38 Palmstrom&Naas On Norwegian Subsea Tunnelling
38 Palmstrom&Naas On Norwegian Subsea Tunnelling
38 Palmstrom&Naas On Norwegian Subsea Tunnelling
SYNOPSIS
fffi cnrxrre
ffi o*lss
WEAKiCSS ZoNE
-
Figure 1 - Lefi: The truces of geotogical strucnres can often be obsened in the ice eroded surface of the
crystølline hud rocl<s in NorwaY'
Right: Surface obsenations combined with geologicøl data are used to work out øn engÌneeing
- geotogúcatmøp showingthe majorwea.lotess mnes. Faulß andwealctess mnes often cøuse
the møin problems ùtring tunnelling (afier [1]).
Table I - Subsea tunnels constructed in Norway after 1980 (revised after [4])
u9a
RoCK CO/ER (0
IFIELD INVESTfCATIONS
Sub-ses tùonels require u expMded i¡vestigatio¡ progmmmei compared to ordmary 'lmd'
tumels, becÂuse of their coÞplexißy,
*SUPPORT MEASURES
As the enviroDmeDt in a sub-sea tûmel is padicularly Âgg.cssive, spÊcial requirements åre made
6 to the Daterials usd.
*TUNNELLINC TECHNIQUES UNDER THE SEA
Specisl eúergedcy aftugemenls, sucb 6 pump¡¡g capacity, have to be made to deal with major
water lerkÂges Also the rapid execulioD of prc-grout¡¡g codstitutes ù iÉpotut me¿sure
DRAINAGE
Tbe pumping system ¡s equ¡pped with ú eoergency reservoir havi¡g  capacity for at least 24
hours of wåter leskåge
Cable bridges md simi¡ar equipmenl 6ust h¡ve ú mti corrosive coati¡9, tbe equipmeot of 80A
hot d¡p galvúiation ud powder lecqueriDg witb epoxy
Tøble II - Special requirements connected to subsea tunnels in hard rock (øfier [14])
The rock coyer above the tun¡el is measured on studies of naval maps showing the water
from a point in the tunnel roof, to the nearest depths in the sea. These maps do not, however,
registered rock surface. The minimum rock indicate the presence of possible loose materials
cover must be suffrciently thick to allow unex- covering the bedrock. Therefore, geophysical
pected rock falls or cave-ins to occur without measurements are ca¡ried out. In the area of
causing a critical situation in the tunnel [15]. interest for the tunnel location a map of the
Rock slide may occur so rapidly that the tunnel seabed is worked out from a grid of shallow
maybe flooded if the rock cover is too thin. For reflection seismic profiles. It is also possible
road tunnels a minimum cover of 50 m is used from these measurements to evaluate the seabed
during planning, until the results of detailed topography and the indicated thickness ofloose
investigations are available. Then the rock cover deposits covering the rock surface. Except for
requirements may be reduced to ¿lO m if the very abrupt topography this approach is gen-
ground conditions are thoroughly documented erally chosen instead of boreholes to determine
to have a satisfactory qualiry [f4]. the rock surface.
- The investþations (e4ploratory worls) done The main features of the geophysical investiga-
during tunnel excavation. tions applied in subsea tunnel investigations are
given in Table III. Promising new geophysical
Investigations carried out before construction techniques under development are radar and
starts cross hole methods.
The investigations for a subsea tunnel project Based on the geological and geophysical results
start with studies of available geological data the expected ground conditions are evaluated
and ai¡ photo interpretation of the area sur- and the f,rnal tuunel alignment is selected.
rounding the actual site. From this the main Important in this process are the requirements
structures of importance for tunnelling can be of the minimum rock cover and the gradient of
assessed. the tunnel.
--20=-ôo-m-7s- - - \__
--rl----
1 700 m/s
ó 000 m/s ù .. 2 100 m/s
ilt
>---r
xl
-
-
x ó000 m/s
;,r
0 Possible veakness zone (faull )
ECHO SOUNDINGS
Measurements performed to find the water depth. From these measurements a map of the sea
bottom is worked out. The contour interval is normally 5 m.
Table III - Møin types of geophysícal measurements used in subsea tunnels investigation
(revised øfter [16J)
From the pre-investigations the major weakness The practical consequence of these investigation
zones are located. The range of rock mass works is that the ordinary d¡illing and blasting
qualities in the volumes between the zones are work is stopped and the drilling rig is used to
evaluated [1-8]. Based on this the expected types, perform the necessary amount of exploratory
methods and amounts of rock support and the or probe drilling, which normally takes L - 2
system for exploratory investigations to be used hours. A certain minimrm level of these dril-
during excavation are described. This informa- lings is carried out under the sea, typically
tion is applied in the detailed cost estimate as consisting of 2 holes, each 30 m long with a
well as in the tender documents [1-9]. minimum of 6 - 8 m overlap, see Fþre 5. The
number of holes are increased where zones of
weakness are expected and there is a risk of
Investiqations carried out during tunnel excava- leakage or it is important to check the rock
tion cover 12,20]. Alternatively this can be per-
fo¡med by core drilling carried out from the
An important part of the investigation for a tunnel working face. In this case the ordinary
subsea tunnel is carried out as exploratory or tunnel excavation work will be stopped for L -
probe drilling by the main drilling rig during 3 days. Core drillings provide significantly better
excavation. The aim of this is to detect any information about the quality of the rock condi-
water leakage zones or adverse ground condi- tions. Such exploratory drill holes can also be
tions before they are encountered in the tunnel. used for simple, seismic measurements that can
Experience has shown that the effect of water provide a better picture of the rock quality and
sealing is significantly better where it is carried leakages.
out as pre-grouting ahead of the tunnel face,
than where the grouting is done after the zone Where probe drillings, or drilling of the blast
has been penetrated by the tunnel. A more holes, reveal water bearing rocks in front of the
important effect is that pre-grouting may pre- face, the possibility of pre-grouting to seal this
vent possible larger water inflow occurring at zone is evaluated. This procedure is further
the face, which may cause serious problems or described later. (Excavation Operations).
even inundation of the tunnel.
FACE l/HEN
PLAN
Figure 5 - The principles for probe drilling ahead of the tunnel working face.
Engineering geological
mapprn9
Accoustic measurements
Refraction seismic
me as u ¡em e nts
Core driIting
INVESTIGATIONS OURIN6
TUNNELI N6
Probe dritling
Figure 6 - Apprortmak distribution of investigation costs for Norwegiøn subsea rock tunnels (afier [a])
Workers
Activities F R L w E B
(3) (3) (3) (1) (1) (1)
Dritling rig o a a o
Probe drilling o o o
Charging o o o o
Rock bolting a a
Drilling rig a
Loader o
Regular supervision
and daily service :
Ventilation a
Headlamps o
Pumping stations o a
Major repair o
Mixing of explosives a
shifr I tr I tr I tr
shifr 1 o o
shift 2 a a
shift 3 a o
Table IV - Alterations between shifts on s tunnel site
Management
Activities SS CE ME s F
Site management o
Invoicing o
Reporting o O
Quality assurance o o
Health Environment and Safety a
Purchasing a
Maintenance of machinery and equipment O
Planning o O
Supervision production a o
Administration of labour o o
Surveying work o
Administration od sub-contractors O o
Storage facitlities O
tlachine/Rig Application
Drilling rig Driììing of bìasting holes, probe holes,
Eìectro-hydraulic of the type A.C. Boomer grouting hoìes, bolt holws; charging the
or similar with 3 drilìing machines and blast hoìes, pìacing boìts, scaling.
charging basket. Equiprnnt for automatic
oositionino of drill holes.
Wheel-loader Loading of blasted rock, scaling, trans-
Diesel-powered of the type Cat 980 C or port of full lining shield, grouting
similar with side-tip. equipnent, venti lation equiprnnt, putping
eou i onent.
Explosives used a¡e usually A¡fo which is a Chøging of the blast holes in Norway is still
mixture of ammoni rm nitrate and diesel oil. In carried out al¡nost simultaneously with the
addition to its low price - close to one fourth d¡illing ¡sing electrical detonators. This is
of ordinary dynamite - Anfo has great safety carriedoutfromahydraulicchareingbasketon
benefitsrega¡dingstorage.Therearenospecial the¿¡lllingrig.
restrictions for storage of a--onium nitrate
except that it must be at some distance from
diesel oil. Production of the required amount
of Anfo is carried out on each shift.
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o- o a- a a aaa
cut
LEN6ÏH OF ROUNO:4m
x h/eak charges l
O Reduced chroes I
O Norma[ charqes I
. Norma I clrarges )
o Uncharged ?ómm hote
Ventilation is carried out with a special affange- transport. The largest type, the so-called semi-
ment where fresh air is blown into the face trailer, has proved most useful, largely because
during drilling and mucking-out, and the it does not need extra space when turniag
airstream is reversed to suck out blasting gasses around inside the tunnel. The number of
after the blast. Figure 9 shows the principle of vehicles varies from 2 - 3 n the outer part of
this two-way ventilation. The equipment often the tuunel and increases with approximately 1-
used is ANML4/I09. vehicle per km. As mentioned later the time for
mucking out is generally 2 hours.
Trønsportøtion of the blasted rock out of the
tunnel is done by trucks with a loading capacity
of 10 - l-5 m3. This solution is chosen because
ofthe relatively steep and long descending parts
of the tunnel with gradients between l-:7 and
1:12. This is too steep for normal rail mounted
-.tJ
Top: Traditíonølventiletion(blowingfresh
air to rock face)
Middle: Two-way fresh øir to rock-face
Bottom: Two-way suction of bløstíng gosses
frorn the face
is often applied. This is a fast hardening Emergency power supplies available in case
cement-based product containing large ligbr of power failure.
weight particles (up to 4 --).
All necess¿ìry equipment and materials
In the Godöy tunnel, with a large amount of required for pre-grouting are located on site
open tension cracks, 40 Vo of the whole tu¡nel before ¡u¡¡slling starts.
length was pre-grouted in this way. The necess-
ary amount of cement grout injected varied During construction of the subsea part of the
between 1 - 50 t for each round of grouting tunnel, a fu[ lining shield is available which
where the time used for each round of grouting can quickly be placed at the face. The time
was 2.5 - 48 hours. required to move this shield from outside the
tunnel (bywheel loader or similar) to the face
Continqency Measures is L5-30 mi¡utes. The shield is designed to
allow closure of the face end, in case the face
In addition to the pre-grouting described above, must be concreted.
special emergency ¿¡¡angements are made to
deal with possible major water leakages in
subsea tunnel excavation [1-4]:
I Drilling 36 33
2 I-oading of muck t6 18
3 Scaling 10 10
4 Rock bolting 11 I6
5 Probe drilling 3 2
6 Shotcreting 2 7
7 Pre-grouting T4 2
8 Concrete lining 0 10
9 Delay 8 2
Table WII - The distribution of time for various activities involved in æcavation, rock support and grouting
worlcs for two-løne road tunnels (cross section 57 m2)
Table VIII shows the distribution of time for Princinles in rock support
the excavation of two subsea road tunnels; the
Godöy tunnel (3850 m long) with a lot of pre- The main principle in Norwegian tunnelling is
grouting (40% of.the length) and the Fannefiord that the rock support is designed for the actual
tunnel (2700 m) with a lot of rock supporting ground conditions. This requires flexible support
works. methods which can be quickly adjusted to meet
the ever changing quality of the rock masses.
Contractins practice Such flexibility is achieved by the use of rock
bolts and shotcrete or full concrete lining, either
Most contracts in Norway are formed as unit alone or as an integral element of the support.
price contracts, based on unit prices for the The Norwegian contractors have long experi-
different excavation operations expected to be ence in using these types of support and can
necessary during tunnel construction. therefore carry out the works efficiently. In
particular shotcrete which is now mostly fibre
In underground construction where the exact reinforced, maybe applied quickly and at a high
ground conditions are not known, it is not production rate.
possible to calculate the exact amount of the
various works to be carried out. Equaþ, it is The main principles for support as well as the
not possible to calculate the exact time required types and total amounts of support in the tunnel
for construction. The contracts make provisions a¡e estimated from the pre-investþations. Based
for other amounts and types of works other than on the geological mapping and field investiga-
those included in the contract, as well as rules tions the quality of the ground is assessed. The
for time extensions for works influencing the rock support evaluations are partly based on
experience from tunnels in the same region and Contracting practice does not appear to have
by use of the Q-system. As the underground any direct effect on the stability of a tunnel.
conditions are never known until they are However, the way the contract is structured may
revealed during excavation, the decision of the influence the manner in which a tunnel is sup-
amount and methods for rock support to be ported, which in turn has a direct effect on the
applied is not taken before they can be stability behaviour of the tunnel. The flexibility
observed in the tunnel. The rock supporting of Norwegian contracts obviously has an impact
works are carried out in two main stages: on the amount as well as the time used for rock
support.
L. The initial support, aiming at secure safe
in the tunnel for the
working conditions
crew during excavation. The amount is TVpes of rock support
determined by the tunnel miners and their
foremen, and the main types to be used The main types of rock support are rock bolts,
have been decided in the agreement sprayed concrete (shotcrete) with or without
between the owner and the contractor. fibre reinforcement, and cast-in-place concrete
linìng.
2. The permanent support, carried out to meet The types of support used for initial and perma-
the requirements for a satisfactory function nent support are generally selected so that they
of the tunnel during its life. This support may be combined. In this way the initial support
is determined after excavation by engineer- carried out can be included as a part of the
ing geologists who must cousider the long- permanent support, which therefore is installed
term behaviour of the rock masses. Based only where it is necessary to strengthen the
on the results from mapping of the ground initial support. This results in reduced total
conditions in the tunnel the amount and costs for the rock support.
types of support can be found according to
the Q-system, see Figure 1,L. The rock bolts are normally 2,5 - 4 m long.
Va¡ious types are used. For the initial support
at the tunnel face, where the blasting operations
100
30
10
Ê
z.?
o-
v)
J1
lrJ
z.
z.
=) J
l--
crete lining used as rock support is not desþed - Crushed rock filter (15 - 30 mm) in ditches
for full water pressure. Usually an inner water on both sides of the tunnel and a 300 mm
shielding collects the leakage water to the thick layer below the road pavement.
drainage system see Figure 134. Any water
leaking up in the u¡lined floor will follow the - One to two j.50 - 200 mm PVC pipes in the
drainage layer until one of the cross drainage drainage ditches on one or both sides of the
ditches brings it to the side ditch. Finally the tunnel.
water ends up in the pumping station at the
bottom of the tuunel, from where it is pumped. - Pumping station in the lowest point in the
Typical elemeuts of the drainage system in a tunnel with a pump sump buffer for at least
road tunnel are according to [2L]: 24 hours leakage water (in case of power
loss).
- 45 mm polyethylene sheets mounted on
short rock bolts, or corrugated plates of - l-60 mm PE-pipes for pumping out of all
warm galvanized epory-coated steel or leakage water.
burn-painted aluminium.
Figure 14 - The principles of the rock support carried out during tunnel excavation through the poor rock
mass conditions in the Karmsund tunnel (revised øfter [20])
A 2.5 m long (reduced) blast round was CONSTRUCTION COST AND WATER LEAK.
adopted to shape the tunnel face before con- AGE EXPERJENCE
crete casting. Within a short time, however, rock
falls from the working face developed. The A key to the improvements made and to suc-
application of shotcrete was not successful cessful construction of the manysubsea projects
because seeping water in combination with clay in Norway has been the continuous exchange
gave poor adhesion to the rock surface. There of experience and the close cooperation
was no point in placing spiling bolts as they between the engineering geologists, the planners
would not reach through the weak zone, see and the contractors. This has contributed to the
Figure 15. Within 6 hours, a cave-in developed hþh tunnelling outputs mentioned earlier, which
to about 7 m above the tunnel roof. It was then has resulted in low excavation costs also for
decided to seal the whole working face with a subsea tunnels (Figure 16).
concrete plug from the inner part of an earlier
section of concrete lining. The resulting plug The Fannelord tunnel has been selected for
was approximately 7 m long, containing about typical cost hgures of a Norwegian subsea road
700 ms of concrete [L5]. tunnel. The total costs for this two-lane tunnel
including excavation, rock support, sealing
Excavation through the concrete plug and the works (grouting) and installations are 5,000
weakness zoîq a total of 20 metres, was care- USD/m tunnel (35,000 NOK/m). Table IX
fully done within 5 weeks using short rounds shows the split into main cost items. Figure L7
and extensive use of fibre reinforced shotcrete. shows the average costs for stability protection
and water protection in Norwegian subsea
Excavalion
Average cosl per meler in lhe subsea tunnel Fannellord.
Bæk bolling
Sholcret¡ng
Concrele lin¡ng
Walerlrosl insulalion
Polyelhylene loam
Waler/lrosl insulalion
Polyethylene loam wilh
lire protection (sholcrele)
Waler/lrosl insulal¡on
Glasf ibre/aluminium
15.000
cosT
Figure 17 - Cost per meter tunnel for the systematic use of various worl{s in a 2-lane subseø ro&d tunnel
of 57 m2. Average costs per meter in the subsea tunnel Fannefiord are ølso shown
6000 ã
l¡
ROCX SUPPORT
4000 â
EXCAVATION (DR¡LL AND
BLAs-r)
sg gg Þg
Activity Costs
Vo
4 Materials 25
5 Sub-contractors 15
Table IX - Split of total cost (5000 USDIw tunnel) for the Fannefiord tunnel
8. Martin D. Undersea tunnels carry Norwe- 19. Beitnes A. and Blindheim O.T. Sub-
gian'Pluto' ashore. Tunnels & Tunnelling, sea rock tunnels. Preinvestigation and
December L982,3 pp. tunnelling processes. Våre Veger No.
8, 1-986 Supplement, 8-11.
g. Martin D. Undersea road links .Ä,lesund
with its airport. Tunnels & Tunnelling, 20. Martin D. Fibrecrete gives face lift
March L987,20-24. in delicate undersea blasting job.
Tunnel & Tunnelling July 1-983, 3 pp.
10. Beitnes A. and Seljeseth E, Godöy subsea
road tunnel - Cost-effective solutions for a 21.. Btindheim O.T. and Övstedal E.
low-traffic connection. Proc.2nd. Symp. on Water control in subsea road tunnels
Strait Crossings, 1990, 49-55. *) in rock. Proc. 2nd. Symp. on Strait
Crossings, 1990, 223-233 *)
Lt. Wallis S. Tunnelling to a cleaner coastline.
Tunnels & Tunnelling, September 1990,46- 22. Olsen A.B. and Blindheim O.T. Pre-
47. vention is better than cu¡e. Tunnels
& Tunnelling, March 1989,4L-M.
L2. Espedal T.G. and Nærum G. The Rennfast
link at the western coast of Norway with *) Also presented in Norwegian Soil and
world's longest aud deepest subsea road Rock Engineering Association. Nor-
tunnel. Norwegian Soil and Rock Engineer- wegian subsea tunnelling. Publ. no.
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