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    Design MBBR Moving Bed Reactor

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    gio putra sinergi
    The document provides design requirements for a MBBR nitrification process. It calculates the oxygen requirements and aeration blower flow needed based on average influent ammonium levels. It recommends using the existing 24 m3/min aeration blower. It also recommends using MBBR biocells with a protected specific surface area over 550 m2/m3, which can nitrify at a rate of 27 ppm NH4-N/hr. This would allow treating the current ammonium load of 5.45 ppm with a detention time of 12.1 minutes and a nitrification tank volume of 533.3 m3.

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    Design MBBR Moving Bed Reactor

    Uploaded by

    gio putra sinergi
    347 views1 page
    The document provides design requirements for a MBBR nitrification process. It calculates the oxygen requirements and aeration blower flow needed based on average influent ammonium levels. It recommends using the existing 24 m3/min aeration blower. It also recommends using MBBR biocells with a protected specific surface area over 550 m2/m3, which can nitrify at a rate of 27 ppm NH4-N/hr. This would allow treating the current ammonium load of 5.45 ppm with a detention time of 12.1 minutes and a nitrification tank volume of 533.3 m3.

    Original Description:

    How To Design MBBR at Waste Water Treatment Plant

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    The document provides design requirements for a MBBR nitrification process. It calculates the oxygen requirements and aeration blower flow needed based on average influent ammonium levels. It recommends using the existing 24 m3/min aeration blower. It also recommends using MBBR biocells with a protected specific surface area over 550 m2/m3, which can nitrify at a rate of 27 ppm NH4-N/hr. This would allow treating the current ammonium load of 5.45 ppm with a detention time of 12.1 minutes and a nitrification tank volume of 533.3 m3.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    347 views1 page

    Design MBBR Moving Bed Reactor

    Uploaded by

    gio putra sinergi
    The document provides design requirements for a MBBR nitrification process. It calculates the oxygen requirements and aeration blower flow needed based on average influent ammonium levels. It recommends using the existing 24 m3/min aeration blower. It also recommends using MBBR biocells with a protected specific surface area over 550 m2/m3, which can nitrify at a rate of 27 ppm NH4-N/hr. This would allow treating the current ammonium load of 5.45 ppm with a detention time of 12.1 minutes and a nitrification tank volume of 533.3 m3.

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    PT.

    GIO PUTRA SINERGI 0812 9806 3120


    Design Requirement Of MBBR Nitrification Process
    Physical & Chemical Properties Data
    Density of air 1.225 Kg/m3
    1.225 g/liter
    1.225 mg/ml
    Fraction Mol O2 in the air 0.79
    Fraction Mol N2 in the air 0.21
    Molecular relative O2 32 gram/mol
    Molecular relative N2 28 gram/mol
    Fraction Weight O2 in the air 0.81
    Fraction Weight N2 in the air 0.19
    Koefisien Reaksi Nitrification NH4+ : 02 1 : 4.6

    Calculate Design Requirement Of Aeration Blower


    Average NH4 +( Last 6 Month ) 7.26 ppm
    Reduction NH4 + Target 75 %
    Reduction NH4 + Target 5.45 ppm
    Dissolved Oksigen Requirement For Nitrification 25.0 ppm
    Dissolved Oksigen Excess Target in Nitrification Tank 5.5 ppm
    Dissolved Oksigen Target 30.5 mg/liter ( Dissolved Oksigen Requirement For Nitrification + DO Excess )
    Flow Treated Water 500 liter/sec
    Flow Oksigen mass for Aeration 15,274 mg/sec
    Flow Air mass or Aeration 18,826 mg/sec
    Flow Air Volume Required for Aeration 15,368 ml/sec
    0.92 m3/min
    Assumed Performance Effectivness Blower 80 %
    Oksigen Transfer Effisiensi Of Difuser 5 %
    Design Requirement Flow Blower 23.05 m3/min Flow air Volume Required / ( Effectivness Blower x Effisiensi Of Difuser )

    Existing Equipment ( Aeration Blower )


    Flow Aeration Blower Existing 24 m3/min

    MBBR BioCell Specification Required Specification


    Type PE05 PE04 PE03
    Size ø25 * 12 mm ø14.5 * 10 mm ø10* 7 mm
    Protected Specific Surface Area >500 m2/m3 >800 m2/m3 >1000 m2/m3
    Nitrification efficiency 400 g NH4-N/m3.d 650 g NH4-N/m3.d 850 g NH4-N/m3.d
    Nitrification efficiency 17 ppm NH4-N/hr 27 ppm NH4-N/hr 35 ppm NH4-N/hr
    Unit per m3 135,300 Unit 341,000 Unit 1,038,700 Unit
    Volume MMBR Bio Cell ( 30 % of nitrification tank ) 160 m3 160 m3 160 m3

    Volume / Flow Required Nitrification Tank


    NH4-N Load 5.45 ppm 5.45 ppm 5.45 ppm
    Nitrification efficiency of MBBR Bio Cell 17 ppm NH4-N/hr 27 ppm NH4-N/hr 35 ppm NH4-N/hr
    Detention Time Nitrification MBBR 0.33 Hr 0.20 Hr 0.15 Hr
    19.6 Minute 12.1 Minute 9.2 Minute
    Volume Nitrification Tank Total ( Prassed 1 & 2 ) 533.3 m3 533.3 m3 533.3 m3
    Flow Nitrification Requirement Design 1,632 m3/hr 2,653 m3/hr 3,469 m3/hr
    453 Liter/sec 737 Liter/sec 964 Liter/sec

    Comments :
    Dengan Equipment yang sudah ada di IPA yang diantara lain :
    Aeration Blower ( Longtech )
    Kapasitas : 24 m3/min
    Dapat dipakai sesuai dengan kebutuhan design yang kami hitung yaitu , dapat menurunkan kadar ammonium air baku dengan rata-rata nilai tertinggi
    6 bulan terakhir 7.26 ppm dapat berkurang 75% menjadi 1.82 ppm dan dengan target Excess Dissolved Oksigen pada angka 5.5 ppm.

    Untuk Pemilihan MBBR Bio Cell yaitu dengan menggunakan MBBR Bio Cell yang memiliki Protected Specific Surface Area min 550 m2/m3,
    yang artinya memiliki nitrification efficiency 27 ppm NH4-N/hr,
    Pada Ammonium Load 5.45 ppm, dapat di pakai untuk meningkatkan flow rate Nitrification process menjadi 737 liter/sec
    pada Detention Time ( Waktu tinggal ) di angka 0.20 hr ( 12.1 minute )
    Dengan Volume Effective Nitrification Tank 533.3 m3

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