Generator Specification Sheet

Specification sheet

Diesel
generator set
QSZ13 series
engine
400 kVA - 550 kVA 50 Hz
350 kW - 440 kW 60 Hz

Description
This Cummins® commercial generator set is a Cooling system - Standard integral set-
fully integrated power generation system, mounted radiator system, designed and tested
providing optimum performance, reliability, and for rated ambient temperatures, simplifies
versatility for stationary Standby and Prime facility design requirements for rejected heat.
Power.
Control system - Standard PowerCommand®
Features electronic control is standard equipment and
provides total genset system integration,
Cummins heavy-duty engine - Rugged 4-
including auto remote start/stop, precise
cycle industrial diesel delivers reliable power,
frequency and voltage regulation, alarm and
low emissions and fast response to load
status message display, AmpSentryTM
changes.
protection and output metering.
Optional Permanent Magnet Generator
Enclosures - Optional sound-attenuated
(PMG) - Offers enhanced motor starting and
enclosures are available.
fault clearing short circuit capability.
Warranty and service - Backed by a
Alternator - Low reactance 2/3 pitch windings;
comprehensive warranty and worldwide
low waveform distortion with non-linear loads,
distributor network.
fault clearing short-circuits capability, and class
H insulation.

Emissions
Standby rating Prime rating compliance
50 Hz 60 Hz 50 Hz 60 Hz EU Stage/EPA Controller
Model kVA (kW) kW (kVA) kVA (kW) kW (kVA) Tier Std/Opt Data sheet
C400D5EB 400 (320) 364 (291) EU Stage IIIa 2.2/3.3 EMERD-6301
C450D5EB 450 (360) 409 (327) EU Stage IIIa 2.2/3.3 EMERD-5934
C500D5 500 (400) 455 (364) EU Stage II 2.2/3.3 EMERD-5935
C550D5 550 (440) 500 (400) UR 2.2/3.3 EMERD-6530
C350D6E 350 (440) 320 (400) EPA Tier 3 2.2/3.3 EMERD-6302
C400D6E 400 (500) 364 (455) EPA Tier 3 2.2/3.3 EMERD-5936
C440D6 440 (550) 400 (500) EPA Tier 2 2.2/3.3 EMERD-5937

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 Generator set specifications
Governor regulation class ISO 8528
Voltage regulation, no load to full load ± 1%
Random voltage variation ± 1%
Frequency regulation Isochronous
Random frequency variation ± 0.25%
Radio frequency emissions compliance BS EN61000-6-2:2005 / BS EN61000-6-3:2007 +A1:2001

Engine specifications
Design 4 cycle, in-line, turbocharged and charge air-cooled
Bore 130 mm (5.12 in)
Stroke 163 mm (6.42 in)
Displacement 13 liter (793 in3)
Cylinder block Cast iron, 6 cylinder
Battery capacity 100 AH
Battery charging alternator 80 amps
Starting voltage 24 volts, negative ground
Fuel system XPI
Fuel filter Spin on fuel filters with water separator
Air cleaner type Dry replaceable element with restriction indicator
Lube oil filter type(s) Spin on full flow filter
Standard cooling system 122 ºF (50 ºC) ambient radiator

Alternator specifications
Design Brushless, single bearing, revolving field
Stator 2/3 pitch
Rotor Single bearing, flexible disc
Insulation system Class H
Standard temperature rise Standby 125-163 ºC
Exciter type Self excited (PMG optional)
Phase rotation A (U), B (V), C (W)
Alternator cooling Direct drive centrifugal blower fan
AC waveform Total Harmonic Distortion (THDV) No load < 1.5%. Non distorting balanced linear load < 5%
Telephone Influence Factor (TIF) < 50% per NEMA MG1
Telephone Harmonic Factor (THF) < 2%

Available voltages
50 Hz Line – Neutral/Line - Line 60 Hz Line – Neutral/Line - Line
• 120/208* • 220/380 • 120/208 • 220/380

• 127/220 • 230/400 • 127/220 • 230/400

• 255/440* • 240/416 • 139/240* • 240/416

• 277/480 • 255/440
*Note: Some voltages may not be available on all models - consult factory for availability.
Generator set options
Engine Alternator Circuit breaker Silencer
 Heavy duty air cleaner  Alternator heater  3 or 4 pole main circuit  9 dB attenuation critical
 Water jacket heater 240 v  Exciter voltage regulator breaker silencer
(PMG)  Motorised 3 or 4 pole circuit  25 dB attenuation residential
Fuel Tank  High alternator temp breaker silencer
 Low fuel level warning or shutdown  Aux contacts and trip alarm
shutdown  Shunt trip – 24 VDC Enclosure
 High fuel level warning Control panel  Sound attenuated canopy
 Electric fuel transfer pump  PowerCommand 3.3 Warranty  Sound attenuated canopy
 Dual wall fuel tank  PowerCommand 3.3 MLD  2 years for prime application with 4-point chassis lift
 AC output bargraph  5 years for standby
Battery charger  Shutdown audible alarm application
 Set mounted  Earth fault shutdown  10 years for major
 Standalone  Control cabinet heater components
 5 A or 10 A
*Note: Some options may not be available on all models - consult factory for availability.

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 PowerCommand 2.2 control system Other data
The PowerCommand control • Genset model data.
system is an integrated • Start attempts, starts, running hours, kW hours.
microprocessor based • Load profile (operating hours at % load in 5%
generator set control system increments).
providing voltage regulation,
• Fault history.
engine protection, alternator
protection, operator interface • Data logging and fault simulation (requires InPower)
and isochronous governing. Standard control functions
Refer to document S-1568 for
Digital governing
more detailed information on the control.
• Integrated digital electronic isochronous governor
Major Features • Temperature dynamic governing
AmpSentry – Includes integral AmpSentry protection Digital voltage regulation
which provides a full range of alternator protection
• Integrated digital electronic voltage regulator.
functions that are matched to the alternator provided.
• 3-phase, 4-wire Line-to-Line sensing.
Power management – Control function provides battery
monitoring and testing features and smart starting control • Configurable torque matching.
system. AmpSentry AC protection
Advanced control methodology – Three phase • AmpSentry protective relay.
sensing, full wave rectified voltage regulation, with a • Over current and short circuit shutdown.
PWM output for stable operation with all load types.
• Over current warning.
Communications interface – Control comes standard
with PCCNet and Modbus interface. • Single and three phase fault regulation.
Regulation compliant – Prototype tested: CE, UL and • Over and under voltage shutdown.
CSA compliant. • Over and under frequency shutdown.
Service – InPower™ PC-based service tool available for • Overload warning with alarm contact.
detailed diagnostics, setup, data logging and fault • Reverse power and reverse var shutdown.
simulation.
• Field overload.
Easily upgradeable – PowerCommand controls are
Engine protection
designed with common control interfaces.
• Battery voltage monitoring, protection and testing.
Reliable design – The control system is designed for
reliable operation in harsh environment. • Overspeed shutdown.
Multi-language support • Low oil pressure warning and shutdown.
Operator panel features • High/low coolant temperature warning or shutdown.
• 128 x 128 pixels graphic LED backlight LCD • Low coolant level warning or shutdown.
• Auto, manual, start, stop, fault reset and lamp • Fail to start (overcrank) shutdown.
test/panel lamp switches. • Fail to crank shutdown.
• Alpha-numeric display with pushbuttons. • Cranking lockout.
• LED lamps indicating genset running, remote start, not • Sensor failure indication.
in auto, common shutdown, common warning, manual • Low fuel level warning or shutdown (optional).
run mode, auto mode and stop mode.
• Fuel-in-rupture-basin warning or shutdown (optional).
Alternator data
• Full authority electronic engine protection
• Line-to-Neutral and Line-to-Line AC volts.
Control functions
• 3-phase AC current.
• Time delay start and cool down.
• Frequency.
• Real time clock for fault and event time stamping.
• kW, kVAr, power factor kVA (three phase and total).
• Exerciser clock and time of day start/stop.
Engine data
• Data logging.
• DC voltage.
• Cycle cranking.
• Engine speed.
• Load shed.
• Lube oil pressure and temperature.
• Configurable inputs and outputs (4).
• Coolant temperature.
• Remote emergency stop.
• Comprehensive FAE data (where applicable).
PowerCommand 3.3 control system • 320 x 240 pixels graphic LED backlight LCD.
(MLD) • In addition to the 2.2 functions, the operator panel
The PowerCommand 3.3 has displays paralleling breaker status and provides for
the following additional direct control of the paralleling breaker.
features and benefits over Masterless Load Demand (MLD)
the PowerCommand 2.2.
• Load dependant start/stop of multi-gen system
Refer to document S-1570
for more detailed information • Predictive load input
on the control. • Run hour equalization
Operator panel features

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©2020 Cummins Inc. | EMERS-5888-EN (11/20)
 Paralleling control functions
• First Start Sensor System selects first genset to close to • Load govern control for utility paralleling.
bus. • Extended Paralleling (baseload/peak shave) Mode.
• Phase Lock Loop Synchronizer with voltage matching. • Digital power transfer control, for use with a breaker pair
• Sync check relay. to provide open transition, closed transition, ramping
• Isochronous kW and kVAr load sharing. closed transition, peaking and base load functions.

Ratings definitions
Emergency Standby Power (ESP): OPEN
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
Limited-Time Running Power (LTP):
Applicable for supplying power to a constant electrical load
for limited hours. Limited-Time Running Power (LTP) is in
accordance with ISO 8528.
Prime Power (PRP): ENCLOSED
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and
BS 5514.
Base Load (Continuous) Power (COP):
Applicable for supplying power continuously to a constant
electrical load for unlimited hours. Continuous Power (COP) This outline drawing is to provide representative configuration
in accordance with ISO 8528, ISO 3046, AS 2789, details for Model series only.
DIN 6271 and BS 5514. See respective model data sheet for specific model outline
drawing number.
Do not use for installation design
Open Enclosed
Model Dim “A” Dim “B” Dim “C” Dry wt.* Wet wt.* Dim “A” Dim “B” Dim “C” Dry wt.* Wet wt.*
mm mm mm kg kg mm mm mm kg kg
5095 1564 2441 5020 5070
C400D5E 3376 1500 2191 3884 3934
5095** 1564** 2330** 4813** 4863**
5095 1564 2441 5020 5070
C450D5EB 3376 1500 2191 3884 3934
5095** 1564** 2330** 4813** 4863**
5095 1564 2441 5015 5080
C500D5 3376 1500 2191 3879 3944
5095** 1564** 2330** 4807** 4872**
5095 1564 2441 5439 5558
C550D5 3376 1500 2191 4120 4239
5095** 1564** 2330** 5049** 5168**
5095 1564 2441 5021 5071
C350D6E 3376 1500 2191 3884 3934
5095** 1564** 2330** 4813** 4863**
5095 1564 2441 5021 5071
C400D6E 3376 1500 2191 3884 3934
5095** 1564** 2330** 4813** 4863**
5095 1564 2441 5015 5080
C440D6 3376 1500 2191 3879 3944
5095** 1564** 2330** 4807** 4872**
* Note: Weights represent a set with standard features. See outline drawings for weights of other configurations.
**Note: Weights and dimensions are for 4-point Chassis Lift.
Codes and standards
This generator set is designed in
This generator set conforms to former EU
facilities certified to ISO 9001 and Emissions
Stage II emission levels (50 Hz) and EPA
manufactured in facilities certified to compliance Tier 2 (60 Hz) emissions regulations.
ISO 9001 or ISO 9002.

This generator set is available with CE ISO 8528 This generator set has been designed to
comply with ISO 8528 regulation.
certification.
AS 3000 This generator set has been designed to
comply with AS 3000 regulation.
*Note: Some standard may not be available on all models - consult factory for availability.

For more information contact your local Cummins distributor

or visit power.cummins.com
©2020 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
EMERS-5888-EN (11/20)
Genset Data Sheet
 Generator set data sheet

Model: C550D5
Frequency: 50 Hz
Fuel type: Diesel

Spec sheet: EMERS-5888-EN

Noise data sheet (open/enclosed/enclosed*): TBD/TBD/MSP-4046
Cooling data sheet(open/enclosed/enclosed*): MCP-2092/TBD/TBD
Prototype test summary data sheet: PTS-679
Alternator data sheet: ADS-636，ADS-637
*Enclosed with 4-point chassis lift.
Standby Prime
Fuel consumption kVA (kW) kVA (kW)
Ratings 550 (440) 500 (400)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full
US Gal/hr（UK Gal/hr） 7.5 14.1 20.4 27.3 7.7 13.1 18.5 25.0
(6.2) (11.7) (17.0) (22.7) (6.3) (10.9) (15.4) (20.5)
L/hr 30.7 53.3 77.1 103.4 28.6 49.4 70.2 93.1

Engine Standby rating Prime rating

Engine manufacturer Cummins
Engine model QSZ13-G10
Configuration 4 cycle; in-line 6 cylinder diesel
Aspiration Turbocharged and charge air-cooled
Gross engine power output, kWm 509 463
BMEP at set rated load, kPa 3130 2850
Bore, mm 130
Stroke, mm 163
Rated speed, rpm 1500
Piston speed, m/s 8.15
Compression ratio 17：1
Lube oil capacity, L 75.3
Overspeed limit, rpm 1500 ±10%
Regenerative power, kW 32
Governor type Electronic
Starting voltage 24 Volts DC

Fuel flow
Maximum fuel flow, L/hr 247
Maximum fuel inlet restriction, mm Hg 203
Maximum fuel inlet temperature, °C 71

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©2021 Cummins Inc. | EMERD-6530-EN (02/21)
 Air Standby rating Prime rating
Combustion air, m3/min 30.72 29.82
Maximum air cleaner restriction, kPa 3.7 – 6.2

Exhaust
Exhaust gas flow at set rated load, m3/min 82.02 73.02
Exhaust gas temperature, °C 547 520
Maximum exhaust back pressure, kPa 13

Standard set-mounted radiator cooling

Ambient design, °C 50*
Fan load, kWm 14.2
Coolant capacity (with radiator), L 77.1
Cooling system air flow, m3/sec @ 12.7 mm H2O 10.3
Total heat rejection**, Btu/min 19476 17585
Maximum cooling air flow static restriction mm H2O 25.4
*Based on cooling air flow static restriction 12.7mmH2O
**Total heat rejection includes jacket water circuit, aftercooler circuit, fuel circuit, heat radiated to room.

Weights* Open Enclosed

Unit dry weight kgs 4120 5439/5049**
Unit wet weight kgs 4239 5558/5168**
* Weights represent a set with standard features. See outline drawing for weights of other configurations.
**Weights are for 4-point chassis lift.

Dimensions Length Width Height

Standard open set dimensions mm 3376 1500 2191
Enclosed set standard dimensions mm 5095/5095* 1564/1564* 2441/2330*
*Dimensions are for 4-point chassis lift.

Genset outline
Open set

Enclosed set

Outlines are for illustrative purposes only. Please refer to the genset outline drawing for an exact representation of this model.

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 Alternator data
Connection Temp rise ºC Duty Alternator Voltage
Wye, 3-phase 150/125C S/P S5D 400V
Wye, 3-phase 125/105C S/P S5E 190-220V,380-440V

Ratings definitions
Emergency Standby Limited-Time Running Prime Power (PRP): Base Load (Continuous)
Power (ESP): Power (LTP): Power (COP):
Applicable for supplying Applicable for supplying Applicable for supplying Applicable for supplying
power to varying power to a constant power to varying electrical power continuously to a
electrical load for the electrical load for limited load for unlimited hours. constant electrical load for
duration of power hours. Limited-Time Prime Power (PRP) is in unlimited hours. Continuous
interruption of a reliable Running Power (LTP) is in accordance with ISO 8528. Power (COP) is in
utility source. Emergency accordance with ISO 8528. Ten percent overload accordance with ISO 8528,
Standby Power (ESP) is capability is available in ISO 3046, AS 2789,
in accordance with ISO accordance with ISO 3046, DIN 6271 and BS 5514.
8528. Fuel stop power in AS 2789, DIN 6271 and
accordance with BS 5514.
ISO 3046, AS 2789,
DIN 6271 and BS 5514.

Formulas for calculating full load currents:

Three phase output Single phase output

kW x 1000 kW x SinglePhaseFactor x 1000

Voltage x 1.73 x 0.8 Voltage

For more information contact your local Cummins distributor

or visit power.cummins.com

©2021 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
EMERD-6530-EN (02/21)
Alternator Data Sheet
 Alternator Data Sheet
Frame Size: S5L1S-D4

Characteristics
No of Bearings: 1-bearing 2-bearing
Weights: Stator assembly: 1448 lb 657 kg 1448 lb 657 kg
Rotor assembly: 1241 lb 563 kg 1179 lb 535 kg
Complete assembly: 3071 lb 1393 kg 3075 lb 1395 kg
Maximum speed: 2250 rpm
Excitation current: Full load: 2.6 Amps
No load: 0.6 Amps
Insulation system: Class H throughout

3 ∅ Ratings (0.8 power factor) 50 Hz (winding no)

110/190 115/200 120/208 127/220
220/380 230/400 240/416 254/440
(311) (311) (311) (311)
150° C rise ratings @ 40° C kW 412 460 412 412
kVA 515 575 515 515
125° C rise ratings @ 40° C kW 400 440 400 400
kVA 500 550 500 500
105° C rise ratings @ 40° C kW 360 396 360 360
kVA 450 495 450 450

Reactances (per unit ± 10%) 110/190 115/200 120/208 127/220

220/380 230/400 240/416 254/440
(311) (311) (311) (311)
(Based on full load at 125° C rise rating)
Synchronous 3.01 2.99 2.53 2.25
Transient 0.15 0.15 0.13 0.11
Subtransient 0.11 0.11 0.09 0.08
Negative sequence 0.19 0.19 0.16 0.14
Zero sequence 0.10 0.10 0.08 0.08

Motor starting 110/190 115/200 120/208 127/220

220/380 230/400 240/416 254/440
(311) (311) (311) (311)
Maximum kVA (90% sustained voltage)
PMG 1150 1265 1150 1150
Shunt 1150 1265 1150 1150

Time constants (sec) 110/190 115/200 120/208 127/220

220/380 230/400 240/416 254/440
(311) (311) (311) (311)
Transient 0.08 0.08 0.08 0.08
Subtransient 0.012 0.012 0.012 0.012
Open circuit 2.2 2.2 2.2 2.2
DC 0.018 0.018 0.018 0.018

Windings (@22° C) 110/190 115/200 120/208 127/220

220/380 230/400 240/416 254/440
(311) (311) (311) (311)
Stator resistance (L-L Ohms) 0.0098 0.0098 0.0098 0.0098
Rotor resistance (Ohms) 1.77 1.77 1.77 1.77
Number of leads 12 12 12 12

Cummins Inc. Data and specification subject to change without notice ADS-636a
(10/20)
 Alternator Data Sheet
Frame Size: S5L1S-D4

Cummins Inc. Data and specification subject to change without notice ADS-636a
(10/20)
 Alternator Data Sheet
Frame Size: S5L1S-D4

Cummins Inc. Data and specification subject to change without notice ADS-636a
(10/20)
 Alternator Data Sheet
Frame Size: S5L1S-D4

Cummins Inc. Data and specification subject to change without notice ADS-636a
(10/20)
 Alternator Data Sheet
Frame Size: S5L1S-D4

Cummins Inc. Data and specification subject to change without notice ADS-636a
(10/20)
Control Panel Sheet
Specification sheet

PowerCommand®
2.2 control system

Control system description Features

The PowerCommand control system is a  128 x 128 pixels graphic LED backlight LCD.
microprocessor-based generator set monitoring,  Multiple language support.
metering and control system designed to meet the  AmpSentry™ Protective Relay - True alternator
demands of today’s engine driven generator sets. The overcurrent protection.
integration of all control functions into a single control  Real time clock for fault and event time stamping.
system provides enhanced reliability and
performance, compared to conventional generator set  Exerciser clock and time of day start/stop.
control systems. These control systems have been  Digital voltage regulation. Three phase full wave
designed and tested to meet the harsh environment in FET type regulator compatible with either shunt or
which gensets are typically applied. PMG systems.
 Generator set monitoring and protection.
 12 and 24 VDC battery operation.
 Modbus interface for interconnecting to customer
®

equipment.
 Warranty and service. Backed by a comprehensive
warranty and worldwide distributor service network.
 Certifications - Suitable for use on generator sets
that are designed, manufactured, tested and
certified to relevant UL, NFPA, ISO, IEC, Mil Std.,
CE and CSA standards.

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©2017 Cummins Inc. | S-1568 (07/17)
  Real time clock for fault and event time stamping.
PowerCommand digital  Exerciser clock and time of day start/stop.
genset control  Advanced serviceability - using InPower™, a PCbased
software service tool.
PCC 2300  Environmental protection - The control system is designed
for reliable operation in harsh environments. The main
control board is a fully encapsulated module that is
protected from the elements.
 Modbus interface for interconnecting to customer
equipment.
 Configurable inputs and outputs - Four discrete inputs and
four dry contact relay outputs.
 Warranty and service - Backed by a comprehensive
warranty and worldwide distributor service network.
Description  Certifications - Suitable for use on generator sets that are
designed, manufactured, tested and certified to relevant
The PowerCommand generator set control is suitable for UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards.
use on a wide range of generator sets in non-paralleling
applications. The PowerCommand control is compatible Base control functions
with shunt or PMG excitation style. It is suitable for use with HMI capability
reconnectable or non-reconnectable generators, and it can
be configured for any frequency, voltage and power Operator adjustments - The HMI includes provisions for
connection from 120-600 VAC Line-to-Line. many set up and adjustment functions.
Power for this control system is derived from the generator Generator set hardware data - Access to the control and
set starting batteries. The control functions over a voltage software part number, generator set rating in kVA and
range from 8 VDC to 30 VDC. generator set model number is provided from the HMI or
InPower.
Features
Data logs - Includes engine run time, controller on time,
 12 and 24 VDC battery operation. number of start attempts, total kilowatt hours, and load
 Digital voltage regulation - Three phase full wave FET profile. (Control logs data indicating the operating hours at
type regulator compatible with either shunt or PMG percent of rated kW load, in 5% increments. The data is
systems. Sensing is three phase. presented on the operation panel based on total operating
 Full authority engine communications (where applicable) - hours on the generator.)
Provides communication and control with the Engine Fault history - Provides a record of the most recent fault
Control Module (ECM). conditions with control date and time stamp. Up to 32
 AmpSentry protection - for true alternator overcurrent events are stored in the control non-volatile memory.
protection. Alternator data
 Common harnessing - with higher feature Cummins - Voltage (single or three phase Line-to-Line and
controls. Allows for easy field upgrades. Line-to-Neutral)
 Generator set monitoring - Monitors status of all critical - Current (single or three phase)
engine and alternator functions. - kW, kVar, power factor, kVA (three phase and total)
 Digital genset metering (AC and DC). - Frequency
 Genset battery monitoring system to sense and warn Engine data
against a weak battery condition.
- Starting battery voltage
 Configurable for single or three phase AC metering.
- Engine speed
 Engine starting - Includes relay drivers for starter, Fuel
Shut Off (FSO), glow plug/spark ignition power and switch - Engine temperature
B+ applications. - Engine oil pressure
 Generator set protection – Protects engine and alternator. - Engine oil temperature
- Intake manifold temperature
- Comprehensive Full Authority Engine (FAE) data
(where applicable)

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Service adjustments - The HMI includes provisions for Time delay start and stop (cooldown) - Configurable for
adjustment and calibration of generator set control time delay of 0-300 seconds prior to starting after
functions. Adjustments are protected by a password. receiving a remote start signal and for time delay of 0-600
Functions include: seconds prior to shut down after signal to stop in normal
operation modes. Default for both time delay periods is 0
- Engine speed governor adjustments
seconds.
- Voltage regulation adjustments
- Cycle cranking Alternator control
- Configurable fault set up The control includes an integrated three phase line-to-line
- Configurable output set up sensing voltage regulation system that is compatible with
shunt or PMG excitation systems. The voltage regulation
- Meter calibration system is a three phase full wave rectified and has an
- Display language and units of measurement FET output for good motor starting capability. Major
system features include:
Engine control
Digital output voltage regulation - Capable of regulating
SAE-J1939 CAN interface to full authority ECMs (where output voltage to within +/-1.0% for any loads between no
applicable). Provides data swapping between genset and load and full load. Voltage drift will not exceed +/-1.5% for
engine controller for control, metering and diagnostics. a 40 ºC (104 ºF) change in temperature in an eight hour
12 VDC/24 VDC battery operations - PowerCommand period. On engine starting or sudden load acceptance,
will operate either on 12 VDC or 24 VDC batteries. voltage is controlled to a maximum of 5% overshoot over
Temperature dependent governing dynamics (with nominal level. The automatic voltage regulator feature
electronic governing) - modifies the engine governing can be disabled to allow the use of an external voltage
control parameters as a function of engine temperature. regulator.
This allows the engine to be more responsive when Droop voltage regulation - Control can be adjusted to
warm and more stable when operating at lower droop from 0-10% from no load to full load.
temperature levels. Torque-matched V/Hz overload control - The voltage roll-
Isochronous governing - (where applicable) Capable of off set point and rate of decay (i.e. the slope of the V/Hz
controlling engine speed within curve) is adjustable in the control.
+/-0.25% for any steady state load from no load to full Fault current regulation - PowerCommand will regulate
load. Frequency drift will not exceed +/-0.5% for a 33 °C the output current on any phase to a maximum of three
(60 °F) change in ambient temperature over an 8 hour times rated current under fault conditions for both single
period. phase and three phase faults. In conjunction with a
Droop electronic speed governing - Control can be permanent magnet generator, it will provide three times
adjusted to droop from 0 to 10% from no load to full load. rated current on all phases for motor starting and short
Remote start mode - It accepts a ground signal from circuit coordination purpose.
remote devices to automatically start the generator set Protective functions
and immediately accelerate to rated speed and voltage. On operation of a protective function the control will
The remote start signal will also wake up the control from indicate a fault by illuminating the appropriate status LED
sleep mode. The control can incorporate a time delay on the HMI, as well as display the fault code and fault
start and stop. description on the LCD. The nature of the fault and time
Remote and local emergency stop - The control accepts of occurrence are logged in the control. The service
a ground signal from a local (genset mounted) or remote manual and InPower service tool provide service keys
(facility mounted) emergency stop switch to cause the and procedures based on the service codes provided.
generator set to immediately shut down. The generator Protective functions include:
set is prevented from running or cranking with the switch
engaged. If in sleep mode, activation of either emergency Battle short mode
stop switch will wake up the control. When enabled and the battle short switch is active, the
Sleep mode - The control includes a configurable low control will allow some shutdown faults to be bypassed. If
current draw state to minimize starting battery current a bypassed shutdown fault occurs, the fault code and
draw when the genset is not operating. The control can description will still be annunciated, but the genset will not
also be configured to go into a low current state while in shutdown. This will be followed by a fail to shutdown fault.
auto for prime applications or applications without a Emergency stop shutdowns and others that are critical for
battery charger. proper operation are not bypassed. Please refer to the
Engine starting - The control system supports automatic Control Application Guide or Manual for list of these
engine starting. Primary and backup start disconnects faults.
are achieved by one of two methods: magnetic pickup or
main alternator output frequency. The control Derate
alsosupports configurable glow plug control when The Derate function reduces output power of the genset
applicable. in response to a fault condition. If a derate command
Cycle cranking - Is configurable for the number of starting occurs while operating on an isolated bus, the control will
cycles (1 to 7) and duration of crank and rest periods. issue commands to reduce the load on the genset via
Control includes starter protection algorithms to prevent contact closures or Modbus.
the operator from specifying a starting sequence that
might be damaging.

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Configurable alarm and status inputs High AC voltage shutdown (59) - Output voltage on any
phase exceeds preset values. Time to trip is inversely
The control accepts up to four alarm or status inputs proportional to amount above threshold. Values adjustable
(configurable contact closed to ground or open) to from 105-125% of nominal voltage, with time delay
indicate a configurable (customer-specified) condition. adjustable from 0.1-10 seconds. Default value is 110% for
The control is programmable for warning, shutdown or 10 seconds.
status indication and for labelling the input.
Low AC voltage shutdown (27) - Voltage on any phase
Emergency stop has dropped below a preset value. Adjustable over a
range of 50-95% of reference voltage, time delay 2-20
Annunciated whenever either emergency stop signal is seconds. Default value is 85% for 10 seconds. Function
received from external switch. tracks reference voltage. Control does not nuisance trip
Full authority electronic engine protection when voltage varies due to the control directing voltage to
drop, such as during a V/Hz roll-off during synchronizing.
Engine fault detection is handled inside the engine ECM. Under frequency shutdown (81 u) - Generator set output
Fault information is communicated via the SAE-J1939 frequency cannot be maintained. Settings are adjustable
data link for annunciation in the HMI. from 2-10 Hz below reference governor set point, for a
5-20 second time delay. Default: 6 Hz, 10 seconds.
General engine protection
Under frequency protection is disabled when excitation is
Low and high battery voltage warning - Indicates status switched off, such as when engine is operating in idle
of battery charging system (failure) by continuously speed mode.
monitoring battery voltage. Over frequency shutdown/warning (81o) - Generator set is
Weak battery warning - The control system will test the operating at a potentially damaging frequency level.
battery each time the generator set is signalled to start Settings are adjustable from 2-10 Hz above nominal
and indicate a warning if the battery indicates impending governor set point for a 1-20 second time delay. Default:
failure. 6 Hz, 20 seconds, disabled.
Fail to start (overcrank) shutdown - The control system Overcurrent warning/shutdown - Thresholds and time
will indicate a fault if the generator set fails to start by the delays are configurable. Implementation of the thermal
completion of the engine crack sequence. damage curve with instantaneous trip level calculated
Fail to crank shutdown - Control has signalled starter to based on current transformer ratio and application power
crank engine but engine does not rotate. rating.
Cranking lockout - The control will not allow the starter to Loss of sensing voltage shutdown - Shutdown of
attempt to engage or to crank the engine when the generator set will occur on loss of voltage sensing inputs
engine is rotating. to the control.
Field overload shutdown - Monitors field voltage to
Alternator protection shutdown generator set when a field overload condition
AmpSentry protective relay - A comprehensive occurs.
monitoring and control system integral to the Over load (kW) warning - Provides a warning indication
PowerCommand control system that guards the when engine is operating at a load level over a set point.
electrical integrity of the alternator and power system by Adjustment range: 80-140% of application rated kW,
providing protection against a wide array of fault 0-120 second delay. Defaults: 105%, 60 seconds.
conditions in the generator set or in the load. It also Reverse power shutdown (32) - Adjustment range:
provides single and three phase fault current regulation 5-20% of standby kW rating, delay 1-15 seconds. Default:
so that downstream protective devices have the 10%, 3 seconds.
maximum current available to quickly clear fault Reverse Var shutdown - Shutdown level is adjustable: 15-
conditions without subjecting the alternator to potentially 50% of rated Var output, delay 10-60 seconds. Default:
catastrophic failure conditions. See document R1053 for 20%, 10 seconds.
a full size time over current curve.
Short circuit protection - Output current on any phase is
more than 175% of rating and approaching the thermal
damage point of the alternator. Control includes
algorithms to protect alternator from repeated over current
conditions over a short period of time.

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Field control interface Mechanical drawings
Input signals to the PowerCommand control
include:
- Coolant level (where applicable)
- Fuel level (where applicable)
- Remote emergency stop
- Remote fault reset
- Remote start
- Battleshort
- Rupture basin
- Start type signal
- Configurable inputs - Control includes (4) input signals
from customer discrete devices that are configurable
for warning, shutdown or status indication, as well as
message displayed
Output signals from the PowerCommand
control include:
- Load dump signal: Operates when the generator set is
in an overload condition.
- Delayed off signal: Time delay based output which will
continue to remain active after the control has removed
the run command. Adjustment range: 0 – 120 seconds.
Default: 0 seconds.
- Configurable relay outputs: Control includes (4) relay
output contacts (3 A, 30 VDC). These outputs can be
configured to activate on any control warning or
shutdown fault as well as ready to load, not in auto,
common alarm, common warning and common
shutdown.
- Ready to load (generator set running) signal: Operates
when the generator set has reached 90% of rated
speed and voltage and latches until generator set is
switched to off or idle mode.
Communications connections include:
- PC tool interface: This RS-485 communication port
allows the control to communicate with a personal
computer running InPower software.
- Modbus RS-485 port: Allows the control to
communicate with external devices such as PLCs
using Modbus protocol.
- Note - An RS-232 or USB to RS-485 converter is
required for communication between PC and control.
- Networking: This RS-485 communication port allows
connection from the control to the other Cummins
products.

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PowerCommand human Communications connections include:
- PC tool interface - This RS-485 communication port
machine interface allows the HMI to communicate with a personal
HMI220 computer running InPower.
- This RS-485 communication port allows the HMI to
communicate with the main control board.
Mechanical drawing

Description
This control system includes an intuitive operator interface
panel that allows for complete genset control as well as
system metering, fault annunciation, configuration and
diagnostics. The interface includes five generator set
status LED lamps with both internationally accepted
symbols and English text to comply with customers’ needs.
The interface also includes an LED backlit LCD display
with tactile feel soft-switches for easy operation and screen Software
navigation. It is configurable for units of measurement and
has adjustable screen contrast and brightness. InPower (beyond 6.0 version) is a PC-based software
service tool that is designed to directly communicate to
The run/off/auto switch function is integrated into the
PowerCommand generator sets and transfer switches, to
interface panel.
facilitate service and monitoring of these products.
All data on the control can be viewed by scrolling through
screens with the navigation keys. The control displays the Environment
current active fault and a time-ordered history of the five The control is designed for proper operation without
previous faults. recalibration in ambient temperatures from -40 ºC to
+70 ºC (-40 ºF to 158 ºF) and for storage from -55 ºC to
Features: +80 ºC (-67 ºF to 176 ºF). Control will operate with
 LED indicating lamps humidity up to 95%, non-condensing.
- genset running The HMI is designed for proper operation in ambient
- remote start temperatures from -20 ºC to +70 ºC (-4 ºF to 158 ºF) and
for storage from -30 ºC to +80 ºC (-22 ºF to 176 ºF).
- not in auto
The control board is fully encapsulated to provide
- shutdown superior resistance to dust and moisture. Display panel
- warning has a single membrane surface, which is impervious to
- auto effects of dust, moisture, oil and exhaust fumes. This
manual and stop panel uses a sealed membrane to provide long reliable
service life in harsh environments.
 128 x 128 pixels graphic LED backlight LCD.
The control system is specifically designed and tested for
 Two tactile feel membrane switches for LCD defined resistance to RFI/EMI and to resist effects of vibration to
operation. The functions of these switches are defined provide a long reliable life when mounted on a generator
dynamically on the LCD. set. The control includes transient voltage surge
 Seven tactile feel membrane switches dedicated screen suppression to provide compliance to referenced
navigation buttons for up, down, left, right, ok, home and standards.
cancel.
 Six tactile feel membrane switches dedicated to control
for auto, stop, manual, manual start, fault reset and lamp
test/panel lamps.
 Two tactile feel membrane switches dedicated to control
of circuit breaker (where applicable).
 Allows for complete genset control setup.
 Certifications: Suitable for use on generator sets that are
designed, manufactured, tested and certified to relevant
UL, NFPA, ISO, IEC, Mil Std., CE and CSA standards.
LCD languages supported: English, Spanish, French,
German, Italian, Greek, Dutch, Portuguese, Finnish,
Norwegian, Danish, Russian and Chinese Characters.

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Certifications Warranty
PowerCommand meets or exceeds the requirements of the All components and subsystems are covered by an express
following codes and standards: limited one year warranty. Other optional and extended
- NFPA 110 for level 1 and 2 systems. factory warranties and local distributor maintenance
agreements are available.
- ISO 8528-4: 1993 compliance, controls and switchgear.
- CE marking: The control system is suitable for use on
generator sets to be CE-marked.
- EN 50081-1,2 residential/light industrial emissions or
industrial emissions.
- EN 50082-1,2 residential/light industrial or industrial
susceptibility.
- ISO 7637-2, level 2; DC supply surge voltage test.
- Mil Std 202C, Method 101 and ASTM B117: Salt fog test.
- UL 508 recognized or Listed and suitable for use on UL
2200 Listed generator sets.
- CSA C282-M1999 compliance
- CSA 22.2 No. 14 M91 industrial controls.
- PowerCommand control systems and generator sets are
designed and manufactured in ISO 9001 certified
facilities.

For more information contact your local Cummins distributor

or visit power.cummins.com

©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and “Our energy working for you.” are trademarks of
Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice.
S-1568 (08/17)