SERVICE & OPERATING MANUAL

Original Instructions

1: PUMP SPECS
Certified Quality
Model G20F
Heavy Duty Flap Valve

2: INSTAL & OP
Design Level 1

ISO 9001 Certified

3: EXP VIEW
ISO 14001 Certified

Certified to CSA Technical Letter No, R-14

4: AIR END
Certified to ANSI LC6-2008

5: WET END
6: OPTIONAL
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
7: WARRANTY

© Copyright 2017 Warren Rupp, Inc.

All rights reserved

s a n d p i p e r p u m p. c o m
 Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

Nonmetallic pumps and plastic components are not UV result, especially when handling flammable liquids. The pump,
stabilized. Ultraviolet radiation can damage these parts and piping, valves, containers and other miscellaneous equipment
negatively affect material properties. Do not expose to UV light must be properly grounded.
for extended periods of time.
This pump is pressurized internally with gas pressure during
WARNING operation. Make certain that all fasteners are in good condition
The use of non-OEM replacement parts will void (or negate) and are reinstalled properly during reassembly.
agency certifications, including CE, ATEX, CSA, 3A and EC1935
compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies. Use safe practices when lifting
kg

ATEX Pumps - Conditions For Safe Use

1. Ambient temperature range is as specified in tables 1 to 3 on the next page (per Annex I of DEKRA 18ATEX0094X)

2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes

3. Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page
Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.

4. The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according
to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated
current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value
according to the indicated standard will be sufficient. The fuse may be accommodated in the associated supply unit
or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the
solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current
at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.
*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fluids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6. Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of
the combustible dust shall be installed in such a way that the pulse output kit is protected against impact
*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page
Model G20F sandpiperpump . com
g20fmdl1sm-rev1218
Temperature Tables

Table 1. Category 1 & Category 2 ATEX Rated Pumps

Ambient Temperature Process Temperature Temperature Maximum Surface Tem-

Range [°C] Range [°C]1 Class perature [°C]

-20°C to +80°C T5 T100°C

-20°C to +108°C T4 T135°C

-20°C to +60°C
-20°C to + 160°C T3
T200°C
-20°C to +177°C (225°C) T2
1
Per CSA standards ANSI LC6-2018 US & Canadian Technical Letter R14, G-Series Natural Gas Models are restricted to (-20°C to + 80°C) process temperature

Table 2. Category 2 ATEX Rated Pumps Equipped with Pulse Output Kit or Integral Solenoid:
Options
Ambient Temperature Process Temperature Temperature Maximum Sur-
Range [°C] Range [°C] Class face Temperature
[°C] Pulse Output Integral Solenoid
Kit

-20°C to +60°C -20°C to +100°C T5 T100 X

-20°C to +50°C -20°C to +100°C T5 T100 X

2
ATEX Pulse output or Intergral Solenoid Not Available For All Pump Models See Explanation of Pump Nomenclature / ATEX Details Page

Table 3. Category M1 ATEX Rated Pumps for Mining

Ambient Temperature Process Temperature
Range [°C] Range [°C]

-20°C to +60°C -20°C to +150°C

Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

sandpiperpump . com Model G20F • 3

g20fmdl1sm-rev1218
 Table of Contents
1: PUMP SPECS

SECTION 1: PUMP SPECIFICATIONS...............1

• Explanation of Nomenclature
• Performance
• Materials
• Dimensional Drawings
2: INSTAL & OP

SECTION 2: INSTALLATION & OPERATION....4

• Principle of Pump Operation
• Recommended Installation Guide
• Troubleshooting Guide

SECTION 3: EXPLODED VIEW...........................7

3: EXP VIEW

• Composite Repair Parts Drawing

• Composite Repair Parts List
• Material Codes

SECTION 4: GAS END......................................10

4: AIR END

• Gas Valve Assembly

• Pilot Valve Assembly

SECTION 5: WET END.....................................13

• Diaphragm Drawings
•Pumping Hazardous Liquids
5: WET END

SECTION 7: WARRANTY & CERTIFICATES...15

• Warranty
• EC Declaration of Conformity - Machinery
• EC Declaration of Conformity - ATEX
6: OPTIONAL
7: WARRANTY

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g20fmdl1sm-rev1218
Explanation of Pump Nomenclature

1: PUMP SPECS
Your Model #: G
__ 20
____ F
__ __ __ __ __ __ __ __ __ ____
(fill in from pump
nameplate)

Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Muffler Pump
Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options

Model #: G XX X X X X X X X X X XX

Pump Brand Non-Wetted Material Options

G Gas Operated A Painted Aluminum with Nitrile Elastomer Parts
V Painted Aluminum with FKM Elastomer Parts
Pump Size
20 2" Porting Options
N NPT Threads
Check Valve Type
F Flap Pump Style
S Standard
Design Level
1 Design Level Muffler Options
X No Muffler Permitted *
Wetted Material
S Painted Stainless Steel
A Painted Aluminum
Diaphragm/Check Valve Materials
B Nitrile/Nitrile
V FKM/FKM
Check Valve Seat
S Stainless Steel

Your Serial #: (fill in from pump nameplate)______________________________________

ATEX Detail
II 2 G Ex h IIC T5...225°C (T2) Gb
II
II 22GD
D Ex hT5
IIIC T100°C...T200°C Db

sandpiperpump . com Model G20F • 5

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 Performance
G20F NATURAL GAS OPERATED
SUCTION/DISCHARGE PORT SIZE
1: PUMP SPECS

• 2"
CAPACITY MODEL G20F Performance Curve
• 0 to 208 gallons per minute AIR CONSUMPTION
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient temperature.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
SCFM (M 3/hr)

BAR
(0 to 786 liters per minute)

PSI
10(17) 20(34)
40(68)
GAS DISTRIBUTION VALVE 7 100
60(102)

• No-lube, no-stall design 100 PSI

(6.8 Bar)
80(136)

SOLIDS-HANDLING 6 100(170)
80 120(204)
• Up to 1.8in. (45mm) 80 PS
I
5 (5.44

HEAD
Bar) 140(238)
HEADS UP TO
60
•100 psi - 231 ft. of water 4 60 PSI
(4.08 Bar)
(7 bar - 70 meters)
3
MAXIMUM OPERATING PRESSURE 40
40 PSI
• 100 psi (7 bar) 2
(2.72 Bar)

DISPLACEMENT/STROKE 20
1 20 PSI Air Inlet Pressure
• .47 Gallon / 1.8 liter (1.36 Bar)

SHIPPING WEIGHT 0 0
• Aluminum 88 lbs. (39.9kg) 0 20 40 60 80 100 120 140 160 180 200

• Stainless Steel 140 lbs. (63.5kg)

U.S. Gallons per minute
0 100 200 300 400 500 600 700 800
Liters per minute
CAPACITY

Materials

Material Profile: Operating

Temperatures:
CAUTION! Operating temperature limitations are as follows:
Max. Min.
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F
of oils and solvents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F(21°C)) will
attack FKM.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.
Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:
Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.

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g20fmdl1sm-rev1218
 Dimensional Drawings
G20F Metallic
Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm).

1: PUMP SPECS
13.56
21.64 344
550
7.06
OPTIONAL VERTICAL
179
SUCTION PORT
2.59
2"NPT
66
SUCTION PORT
2.61
66

3/4" NPT
AIR INLET

20.30 19.87
516 505
17.69
449

9.81
249

2.61 2.55
66 65

OPTIONAL VERTICAL 2.64 2"NPT

DISCHARGE PORT 67 DISCHARGE PORT
16.00
406
8X .50 13 THRU

11.00 8.88
13.00
279 226
330

5.28
134

10.25
260

14.00
355
1" NPT EXHAUST PORT

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 UNIVERSAL ALL AODD

Principle of Pump Operation

Principle of Pump Operation
2: INSTAL & OP
2: INSTALL & OP

Air-Operated Double Diaphragm (AODD) pumps are powered by The pump primes as a result of the suction stroke. The suction stroke lowers
compressed air, natural gas or nitrogen. the chamber pressure (P3) increasing the chamber volume. This results in
a pressure differential necessary for atmospheric pressure (P4) to push the
The main directional (air) control valve ① distributes compressed air to fluid through the suction piping and across the suction side check valve and
an air chamber, exerting uniform pressure over the inner surface of the into the outer fluid chamber ⑦.
diaphragm ②. At the same time, the exhausting air ③ from behind the
opposite diaphragm is directed through the air valve assembly(s) to an Suction (side) stroking also initiates the reciprocating (shifting, stroking
exhaust port ④. or cycling) action of the pump. The suction diaphragm’s movement is
mechanically pulled through its stroke. The diaphragm’s inner plate makes
As inner chamber pressure (P1) exceeds liquid chamber pressure (P2), contact with an actuator plunger aligned to shift the pilot signaling valve.
the rod ⑤ connected diaphragms shift together creating discharge on one Once actuated, the pilot valve sends a pressure signal to the opposite end
side and suction on the opposite side. The discharged and primed liquid’s of the main directional air valve, redirecting the compressed air to the
directions are controlled by the check valves (ball or flap)⑥ orientation. opposite inner chamber.

4 • Model HD20F Non-Metallic sandpiperpump . com

hd20fnmdl1sm-rev0717

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Recommended Installation Guide
020.064.000 Filter
1
VENTING WARNING: This filter is equipped with a stainless steel manual drain. The port is 1/8" NPT. When draining moisture from the filter, first shut off the
natural gas supply.

020.059.000 REGULATOR WITH GAGE

2 PRESSURE WARNING: This regulator is to be installed at point of use with the pump. The maximum gas supply is 400psi. Full line pressure needs to be
regulated below 400psi prior to the regulator installation position.

VENTING WARNING: This regulator is equipped with a 1/4" NPT vent port. In the event of a diaphragm rupture, natural gas can be exhausted into the
surrounding environment. Connect a conductive hose or pipe to the vent port to send the escaping natural gas to a safe area for gas reclamation. Make sure
to ground the regulator, hose, and/or pipe.

2: INSTAL & OP
Vacuum Pipe Connection
Gauge (Style Optional
Shut-Off Valve Flexible Connector

Suction Port

2 Gas Regulator Natural Gas Exhaust

(Piped to Remote Location)

Drain Port
Pressure Gauge
Natural Gas Inlet
Shut-Off Valve
Note: Natural gas supply
must be conductive piping,
and must be supported Flexible
Connection

Gas Shut Off Valve 1 Gas Filter

Discharge Port
Flexible
Conductive
Connector Drain Port
The pump must be rigidly mounted in the
Pipe Connection
horizontal position with fasteners to a (Style Optional) Note: Piping and gas line must be supported
conductive base or natural ground. after the flexible connections.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Gas Supply
Connect the pump gas inlet to a gas supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure gas supply pressure does not exceed recommended limits.

Gas Valve Lubrication

The gas distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install a gas line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of gas the pump consumes. Consult the Performance Curve to determine gas
consumption.

Gas Line Moisture

Water in the compressed gas supply may cause icing or freezing of the exhaust gas, causing the pump to cycle erratically or stop operating. Water in the gas supply
can be reduced by using a point-of-use gas dryer.

Gas Inlet And Priming

To start the pump, slightly open the gas shut-off valve. After the pump primes, the gas valve can be opened to increase gas flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient gas flow to pump
flow ratio.
CAUTION
The gas exhaust should
be p iped to an area
for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.
sandpiperpump . com Model G20F • 9
g20fmdl1sm-rev1218
 Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds gas Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Gas valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of gas (line size, PSI, CFM). Check the gas line size and length, compressor capacity (HP vs. cfm required).
Check gas distribution system. Disassemble and inspect main gas distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds gas Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
2: INSTAL & OP

supply pressure). (Does not apply to high pressure 2:1 units).

Blocked gas exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in gas exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Flap valve(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around flap valve(s) and valve seat area. Replace flap valve(s) or valve seat if damaged.
Flap valve(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side gas leakage or gas in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in gas exhaust. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish / Stalling, Icing. De-ice, and re-install. Install a point of use gas drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper gas flow.
Deadhead (system pressure meets or exceeds gas Increase the inlet gas pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of gas (line size, PSI, CFM). Check the gas line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Gas supply pressure or volume exceeds system hd. Decrease inlet gas (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized gas line. Install a larger gas line and connection.
Suction side gas leakage or gas in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in gas exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of gas can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or gas pressure. Consult Chemical Resistance Chart for compat-
ibility with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in gas exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side gas leakage or gas in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained gas or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388

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Composite Repair Parts Drawing
ITEM
NO.
1
39 2
49
3
25 4
4 5
30 6
7
39 8
12 9
46 10
17 11
41
40 12
2 47 13
7 TORQUE: 360 IN-LBS 14
(40 N-m) 15
33
16
19 17
10 18
46 32
34 19
23
36 20
3
25 21
24 37 18
29 22
1 9
8 23
13 39 35 42 24
28

3: EXP VIEW
38 31 25
20
45 26
27 27
14 28
48 29
45
9 30
16 31
TORQUE: 480 IN-LBS 15
(54 N-m) 32
33
9 34
44 35
36 36
22 37
5 31
38
38
28 39
22 40
42 41
44
42
6 43
44
21 45

Service & Repair Kits

43
46
45
11 47
48

476.359.360 Nitrile Gas End Kit

Nitrile Seals, Bumpers, O-rings, and Gaskets,
Retaining Rings, Plungers, Bushings Gas Valve
Assembly with Nitrile O-rings Pilot Valve Assembly
with O-rings
476.359.363 FKM Gas End Kit
FKM Seals, Bumpers and O-rings, Nitrile Gaskets,
Retaining Rings, Plungers, Bushings
Gas Valve Assembly with FKM O-rings
Pilot Valve Assembly with FKM O-rings
476.360.360 Nitrile Gas End Wear Kit
Nitrile Seals, Bumpers, O-rings, and Gaskets,
Retaining Rings, Plungers, Bushings
476.360.363 FKM Gas End Wear Kit
FKM Seals, Bumpers and O-rings, Nitrile
Gaskets, Retaining Rings, Plungers, Bushings
476.270.360 Nitrile Wet End Kit
Diaphragms, Flap Valves, Hinge Pads,
Wear Pads, Sealing Rings, and Stato-Seals
476.270.363 FKM Wet End Kit
Diaphragms, Flap Valves, Hinge Pads, Wear
Pads, Sealing Rings, and Stato-Seals

sandpiperpump . com Model G20F • 11

g20fmdl1sm-rev1218
 Composite Repair Parts List
Item
Part Number Description Qty Item Part Number Description Qty
1* 031.208.360 Air Valve Assy (with Nitrile O-rings) 1 545.007.110 Nut, Hex 7/16-14
031.208.363 Air Valve Assy (with FKM O-rings) 1 (stainless wetted only) 8
2 070.006.571 Bushing, Intermediate 28 547.002.110 Nut, Nylon Stop 1/4 x 20 8
(included in item #4) 2 29 560.001.360 O-ring (Buna) 2
3 095.073.002 Pilot Valve Assy 560.001.363 O-ring (FKM) 2
(with Nitrile O-rings) 1 30 560.022.360 O-ring (Buna) 2
095.073.363 Pilot Valve Assy (with FKM O-rings) 1 560.022.360 O-ring (FKM) 2
4 114.002.156 G Intermediate (w/ aluminum center) 1 31 570.001.360 Pad, Hinge - Buna 4
5 115.158.080 Bracket, Leg 2 570.001.363 Pad, Hinge - FKM 4
6 115.159.080 Bracket, Leg 2 32 570.009.360 Pad, Wear - Buna 2
7 132.002.360 Bumper, Diaphragm 570.009.363 Pad, Wear - FKM 2
(with Nitrile O-rings) 2 33 612.047.330 Plate, Inner Diaphragm 2
132.002.363 Bumper, Diaphragm 34 612.008.330 Plate, Outer Diaphragm
(with FKM O-rings) 2 (w/ aluminum/cast iron wetted) 2
8 135.016.506 Bushing, Plunger 2 612.096.110 Plate, Outer Diaphragm
9 170.023.330 Capscrew, Hx-Hd 7/16-14 x 1.75 (w/ stainless wetted) 2
(Aluminum wetted) 8 35 618.003.330 Plug, Pipe 1/4" NPT 2
36 618.003.330 Plug, Pipe 1/4" NPT
170.023.330 Capscrew, Hx-Hd 7/16-14 x 1.75 (w/ aluminum wetted) 4
(CI and SS wetted) 16 618.003.110 Plug, Pipe 1/4" NPT
10 170.024.330 Capscrew, Hx-Hd 7/16-14 x 1.00 8 (w/ stainless wetted) 4
3: EXP VIEW

11 170.026.330 Capscrew, Hx-Hd 3/8-16 x 3.50 2 37 620.011.114 Plunger, Actuator 2

12 170.035.330 Capscrew, Hx-Hd 7/16-14 x 1.50 38 670.005.110 Retainer, Flap Valve 4
(Aluminum wetted) 8 39 675.013.360 Ring, Sealing - Buna 4
13 170.045.330 Capscrew, Hx-Hd 5/16-18 x 1.25 4 675.013.363 Ring, Sealing - FKM 4
14 170.052.330 Capscrew, Hx-Hd 3/8-16 x 2.25 2 40 685.007.120 Rod, Diaphragm 1
15 170.061.330 Capscrew, Hx-Hd 3/8-16 x 2.00 16 41 720.004.360 Seal, U-Cup - Buna 2
16 171.002.330 Capscrew, Socket, Fl-Hd 5/8- 720.004.363 Seal, U-Cup - FKM 2
11 x 1.50 (Alum/CI Wetted) 2 42 722.070.360 Seat, Check Valve - Buna 4
171.002.110 Capscrew, Socket, Fl-Hd 5/8- 722.070.363 Seat, Check Valve - FKM 4
11 x 1.50 (Stainless Wetted) 2 43 770.005.330 Spacer (w/ aluminum wetted) 2
17 196.001.157 Chamber, Inner (w/ aluminum 44 807.018.110 Stud, 1/4-20 (inlcuded with
center) Includes #35 2 item #18 & #20) 8
18 196.002.157NS Chamber, Outer (w/ aluminum 45 900.005.330 Washer, Lock 3/8" 20
wetted) Includes #36,44 4 46 900.006.330 Washer, Lock 7/16" (w/ aluminum
196.002.110NS Chamber, Outer (w/ stainless wetted) 16
wetted) Includes #36,44 4 900.006.330 Washer, Lock 7/16"
19 286.007.360 Diaphragm - Buna 2 (w/ stainless wetted) 8
286.007.363 Diaphragm - FKM 2 47 902.003.000 Washer, Sealing 2
20 312.012.156 Elbow, Suction (w/ aluminum 48 560.046.360 O-ring (w/ stainless steel
wetted) includes item #44) 2 wetted - Buna) 2
312.012.110 Elbow, Suction (w/ stainless 560.070.610 O-ring (w/ stainless steel
wetted) includes item #44) 2 wetted - FKM) 2
21 312.013.156 Elbow, Discharge 49 902.025.000 Cable, Grounding 1
(w/ aluminum wetted) 2
312.013.110 Elbow, Discharge
(w/ stainless wetted) 2
22 338.005.360 Valve, Flap Assembly - Buna 4
338.005.363 Valve, Flap Assembly - FKM 4
23 360.041.379 Gasket, Pilot Valve 1
24 360.048.360 Gasket, Air Valve 1
25 518.001.157 Manifold (w/ aluminum wetted) 2
518.001.110 Manifold (w/ stainless wetted) 2
27 545.007.330 Nut, Hex 7/16-14
(aluminum wetted only) 8

LEGEND:
= Items contained within Air End Kits
= Items contianed within Wet End Kits
* Air end kit contains sleeve and spool set only, not complete air valve assembly

Note: Kits contain components specific to the material codes.

ATEX Compliant
12 • Model G20F sandpiperpump . com
g20fmdl1sm-rev1218
Material Codes - The Last 3 Digits of Part Number
000 ����Assembly, sub-assembly; 364 ����EPDM Rubber 668 ����PTFE, FDA Santoprene®/PTFE
and some purchased items Color coded: BLUE • Delrin and Hytrel are registered
010 ����Cast Iron 365 ����Neoprene Rubber tradenames of E.I. DuPont.
015 ����Ductile Iron Color coded: GREEN
• Nylatron is a registered tradename
020 ����Ferritic Malleable Iron 366 ����Food Grade Nitrile
of Polymer Corp.
080 ����Carbon Steel, AISI B-1112 368 ����Food Grade EPDM
110 �����Alloy Type 316 Stainless Steel 371 ����Philthane (Tuftane) • Gylon is a registered tradename
111 �����Alloy Type 316 Stainless Steel 374 ����Carboxylated Nitrile of Garlock, Inc.
(Electro Polished) 375 ����Fluorinated Nitrile • Santoprene is a registered tradename
112 �����Alloy C 378 ����High Density Polypropylene of Exxon Mobil Corp.
113 �����Alloy Type 316 Stainless Steel 379 ����Conductive Nitrile
(Hand Polished) 408 ����Cork and Neoprene • Rulon II is a registered tradename
114 �����303 Stainless Steel 425 ����Compressed Fibre of Dixion Industries Corp.
115 �����302/304 Stainless Steel 426 ����Blue Gard • Ryton is a registered tradename
117 �����440-C Stainless Steel (Martensitic) 440 ����Vegetable Fibre of Phillips Chemical Co.
120 ����416 Stainless Steel 500 ����Delrin® 500
• Valox is a registered tradename
(Wrought Martensitic) 502 ����Conductive Acetal, ESD-800
of General Electric Co.
148 ����Hardcoat Anodized Aluminum 503 ����Conductive Acetal, Glass-Filled
150 ����6061-T6 Aluminum 506 ����Delrin® 150
152 ����2024-T4 Aluminum (2023-T351) 520 ����Injection Molded PVDF

3: EXP VIEW
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 557 ����Conductive Polypropylene
305 ����Carbon Steel, Black Epoxy Coated 558 ����Conductive HDPE
306 ����Carbon Steel, Black PTFE Coated 570 ����Rulon II®
307 ����Aluminum, Black Epoxy Coated 580 ����Ryton®
308 ����Stainless Steel, Black PTFE Coated 600 ����PTFE (virgin material)
309 ����Aluminum, Black PTFE Coated Tetrafluorocarbon (TFE)
313 ����Aluminum, White Epoxy Coated 603 ����Blue Gylon®
330 ����Zinc Plated Steel 604 ����PTFE
332 ����Aluminum, Electroless Nickel Plated 606 ����PTFE
333 ����Carbon Steel, Electroless 607 ����Envelon
Nickel Plated 608 ����Conductive PTFE
335 ����Galvanized Steel 610 ����PTFE Encapsulated Silicon
337 ����Silver Plated Steel 611 �����PTFE Encapsulated FKM
351 ����Food Grade Santoprene® 632 ����Neoprene/Hytrel®
353 ����Geolast; Color: Black 633 ����FKM/PTFE
354 ����Injection Molded #203-40 634 ����EPDM/PTFE
Santoprene® Duro 40D +/-5; 635 ����Neoprene/PTFE
Color: RED 637 ����PTFE, FKM/PTFE
356 ����Hytrel® 638 ����PTFE, Hytrel®/PTFE
357 ����Injection Molded Polyurethane 639 ����Nitrile/TFE
358 ����Urethane Rubber 643 ����Santoprene®/EPDM
(Some Applications)
(Compression Mold)
644 ����Santoprene®/PTFE
656 �����Santoprene® Diaphragm and R E C YC L I N G
359 ����Urethane Rubber Check Balls/EPDM Seats Many components of SANDPIPER® AODD
360 ����Nitrile Rubber Color coded: RED 661 ����EPDM/Santoprene® pumps are made of recyclable materials.
363 ����FKM (Fluorocarbon) 666 ����FDA Nitrile Diaphragm, We encourage pump users to recycle worn
Color coded: YELLOW PTFE Overlay, Balls, and Seals out parts and pumps whenever possible,
after any hazardous pumped fluids are
thoroughly flushed.

sandpiperpump . com Model G20F • 13

g20fmdl1sm-rev1218
 Air Distribution Valve Assembly

Air Distribution Valve Assembly

1-G
1-F
1-E
1-C

1-A

1-B

1-C
1-E
1-F
Air Distribution Valve Servicing
See repair parts drawing, remove screws. 1-D 1-G
Step 1: Remove Hex Head Cap Screws (1-G).
Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C).
Step 3: Remove spool part of (1-B) (caution: do not scratch).
Step 4: Press sleeve (1-B) from body (1-A).
Step 5: Inspect O-Ring (1-D) and replace if necessary.
4: AIR END

Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B).

4: AIR END
Step 7: Press sleeve (1-B) into body (1-A).
Step 8: Reassemble in reverse order, starting with step 3.

Note:
sleeve and spools (1-B) cannot be interchanged.

MAIN GAS VALVE ASSEMBLY - BUNA O-RINGS

Item Part Number Description Qty
1 031.208.360 Air Valve Assembly 1
1-A 095.043.156 Body, Air Valve 1
1-B 031.012.000 Sleeve and Spool Set 1
1-C 132.014.358 Bumper 2
1-D 560.020.360 O-Ring 6
1-E 360.010.360 Gasket 2
1-F 165.011.157 End Cap 2
1-G 170.032.330 Hex Head Capscrew 8

MAIN GAS VALVE ASSEMBLY - FKM O-RINGS

Item Part Number Description Qty
1 031.208.363 Air Valve Assembly-FKM 1
1-A 095.043.156 Body, Air Valve 1
1-B 031.012.000 Sleeve and Spool Set 1
1-C 132.014.358 Bumper 2
1-D 560.020.363 O-Ring-FKM 6
1-E 360.010.363 Gasket-FKM 2
1-F 165.011.157 End Cap 2
1-G 170.032.330 Hex Head Capscrew 8
IMPORTANT
LEGEND:
Read these instructions completely, before installation
= Items contained within Air End Kits and start-up. It is the responsibility of the purchaser
Note: to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will
damage the pump, and void factory warranty.

SANDPIPERPUMP . COM Model HDB1½/HDB40 • 12

hdb15dl7sm-rev0817
14 • Model G20F sandpiperpump . com
g20fmdl1sm-rev1218
Pilot Valve Assembly
Pilot Valve Assembly

3-A

3-D
3-B

3-F

4: AIR END
3-E
3-C

Pilot Valve Assembly with Nitrile O-rings

Item Part Number Description Qty
3 095.073.002 Gas Pilot Valve Assembly 1
3A 095.070.558 Gas Pilot Valve Body 1
Pilot Valve Servicing 3B 755.025.001 Pilot Valve Sleeve Assembly 1
3C 560.033.360 O-Ring 4
With Pilot Valve removed from pump.
3D 775.026.000 Pilot Valve Spool Assembly 1
Step 1: Remove snap ring (3-F). 3E 560.023.360 O-Ring 2
Step 2: Remove sleeve (3-B), inspect O-Rings (3-C), 3F 675.037.080 Retaining Ring 1
replace if required.
Pilot Valve Assembly with FKM O-rings
Step 3: Remove spool (3-D) from sleeve (3-B), Item Part Number Description Qty
inspect O-Rings (3-E), replace if required. 3 095.073.363 Gas Pilot Valve Assembly 1
Step 4: Lightly lubricate O-Rings (3-C) and (3-E). 3A 095.070.558 Gas Pilot Valve Body 1
3B 755.025.363 Pilot Valve Sleeve Assembly 1
Reassemble in reverse order. 3C 560.033.363 O-Ring 4
3D 775.026.363 Pilot Valve Spool Assembly 1
3E 560.023.363 O-Ring 2
3F 675.037.080 Retaining Ring 1

sandpiperpump . com Model G20F • 15

g20fmdl1sm-rev1218
 Diaphragm Servicing
Step 1: With manifolds and outer chambers Step 4: Push the threaded outer diaphragm
removed, remove diaphragm assemblies from plate through the center hole of the diaphragm.
diaphragm rod. DO NOT use a pipe wrench or similar Note: Most diaphragms are installed with the
tool to remove assembly from rod. Flaws in the rod natural bulge out towards the fluid side. S05,
surface may damage bearings and seal. Soft jaws S07, and S10 non–metallic units are installed
in a vise are recommended to prevent diaphragm with the natural bulge in towards the gas side.
rod damage.
Step 5: Thread or place, outer plate stud into
Step 1.A: NOTE: Not all inner diaphragm plates the inner plate. For threaded inner plates, use a
are threaded. Some models utilize a through hole torque wrench to tighten the assembly together.
in the inner diaphragm plate. If required to separate Torque values are called out on the exploded view.
diaphragm assembly, place assembly in a vise,
gripping on the exterior cast diameter of the inner Repeat procedure for second side assembly.
plate. Turn the outer plate clockwise to separate the Allow a minimum of 15 minutes to elapse after
assembly. torquing, then re-torque the assembly to compensate
for stress relaxation in the clamped assembly.
Always inspect diaphragms for wear cracks or
chemical attack. Inspect inner and outer plates for Step 6: Thread one assembly onto the diaphragm
deformities, rust scale and wear. Inspect intermediate rod with sealing washer (when used) and bumper.
bearings for elongation and wear. Inspect diaphragm
rod for wear or marks. Step 7: Install diaphragm rod assembly into pump
Clean or repair if appropriate. Replace as required. and secure by installing the outer chamber in place
and tightening the capscrews.
Step 2: Reassembly: There are two different types
of diaphragm plate assemblies utilized throughout the Step 8: On opposite side of pump, thread the
Sandpiper product line: Outer plate with a threaded remaining assembly onto the diaphragm rod. Using a
stud, diaphragm, and a threaded inner plate. torque wrench, tighten the assembly to the diaphragm
rod. Align diaphragm through bolt holes, always going
Outer plate with a threaded stud, diaphragm, and forward past the recommended torque. Torque values
an inner plate with through hole. Secure threaded are called out on the exploded view. NEVER reverse
inner plate in a vise. Ensure that the plates are being to align holes, if alignment cannot be achieved
installed with the outer radius against the diaphragm. without damage to diaphragm, loosen complete
assemblies, rotate diaphragm and reassemble as
Step 3: Lightly lubricate, with a compatible material, described above.
the inner faces of both outer and inner diaphragm plates
when using on non Overlay diaphragms (For EPDM
water is recommended). No lubrication is required.
5: WET END

IMPORTANT
Read these instructions completely,
before installation and start-up.
It is the responsibility of the
purchaser to retain this manual for
reference. Failure to comply with
the recommendations stated in this
manual will damage the pump, and
void factory warranty.

16 • Model G20F sandpiperpump . com

g20fmdl1sm-rev1218
Pumping Hazardous Liquids
When a diaphragm fails, the pumped liquid or fumes enter the natural gas NATURAL GAS EXHAUST ILLUSTRATION
end of the pump. Fumes are exhausted into the surrounding environment. When
pumping hazardous or toxic materials, the exhaust gas must be piped to an PUMP INSTALLATION AREA
SAFE GAS
appropriate area for safe disposal. See illustration #1 at right. EXHAUST
DISPOSAL
This pump can be submerged if the pump materials of construction are
AREA
compatible with the liquid being pumped. The natural gas exhaust must be
piped above the liquid level. See illustration #2 at right. Piping used for the gas 1" DIAMETER GAS
exhaust must not be smaller than 1" (2.54 cm) diameter. Reducing the pipe size EXHAUST PIPING
MUFFLER
will restrict natural gas flow and reduce pump performance. When the pumped
product source is at a higher level than the pump (flooded suction condition), pipe
the exhaust gas higher than the product source to prevent siphoning spills. See
illustration #3 at right. Illustration #1

IMPORTANT INSTALLATION NOTE: The manufacturer recommends

installing a flexible conductive hose or connection between the pump and any
rigid plumbing. This reduces stresses on the molded threads of the natural gas
exhaust port. Failure to do so may result in damage to the natural gas distribution MUFFLER
valve body.
Any piping or hose connected to the pump’s natural gas exhaust port must
be conductive and physically supported. Failure to support these connections
1" DIAMETER GAS
could also result in damage to the valve body. LIQUID EXHAUST PIPING
If a high pressure gas spike is possible through the exhaust line, a pressure LEVEL
regulator is required in the exhaust piping.
SUCTION
LINE

Illustration #2

MUFFLER

1" DIAMETER GAS

LIQUID EXHAUST PIPING
LEVEL

5: WET END
SUCTION
LINE

Illustration #3

WARNING
Natural gas exhaust is to be
vented to low pressure safe
location using conductive Nitrile
rubber hose or metal piping in
accordance with local fire and
environmental codes, or an industry
or nationally recognized code
having jurisdiction over specific
installations, and/or CAN/CGA
B149, Installation Codes.

sandpiperpump . com Model G20F • 17

g20fmdl1sm-rev1218
 5 - YEAR Limited Product Warranty
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that
bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five
years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ®,SANDPIPER ®,
SANDPIPER Signature SeriesTM, MARATHON ®, Porta-Pump ®, SludgeMaster™ and Tranquilizer ®.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and
EC1935 compliance (Food Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the
stringent requirements of the certifying agencies.

~ See sandpiperpump.com/content/warranty-certifications for complete warranty,

including terms and conditions, limitations and exclusions. ~

Declaration of Conformity
Manufacturer: Warren Rupp, Inc., 800 N. Main Street
Mansfield, Ohio, 44902 USA
Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,
S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,
RS Series, W Series, F Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with
the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.
This product has used Harmonized Standard EN809:2012, Pumps and Pump Units
for Liquids - Common Safety Requirements, to verify conformance.

October 20, 2005

Signature of authorized person Date of issue

Director of Engineering
Authorised Representative: Title
IDEX Pump Technologies
7: WARRANTY

R79 Shannon Industrial Estate

Shannon, Co. Clare, Ireland February 27, 2017
Date of revision
Attn: Barry McMahon

Revision Level: F
 ATEX
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors
listed below comply with the requirements of Directive 2014/34/EU and all applicable standards.

Applicable Standards
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016 • EN ISO 60079-25: 2010

1. AODD Pumps and Surge Suppressors - Technical File No.: 20310400-1410/MER

Hazardous Location Applied:

II 2 G Ex h IIC T5...225°C (T2) Gb

II 2 D Ex h IIIC T100°C...T200°C Db
II 2 G Ex h IIB T5...225°C (T2) Gb
II 2 D Ex h IIIB T100°C...T200°C Db

• Metallic pump models with external aluminum components (S Series, HD Series, G Series,
DMF Series, MSA Series, U Series, F Series, T Series, EH Series, SH Series, GH Series )
• Conductive plastic pump models with integral muffler (S Series, PB Series)
• Tranquilizer® surge suppressors

2. AODD Pumps - EU Type Examination Certificate No.: DEKRA 18ATEX0094X - DEKRA Certification B.V. (0344)
Meander 1051
Hazardous Location Applied: 6825 MJ Arnhem
I M1 Ex h I Ma The Netherlands
II 1 G Ex h IIC T5...225°C (T2) Ga
II 1 D Ex h IIIC T100°C...T200°C Da
II 2 G Ex h ia IIC T5 Gb
II 2 D Ex h ia IIIC T100°C Db
II 2 G Ex h mb IIC T5 Gb
II 2 D Ex mb tb IIIC T100° Db

• Metallic pump models with no external aluminum (S series, HD Series, G series)

• Conductive plastic pumps equipped with metal muffler (S series, PB Series)
• ATEX pump models equipped with ATEX rated pulse output kit or solenoid kit

See “ATEX Details” page in user’s manual for more information

See “Safety Information” page for conditions of safe use
DATE/APPROVAL/TITLE: David Roseberry, Director of Engineering
26 SEP 2018