge the lower limit

switch ”hoist 1 + 2 -- lower”.
When the limit switches are bridged, the indicator light in the
pushbutton (127) must light up.
The limit switches may only be bridged in exceptional cases,

e.g. when configuring the crane (fitting or changing equip-
ment components, fitting ropes etc.).
Operation of the crane with the limit switches bridged is

prohibited. Risk of accidents!
650--1100--039 173/183
10
121 122
Z 41 271
”S4.11”
”S6.1”
Z 48 844
174/183 650--1100--039
Safety Equipment 10
10.3.3 Limit Switch ”High/Low Position - Luffing Fly Jib”

(Z 41 271)
Using the key--operated pushbutton (122) the limit switches ”high

and low position -- luffing fly jib” are bridged.
this position.
When the limit switches are bridged, indicator light (121) must
light up.
The following limit switches are bridged (Z 48 844):

-- Inclination switch “fly jib low position”: S 4.11
-- Limit switch “fly jib high position”: S 6.1
These switches may only be bridged in certain cases

when the luffing fly jib is configured (see Sect. 19 ”Luf-
fing fly jib”). The jib top section must remain on the
ground at all times (for bridging “high position).
When bridging, both movements are enabled, although
only one is needed in each case.
650--1100--039 175/183
10
”S44.2”
”S92.1”
Z 40 410 Z 40 412
113
R1 R1
Z 46 731 Z 40 468
176/183 650--1100--039
Safety Equipment 10
10.3.4 Bridging ”Lower Luffing Gear”/”Slew Gear” -- Shut

Down
When a boom angle of 15° is reached when lowering the main

boom, the sensor “S92.1” shuts down the crane movement
“lower luffing gear” and “rotate superstructure” (Z 40 410).
Press pushbutton (113) to bridge the slew gear brake and ”lower
luffing gear”. The release is indicated by the lamp in the pushbut-
ton lighting up (Z 46 731).
-- Rotation of the superstructure over the area of the outrig-

ger struts is prohibited at a main boom angle of less than
15°.
-- Lowering the main boom below a 15° boom angle is pro-
hibited in the area of the outrigger struts.
In both cases the main boom would collide with the out-
rigger struts.
When the superstructure is in the 0° or 180° position and the me-

chanical superstructure locking device is engaged, “lower luffing
gear” is not shut down at a main boom angle of 15°. In this case
the sensor “S44.2” is activated, the main boom can be fully low-
ered (Z 40 412 and Z 40 468).
When the superstructure is in the 180° position and the main

boom has been fully lowered, there is a RISK OF DAMAGE
to the luffing cylinders through the luffing cylinder support
that may be fitted on the crane chassis (optional).
650--1100--039 177/183
10
82
82
83 2
Z 39 389 Z 41 297
Z 37 816
178/183 650--1100--039
Safety Equipment 10
10.4 Electrical Safety Chain for Crane Operation
The electrical safety chain for crane operation is fitted on the dis-
tributor boxes (82, ”X550”) and (83, ”X552”) on the main boom
head (Z 39 389).
10.4.1 Main boom operation
For main boom operation, the sockets on the distributor boxes of

the main boom head must be assigned as follows:
Distributor box (82, “X550”)

(Z 41 297)
-- Socket (1, “Q4”)

∗ fitted with plug “Q4A” of the aircraft warning light (9,
“H115.1/2) (Z 37 816)
or
∗ sealed with protection cap.
-- Socket (2, “Q5”)
∗ fitted with plug “Q5B” of the anemometer (8, “G7”) (Z 37
816)
or
∗ fitted with bridging plug “Q5A”.
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10
86
83
83
Z 41 298
Z 29 828 Z 29 829
180/183 650--1100--039
Safety Equipment 10
Distributor box (83, “X552”)

(Z 41 298)
∗ Socket (3, “Q2)

sealed with protection cap.
∗ Check to make sure that there is a connection to the angle
transmitter (86) on the main boom head.
To guarantee the function of the hoist limit switch ”S1” on

the main boom head, the shift weight must hang freely and
the hoist limit switch may not be bridged.
Make sure that the hoist limit switch retainer (red flag) is
hanging free (Z 29 828) or is inserted in the storage position
(Z 29 829).
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10
Z 29 830
Z 29 831
182/183 650--1100--039
Safety Equipment 10
Removing and storing the hoist limit switch retainer
To change the retainer from the locking position to the storage

position, proceed as follows:
1. Pull hoist limit switch cable downwards 1 , then bend back-

wards parallel to the boom and hold in this position 2 (Z 29
830).
2. Move the retainer down 3 , and then to the 4 left. Release

the hoist limit switch cable (Z 29 830).
3. To store, push the retainer from the left over the hoist limit
switch ”S1” 5 until the two clips (A) lock in the hole (B) of the
hoist limit switch (Z 29 831).
10.4.2 Operation “Main Boom Extension”
Closing of the safety chain at the main boom extension during

crane operation can be found in Sect. 18.3 of these operating in-
structions.
10.4.3 Operation “Luffing Fly Jib”
Closing of the safety chain at the luffing fly jib during crane opera-
tion can be found in Sect. 19.4 of these operating instructions.
10.4.4 Operation “Fixed Fly Jib”
Closing of the safety chain at the fixed fly jib during crane opera-
tion can be found in Sect. 20.3 of these operating instructions.
10.4.5 Operation with “Head Sheave”
Closing of the safety chain at the head sheave during crane op-
eration can be found in Sect. 21.2 of these operating instructions.
650--1100--039 183/183

Safety Equipment 10

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Safety Equipment 10

10.1 Electronic Crane Information System (ECIS)

The electronic crane information system ECIS combines several

The crane information system used (including load limit device)

Before commencing operations, set the information system to

-- This safety device is no substitute for the judgement and

The load limit device should only be activated in an emer-

Once an overload condition has been switched off by the load

The load may only be taken up by the hoist in hook op-

If the load is still in contact with the ground and raising

This movement is not to be used to lift the load under

It is essential for the operating safety of the crane that the

The swinging--out of the load during switch--off cannot

-- The risk of the load limit device being influenced by

10.1.1 System Start

The ECIS system is started automatically when the ignition is

142 143 147

10.1.2 Control and display elements

(140) -- LCD Display

(141) -- Lamp -- advanced warning

(142) -- Lamp -- RAM/ROM memory error

(143) -- Lamp -- overload

(144) -- Lamp -- load limit device error

(145) -- Lamp -- hoist limit

(146) -- Lamp -- bus error

(147) -- Lamp -- operation standby

(148) -- Lamp -- flashes synchronously with the acoustic alarm

(150) -- Input keypad

(151) -- function buttons

10.1.3 LCD Display

(A) -- Display of the current crane configuration and geometry.

(B) -- Display of the time, code number of the operating mode,

The meaning of these symbols can be taken from the adjacent

TARE (t) LOAD (t) Max (t)

(C) Configuration information

(D) -- Continually changing display of the load moment with

When the advanced warning area is reached, lamp (141) also

(E) -- Display of the suspended load (net load) once a taring

(G) -- Display of the suspended total load (gross load).

(H) -- Display of:

(K) -- Function display

TARE (t) LOAD (t) Max (t)

10.1.4 Function display ”K”

The ”function display” line (”K”) has 4 levels. It changes in relation

The function display switches to Level 1 after the ignition is

TARE (t) LOAD (t) Max (t)

TARE (t) LOAD (t) Max (t)

10.1.4.1 Level 1 (”K1”)

(K1b) -- Switch to the next highest level (here: level 2)

(K1c) -- Switch to the operating instructions (not assigned)

(K1e) -- Switch to the current load capacity table

(K1g) -- Monitor the net load to be lifted. A detailed description is

(K1h) -- Select or change the operating mode code number (or

A detailed description is contained in Sect. 10.1.5 ”Setting the

10.1.4.2 Level 2 (”K2”)

(K2a) -- Switching to the next lowest level

(K2b) -- Switching to the next highest level

(K2c) -- Reduced view of the telescoping display (see Sect. 12)