DY10 Power Supply for CO2 Laser Tubes

Model:HY-DY10

I. Specification：
Input Voltage AC220V or AC110V（Please specify when placing order）
Input AC frequency 47—440HZ
Max Input Power 450W
Max Input Current 5A
Output Max Output Voltage DC 35KV
Max Output Current DC 24mA
Efficiency ≥90﹪（Full Load）
MTBF ≥10000H
Response Speed ≤1ms（From the switch Signal is given to the output current up to 90% of the setting current）
Withstand Voltage Input-Output, Input-Enclosure: AC1500V 10mA 60S; Output (negative pole) is connected with machine
Enclosure.
Weight 1.75kg
Environment ，Relative Humidity (RH)≤90﹪
Working Temperature：(-10~40℃）
Cooling Way Force-Air Cooling (FAC)
Dimension L xW x H=(198*159*84)mm

II.Operation Instruction:
1)Laser Tube connection: (Referring to Power supply and laser device's connection diagram)
High voltage terminal (HV+) of HY-DY10 power supply should be connected to the positive pole of CO2 laser
device. Current circuit of the power supply shall be connected to negative pole (laser output terminal) of laser
device, through an ampere meter or directly.
2)Connection of control signal
The control signal shall be reliably connected to control terminal of the power supply HY-DY10,after connecting
the DAC output signal and TTL signal of external computer with the power supply, the laser device shall work as
 expected. If the laser lamp can not work properly, should check the control signal is correct or not(include check
the voltage specification and logic),if use PWM control as power control,make sure f≥20KHz,Amplitude (peak
value) ≤5V,Check and make sure protection switch WP connection is correct at same time.
3)Voltage of power input:
HY-DY10 's power input of the power supply shall be 220VAC/50Hz. If 110VAC is needed, please specify when
placing order.
4)Others:
A group of protection switches are also reserved for detection of water switch, fan switch, open-enclosure
protection and so on.

Caution:
1.Water cooling system should be working properly when switching on laser device.
2.Circuit of high voltage output should not be open! (High voltage output terminals (positive and negative poles)
shall be properly connected to positive and negative poles of laser device, respectively.)
3. Attentions should be given to avoid any electric shock after the power supply being switched off.(The
Insulation safety requirements should be 40KV between the terminal of output and "G")
4. Well-grounded three-pole receptacle should be used to supply power to HY-DY10 power supply. The enclosure
should be well grounded to avoid electric shock.

III.The instruction of Power supply and laser wiring diagram and terminal

Cooling Water Enter

CO2 Laser Tube Laser Output

_
+
mA

HV+ Current Circuit

HY-DY10
Control Terminal
123456

Terminal Definition
TL

1 2 3 4 5 6
5V TH TL WP G IN

Terminal Definition as follows：

5V Output Power Output 5V, the maximum output current is 20mA.
TH Input Signal On-Off laser control，TH≥3V, emitting laser; TL≤0.3V, no laser.
TL Input Signal On-Off laser control，TH≥3V, no laser; TL≤0.3V, emitting laser
WP Input Signal On-Off laser control，TH≥3V, no laser; TL≤0.3V, emitting laser
G GND This foot must be connected well with the laser machine shell and the ground of control board.
IN Input Signal The control of laser power: Both 0-5V analog signal and 5V PWM signal can control the laser power.

Caution :
WP
WP G
Figure 1
G
Figure 2
1)WP input terminal can use water switch or fan switch's test terminal, Please pay attention that WP is through optocoupler

connected with ground (G) as (figure2) , not as (figure 1).

2)(PWM control): Requirements of the PWM frequency f≥20kHz, amplitude(peak value)≤5V

Function of control interface:

TH TL WP IN Laser Output
Low(≤0.3V) 0－5V or PWM Output laser Power: Pmin~Pmax
unconnected Low(≤0.3V) unconnected Output about 40% laser
High(≥3V) Any value (ok) No laser
Low(≤0.3V)
High(≥3V) 0－5 or PWM Output laser, Pmin~Pmax
Low(≤0.3V) Unconnected Unconnected Output about 40% laser
Low(≤0.3V) Any value (ok) No laser
Any value (ok) Any value (ok) High(≥3V) No laser

IV. Check the power supply worked properly or not manually

Make sure the power supply and laser tube wiring correct firstly, offline the control line and then press the red
button" TEST" to test laser tube out light or not, this method can be simple judgment power supply is working
correctly.

V．Common Fault Detection and Ruled Out

Problem Cause Estimation Solution

1.External wiring: AC and FG reverse Check if AC and FC Connected correctly according to
connection misplaced Instruction

Trip after power on 2. External wiring: short circuit between Use multimeter to check Rewiring, and avoid short circuit
AC and AC if short circuit between
AC and AC.
3. Internal wiring: short circuit between Send back factory for
AC and AC or AC and FG
maintenance
4.Other causes
AC power on but Fan 1.Fan socket is loose. Laser emission when Open enclosure and tighten
manual test. socket.
of power supply does
2.Fan damaged Laser emission when Change fan or send back factory
not work manual test. for maintenance
3.Fuse is burned. No laser emission when Contact with us for repair.
manual test.
 1.Control wire connected wrong Check if wire is Rewiring correctly
connected correctly
according to Operation
Instruction
2. Internal connector is loose. Open outside case and Tighten connector.
check
3.Protection switch on but on water Voltage>0.5V between Water through or change water
AC power on but no through or water through switch is through switch.
broken. “WP”and”G”
laser emission
Voltage between”TH ”
and “G” should<3V Replace CNC card or change
when When laser-open
4.Wrong output laser signal controlled by high level GND.
Voltage between"TL"
and “G” should>3V
when laser-open
controlled by low level.
5. Power control signal is 0. Voltage between “IN”and Increase voltage between
“G” is 0. “IN”and “G”.
6.Fuse is burned. Fan does not work Send back factory for
maintenance
7.Others Send back factory for
maintenance
1.When “TL” control laser: short circuit Voltage between”TL ” disconnected between”TL ”and
Laser emission at all between”TL ”and “G”. and “G” =0 “G”.

times 2. Circuit is broken. Send back factory for

maintenance
3. Switch of manual test laser emission is Change switch of manual test
broken. laser emission.
4. Other causes. Send back factory for
maintenance
1.AC voltage is too low Output current is always Use AC voltage regulator.
at 5mA around.
Send back factory for
maintenance
2.Power supply and laser Device is not
connected very well
Current is not 3. Power control signal from CNC card Output current is always Re-connected
is not connected very well with “IN”. at 10mA around.
increased
4.Potentiometer of power is broken. Output current is not Change potentiometer.
stable.
5.PWM frequency or amplitude is not Change PWM frequency or
suitable. amplitude.
6.Internal Transformer is broken. Output current is always Send back factory for
6. One circuit does not work. at 5mA around
7.Others maintenance
Laser head is not Connect earth wire of CNC
stable during GND is not connected well. card,enclosure of power supply,
working. with enclosure of laser machine.
Laser emission is not
stable during
working.
When two laser head
works, action
abnormal.