SERVICE & OPERATING MANUAL

Original Instructions

1: PUMP SPECS
OPTIMIZED PERFORMANCE

Certified Quality
Model S20
Metallic

2: INSTAL & OP
Design Level 1

3: EXP VIEW
ISO 9001 Certified
ISO 14001 Certified

4: AIR END
5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
7: WARRANTY

© Copyright 2017 Warren Rupp, Inc.

All rights reserved

sandpiperpump.com
 Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

Nonmetallic pumps and plastic components are not UV result, especially when handling flammable liquids. The pump,
stabilized. Ultraviolet radiation can damage these parts and piping, valves, containers and other miscellaneous equipment
negatively affect material properties. Do not expose to UV light must be properly grounded.
for extended periods of time.
This pump is pressurized internally with air pressure during
WARNING operation. Make certain that all fasteners are in good condition
Pump not designed, tested or certified to be powered by and are reinstalled properly during reassembly.
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING Use safe practices when lifting

The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935

compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

Grounding ATEX Pumps

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded
in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for
the transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped with
non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13463-1: 2009
section 6.7.5 table 9, the following protection methods must be applied:

• Equipment is always used to transfer electrically conductive fluids or

• Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Table of Contents

1: PUMP SPECS
SECTION 1: PUMP SPECIFICATIONS.................1
• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings

2: INSTAL & OP
SECTION 2: INSTALLATION & OPERATION.......5
• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide

SECTION 3: EXPLODED VIEW............................8

3: EXP VIEW
• Composite Repair Parts Drawing
• Composite Repair Parts List
• Material Codes

SECTION 4: AIR END........................................11

4: AIR END
• Air Distribution Valve Assembly
• Air Valve with Stroke Indicator Assembly
• Pilot Valve Assembly
• Intermediate Assembly

SECTION 5: WET END......................................17

5: WET END
• Diaphragm Drawings
• Diaphragm Servicing

SECTION 6: OPTIONAL CONFIGURATIONS.....19

• Solenoid Shifted Air Valve

6: OPTIONAL
SECTION 7: WARRANTY & CERTIFICATES.....20
• Warranty
• CE Declaration of Conformity - Machinery
• ATEX Declaration of Conformity
7: WARRANTY

sandpiperpump . com Model S20 Metallic

s20mdl1sm-rev0217
 Explanation of Pump Nomenclature
Your Model
#: __
S
1: PUMP SPECS

____
(fill in from pump
__ __ __ __ __ __ __ __ __ ____
nameplate)

Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Pump Kit
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options

Model #: S XX X X X X X X X X X XX
Pump Brand Non-Wetted Material Options Kit Options (continued)
S SANDPIPER® A Painted Aluminum E5. Solenoid Kit with 110VAC
I Cast Iron Explosion-Proof Coil
Pump Size J Painted Aluminum w/PTFE E6. Solenoid Kit with 220VAC Coil
20 2" METALLIC
Coated Hardware E7. Solenoid Kit with 220VAC
Check Valve Type S Stainless Steel with Explosion-Proof Coil
S05B Ball Stainless Steel Hardware S05,
E8. Solenoid Kit with 110VAC, 50 Hz S1F
W Weighted Y Painted Aluminum with Explosion-Proof Coil
Wetted Material

Non-Wetted
Stainless Steel Hardware
Pump E9. Solenoid Kit with 230VAC, 50 Hz
ATEX Detail Kit Options
Design Level Options
Z Cast IronMaterial
with Options Options Explosion-Proof Coil
1 Design Level Stainless Steel Hardware SP. Stroke Indicator Pins
II 1G c T5 II 1G c T
Wetted
II 1DMaterial
c T100°C Porting Options II 1D c T1
A Aluminum H, S N NPT Threads C 6 00 A1. Solenoid Kit with 12 VDC
I M1 c ATEX Compliant Coil I M1 c
I Cast Iron B BSP (Tapered) Threads
I M2 c Steel
S Stainless A2. Solenoid Kit with 24 VDC I M2 c
R Raised Face 150#
H Alloy C ATEX Compliant Coil
II 2G c T5 Threaded ANSI Flange II 2G c T
X Unpainted Aluminum A, H, SW A,Face
C, Y#150 ANSI Flanged
**0, 6 Manifolds 00 A3. Solenoid Kit with 110/120 VAC
II 2D c T100°C Welded Raised II 2D c T1
50/60 Hz ATEX Compliant Coil
Diaphragm/Check Valve Materials Pump Style A4. Solenoid Kit with 220/240 VAC
II 2G Ex ia c IIC T5 II 2G Ex i
1 Santoprene/Santoprene A, H, SS Standard A, C, Y **0, 6 P1 50/60 Hz ATEX Compliant Coil
II 2D Ex c iaD 20 IP67 T100°C II 2D Ex c
2 PTFE-Santoprene/PTFE
II 2G EEx m c II T5
B Nitrile/Nitrile Pump Options II 2G EEx
A, H, S0 None A, C, Y **0, 6 A1, A2, A3, A4
C FKM/PTFE
II 2D c IP65 T100°C II 2D c IP
6 Metal Muffler
E EPDM/EPDM
**Pump option 0 is only ATEX compliant with non-wetted material option C
I EPDM/Santoprene Kit Options
00. None
S1F,G PTFE-Neoprene/PTFE
M1F remove
M Santoprene/PTFE
wetted material option X 10.30VDC Pulse Output Kit
P0. S15, S20
N Neoprene/Neoprene P1. Intrinsically-Safe 5.30VDC,
Wetted Material
110/120VAC Non-Wetted
220/240 VAC Pump
ATEX Detail
Z One-Piece Bonded/PTFE Kit Options
Options Material
Pulse Output Kit Options Options
Check Valve
II 1G c T5 Seat P2. 110/120 or 220/240VAC II 1G c T
A Aluminum
II 1D c T100°C Pulse Output Kit II 1D c T1
B Nitrile H, I, SE0. Solenoid Kit withI, 24VDC
Z Coil 6 00 IEC EEX m T4
I M1 c I M1 c
C Carbon Steel E1. Solenoid Kit with 24VDC
I M2 c I M2 c
E EPDM Explosion-Proof Coil
Note: Pump models equipped with these
II 2G c T5
N Neoprene E2. Solenoid Kit with 24VAC/12VDC Coil explosion-proof solenoid kit options E1, E3, II 2G c T
A, H, I, S, X A, I, Y, Z
E3. Solenoid Kit with 12VDC
6 00
II 2D c Steel
S Stainless T100°C E5, E7, E8 or E9, are certified and approved II 2D c T1
T PTFE Explosion-Proof Coil
II 2G Ex ia c IIC T5 by the above agencies. They are NOT ATEX II 2G Ex i
V FKM E4.
A, H, I, S, X Solenoid Kit with
A, I,110VAC
Y, Z Coil 6 P1 compliant.
II 2D Ex c iaD 20 IP67 T100°C
W UHMW Polyethylene
II 2D Ex c

II 2G EEx m c II T5 II 2G EEx
Your IISerial #: (fillT100°C
2D c IP65 in from pump nameplate)______________________________________
A, H, I, S, X A, I, Y, Z 6 A1, A2, A3, A4
II 2D c IP

ATEX Detail
S15, S20, S30

Wetted Material Non-Wetted Pump

ATEX Detail Kit Options
Options Material Options Options
PB 1/4
II 1G c T5
II 1D c T100°C II 1G c T
H, I, S I, S, Z 6 00
I M1 c II 1D c T1
I M2 c I M1 c
I M2 c
II 2G c T5
A, H, I, S, X A, I, S, Y, Z 6 00
II 2D c T100°C II 2G c T
II 2D c T1
II 2G Ex ia c IIC T5
A, H, I, S, X A, I, S, Y, Z 6 P1
II 2D Ex c iaD 20 IP67 T100°C II 2G Ex i
II 2D Ex c
II 2G EEx m c II T5
A, H, I, S, X A, I, S, Y, Z 6 A1, A2, A3, A4
II 2D c IP65 T100°C

1 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Performance
S20 METALLIC
SUCTION/DISCHARGE PORT SIZE

1: PUMP SPECS
• 2" NPT (internal)
• 2" BSP Tapered (internal) MODEL S20 Metallic Performance Curve

BAR

PSI
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
• 2" ANSI 150# Raised Face Flanged The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
140
CAPACITY 9
10 (17)
1120 20 (34)
25 PS
• 0 to 200 gallons per minute PSI (840 (68)
I (8 B 60 (102)
120 .6aBr)
(0 to 758 liters per minute) 8 ar)
80 (136)
AIR DISTRIBUTION VALVE 11000
0 PPSSI (
7 100 I (66..88 B
• No-lube, no-stall design Baarr))
100 (170)
SOLIDS-HANDLING 6 8800P
PSSII(5
80 (5.4.444BBar
• Up to .25 in. (6mm) HEAD 5
ar))
120 (204)

HEADS UP TO 6600PS
PSII(4
(4.0
60 .088BBaar)
• 125 psi or 289 ft. of water 4 r)
(8.6 Kg/cm2 or 86 meters) 4400PSI
3 PSI(2
(2.7
40 .722BBaar)r)
DISPLACEMENT/STROKE
• .46 Gallon / 1.7 liter 2
2200PPSI (1
20
SI (1.3
.366BBaar)r)Air
MAXIMUM OPERATING PRESSURE 1
AirInInlelet P
t Pre
ressssuure
re
• 125 psi (8.6 bar)
0
SHIPPING WEIGHT 0 20 40 60 80 100 120 140 160 180 200 220 GPM
• Aluminum 69 lbs. (31kg)
0 100 200 300 400 500 600 700 800 LPM
• Cast Iron 129 lbs. (59kg)
• Stainless Steel 114 lbs. (52kg) CAPACITY

Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F(21°C)) will resistance to most solvents and oils. 66°C 0°C
attack FKM. Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Very few chemicals are known to chemically react with PTFE; 104°C -37°C
temperatures only. 104°C -29°C molten alkali metals, turbulent liquid or gaseous fluorine and
a few fluoro-chemicals such as chlorine trifluoride or oxygen
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F difluoride which readily liberate free fluorine at elevated
not affected by moderate chemicals, fats, greases and many 93°C -23°C temperatures.
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
hydrocarbons. Maximum life should not be expected at the extreme limits of the temperature ranges.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
Metals:
highly polar solvents like acetone and MEK, ozone, chlorinated Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
hydrocarbons and nitro hydrocarbons.
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F resistant iron chromium, iron chromium nickel and nickel based alloy castings for
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
and chemicals.
For specific applications, always consult the Chemical Resistance Chart.
Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment
-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

sandpiperpump . com Model S20 Metallic • 2

s20mdl1sm-rev0217
 Dimensional Drawings
S20 Metallic
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)
1: PUMP SPECS

The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

14.49
368.05

12.66
321.44
17.03 11.63
432.63 295.34
2.38 2" NPT/BSP
60.45 DISCHARGE

1" NPT EXHAUST

PORT FOR PIPED
EXHAUST

24.79
26.36 24.79
OPTIONAL 629.69
669.44 629.69
METALLIC
MUFFLER

13.85
351.69
2" NPT/BSP
SUCTION

1.88
47.69

2.18 1.88 2.25

55.47 47.69 57.15
6.12 5.00
155.50 127

10.06 10.00
255.52 254
OPTIONAL
METALLIC
MUFFLER

8.68
220.41
6.84
9.00 173.74
228.60
10.00
254
4.91
124.71

.50
3/4" NPT 12.70
12.59
AIR INLET
319.77

3 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Dimensional Drawings
S20 Metallic
Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm)

1: PUMP SPECS
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

14.49
367.93
12.65
321.37
11.63
295.28
17.03
432.63 4.87
2" RAISED FACE ANSI
123.70 FLANGE - DISCHARGE

OPTIONAL
METALLIC
MUFFLER
1" NPT EXHAUST
PORT FOR PIPED
EXHAUST

29.91 24.91 26.91

759.82 632.82 683.62
26.91
683.62

2" RAISED FACE 150#

ANSI FLANGE - SUCTION
15.97
405.61
2.00
50.80

4.00 4.00
101.60 101.60

6.53 4.87
165.89 123.70

4X .63 10.06 16.00

MOUNTING HOLES 255.59 406.40

6.84 8.68
173.74 220.47

9.00
16.00
228.60
406.40
13.00 4.91
330.20 124.71

4X 1.38

AIR INLET
10.06 3/4" NPT
255.59

sandpiperpump . com Model S20 Metallic • 4

s20mdl1sm-rev0217
 Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes

compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ­②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.
2: INSTAL & OP

Air Line As inner chamber pressure (P1) exceeds liquid chamber

pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The

suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid
through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

Discharge PUMP INSTALLATION AREA

Suction Suction (side) stroking also initiates the reciprocating
SAFE AIR
Stroke Stroke EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

Primed SUBMERGED ILLUSTRATION

Fluid MUFFLER

1" DIAMETER AIR

LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction

are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE
5 • Model S20 Metallic sandpiperpump . com
s20mdl1sm-rev0217
Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
1
2. Filter/Regulator Supply to Surge
Suppressor
Surge Suppressor
3. Air Dryer
Pressure Gauge

Shut-Off Valve

2: INSTAL & OP
Pipe Connection
Note: Surge Suppressor and (Style Optional)
Piping must be supported after
Flexible Connector Discharge
the flexible connection

Check
Valve

Shut-Off
Drain Port Valve
Muffler
(Optional Piped Exhaust)

2 Air Inlet
Flexible Connector
3
Vacuum
Gauge
Filter Regulator

Air Dryer
Suction

CAUTION
Shut-Off Valve The air exhaust should
be p iped to an area
Drain Port for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication

The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture

Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

sandpiperpump . com Model S20 Metallic • 6

s20mdl1sm-rev0217
 Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly.Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. CFM required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
2: INSTAL & OP

supply pressure). (Does not apply to high pressure 2:1 units).

Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish / Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388

7 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Composite Repair Parts Drawing
2
Torque: 90 In-Lbs.
37 (10 N-m) ITEM
11 PART NUMBER
NO.
14 40
1 031.XXX.XXX AIR VALVE
8
2 050.XXX.XXX
21 3 070.006.170
4
4 095.110.XXX P
20 9
5 114.024.XXX
6 132.035.360
7 135.034.506
8 165.116.XXX CA
24 9 170.052.XXX CAPS
26 9 10 170.060.XXX CAPS
19 33 27
7 11 170.069.XXX CAPS
1 34
15 12 170.006.XXX CAPS
43
13 171.059.XXX CAPS
6
42 14 196.167.XXX
28 15 196.168.XXX
2
16
36 16 286.007.XXX
37 17 286.020.604
3
35 18 286.118.000 D
5
41 19 360.093.360
20 360.114.360
38 21 360.104.379
2
41 22 360.105.360 G
22
12 37 23 518.145.XXX
24 518.146.XXX
Torque: 90 In-Lbs. Torque:
360 In-Lbs. (Alum, Stainless) 13 25 545.005.XXX
(10 N-m) 16
(40 N-m) 39 26 545.007.XXX
500 In-Lbs. (Cast Iron)
(56 N-m)
17 27 560.001.360
25
28 612.192.XXX PL
30

3: EXP VIEW
31 10 29 612.194.XXX PL
29
30 612.195.XXX PLAT
18
32 14 31 612.XXX.XXX PLATE
Torque: Plate to Plate 32 612.214.150 PLATE, IN
60 Ft-Lbs.(720 In-Lbs) Elastomeric 33 620.020.115
25
80 Ft-Lbs. (960 In-Lbs) Santo, PTFE
34 675.042.115
39 35 685.058.120
2
36 720.004.360
37 37 722.040.XXX SEA
38 722.040.XXX SE
41 39 900.005.XXX
40 901.038.XXX
38
41 XXX.XXX.XXX SE
42 530.033.000
41
43 518.146.XXXW MANIFOLD
9 44 518.145.XXXW MANIFOL
45 170.035.330 CAPS
23 46 326.052.080
47 900.006.115
48 901.022.330
44

45

48

46

47

26

Service & Repair Kits

476-227-000 Air End Kit (Aluminum Center) 476-042-644 Wet End Kit
Seals, O-Ring, Gaskets, Retaining Rings, Air Santoprene Diaphragms, PTFE Balls, PTFE Seals.
Valve Sleeve and Spool Set and Pilot Valve 476-042-364 Wet End Kit
Assembly. EPDM Diaphragms, Balls and Seats.
476-227-010 Air End Kit (Use With Cast Iron Centers) 476-042-654 Wet End Kit
476-227-110 Air End Kit (Use With Stainless Steel Centers) Santoprene Diaphragm, PTFE Overlays, PTFE Balls, PTFE
476-170-558 Air End Kit (Air Valve with Stroke Indicator Seats.
Pin, Aluminum Center) 476-042-659 Wet End Kit
Seals, O-Ring, Gaskets, Retaining Rings, Air One-PIece Bonded PTFE/Nitrile Diaphragm,
Valve Sleeve and Spool Set, and Pilot Valve PTFE Balls, PTFE Seats.
Assembly. 475-216-000 Midsection Conversion Kit
476-042-360 Wet End Kit (Replaces Aluminum Midsection With Cast Iron
Nitrile Diaphragms, Balls, and Seats. Components) Air Inlet Cap, Intermediate Bracket, Inner
476-042-354 Wet End Kit Chamber and Inner Diaphragm Plates.
Santoprene Diaphragms, Santoprene Balls and Hardware Kits
EPDM Seats. 475-200-330 Zinc Plated Capscrews, Washers, and Hex Nuts.
475-200-115 Stainless Steel Capscrews, Washers, and Hex Nuts.
476-042-365 Wet End Kit
Neoprene Diaphragms, Balls and Seats. **Electronic Leak Detector Kits
476-042-633 Wet End Kit 032-037-000 100-120/220-290 VAC
FKM Diaphragms, PTFE Balls and FKM Seats. 032-045-000 12-32 VDC
476-042-635 Wet End Kit **Note: Pumps equipped with these components are not ATEX compliant
Neoprene Diaphragms, PTFE Overlay, PTFE Balls
and PTFE Seats.

sandpiperpump . com Model S20 Metallic • 8

s20mdl1sm-rev0217
 Composite Repair Parts List
Item Part Number Description Qty Item Part Number Description Qty
1 031.173.000 Air Valve Assembly (000 muffler) 1 24 518.146.156 Manifold, Discharge - NPT (w/ alum wetted) 1
031.173.001 Air Valve Assembly (000 muffler w/ SS hardware) 1 518.146.010 Manifold, Discharge - NPT (w/ cast iron wetted) 1
031.179.000 Air Valve Assembly (w/ cast iron or stainless center) 1 518.146.110 Manifold, Discharge - NPT (w/ stainless wetted) 1
031.183.000 Air Valve Assembly (w/ no muffler) 1 518.146.156E Manifold, Discharge - BSPT (w/ alum wetted) 1
031.146.000 Air Valve Assembly (stroke Indicator w/ 0 muffler) 1 518.146.010E Manifold, Discharge - BSPT (w/ cast iron wetted) 1
031.147.000 Air Valve Assembly (stroke Indicator w/ no muffler) 1 518.146.110E Manifold, Discharge - BSPT (w/ stainless wetted) 1
2 050.017.354 Ball, Check - Santoprene 4 25 545.005.330 Nut, Hex 3/8-16 16
050.017.360 Ball, Check - Buna 4 545.005.115 Nut, Hex 3/8-16 (w/ stainless hardware) 16
050.017.360W Ball, Check - Buna (weighted) 4 26 545.007.330 Nut, Hex 7/16-14 16
050.017.364 Ball, Check - EPDM 4 545.007.115 Nut, Hex 7/16-14 (w/ stainless hardware) 16
050.017.364W Ball, Check - EPDM (weighted) 4 27 560.001.360 O-ring 2
050.017.365 Ball, Check - Neoprene 4 28 612.192.157 Plate, Inner Diaphragm (w/ aluminum center) 2
050.017.365W Ball, Check - Neoprene (weighted) 4 612.192.010 Plate, Inner Diaphragm (w/ cast iron center) 2
050.018.600 Ball, Check - PTFE 4 612.192.334 Plate, Inner Diaphragm (w/ stainless center) 2
3 070.006.170 Bushing, Intermediate (included in item #5) 2 29 612.194.157 Plate, Outer Diaphragm (w/ aluminum wetted) 2
4 095.110.000 Pilot Valve Assembly 1 612.194.010 Plate, Outer Diaphragm (w/ cast iron wetted) 2
095.095.110 Pilot Valve Assembly (w/ stainless center) 1 612.194.110 Plate, Outer Diaphragm (w/ stainless wetted) 2
095.110.558 Pilot Valve Assembly (w/ cast iron center) 1 30 612.195.157 Plate, Inner Diaph PTFE (w/ aluminum center) 2
5 114.024.157 Intermediate (w/ aluminum center) 1 612.195.010 Plate, Inner Diaph PTFE (w/ cast iron center) 2
114.024.010 Intermediate (w/ cast iron center) 1 612.195.334 Plate, Inner Diaph PTFE (w/ stainless center) 2
114.024.110 Intermediate (w/ stainless center) 1 31 612.039.157 Plate, Outer Diaph PTFE (w/ aluminum wetted) 2
6 132.035.360 Bumper, Diaphragm 2 612.039.010 Plate, Outer Diaph PTFE (w/ cast iron wetted) 2
7 135.034.506 Bushing, Plunger 2 612.097.110 Plate, Outer Diaph PTFE (w/ stainless wetted) 2
3: EXP VIEW

8 165.116.157 Cap, Air Inlet (w/ aluminum center) 1 32 612.214.150 Plate, Inner Diaph (w/ Synthesis, PTFE) 2
165.116.010 Cap, Air Inlet (w/ cast iron center) 1 33 620.020.115 Plunger, Actuator 2
165.116.110 Cap, Air Inlet (w/ stainless center) 1 34 675.042.115 Ring, Retaining 2
9 170.052.330 Capscrew, Hx-Hd 3/8-18 X 2.25 16 35 685.058.120 Rod, Diaphragm 1
170.052.115 Capscrew, Hx-Hd 3/8-18 X 2.25 (w/ SS hardware) 16 36 720.004.360 Seal, Diaphragm Rod U-Cup 2
10 170.060.330 Capscrew, Hx-Hd 7/16-14 x 2.00 16 37 722.040.360 Seat, Check Ball - Buna 4
170.060.115 Capscrew, Hx-Hd 7/16-14 x 2.00 (w/ SS hardware) 16 722.040.363 Seat, Check Ball - FKM (Viton) 4
11 170.069.330 Capscrew, Hx-Hd 5/16-18 x 1.75 4 722.040.364 Seat, Check Ball - EPDM 4
170.069.115 Capscrew, Hx-Hd 5/16-18 x 1.75 (w/ SS hardware) 4 722.040.365 Seat Check Ball - Neoprene 4
12 170.006.330 Capscrew, Hx-Hd 3/8-18 X 1.00 4 722.040.550 Seat, Check Ball - UHMW 4
170.006.115 Capscrew, Hx-Hd 3/8-18 X 1.00 (w/ SS hardware) 4 722.040.600 Seat, Check Ball - PTFE 4
171.053.330 Capscrew, Soc-Hd 3/8-16 X 2.50 4 38 722.040.150 Seat, Check Ball - Aluminum (Req 4 qty #41) 4
(w/ stroke indicator)* 722.040.080 Seat, Check Ball - Steel (Req 4 qty Item #41) 4
171.053.115 Capscrew, Soc-Hd 3/8-16 X 2.50 4 722.040.110 Seat, Check Ball - Stainless (Req 4 qty Item #41) 4
(w/ stroke indicator, w/ stainless hardware)* 39 900.005.330 Washer, Lock 3/8 16
*901.048.330 Washer, Flat 3/8 (use with item #12 w/ stroke 4 900.005.115 Washer, Lock 3/8 (w/ stainless hardware) 16
indicator) not shown 40 901.038.330 Washer, Flat 5/16 4
*901.048.115 Washer, Flat 3/8 (use with item #12 w/ stroke 4 901.038.115 Washer, Flat 5/16 (w/ stainless hardware) 4
indicator and stainless steel hardware) not shown 41 560.106.360 Seal, O-ring - Buna 8
13 171.059.330 Capscrew, Soc-Flat Hd 7/16-14 x 1.25 8 560.106.363 Seal, O-ring - FKM (Viton) 8
171.059.115 Capscrew, Soc-Flat Hd 7/16-14 x 1.25 (w/ aluminum 8 560.106.364 Seal, O-ring - EPDM 8
center, w/ stainless hardware) 560.106.365 Seal, O-ring - Neoprene 8
171.011.115 Capscrew, Soc-Flat Hd 1/2-13 x 1.00 (w/ SS center) 8 720.060.608 Seal, PTFE 8
14 196.167.156 Chamber, Outer (w/ aluminum wetted) 2 42 530.033.000 Muffler, Metal 1
196.167.010 Chamber, Outer (w/ cast iron wetted) 2
196.167.110 Chamber, Outer (w/ stainless wetted) 2 Optional Welded Flange Manifolds and Mounting Brackets
15 196.168.157 Chamber, Inner (w/ aluminum center) 2 43 518.146.156W Manifold, Discharge - Welded Flange (aluminum) 1
196.168.010 Chamber, Inner (w/ cast iron center) 2 518.146.010W Manifold, Discharge - Welded Flange (cast iron) 1
196.168.110 Chamber, Inner (w/ stainless center) 2 518.146.110W Manifold, Discharge - Welded Flange (stainless) 1
16 286.007.354 Diaphragm - Santoprene 2 44 518.145.156W Manifold, Suction - Welded Flange (aluminum) 1
286.007.360 Diaphragm - Buna 2 518.145.010W Manifold, Suction - Welded Flange (cast iron) 1
286.007.363 Diaphragm - FKM (Viton) 2 518.145.110W Manifold, Suction - Welded Flange (stainless) 1
286.007.364 Diaphragm - EPDM 2 45 170.035.330 Capscrew, Hex-Hd 7/16-14 X 1.50 4
286.007.365 Diaphragm - Neoprene 2 46 326.052.080 Foot, Mounting Bracket 2
17 286.020.604 Diaphragm, Overlay - PTFE 2 47 900.006.115 Washer, Lock 7/16 4
18 286.118.000 Diaphragm, Synthesis - One Piece PTFE 2 48 901.022.330 Washer, Flat 7/16 4
19 360.093.360 Gasket, Air Valve 1 26 595.007.330 Nut, Hex 7/16 4
20 360.114.360 Gasket, Pilot Valve 1
21 360.104.379 Gasket, Air Inlet Cap 1 LEGEND:
22 360.105.360 Gasket, Inner Chamber 2
23 518.145.156 Manifold, Suction - NPT (w/ aluminum wetted) 1 = Items contained within Air End Kits
518.145.010 Manifold, Suction - NPT (w/ cast iron wetted) 1 = Items contained within Wet End Kits
518.145.110 Manifold, Suction - NPT (w/ stainless wetted) 1
518.145.156E Manifold, Suction - BSPT (w/ aluminum wetted) 1 Note: Kits contain components specific to the material codes.
518.145.010E Manifold, Suction - BSPT (w/ cast iron wetted) 1
518.145.110E Manifold, Suction - BSPT (w/ stainless wetted) 1 ATEX Compliant

9 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Material Codes - The Last 3 Digits of Part Number

000 ����Assembly, sub-assembly; 364 ����EPDM Rubber • Delrin and Hytrel are registered
and some purchased items Color coded: BLUE tradenames of E.I. DuPont.
010 ����Cast Iron 365 ����Neoprene Rubber
• Nylatron is a registered tradename
015 ����Ductile Iron Color coded: GREEN of Polymer Corp.
020 ����Ferritic Malleable Iron 366 ����Food Grade Nitrile
080 ����Carbon Steel, AISI B-1112 368 ����Food Grade EPDM • Gylon is a registered tradename
110 �����Alloy Type 316 Stainless Steel 371 ����Philthane (Tuftane) of Garlock, Inc.
111 �����Alloy Type 316 Stainless Steel 374 ����Carboxylated Nitrile • Santoprene is a registered tradename
(Electro Polished) 375 ����Fluorinated Nitrile of Exxon Mobil Corp.
112 �����Alloy C 378 ����High Density Polypropylene
113 �����Alloy Type 316 Stainless Steel 379 ����Conductive Nitrile • Rulon II is a registered tradename
of Dixion Industries Corp.
(Hand Polished) 408 ����Cork and Neoprene
114 �����303 Stainless Steel 425 ����Compressed Fibre • Ryton is a registered tradename
115 �����302/304 Stainless Steel 426 ����Blue Gard of Phillips Chemical Co.
117 �����440-C Stainless Steel (Martensitic) 440 ����Vegetable Fibre
• Valox is a registered tradename
120 ����416 Stainless Steel 500 ����Delrin® 500 of General Electric Co.
(Wrought Martensitic) 502 ����Conductive Acetal, ESD-800
148 ����Hardcoat Anodized Aluminum 503 ����Conductive Acetal, Glass-Filled

3: EXP VIEW
150 ����6061-T6 Aluminum 506 ����Delrin® 150
152 ����2024-T4 Aluminum (2023-T351) 520 ����Injection Molded PVDF
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557.....Unfilled Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558 ����Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 559.....Glass Filled - Conductive Polypropylene
307 ����Aluminum, Black Epoxy Coated 570 ����Rulon II®
308 ����Stainless Steel, Black PTFE Coated 580 ����Ryton®
309 ����Aluminum, Black PTFE Coated 600 ����PTFE (virgin material)
313 ����Aluminum, White Epoxy Coated Tetrafluorocarbon (TFE)
330 ����Zinc Plated Steel 603 ����Blue Gylon®
332 ����Aluminum, Electroless Nickel Plated 604 ����PTFE
333 ����Carbon Steel, Electroless 606 ����PTFE
Nickel Plated 607 ����Envelon
335 ����Galvanized Steel 608 ����Conductive PTFE
337 ����Silver Plated Steel 610 ����PTFE Encapsulated Silicon
351 ����Food Grade Santoprene® 611 �����PTFE Encapsulated FKM
353 ����Geolast; Color: Black 632 ����Neoprene/Hytrel®
354 ����Injection Molded #203-40 633 ����FKM/PTFE
Santoprene® Duro 40D +/-5; 634 ����EPDM/PTFE
Color: RED 635 ����Neoprene/PTFE
356 ����Hytrel® 637 ����PTFE, FKM/PTFE
357 ����Injection Molded Polyurethane 638 ����PTFE, Hytrel®/PTFE
358 ����Urethane Rubber
(Some Applications)
639 ����Nitrile/TFE
643 ����Santoprene®/EPDM
RECYCLING
Many components of SANDPIPER® AODD pumps
(Compression Mold) 644 ����Santoprene®/PTFE
are made of recyclable materials. We encourage
359 ����Urethane Rubber 656 �����Santoprene® Diaphragm and pump users to recycle worn out parts and pumps
360 ����Nitrile Rubber Color coded: RED Check Balls/EPDM Seats whenever possible, after any hazardous pumped
363 ����FKM (Fluorocarbon) 661 ����EPDM/Santoprene® fluids are thoroughly flushed.
Color coded: YELLOW 666 ����FDA Nitrile Diaphragm,
PTFE Overlay, Balls, and Seals
668 ����PTFE, FDA Santoprene®/PTFE

sandpiperpump . com Model S20 Metallic • 10

s20mdl1sm-rev0217
 Air Distribution Valve Assembly
(Use with Aluminum Centers ONLY)
4: AIR END

Air Distribution Valve Servicing Air Valve Assembly Parts List

Item Part Number Description  Qty
See repair parts drawing, remove screws. 1 031.173.000 Air Valve Assembly 1
Step 1: Remove Hex Head Cap Screws (1-F). 1-A 095.109.157 Body, Air Valve 1
Step 2: Remove end cap (1-E). 1-B 031.139.000 Sleeve and Spool Set 1
1-C 132.029.357 Bumper 2
Step 3: Remove spool part of (1-B) (caution: do not scratch).
1-D 560.020.360 O-Ring  10
Step 4: Press sleeve (1-B) from body (1-A). 1-E 165.127.157 Cap, End 2
Step 5: Inspect O-Ring (1-D) and replace if necessary. 1-F 170.032.330 Hex Head Capscrew
1/4-20 x .75 8
Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B).
1-G 530.028.550 Muffler 1
Step 7: Press sleeve (1-B) into body (1-A). 1-H 165.096.551 Muffler Cap 1
Step 8: Reassemble in reverse order, starting with step 3. 1-J 706.026.330 Machine Screw 4

Note: Sleeve and spool (1-B) set is match ground to a specified clearance **Air Valve Assembly Parts List
sleeve and spools (1-B) cannot be interchanged. 1 031.173.001 Air Valve Assembly 1
Consists of all components above except:
1-F 170.032.115 Hex Head Capscrew
1/4-20 x .75 8
IMPORTANT 1-J 706.026.115 Machine Screw 4

Read these instructions completely, before installation **Note: Pumps equipped with this valve assembly are not
and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply ATEX compliant
with the recommendations stated in this manual will
damage the pump, and void factory warranty.

11 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Air Distribution Valve Assembly

* 1-A

* Note: Cannot be
used with Integral
Muffler option 0.

4: AIR END
Air Valve Assembly Parts List
(Use w/Aluminum centers only)
Item Part Number Description  Qty
1 031.183.000 Air Valve Assembly 1
Air Distribution Valve Servicing 1-A 095.109.157 Body, Air Valve 1
1-B 031.139.000 Sleeve and Spool Set 1
See repair parts drawing, remove screws. 1-C 132.029.357 Bumper 2
Step 1: Remove Hex Head Cap Screws (1-F). 1-D 560.020.360 O-Ring 10
1-E 165.127.157 Cap, End 2
Step 2: Remove end cap (1-E).
1-F 170.032.330 Hex Head Capscrew
Step 3: Remove spool part of (1-B) (caution: do not scratch). 1/4-20 x .75  8
Step 4: Press sleeve (1-B) from body (1-A).
Step 5: Inspect O-Ring (1-D) and replace if necessary. Air Valve Assembly Parts List
1 031.183.001 Air Valve Assembly 1
Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B). Consists of all components above except:
Step 7: Press sleeve (1-B) into body (1-A). 1-F 170.032.115 Hex Head Capscrew
1/4-20 x .75  8
Step 8: Reassemble in reverse order, starting with step 3.
Air Valve Assembly Parts List
Note: Sleeve and spool (1-B) set is match ground to a specified clearance (Use w/Cast Iron and Stainless Steel centers)
sleeve and spools (1-B) cannot be interchanged. Item Part Number Description  Qty
1 031.179.000 Air Valve Assembly 1

IMPORTANT
1-A
1-B
1-C
*
095.109.110 Body, Air Valve 
031.139.000
132.029.357 Bumper 
Sleeve and Spool Set
1
1
2
1-D 560.020.360 O-Ring 10
Read these instructions completely, before installation
and start-up. It is the responsibility of the purchaser 1-E 165.127.110 Cap, End 2
to retain this manual for reference. Failure to comply 1-F 170.032.115 Hex Head Capscrew
with the recommendations stated in this manual will 1/4-20 x .75  8
damage the pump, and void factory warranty.

ATEX Compliant

sandpiperpump . com Model S20 Metallic • 12

s20mdl1sm-rev0217
 Air Valve with Stroke Indicator Assembly
Note: Stroke Indicator is standard on Spill Containment models

1-J

1-G

1-F
1-D
1-E
1-G
1-M
1-C

1-A

1-K
1-C
1-B

1-E
4: AIR END

Air Valve Assembly Parts List

1-M Item Part Number Description Qty
1-G 1 031-146-000 Air Valve Assembly 1
1-H
1-A 031-143-000 Sleeve and Spool Set w/Pins 1
1-B 095-119-559 Body, Air Valve 1
1-C 132-039-551 Bumper 2
1-D 165-096-559 Cap, Muffler 1
1-E 165-156-147 Cap, End 2
Air Distribution Valve Servicing 1-F 530-028-550 Muffler 1
See repair parts drawing, remove screws. 1-G 560-020-360 O-Ring 8
Step 1: Remove staple retainer (1-H). 1-H 675-068-115 Staple 2
1-J 710-015-115 Screw, Self-Tapping 4
Step 2: Remove end cap (1-E), bumper (1-C).
1-K 210-008-330 Clip, Safety 1
Step 3: Remove spool part of (1-A) (caution, do not scratch). 1-M 560-029-360 O-Ring 2
Step 4: Press sleeve (1-A) from body (1-B).
Step 5: Inspect O-Ring (1-G) and replace if necessary. For Pumps with PTFE Coated Hardware:
Step 6: Lightly lubricate O-Rings (1-G) on sleeve (1-A). 1 031-146-002 Air Valve Assembly 1
1-J 710-015-308 Screw, Self Tapping 4
Step 7: Press sleeve (1-A) into body (1-B). (includes all other items on 031-146-000 above)
Step 8: Reassemble in reverse order.
For Pumps with Piped Exhaust:
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 1 031-147-000 Air Valve Assembly 1
sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J)

ATEX Compliant

13 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Pilot Valve Assembly

4: AIR END
Pilot Valve Servicing Pilot Valve Assembly Parts List
With Pilot Valve removed from pump. Item Part Number Description Qty
Step 1: Remove snap ring (4-F). 4 095.110.000 Pilot Valve Assembly 1
Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 4-A 095.095.157 Valve Body 1
4-B 755.052.000 Sleeve (With O-Rings) 1
replace if required. 4-C 560.033.360 O-Ring (Sleeve) 6
Step 3: Remove spool (4-D) from sleeve (4-B), 4-D 775.055.000 Spool (With O-Rings) 1
inspect O-Rings (4E), replace if required. 4-E 560.023.360 O-Ring (Spool) 3
4-F 675.037.080 Retaining Ring 1
Step 4: Lightly lubricate O-Rings (4-C) and (4-E).
Reassemble in reverse order. For Pumps with Cast Iron Center Section

Item Part Number Description Qty

4 095.110.558 Pilot Valve Assembly 1
4-A 095.095.558 Valve Body 1
(includes all other items used on 095.110.000)

For Pumps with Stainless Steel Center Section

Item Part Number Description Qty

4 095.110.110 Pilot Valve Assembly 1
4-A 095.095.110 Valve Body 1
(includes all other items used on 095.110.000)

sandpiperpump . com Model S20 Metallic • 14

s20mdl1sm-rev0217
 Intermediate Assembly Drawing

7
27
34

33
5
36
4: AIR END

28
Intermediate Assembly Drawing Intermediate Repair Parts List 16
Step 1: Remove plunger, actuator (33) from center of
6
intermediate pilot valve cavity. Item Part Number Description Qty
28

Step 2: Remove Ring, Retaining (34), discard. 5 114.024.157 Bracket, Intermediate 1 17

114.024.010 Bracket, Intermediate 1
Step 3: Remove bushing, plunger (7), inspect for wear 37
114.024.110 Bracket, Intermediate 1
and replace if necessary with genuine parts. 7 135.034.506 Bushing, Plunger 2
Step 4: Remove O-Ring (27), inspect for wear and 27 560.001.360 O-Ring 2
33 620.020.115 Plunger, Actuator 14 2
replace if necessary with genuine parts. 28
34 675.042.115 Ring, Retaining* 2
Step 5: Lightly lubricate O-Ring (27) and insert into 36 720.004.360 Seal, Diaphragm Rod 2
intermediate.
Step 6: Reassemble in reverse order. *Note: It is recommended that when plunger components
are serviced, new retaining rings be installed.
Step 7: Remove Seal, Diaphragm Rod (36). Torque: Plate to Plate
960 in. lbs.
Step 8: Clean seal area, lightly lubricate and install new Seal, IMPORTANT
Diaphragm Rod (36).
When the pumped product source is at a higher
level than the pump (flooded suction condition),
pipe the exhaust higher than the product source
to prevent siphoning spills. In the event of a
diaphragm failure a complete rebuild of the
center section is recommended.

15 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
 28

Diaphragm Service Drawing, with Overlay

16

6
30
28
17
16
37
6
28 31

17
28 14
37
18 41

27
Torque: Plate to Plate
33 720 in. lbs.
28 14 15
960 in. lbs. Santoprene

27

11 41
41

27
Torque: Plate to Plate
960 in. lbs.
15

27

11 41

Diaphragm Service Drawing, Non-Overlay

28

16

6
30

17

37

31

28 14
18 41

5: WET END
27
Torque: Plate to Plate
33 720 in. lbs.
15
960 in. lbs. Santoprene

27

11 41
41

27

One-Piece Bonded *Diaphragm Service Drawing

15

27

11 41

18

*AVAILABLE FOR FIELD CONVERSION FROM OVERLAY

TO ONE-PIECE BONDED DIAPHRAGM KITS:

32 Kit: 475-253-000
2 286-118-000 One-Piece Diaphragm
2 612-214-150 Inner Plates

sandpiperpump . com Model S20 Metallic • 16

s20mdl1sm-rev0217
 DIAPHRAGM SERVICING
Step 1: With manifolds and outer chambers Step 8: On opposite side of pump thread the
removed, remove diaphragm assemblies from remaining assembly onto the diaphragm rod. Using a
diaphragm rod. DO NOT use a pipe wrench or similar torque wrench tighten the assembly to the diaphragm
tool to remove assembly from rod. Flaws in the rod rod. Align diaphragm through bolt holes always going
surface may damage bearings and seal. Soft jaws forward past the recommended torque. Torque values
in a vise are recommended to prevent diaphragm are called out on the exploded view. NEVER reverse
rod damage. to align holes, if alignment cannot be achieved
without damage to diaphragm, loosen complete
Step 1.A: NOTE: Not all inner diaphragm plates assemblies rotate diaphragm and reassemble as
are threaded. Some models utilize a though hole in described above.
the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vice, Step 9: Complete assembly of entire unit.
gripping on the exterior cast diameter of the inner One Piece Diaphragm Servicing (Bonded PTFE
plate. Turn the outer plate clockwise to separate the with integral plate) The One Piece diaphragm has
assembly. a threaded stud installed in the integral plate at the
factory. The inner diaphragm plate has a through
Always inspect diaphragms for wear cracks or hole instead of a threaded hole. Place the inner
chemical attack. Inspect inner and outer plates for plate over the diaphragm stud and thread the first
deformities, rust scale and wear. Inspect intermediate diaphragm / inner plate onto the diaphragm rod only
bearings for elongation and wear. Inspect diaphragm until the inner plate contacts the rod. Do not tighten. A
rod for wear or marks. small amount of grease may be applied between the
Clean or repair if appropriate. Replace as required. inner plate and the diaphragm to facilitate assembly.
Insert the diaphragm / rod assembly into the pump
Step 2: Reassembly: There are two different types and install the outer chamber. Turn the pump over
of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto
Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the
stud, diaphragm, and a threaded inner plate. inner plate contacts the rod and hand tighten the
assembly. Continue tightening until the bolt holes
Outer plate with a threaded stud, diaphragm, and align with the inner chamber holes. DO NOT LEAVE
an inner plate with through hole. Secure threaded THE ASSEMBLY LOOSE.
inner plate in a vice. Ensure that the plates are being
installed with the outer radius against the diaphragm.

Step 3: Lightly lubricate, with a compatible material,

the inner faces of both outer and inner diaphragm plates
when using on non Overlay diaphragms (For EPDM
water is recommended). No lubrication is required.
5: WET END

Step 4: Push the threaded outer diaphragm

plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into

the inner plate. For threaded inner plates use a
torque wrench to tighten the assembly together.
Torque values are called out on the exploded view.

Repeat procedure for second side assembly. Allow a

minimum of 15 minutes to elapse after torquing then
re-torque the assembly to compensate for stress
relaxation in the clamped assembly.
IMPORTANT
Read these instructions completely,
Step 6: Thread one assembly onto the diaphragm before installation and start-up.
rod with sealing washer (when used) and bumper. It is the responsibility of the
purchaser to retain this manual for
Step 7: Install diaphragm rod assembly reference. Failure to comply with
the recommendations stated in this
into pump and secure by installing the outer manual will damage the pump, and
chamber in place and tightening the capscrews. void factory warranty.

17 • Model S20 Metallic sandpiperpump . com

s20mdl1sm-rev0217
Solenoid Shifted Air Valve

Wiring
Diagram
3rd Terminal 3
2
for ground

#2 Terminal #1 Terminal
Neutral Power
(Negative) (Positive)
4

Solenoid Shifted Air Valve Parts List

(Includes all items used on Composite Repair Parts List
except as shown)
Item Part Number Description Qty
1 893-097-000 Solenoid Valve, NEMA4 1
2 219-001-000 Solenoid Coil, 24VDC 1
219-004-000 Solenoid Coil, 24VAC/12VDC 1
219-002-000 Solenoid Coil, 120VAC 1
219-003-000 Solenoid Coil, 240VAC 1
3 241-001-000 Connector, conduit 1
Solenoid Shifted Operation 241-003-000 Conduit Connector with 1
The Solenoid Shifted SANDPIPER has a solenoid operated, air distribution Suppression Diode (DC Only)
valve in place of the standard SANDPIPER’s pilot operated, air distribution 4 170-029-330 Capscrew, Hex HD 5/16-18 x 1.5 4
valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution 5 618-051-150 Plug  2
valve, an electric solenoid is utilized. As the solenoid is powered, one of the
IEC EEX m T4
pump’s air chambers is pressurized while the other chamber is exhausted. When
electric power is turned off, the solenoid shifts and the pressurized chamber
is exhausted while the other chamber is pressurized. By alternately applying For Explosion Proof Solenoid Coils used in North America and
and removing power to the solenoid, the pump cycles much like a standard outside the European Union.
SANDPIPER pump, with one exception. This option provides a way to precisely 2 219-009-001 Solenoid Coil, 120VAC 60 Hz 1
control and monitor pump speed. 219-009-002 Solenoid Coil, 240VAC 60 Hz 1
219-009-003 Solenoid Coil, 12VDC 1
219-009-004 Solenoid Coil, 24VDC 1
Before Installation

6: OPTIONAL
219-009-005 Solenoid Coil, 110VAC 50 Hz 1
Before wiring the solenoid, make certain it is compatible with your system 219-009-006 Solenoid Coil, 230VAC 50 Hz 1
voltage. Note: Item 43 (Conduit Connector) is not required

IIII 2G
2GEE
EExx mmc c
II T5
T5
IIII 2D
2DccIP65
IP65T100°C
T100°C
*Special Conditions For Safe Use
A fuse corresponding to its rated current (max. 3*Irat according IEC 60127-2-1) or a
motor protecting switch with short-circuit and thermal instantaneous tripping (set to rated
current) shall be connected in series to each solenoid as short circuit protection. For
* 2
For ATEX Compliant Solenoid Coils used in the European Union
219-011-001 Solenoid Coil, Single mounting
12 VDC, 3.3W / 267mA 1
very low rated currents of the solenoid the fuse of lowest current value according to 219-011-002 Solenoid Coil, Single mounting
the indicated IEC standard will be sufficient. The fuse may be accommodated in the 24 VDC, 3.3W / 136mA 1
associated supply unit or shall be separately arranged. The rated voltage to the fuse
219-011-003 Solenoid Coil, Single mounting
shall be equal to or greater than the stated rated voltage of the magnet coil. The
110/120 VAC, 3.4W / 29mA 1
breakage capacity of the fuse-link shall be as high as or higher than the maximum
219-011-004 Solenoid Coil, Single mounting
expected short circuit current at the location of the installation (usually 1500 A). A
220/240 VAC, 3.4W / 15mA 1
maximum permissible ripple of 20% is valid for all magnets of direct-current design.
Note: Item 35 (Conduit Connector) is not required
Compressed Air Temperature Range: Maximum Ambient
Temperature to plus 50°C

sandpiperpump . com Model S20 Metallic • 18

s20mdl1sm-rev0217
 5 - YEAR Limited Product Warranty
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that
bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five
years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ®,SANDPIPER ®,
SANDPIPER Signature SeriesTM, MARATHON ®, Porta-Pump ®, SludgeMaster™ and Tranquilizer ®.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.

~ See sandpiperpump.com/content/warranty-certifications for complete warranty,

including terms and conditions, limitations and exclusions. ~

Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.

October 20, 2005

Signature of authorized person Date of issue

Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
R79 Shannon Industrial Estate
February 27, 2017
7: WARRANTY

Shannon, Co. Clare, Ireland

Date of revision
Attn: Barry McMahon

Revision Level: F
 EC / EU Declaration of Conformity
The objective of the declaration described is in conformity with the relevant Union harmonisation
legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).

Manufacturer: Applicable Standard:

Warren Rupp, Inc. EN13463-1: 2001
A Unit of IDEX Corportion EN13463-5: 2003
800 North Main Street EN60079-25: 2004
P.O. Box 1568 Harmonised Standard:
Mansfield, OH 44902 USA EN13463-1: 2009
EN13463-5: 2011
EN60079-25:2010

The harmonised standards have been compared to the applicable standards

used for certification purposes and no changes in the state of the art technical
knowledge apply to the listed equipment.

AODD Pumps and Surge Suppressors

Technical File No.: 203104000-1410/MER

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
DEKRA Certification B.V. (0344) Hazardous Locations Applied:
Meander 1051 I M1 c II 1 G c T5
6825 MJ Arnhem II 2 G Ex ia c IIC T5 II 1 D c T100°C
The Netherlands II 2 D Ex c iaD 20 IP67 T100°C II 2 G c T5
II 2 G Eex m c II T5 II 2 D c T100°C
II 2 D c IP65 T100°C II 2 G c IIB T5

7: WARRANTY

DATE/APPROVAL/TITLE:
18 March 2016 David Roseberry, Director of Engineering