S.No Equipments Quantity Rate Price: Machinery Requirements

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MACHINERY REQUIREMENTS

S.NO EQUIPMENTS QUANTITY RATE PRICE


1 Socks Knitting Machine 10 Rs. 3,00,000 Rs. 30,00,000

2 Rosso Socks Linking Machine 1 Rs. 1,50,000 Rs. 1,50,000

3 Socks Reversing Machine 2 Rs. 20,000 Rs. 40,000

4 Pressing Machine 1 Rs. 5,00,000 Rs. 5,00,000

5 Thread Rewinder 1 Rs. 2,00,000 Rs. 2,00,000

6 Generator 1 Rs. 5,00,000 Rs. 5,00,000

7 Air Compressor for Knitting Machine 1 Rs. 3,00,000 Rs. 3,00,000

8 Dryer for Compressor for Pressure 1 Rs. 65,000 Rs. 65,000

9 2 Ton A/ C for Machines 4 Rs. 35,000 Rs. 1.40,000

10 Blower Motor for Vacuum 1 Rs. 1,00,000 Rs. 1,00,000

11 Weighing Machine 1 Rs. 25,000 Rs. 25,000

12 Fire Extinguisher 10Kgs 10 Rs. 3,000 Rs. 30,000

13 Electricity Meter 1 Rs. 2,00,000 Rs.2,00,000

14 Electricity Transformer 1 Rs. 5,00,000 Rs. 5,00,000

15 Seal Packing Machine 1 Rs. 60,000 Rs. 60,000

16 Electric Panels 1 Rs. 50,000 Rs. 50,000

17 Big Cooler for Pressing Machine 1 Rs. 50,000 Rs. 50,000

18 Heavy Load UPS for Machines Computers 1 Rs. 50,000 Rs. 50,000

19 Computer for Designing 1 Rs. 50,000 Rs. 50,000

Total Rs. 60,10,000


MINIMUM LAND 500 Square yards (Gaj) or 4500 Squarefeets

S.NO NEED OF AREA AREA TOTAL


REQUIRED AREA
PER REQUIRED
UNIT (Sq. Feet)
(Sq. Feet)

1 Sewing Machine 5*5 50*50

2 Press Machine 100*100 100*100

3 Rosso Linking Machine 10*10 10*10

4 Reversing Machine 10*10 10*10

5 Raw Material 100*100 100*100

6 Finished Goods 100*100 100*100

7 Packing 100*100 100*100

8 Office 300*300 300*300

9 Generator 15*15 15*15

10 Blower Motor 5*5 5*5

11 Air Compressor 15*15 15*15

12 Generator 25*25 25*25

13 Toilet 50*50 50*50

14 Verification Office and Thread Cutting 100*100 100*100


LABOUR REQUIREMENTS

S.no WORKMEN QUANTITY SALARY TOTAL


SALARY
1 Production Incharge 1 Rs.50,000 Rs.50,000

2 Machine Operator 2 Rs.18,000 Rs.36,000

3 Machine Helper 2 Rs.9,000 Rs.18,000

4 Rosso Linking Machine 1 Rs.15,000 Rs.15,000

5 Pressman 2 Rs.15,000 Rs.30,000

6 Store Incharge (Raw Material) 1 Rs.15,000 Rs.15,000

7 Store Helper (Raw Material) 1 Rs.9,000 Rs.9,000

8 Store Incharge (Finished Goods) 1 Rs.15,000 Rs.15,000

9 Packing Helpers 2 Rs.9,000 Rs.18,000

10 Technician 1 Rs.25,000 Rs.25,000

11 Designer 1 Rs.25,000 Rs.25,000

12 Night Machine Operator 2 Rs.18,000 Rs.36,000

13 Night Helper 1 Rs.9,000 Rs.9,000

14 Watchman 2 Rs.9000 Rs.18,000

Total 15 Rs.3,19,000

We will require Salary for First 4 Months = Rs. 3,19,000*4

= Rs. 12,76,000
RAW MATERIALS
1 Machine uses 5kg Yarn plus Wastage

10 Machines uses 50 Kg Yarn Plus 7% Rejections and Wastage

Total Requirement of Yarn in Month 18,000 kg Approx.

Cost of Yarn per Month= Rs.300*18,000

=Rs.5,40,000/-

We will require Raw Material for First for Months = Rs.5,40,000 * 4

=Rs.21,60,000/-

PACKING MATERIALS

Cartons, Hangers, Tags, Polythene etc. will cost upto Rs.80,000 approx. per month

We will require Raw Material for First for Months = Rs.1,00,000 * 4

=Rs. 3,20,000/-

ELECTRICITY COST PER MONTH

Rs.45,000 to Rs.60,000 as per other socks knitting units near by.

In case when there is no electricity, then Electric Generator will be used that will have increase
in cost due to cost of Diesel.
PRODUCTION IN A MONTH
1 Pair of Socks takes 5 minutes
1 Machine produces 14 dozen to 18 dozen pairs in a day
AVERAGE PRODUCTION IN A DAY = 180 Pairs
(After considering labour /electricity short fall etc.)

COSTING OF ONE PAIR OF SOCKS


1 Pair = 40gm (Plain Socks)
ITEM WEIGHT Rate COST
Cotton 27 gm Rs. 300 per Kg Rs. 8.10
Spendex 7 gm Rs.220 per Kg Rs.1.54
Nylon 2 gm Rs.400 per Kg Rs.0.80
Elastic 4 gm Rs.300 per Kg Rs.1.20
Total Yarn Cost 40 gm Rs.11.64

Total Cost = Total Yarn Cost + Processing Cost + Cost of other Factors of Production

Total Cost = 11.64 + 9 + 4.36 = Rs.25 (Cost Price of Plain Socks)

Cost of Designer Socks will be from Rs.35 to Rs.45.

If we produce 180 * 10 Machines = 1800 pairs in a day

Total Production in 25 working days in a month = 1800 *25 = 45,000 pairs

If we calculate Total Cost per Month, then it would be 45,000 * Rs.25= Rs.11,25,000/-

Selling Price will be decided by you.

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