MG Series: Industrial Spark-Ignited Generator Set

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MG Series

Paralleling Unit

60 Hz
400 kW Industrial Spark-Ignited Generator Set
Generac International Products

21.9L

*Built in the USA using domestic


and foreign parts

Image used
Image
for illustration
used for illustration
purposes only
purposes only

Power Ratings

Standby MG400 400 kW

Prime WG360 360 kW

Powering Ahead
For over 50 years, Generac has provided innovative design and superior manufacturing.

Generac ensures superior quality by designing and manufacturing most of its generator components, including
alternators, enclosures and base tanks, control systems and communications software.

Generac’s gensets utilize a wide variety of options, configurations and arrangements, allowing us to meet the
standby power needs of practically every application.

Generac searched globally to ensure the most reliable engines power our generators. We choose only engines
that have already been proven in heavy-duty industrial applications under adverse conditions.

Generac is committed to ensuring our customers’ service support continues after their generator purchase.
MG Series
60 Hz

Standard Features
ENGINE SYSTEM ALTERNATOR SYSTEM ENCLOSURE (if selected)
General ˜ UL2200 GENprotect™ ˜ Rust-proof fasteners with nylon washers to
˜ Oil Drain Extension ˜ Class H insulation material protect finish
˜ Air Cleaner ˜ 2/3 Pitch ˜ High performance sound-absorbing material
˜ Fan Guard ˜ Skewed Stator ˜ Gasketed doors
˜ Stainless Steel flexible exhaust connection ˜ Permanent Magnet Excitation ˜ Stamped air-intake louvers
˜ Critical Exhaust Silencer ˜ Sealed Bearings ˜ Air discharge hoods for radiator-upward
˜ Factory Filled Oil ˜ Amortisseur winding pointing
˜ Radiator duct adapter (open set only) ˜ Full load capacity alternator ˜ Stainless steel lift off door hinges
˜ Stainless steel lockable handles
Fuel System ˜ Rhino Coat™ - Textured polyester powder coat
GENERATOR SET
˜ Primary and Secondary Fuel Shutoff
˜ Internal Genset Vibration Isolation
Cooling System
˜ Separation of circuits - high/low voltage
˜ Closed Coolant Recovery System
˜ Separation of circuits - multiple breakers
˜ UV/Ozone resistant hoses
˜ Wrapped Exhaust Piping (enclosed units
˜ Factory-installed Radiator
only)
˜ Radiator drain extension
˜ Standard Factory Testing
˜ 50/50 Ethylene glycol antifreeze
˜ 2 Year Limited Warranty (Standby rated Units)
Engine Electrical System ˜ 1 Year Warranty (Prime rated units)
˜ Battery charging alternator ˜ Silencer mounted in the discharge hood
˜ Battery Cables (enclosed only)
˜ Battery Tray
˜ Solenoid activated starter motor
˜ Rubber-booted engine electrical connections

CONTROL SYSTEM
Control Panel ˜ Engine Speed Alarms
˜ Digital G-200 Paralleling Control Panel - ˜ Battery Voltage ˜ Oil Pressure (Pre-programmable Low
Touchscreen ˜ Frequency Pressure Shutdown)
˜ Programmable Crank Limiter ˜ Date/Time Fault History (Event Log) ˜ Coolant Temperature (Pre-programmed High
˜ 7-Day Programmable Exerciser ˜ Isochronous Governor Control Temp Shutdown)
˜ Special Applications Programmable PLC ˜ Waterproof/sealed Connectors ˜ Coolant Level (Pre-programmed Low Level
˜ RS-232/485 ˜ Audible Alarms and Shutdowns Shutdown)
˜ All-Phase Sensing DVR ˜ Not in Auto (Flashing Light) ˜ Low Fuel Pressure Alarm
˜ Full System Status ˜ Auto/Off/Manual Switch ˜ Engine Speed (Pre-programmed Over speed
˜ Low Fuel Pressure Indication Shutdown)
˜ E-Stop (Red Mushroom-Type)
˜ 2-Wire Start Compatible ˜ Battery Voltage Warning
˜ Customizable Alarms, Warnings, and Events
˜ Power Output (kW) ˜ Alarms & warnings time and date stamped
˜ Modbus protocol
˜ Power Factor ˜ Alarms & warnings for transient and steady
˜ Predictive Maintenance algorithm
state conditions
˜ kW Hours, Total & Last Run ˜ Sealed Boards
˜ Snap shots of key operation parameters
˜ Real/Reactive/Apparent Power ˜ Password parameter adjustment protection during alarms & warnings
˜ All Phase AC Voltage ˜ Single point ground ˜ Alarms and warnings spelled out (no alarm
˜ All Phase Currents ˜ 15 channel data logging codes)
˜ Oil Pressure ˜ 0.2 msec high speed data logging
˜ Coolant Temperature ˜ Alarm information automatically comes up
˜ Coolant Level on the display

PARALLELING CONTROLS
˜ Auto-synchronization process ˜ Electrically operated, mechanically held ˜ Optional programmable logic full auto
˜ Isochronous load sharing paralleling switch back-up control (pls)
˜ Reverse power protection ˜ Sync check system ˜ Shunt Trip and Auxiliary Contact
˜ Maximum power protection ˜ Independent on-board paralleling
MG Series

60 Hz
Configurable Options
ENGINE SYSTEM GENERATOR SET ENCLOSURE
General ™ Gen-Link Communications Software (English ™ Standard Enclosure
™ Engine Block Heater with ball valves Only) ™ Level 1 Sound Attenuation
™ Flexible Fuel Line - NPT Connection ™ Extended Factory Testing (3 Phase Only) ™ Level 2 Sound Attenuation
™ Oil Heater ™ 8 Position Load Center ™ Steel Enclosure
™ Air Filter Restriction Indicator ™ Aluminum Enclosure
™ Stone Guard (open set only) CIRCUIT BREAKER OPTIONS ™ 180 MPH Wind Kit
™ Main Line Circuit Breaker ™ 12 VDC Enclosure Lighting Kit
Engine Electrical System
™ Electronic Trip Breakers ™ 120 VAC Enclosure Lighting Kit
™ 10A UL battery charger
™ AC/DC Enclosure Lighting Kit
™ Battery Warmer

ALTERNATOR SYSTEM
™ Alternator Upsizing
™ Anti-Condensation Heater
™ Tropical coating (480/600 V non-upsized
only)

CONTROL SYSTEM

™ Oil Temperature Sender with Indication Alarm ™ Remote E-Stop (Red Mushroom-Type, ™ Remote Communication - Ethernet
™ Remote E-Stop (Break Glass-Type, Surface Surface Mount) ™ 10A Run Relay
Mount) ™ Remote E-Stop (Red Mushroom-Type, Flush ™ Ground fault indication and protection
Mount) functions

Engineered Options
ENGINE SYSTEM GENERATOR SET CONTROL SYSTEM
™ Coolant heater ball valves ™ Special Testing ™ Battery Disconnect Switch
™ Fluid containment pans ™ Battery Box
™ Low fuel pressure system (7"-11" H2O)
ENCLOSURE
ALTERNATOR SYSTEM
™ Motorized Dampers
™ 2nd Breaker Systems ™ Enclosure Ambient Heaters
™ Door Alarm Switch

Rating Definitions
Standby – Applicable for a varying emergency load for the duration of a utility power outage with no overload capability.
Prime – Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. A 10% overload capacity is available for 1 out of
every 12 hours. The Prime Power option is only available on International applications.
Power ratings in accordance with ISO 8528-1, Second Edition dated 2005-06-01, definitions for Prime Power (PRP) and Emergency Standby Power (ESP).
MG Series application and engineering data
60 Hz

ENGINE SPECIFICATIONS

General Lubrication System


Make Generac Oil Pump Type Gear
Cylinder # 12 Oil Filter Type Twin Full flow with intercooler
Type V12 Crankcase Capacity - L (qts) 30 (31.7)
Displacement - L (Cu In) 21.9 (1336.42)
Bore - mm (in) 128 (5.03) Cooling System
Stroke - mm (in) 142 (5.6) Cooling System Type Pressurized Closed Recovery
Compression Ratio 10:1 Water Pump Flow - gpm (lpm) 211 (800)
Intake Air Method Turbocharged/Aftercooled Fan Type Pusher
Number of Main Bearings 7 Fan Speed (rpm) 1404
Connecting Rods Alloy Steel Fan Diameter mm (in) 44
Cylinder Head Cast Iron - OHV Coolant Heater Wattage 2500
Cylinder Liners Cast Alloy Steel Coolant Heater Standard Voltage 240 V
Ignition Altronic CD200D
Pistons Aluminum Alloy Fuel System
Crankshaft Forged Alloy Steel Fuel Type Natural Gas
Lifter Type Solid Carburetor Down Draft
Intake Valve Material High Temp Alloy Steel Secondary Fuel Regulator Standard
Exhaust Valve Material High Temp Alloy Steel Fuel Shut Off Solenoid Standard (Dual)
Hardened Valve Seats High Temp Alloy Steel Operating Fuel Pressure 11" - 15" H2O
Operating Fuel Pressure (Optional) 7" - 11" H2O
Engine Governing
Governor Electronic Engine Electrical System
Frequency Regulation (Steady State) (+/-) 0.25% System Voltage 24 VDC
Battery Charging Alternator Std
Battery Size See Battery Index 0161970SBY
Battery Voltage (2) 12 VDC
Ground Polarity Negative

ALTERNATOR SPECIFICATIONS

Standard Model 520 Voltage Regulator Type Full Digital


Poles 4 Number of Sensed Phases 5
Field Type Revolving Regulation Accuracy (Steady State) +/- 0.25%
Insulation Class - Rotor H
Insulation Class - Stator H
Total Harmonic Distortion <5%
Telephone Interference Factor (TIF) <50
Standard Excitation Permanent Magnet
Bearings Sealed Ball
Coupling Direct, Flexible Disc
Prototype Short Circuit Test Yes
MG Series operating data

60 Hz
POWER RATINGS – NATURAL GAS

Standby Prime
Three-Phase 120/208 VAC @0.8pf 400 kW 1389 Amps 360 kW 1250 Amps
Three-Phase 120/240 VAC @0.8pf 400 kW 1204 Amps 360 kW 1083 Amps
Three-Phase 277/480 VAC @0.8pf 400 kW 602 Amps 360 kW 542 Amps
Three-Phase 346/600 VAC @0.8pf 400 kW 481 Amps 360 kW 433 Amps

STARTING CAPABILITIES (sKVA)

sKVA vs. Voltage Dip


480 VAC 208/240 VAC
Alternator kW 10% 15% 20% 25% 30% 35% 10% 15% 20% 25% 30% 35%
Standard 400 387 581 775 968 1162 1356 345 570 835 1100 1450 1710
Upsize 1 555 457 686 914 1143 1371 1600 - - - - - -
Upsize 2 642 471 707 943 1179 1414 1650 543 814 1086 1357 1629 1900

FUEL CONSUMPTION RATES*

Natural Gas – ft3/hr (m3/hr)


Percent Load Standby Prime
25% 1856 (52.6) 1670 (47.3)
50% 2845 (80.5) 2561 (72.5)
75% 3833 (108.5) 3450 (97.7)
100% 4823 (136.6) 4341 (122.9)

*Fuel supply installation must accommodate fuel consumption rates at 100% load.

COOLING

Standby Prime
Cooling Fan Air Flow (Open Set) ft3/min (m3/min) 25,100 (711) 25,100 (711)
Coolant Flow per Minute gpm (lpm) 211 (800) 211 (800)
Coolant System Capacity gal (L) 23 (87) 23 (87)
Heat Rejection to Coolant BTU/hr 1,331,148 1,221,576
Max. Operating Air Temp (before de-rate) ºF (ºC) 104 (40) 104 (40)
Maximum Additional Radiator Backpressure in H2O 0.5 0.5

COMBUSTION AIR REQUIREMENTS

Standby Prime
Flow at Rated Power cfm (m3/min) 1106 (31) 1022 (29)

ENGINE EXHAUST

Standby Prime Standby Prime


Rated Engine Speed rpm 1800 1800 Exhaust Flow (Rated Output) cfm (m3/min) 4001 (113) 3648 (103)
Horsepower at Rated kW hp 636 577 Maximum Recommended Back Pressure
inHg 0.75 0.75
Piston Speed ft/min (m/min) - - (Post Silencer)
BMEP psi 209 190 Exhaust Temp
ºF (ºC) 1350 (732) 1350 (732)
(Rated Output - post silencer)
Exhaust Outlet Size (Open Set) in 3.5" O.D. Flex (No Muffler)

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial Dealer for
additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.
MG Series dimensions, weights, and sound levels
60 Hz

OPEN SET (Includes Exhaust Flex)


L x W x H in (mm) 154.4 (3923) x 71 (1803) x 67 (1702)
Weight lbs (kg) 8429 (3823)
Sound Level (dBA*) 93

STANDARD ENCLOSURE
L x W x H in (mm) 207.4 (5268) x 71 (1803) x 80 (2032)
Steel: 10428 (4730)
Weight lbs (kg)
Aluminum: 9298 (4217)
Sound Level (dBA*) 92

LEVEL 1 ACOUSTIC ENCLOSURE


L x W x H in (mm) 247.5 (6285) x 71 (1803) x 80 (2032)
Steel: 11211 (5085)
Weight lbs (kg)
Aluminum: 9720 (4409)
Sound Level (dBA*) 82

LEVEL 2 ACOUSTIC ENCLOSURE


L x W x H in (mm) 207.4 (5268) x 71 (1803) x 114 (2899)
Steel: 11759 (5333)
Weight lbs (kg)
Aluminum: 9951 (4513)
Sound Level (dBA*) 75

*All measurements are approximate and for estimation purposes only. Sound levels measured at 23 ft (7 m) and does not account for ambient site conditions.

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER

Specification characteristics may change without notice. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2014 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Part No. 0K6098D-A / Printed in U.S.A. 05/22/14

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