KR C1 A: Transport / Installation / Exchange of Complete System

CONTROL CABINET
KR C1 A
Transport / Installation / Exchange of Complete System
KRC1A_Aufstellung 07.99.00 en
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e Copyright KUKA Roboter GmbH
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of the publishers.
Other functions not described in this documentation may be operable in the controller. The user has no claim to these functions, however, in
the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless, discrepancies
cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this documentation is checked on a
regular basis, however, and necessary corrections will be incorporated in subsequent editions.
Subject to technical alterations without an effect on the function.
PD Interleaf
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Contents
1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 General installation conditions, robot / control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Exchange of complete system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Removing the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Installing the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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1 Transport
1 Transport
The cabinet door must be closed during transportation!
The control cabinet can be moved to its site of installation by crane, in which case the lifting
tackle must always be fastened to all of the eyebolts (Fig. 1). The control cabinet can also
be transported by pallet truck (Fig. 2).
INCORRECT CORRECT
Fig. 1 Transportation by crane
If the control cabinet is transported by fork lift truck, Fig. 2 must be observed. The lifting tackle
must always be fastened to all of the eyebolts.
If the control cabinet is transported by pallet truck, it must be ensured that the control cabinet
cannot topple over during transportation.
Fig. 2 Transportation by fork lift truck or pallet truck
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2 Installation
2.1 General installation conditions, robot / control cabinet
The operating environment must be free from aggressive and explosive gases and from an
atmosphere with a high particle content. The permissible threshold limit values at place of
work can be found in the relevant specifications.
The control cabinet can be butt--mounted on two sides, i.e. it can be mounted in a bank side
by side with other switchgear cabinets or controllers.
The air inlets and outlets at the rear of the cabinet and above it must be kept free so that the
flow of cooling air required in operation is not obstructed.
The requisite minimum clearances are shown in Fig. 1.
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2 Installation (continued)
300
Front
view
Top
view
Fig. 1 Minimum clearances
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3 Exchange of complete system

The procedure for replacing the controller with a standby unit* is as follows :
Before the removal work is started, it must be ensured that the incoming power
cable is deenergized and that measures have been taken to prevent it from being
inadvertently energized again. In addition, the main switch must be turned to “OFF”
and locked.
3.1 Removing the control cabinet

To remove the control cabinet, the following steps are to be carried out in the specified order:
1. Turn main switch on control cabinet to “OFF”.
2. Deenergize incoming power cable and take measures to prevent it from being inadver-
tently reenergized.
3. Detach all connections from the connector panel.
4. Close the cabinet door.
5. Remove control cabinet in accordance with the instructions in the Chapter “Transporta-
tion”.
3.2 Installing the control cabinet
It must be ensured that the controller that is to be installed has the same specifi-
cation as the one that has been removed.
1. If a standby controller* is in storage for an extended period, the charge of the batteries
must be checked every three months.
2. Bring control cabinet to site of installation in accordance with the instructions in the Chap-
ter “Transportation”.
3. Ensure that the main switch is in the “OFF” position.
4. Open the cabinet door. Connect incoming power cable, which must be deenergized and
safeguarded to prevent it from being inadvertently reenergized.
5. Insert all connections on the connector panel.
6. Close the cabinet door.
7. The system can now be put back into operation.
*A standby controller means a control cabinet with identical specifications, kept ready for operation as a back--up. In
emergencies, a malfunctioning control cabinet can be exchanged for the standby cabinet within a very short time,
allowing downtime to be kept to a minimum.
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Index
A
Air outlets, 6
C
Cooling air, 6
Crane, 5
E
Exchanging the control cabinet, 8
F
Fork lift truck, 5
I
Installation, 6
Installation conditions, 6
Installing the control cabinet, 8
L
Lifting tackle, 5
M
Minimum clearances, 6, 7
P
Pallet truck, 5
R
Removing the control cabinet, 8
S
Standby unit, 8
Index -- i

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CONTROL CABINET

Transport / Installation / Exchange of Complete System

3 Exchange of complete system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

The cabinet door must be closed during transportation!

Fig. 1 Transportation by crane

Fig. 2 Transportation by fork lift truck or pallet truck

Fig. 1 Minimum clearances

3 Exchange of complete system

3.1 Removing the control cabinet

3.2 Installing the control cabinet

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