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    1) Taper Tension Control For The Unwind Roll

    Uploaded by

    Malwadkar P.B.
    Web tension control is crucial for maintaining proper web geometry, reducing wrinkling, and ensuring high quality wound product rolls. Appropriate tension must be controlled to account for changing roll diameters and weights on both the unwind and rewind rolls. Taper tension systems automatically adjust the braking forces on both the unwind and rewind rolls to precisely match the current roll diameter and tension needs throughout the winding process. This leads to more efficient operations and higher quality finished rolls without requiring manual operator adjustments.

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    1) Taper Tension Control For The Unwind Roll

    Uploaded by

    Malwadkar P.B.
    53 views1 page
    Web tension control is crucial for maintaining proper web geometry, reducing wrinkling, and ensuring high quality wound product rolls. Appropriate tension must be controlled to account for changing roll diameters and weights on both the unwind and rewind rolls. Taper tension systems automatically adjust the braking forces on both the unwind and rewind rolls to precisely match the current roll diameter and tension needs throughout the winding process. This leads to more efficient operations and higher quality finished rolls without requiring manual operator adjustments.

    Original Title

    Taper tention in web

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    Web tension control is crucial for maintaining proper web geometry, reducing wrinkling, and ensuring high quality wound product rolls. Appropriate tension must be controlled to account for changing roll diameters and weights on both the unwind and rewind rolls. Taper tension systems automatically adjust the braking forces on both the unwind and rewind rolls to precisely match the current roll diameter and tension needs throughout the winding process. This leads to more efficient operations and higher quality finished rolls without requiring manual operator adjustments.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    53 views1 page

    1) Taper Tension Control For The Unwind Roll

    Uploaded by

    Malwadkar P.B.
    Web tension control is crucial for maintaining proper web geometry, reducing wrinkling, and ensuring high quality wound product rolls. Appropriate tension must be controlled to account for changing roll diameters and weights on both the unwind and rewind rolls. Taper tension systems automatically adjust the braking forces on both the unwind and rewind rolls to precisely match the current roll diameter and tension needs throughout the winding process. This leads to more efficient operations and higher quality finished rolls without requiring manual operator adjustments.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 1

    To achieve this, web tension

    control is crucial for the following reasons:


    1) Web tension aÆects the geometry of the web, such as the apparent length
    and width of the web.
    2) Web tension control helps reduce wrinkling. In particular, high process
    tension will help decrease the wrinkling caused by a misalignment of rollers. However,
    excessively high tension will cause more wrinkling to occur on very thin materials.
    Hence, appropriate web tension control is very important.
    3) Web tension aÆects the wound-in tension and the shape of the Ønal product
    roll and, hence, the roll quality.
    For these reasons, it is essential in web winding systems to control the web

    1) Taper tension control for the Unwind Roll


    When the unwind roll is at its maximum diameter the roll can be very heavy. Because of the
    heavy weight of a full master roll a high braking force is required to achieve smooth running at
    fast speeds. As the roll reduces in diameter however, it also reduces in weight, and the amount of
    braking force required is much less. The Daco Taper tension system for the Unwind or Master
    Roll, continuously monitors the diameter of the master roll, and adjusts the braking force, to
    exactly match the current roll diameter. Without taper tension, as the roll becomes smaller,
    unless the tension is reduced manually by the operator, the web can be put under too much
    tension, causing it to snap or stretch. If a full roll is put on without increasing the tension, the
    master roll will not be braked enough, which may cause the web to crease or wander, which will
    lead to poor wind quality of the finished roll. With taper tension, the unwind tension only needs
    to be set once, and then all adjustments are made automatically, leaving the operator free to
    concentrate on inspection or other things.

    2) Taper tension control for the Rewind Roll


    This is basically the reverse of the Unwind system. As the rewind roll increases in diameter the
    Rewind tension is automatically increased. Without taper tension on the rewind, when winding
    large rolls, the web will become slack and unstable, as the roll gets larger and heavier. This again
    will leading to poor wind quality of the finished roll. If rolls larger than 250mm are to be
    rewound taper tension is recommended.

    Conclusion
    Taper tension control will give better quality finished rolls, and eliminates the need for the
    operator to be frequently adjusting the tension settings manually as the roll sizes change. This in
    turn leads to more efficient running, especially when rewinding delicate products such as films
    or perforated materials.

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