EV Power Charger

3 kW Traction Battery Charger Module

Compact and high efficiency charger for electrical vehicles

The new charger design from Eltek Valere has an industry leading
efficiency up to 96% and it is extremely compact. Design can be adapted
to different battery technologies and ensures fast charging while still
maintaining optimal battery life. Its compact design will fit in to any free
space in an electrical or plug-in hybrid vehicle.

Applications Cost Effectiveness

For Pure Electrical or Plug-in Hybrid Vehicles Rectifiers and power modules in the range from 1 to 10 kW
The charger is designed for maximal utilization of a 16A wall are the core of Eltek Valere business. Effective design
socket. It provides an output power in excess of 3 kW with a combined with component market knowledge, buying power
very high efficiency up to 96%. and efficient manufacturing enables us to offer very cost
effective products.
Product Features and Advantages Basic Specification
Flexibility • Input voltage: ...... 85-275 VAC
Through the built-in CAN bus connection the unit can be fully • Input current: ...... Max 14A (electronically limited)
controlled from a master unit, and all major values can be • Output voltage: ... See product matrix
read back. • Output Power: ..... Max 3000W
To match optimal charging for various batteries types and • Efficiency: ............. 96% at 50% load, 95% at 100% load
technologies, different charging modes can be used: • Power density: ..... >30W inch3
• Ambient temp1):... -40 to 60 ºC
o Constant voltage • Control: .................. CAN bus
o Constant current
o Constant power
1)
On cooling plate
o Max available power (AC)
Data subject to change without notice
In order to meet other special requirements on functions or
form factors, Eltek Valere is open for discussions. Please, Designed according to all norms and standards required for
contact your local Eltek Valere sales office. installation in vehicles carrying CE and UL marks.

Mechanical Design
The charger is designed in a very compact box, measuring
only 50x280x120mm (IP20 version) with an output of 3 kW;
this represents 30W pr Inch3 or 1800W per liter. In addition,
the high efficiency gives little excess heat which again
reduces cooling requirements. For additional information, please contact us on:
The mechanical design ensures good thermal coupling of all automotive@eltekvalere.com
major heat generating components against a solid aluminum
outer wall (base plate). The charger is intended to be
mounted against a cold-plate, water or air cooled, with a
sufficient heat transfer capacity for the environmental
specification applicable.
See reverse side for specifications
www.eltekvalere.com
 EV Power Charger
Additional Technical Specifications
AC Input Other Specifications
Voltage 85-275 VAC (Nominal 230VAC) Efficiency 96% at 50% load, 95% at 100% load
Frequency 45-65 Hz Isolation o 1.5 KVAC – input to earth
Current 14 Arms maximum o 1.5 KVAC – input to output
o 3.0 KVAC – output to earth
Power Factor >0,99 at 50% load or more
Alarms/error o Internal communication failure
Input Protection o Varistors for transient protection messages: o Control system communication
o Mains fuse in both lines timeout
o High mains shutdown
o Low mains shutdown
DC Output o High temperature shutdown
Voltage See table below o Low temperature shutdown
for adjustable voltage range ** o Charger failure
Current See table below o DC voltage high (overvoltage
shutdown)
o DC voltage low
Charge control: Controlled over CAN bus
o Enable/Disable (On/Off) Warnings: o Rectifier in power derate mode
o Constant voltage Measurements: Available on CAN bus:
o Current limit o AC voltage, current and frequency
o Power limit o DC voltage and current
o Available power (mains dependent) o Rectifier temperature (two
Dynamic ±5% for 10-90% or 90-10% load variation, measurements)
voltage regulation time < 100ms Operating temp -40 to 60°C
regulation
Storage temp -40 to +85°C (-40 to +185°F)
Ripple and Noise < 250 mVrms
Cooling External liquid cooled cold plate or
convection cooled heat sink. Worst
Output o Output fuse case heat dissipation approximately
Protection o Overvoltage shutdown 200W
o Short circuit proof
Reliability o MTBF > 162 000 hours, with 60°C
o High temperature protection
cold plate temperature
o Under-voltage shutdown:
50V for *.010 & *.110 chargers, 110VDC Humidity o Operating: 5% to 95% RH non-
100V for *.020 & *.120 chargers, 220VDC condensing
170V for *.030 & *.130 chargers, 360VDC o Storage: 0% to 99% RH non-
condensing
Dimensions o 49x280x120mm (IP20)
Applicable Standards o 60x355x167mm (IP67)
Electrical safety IEC 61851-1 Weight o 2.8 kg (IP20)
UL 2202 o 4.3 kg (IP67)
Compliant to IEC/UL 60950
EMC EN 61000-6-1 (immunity, light industry)
EN 61000-6-2 (immunity, industry)
EN 61000-6-3 (emission, light industry)
EN 61000-6-4 (emission, industry)
Mains Harmonics EN 61000-3-2
Environment
WDS 00.00EA-D11
Specifications are subject to change without notice 241121.nnn.DS3 – v3(c)
Ordering Information
Part no. Description Chargers Output Power Output Voltage Range Output Current
241121.010 EV Power Charger 110/3000 HE IP20 G2 3000W 70 – 122Vdc 25A
241121.110 EV Power Charger 110/3000 HE IP67 G2 3000W 70 – 122Vdc 25A
241121.020 EV Power Charger 220/3000 HE IP20 G2 3000W 150 – 250Vdc 16A
241121.120 EV Power Charger 220/3000 HE IP67 G2 3000W 150 – 250Vdc 16A
241121.030 EV Power Charger 360/3000 HE IP20 G2 3000W 250 – 420Vdc 10A
241121.130 EV Power Charger 360/3000 HE IP67 G2 3000W 250 – 420Vdc 10A

Part no. Description Accessories

276995 Cold Plate for Liquid Cooling IP20
278796 Cold Plate for Liquid Cooling IP67
275943 Thermal interface sheet IP20
275942 Thermal interface sheet IP67
281880 Connector kit IP20 chargers (for AC, DC & CAN cables)
279665 EV Charger Development kit (including CAN/USB converter)
** Please, refer to technical specifications for further details

www.eltekvalere.com
Headquarters:
Eltek Valere
Gråterudv. 8, PB 2340 Strømsø, 3003 Drammen, Norway
Phone: +47 32 20 32 00 Fax: +47 32 20 32 10