Civil Works Instructions - Foundations PDF
Civil Works Instructions - Foundations PDF
M211028EN-B
PUBLISHED BY
© Vaisala 2011
No part of this manual may be reproduced in any form or by any means, electronic or
mechanical (including photocopying), nor may its contents be communicated to a third
party without prior written permission of the copyright holder.
Please observe that this manual does not create any legally binding obligations for
Vaisala towards the customer or end user. All legally binding commitments and
agreements are included exclusively in the applicable supply contract or Conditions of
Sale.
________________________________________________________________________________
Table of Contents
CHAPTER 1
GENERAL INFORMATION............................................................................ 3
About This Manual ................................................................... 3
Contents of This Manual ....................................................... 3
Version Information ............................................................... 3
Feedback............................................................................... 3
Safety......................................................................................... 3
General Safety Considerations ............................................. 3
Product Related Safety Precautions ..................................... 3
ESD Protection...................................................................... 3
Inspections for Delivery Damage ........................................... 3
Technical Support .................................................................... 3
CHAPTER 2
SELECTING SENSOR LOCATIONS............................................................. 3
WMO Recommendations for Surface Weather
Measurements .......................................................................... 3
NCAR Recommendations for LLWAS Sensor
Locations .................................................................................. 3
ICAO Recommendations for AWOS Sensor Locations........ 3
Locating a Ceilometer ........................................................... 3
Locating Visibility sensors (LT31 Transmissometer,
FD12, FS11).......................................................................... 3
Locating a Background Luminance Sensor .......................... 3
Locating a Wind Mast............................................................ 3
Locating a Weather Station................................................... 3
Locating a Solar Panel .......................................................... 3
Locating Radio Transmission Antenna ................................. 3
Locating Runway and Soil Temperature Sensors ................ 3
Locating Thunderstorm Sensor TSS928................................ 3
General Sensor Exposure..................................................... 3
Noise Sources near the Sensor ............................................ 3
Radio Frequency (RF) Noise ........................................... 3
Very Low Frequency Noise.............................................. 3
Optical Noise.................................................................... 3
CHAPTER 3
PREPARING FOUNDATIONS FOR THE SENSORS ................................... 3
Frost Damage Prevention........................................................ 3
Concrete Foundation Dimensions and Preparation ............. 3
Preparation of Foundation..................................................... 3
Work Instruction for Casting of Foundation........................... 3
Foundation Dimensions ........................................................ 3
General Principles for Foundation Pattern............................ 3
Concrete Foundation Types.................................................... 3
VAISALA ________________________________________________________________________ 3
CIVIL WORKS INSTRUCTIONS_______________________________________________________
CHAPTER 4
OUTDOOR CABLING AND OVERVOLTAGE PROTECTION ......................3
Field Power Cabling .................................................................3
Power Requirements for Sensors .........................................3
Mains (AC) Voltage Requirements........................................3
Power Cable Types ...............................................................3
Power Cable Shield Grounding .............................................3
Power Cable Termination and Overvoltage Protection .........3
Cabling Works with Power Cables ........................................3
Vaisala Termination Box .......................................................3
Field Signal Cabling .................................................................3
Signal Cable Types ...............................................................3
Signal Cable Termination and Overvoltage Protection .........3
Cabling Works with Signal Cables ........................................3
Vaisala Termination Boxes for Signal Cables .......................3
Example of a Grounding Plan for Cabling.............................3
4 ___________________________________________________________________ M211028EN-B
________________________________________________________________________________
CHAPTER 5
INDOOR EQUIPMENT INSTALLATION........................................................ 3
Selecting Locations for Indoor Equipment............................ 3
Indoor Equipment Grounding ................................................. 3
Power Cabling .......................................................................... 3
Signal Cabling for Indoor Equipment..................................... 3
Local Area Network Cabling ................................................... 3
CHAPTER 6
EXAMPLES OF FOUNDATION AND INSTALLATION DRAWINGS ........... 3
List of Figures
Figure 1 Principle of Locating Meteorological Equipment at an
Airport (Cross-Section)............................................................... 3
Figure 2 Recommendations for Sensor Locations at an Airport (Top
View)........................................................................................... 3
Figure 3 Recommended Location for Forward Scatter Sensor................ 3
Figure 4 LT31 RX + LM21 ........................................................................ 3
Figure 5 Recommended Obstacle Free Zone for Wind Masts in
Open Areas ................................................................................ 3
Figure 6 Recommended Mast Length for Wind Sensors on Top of
a Building.................................................................................... 3
Figure 7 Example of Solar Panel Mast DKP203 ...................................... 3
Figure 8 Example of ROSA Installation (with LT31)................................. 3
Figure 9 Foundation in an Area without Soil Frosting .............................. 3
Figure 10 Foundation in an Area with Soil Frost ........................................ 3
Figure 11 Grounding with the Lightning Rod and Conductor Isolated
from the Mast ............................................................................. 3
Figure 12 DKP210 Mast: Grounding with the Lightning Rod and
Conductor Isolated from the Mast and Equipment..................... 3
Figure 13 Passive Lightning Rod and the Holders ..................................... 3
Figure 14 Electrical Grounding Principle for Weather Station and
Mast............................................................................................ 3
Figure 15 CL31 Installation......................................................................... 3
Figure 16 CL31 Foundation and Pedestal-2 .............................................. 3
Figure 17 LT31 Dowel Installation .............................................................. 3
Figure 18 LT31 Breakable Bolt................................................................... 3
Figure 19 Cable Feedings from Foundation to LT31.................................. 3
Figure 20 Example LT31 Installation .......................................................... 3
Figure 21 Rain Gauge RG13...................................................................... 3
Figure 22 Tiltable Pole Mast DKP210 with Winch under Installation ......... 3
Figure 23 Foundation Set ........................................................................... 3
Figure 24 Guy Wires Set ............................................................................ 3
Figure 25 DKP210 Mast Orientation........................................................... 3
Figure 26 Foundation Assembly for the Mast Base ................................... 3
Figure 27 Foundation Assemblies for a New Concrete Foundation........... 3
Figure 28 Accessories for Installation on an Existing Concrete
Foundation ................................................................................. 3
Figure 29 Orientation of the Standard Foundation Set .............................. 3
Figure 30 Orientation of the Tilt Division Flange and the Tilting
Direction ..................................................................................... 3
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
Figure 31 Base Plate of the Short Pole Mast (Dimensions in mm) ............3
Figure 32 Foundation Assemblies for a New Concrete Foundation...........3
Figure 33 Accessories for Existing Concrete Pad Installation ....................3
Figure 34 Slab and Drum Foundations.......................................................3
Figure 35 Casting A Foundation with A Casting Jig or A Base Frame.......3
Figure 36 Exel Mast Installation..................................................................3
Figure 37 Example Power Cabling Plan (CatIII) .........................................3
Figure 38 Example Signal Cable Plan (CatIII) ............................................3
Figure 39 Field Cables Equipped with Mandatory Termination Boxes.......3
Figure 40 Installing the Termination Box to the Sensor Support Pole........3
Figure 41 Cable Glands in Termination Box...............................................3
Figure 42 Front View (through Cable Gland) of Power Connections:
Arrow Indicates Cover Plate Direction........................................3
Figure 43 Signal Cable Grounding .............................................................3
Figure 44 Example of Krone Connection Terminals...................................3
Figure 45 DRW231410 (1/2), Foundation Pattern Example.......................3
Figure 46 DRW231410 (2/2), Foundation Pattern Example.......................3
Figure 47 DRW231402, Optional Base Reinforcement..............................3
Figure 48 DRW231310, Site Layout LT31..................................................3
Figure 49 DRW231318, Receiver Foundation LT31 ..................................3
Figure 50 DRW231319, Transmitter Foundation LT31 ..............................3
Figure 51 DRW231321, Reinforcement Assy LT31 ...................................3
Figure 52 DRW231386, Optional Base Assy LT31 ....................................3
Figure 53 DRW231224, Foundation Square, DKP 6-10m..........................3
Figure 54 DRW231225, Guying Foundation, DKP 6-10m..........................3
Figure 55 DRW231287, Reinforcement Assy DKP 6-10m,
DKP 2-4m, RG13........................................................................3
Figure 56 DRW231289, Reinforcement Assy DKP 6-10 m ........................3
Figure 57 DRW231222, Foundation Square, DKP 2-4m............................3
Figure 58 DRW231288, Reinforcement Assy, DKP 2-4m ..........................3
Figure 59 DRW231220, Foundation Square EXEL 11, 1/2 ........................3
Figure 60 DRW231220, Foundation Square EXEL 11, 2/2 ........................3
Figure 61 DWR231227, Standard Foundation, TSS928 ............................3
Figure 62 DRW231228, Foundation Square TSS928 ................................3
Figure 63 DWR231248, Concrete Reinforcing Assy TSS928
Standard .....................................................................................3
Figure 64 DRW231214 (FS11, FD12, Foundation, Round) .......................3
Figure 65 DRW231215 Foundation Square FS11&FD12 ..........................3
Figure 66 DRW231233 Round Concrete Reinforcing FS11&FD12,
CL31, RG13................................................................................3
Figure 67 DRW231245 Reinforcement Bar Assembly FS11&FD12 ..........3
Figure 68 DRW231218 Foundation Round RG13......................................3
Figure 69 DRW231219 Foundation Square RG13.....................................3
Figure 70 DRW231216 Foundation Round CL31.......................................3
Figure 71 DRW231217 Foundation Square CL31......................................3
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List of Tables
Table 1 Manual Revisions ....................................................................... 3
Table 2 Recommended Tilt Angle for Solar Panel .................................. 3
Table 3 Soil Type and Concrete Quality Descriptions............................. 3
Table 4 Square and Round Foundation Soil Type 1 & 2 ........................ 3
Table 5 Square Foundation Soil Type 3 (Round Foundations are
not Used).................................................................................... 3
Table 6 Maximum Tolerated Height Difference between Light
Transmitter and Receiver versus Baseline ................................ 3
Table 7 Dimensioning of the Concrete Slab Foundation for Mast
Heights up to 10 Meters ............................................................. 3
Table 8 Dimensioning of the Concrete Drum Foundation for Mast
Heights up to 10 Meters ............................................................. 3
Table 9 Soil Type and Concrete Descriptions......................................... 3
Table 10 Power Requirements for Sensors .............................................. 3
Table 11 Mains (AC) Cable Selection for Equipment Using Approx.
150 W (CL31, FD12, FS11, Data Loggers)................................ 3
Table 12 Mains (AC) Cable Selection for Equipment Using More
than 450 W (LT31 Transmissometer) ........................................ 3
Table 13 Cable Gland Specifications for Vaisala Termination Box........... 3
Table 14 Signal Cable Selection ............................................................... 3
Table 15 Signal Cable Selection for AWSS301 and MILOS..................... 3
Table 16 Example of the Use of the Connectors ...................................... 3
Table 17 Foundation and Civil Works Drawings ....................................... 3
VAISALA ________________________________________________________________________ 7
CIVIL WORKS INSTRUCTIONS_______________________________________________________
8 ___________________________________________________________________ M211028EN-B
Chapter 1 ________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.
VAISALA ________________________________________________________________________ 9
CIVIL WORKS INSTRUCTIONS_______________________________________________________
NOTE For detailed foundation and installation information on sensors and other
equipment, refer to the individual instruction manuals that are supplied
with the equipment.
Version Information
Table 1 Manual Revisions
Manual Code Description
M211028EN-B This manual, with updated Exel mast foundation set.
M211028EN-A Previous version of this manual.
M210513EN-C AviMet AWOS and LLWAS Field Equipment, Installation
Manual (delivered version).
(CL31 and LT31 replacing CT25K and MITRAS)
M210513EN-A/B Midas IV AWOS and LLWAS Field Equipment,
Installation Manual (previous versions).
M210289en-A Automated Weather Observing System Field Equipment,
Installation Manual (previous version).
10 __________________________________________________________________ M211028EN-B
Chapter 1 ________________________________________________________ General Information
Feedback
Vaisala Customer Documentation Team welcomes your comments and
suggestions on the quality and usefulness of this publication. If you find
errors or have other suggestions for improvement, please indicate the
chapter, section, and page number. You can send comments to us by e-
mail: manuals@vaisala.com
Safety
WARNING Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or even
death.
CAUTION Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or
important data could be lost.
WARNING To minimize shock hazard, the instrument chassis and cabinet must be
connected to an electrical ground. The power cable must either be
plugged into an approved electrical outlet or the instrument must be
carefully grounded to a low-resistance safety ground.
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
WARNING Never look directly into the Transmitter of the Ceilometer CL31 with
magnifying optics (such as glasses, binoculars, or telescopes)
CAUTION Do not install substitute parts or modify the unit. Improper modification
can damage the product or lead to malfunction. Contact Vaisala for
repairs to ensure that safety features are maintained.
12 __________________________________________________________________ M211028EN-B
Chapter 1 ________________________________________________________ General Information
ESD Protection
Electrostatic Discharge (ESD) can cause immediate or latent damage to
electronic circuits. Vaisala products are adequately protected against
ESD for their intended use. However, it is possible to damage the product
by delivering electrostatic discharges when touching, removing, or
inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
CAUTION If the device has been damaged during transportation, do not connect it to
the AC power source. Do not carry out electrical tests before you are
certain that it is safe to power up the device.
Technical Support
For technical questions, contact your Vaisala responsible Project
Manager or the Vaisala technical support:
E-mail helpdesk@vaisala.com
Phone (int.) +358 9 8949 2789
Fax +358 9 8949 2790
VAISALA _______________________________________________________________________ 13
CIVIL WORKS INSTRUCTIONS_______________________________________________________
14 __________________________________________________________________ M211028EN-B
Chapter 2 __________________________________________________ Selecting Sensor Locations
CHAPTER 2
SELECTING SENSOR LOCATIONS
CAUTION Always keep a safe distance from navigation and precision landing
system devices and antennas. Consult the responsible airport authorities
for safe sensor locations.
Select a steady and dry place for each sensor according to local building
practice.
VAISALA _______________________________________________________________________ 15
CIVIL WORKS INSTRUCTIONS_______________________________________________________
16 __________________________________________________________________ M211028EN-B
Chapter 2 __________________________________________________ Selecting Sensor Locations
The most detailed instructions and guidelines for selecting locations for
meteorological equipment at the airport are found in the ICAO
publication, ICAO Manual of Aeronautical Practice, Seventh edition -
2006 (Doc 8896-AN/893). ICAO recommends precise locations for each
sensor type and gives strict guidelines for obstacle-free zones where no
meteorological equipment is allowed.
CAUTION Always keep a safe distance from the navigation and precision landing
system devices and antennas. Also consider the electromagnetic
interference between the instruments.
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
Figure 1 Principle of Locating Meteorological Equipment at an
Airport (Cross-Section)
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Chapter 2 __________________________________________________ Selecting Sensor Locations
90 - 300 m
90 - 300 m
> 90 m
CEILOMETER
CEILOMETER
RUNWAY
12
30
900-
1200m 1200 m
66 - 120 m
66 - 120 m
at middle
66 - 120 m
at middle
marker or RVR RVR RVR marker or
approach LP11 LR11 LP11 LR11 LP11 LR11 approach
area area
0907-101
Locating a Ceilometer
The cloud height measurement device ceilometer should be located at the
end of the runway (up to 1000 m from the threshold) or at the middle
marker. The middle marker is typically an ideal place, as it is shielded
(with a fence) and provides mains (AC) and communication lines. When
installing the ceilometer at the middle marker, proximity with the middle
marker antenna should, however, be avoided as the RF field of the
antenna may interfere with the operation of the ceilometer. The minimum
(horizontal) distance from the antenna and its support devices should be
at least 5 meters.
Routing of the communication cable and the mains (AC) supply should
also be considered while locating the ceilometer.
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
- Category I runways:
- One Visibility sensor near the touchdown zone, with a
recommended baseline of 30 meters
- Category II runways:
- Shorter than 2400 meters: Two Visibility sensors
- Longer than 2400 meters: Three Visibility sensors
- Category III runways:
- Three transmissometers
20 __________________________________________________________________ M211028EN-B
Chapter 2 __________________________________________________ Selecting Sensor Locations
For forward scatter sensors, the Light Receiver optics should never point
directly towards the sun.
For Forward scatter sensors like FD12, FD12P and FS11, the
surrounding of the sensor should be obstacle free.
VAISALA _______________________________________________________________________ 21
CIVIL WORKS INSTRUCTIONS_______________________________________________________
0907-102
Allow sufficient clearance for the wind sensors, in other words, the
station should not be located next to a building or any other object that
might affect air flow.
In general, any object of height (h) will not remarkably disturb the wind
measurement at a minimum distance of 10 × h. As an example, locate the
weather station at least 100 meters away from a 10-meter high tree.
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Chapter 2 __________________________________________________ Selecting Sensor Locations
M in im u m d is ta n c e 1 0 x h to
v is ib le o b s ta c le s .
r= 1 5 0 m
A t le a s t 1 5 0 m o p e n a r e a to a ll d ire c tio n s .
h ( m i n ) = 1 .5 x H
H is re p la c e d w ith W h
if W < H
H
W
VAISALA _______________________________________________________________________ 23
CIVIL WORKS INSTRUCTIONS_______________________________________________________
The Sun duration sensor can also be located on the same support arm. It
should face south (true south, not magnetic) on the Northern Hemisphere
and north on the Southern Hemisphere.
The Rain Gauge RG13(H) is located on the ground near the weather
station and is installed on the pedestal that is included in the delivery. In
general, objects should not be closer to the gauge than a distance twice
their height above the gauge surface. And it should be installed in a way
that the guy-wires of the mast are not positioned above the sensor so
water dripping can be avoided.
The standard cable length is 10 m, and therefore the rain gauge should
not be located more than 6 m from the weather station. However, the
cable length may be shortened or lengthened if required. If the cable is
lengthened, please ensure a good quality environmental connector, or a
heat shrink joint.
Due to its low weight, the rain gauge must be mounted securely.
24 __________________________________________________________________ M211028EN-B
Chapter 2 __________________________________________________ Selecting Sensor Locations
The panel should face south (true south, not magnetic) on the Northern
Hemisphere and north on the Southern Hemisphere. The panel can be
tilted towards the sun: it should be more vertical the further away you are
from the equator.
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
CAUTION Handle with care: impact on the front or rear surface can damage the
module. Do not bend the module.
The road sensor DRS511 can be used with AWS301 (only temperature)
or with its weather station ROSA (Surface Analyzer for Roads and
Runways). The ROSA system is able to analyze the surface condition, to
make an estimate of de-icing chemical concentration, snow, water, or
moisture amount on the surface and freezing temperature. The system
warns about ice, frost, and precipitation.
26 __________________________________________________________________ M211028EN-B
Chapter 2 __________________________________________________ Selecting Sensor Locations
0907-096
VAISALA _______________________________________________________________________ 27
CIVIL WORKS INSTRUCTIONS_______________________________________________________
The near-perfect site is flat and essentially the same in all directions from
the sensor for a distance of at least 200 m. Flat means that no object is
elevated more than two degrees from the sensor base at a minimum
distance 300 m.
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Chapter 2 __________________________________________________ Selecting Sensor Locations
Optical Noise
The sensor has a sensitive optical channel and therefore must be mounted
away from pulsed or variable optical interference sources. The sensor
should not be mounted in the illumination of outdoor lights such as night
lamps, parking lot lamps or automobile headlights. The sensor should not
be mounted near weather sensors that employ pulsed light sources such
as laser ceilometers, pulsed LEDs, and IRLEDs such as those that are
used in present weather sensors.
Although pulsed light sources may not interfere with the sensor under
clear weather conditions, they may interfere under conditions of snow,
rain, ice, dust, and smoke due to scattered light.
VAISALA _______________________________________________________________________ 29
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30 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
CHAPTER 3
PREPARING FOUNDATIONS FOR THE
SENSORS
This chapter describes how to create foundations for sensors and masts
and how to ground the equipment properly.
All the following equipment need solid and steady concrete foundations:
VAISALA _______________________________________________________________________ 31
CIVIL WORKS INSTRUCTIONS_______________________________________________________
9605-016
1 = Concrete foundation
2 = Light grit bricks
3 = Sand / frost free ground
4 = Close sand
32 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
9605-015
1 = Concrete foundation
2 = Light grit bricks
3 = Sand (upper layer)
4 = Insulating material
5 = Frost line (frost in the ground / frost free ground)
6 = Sand
7 = Close sand
8 = Clay
The foundation type shown in Figure 10 above can also be used in clay
soil.
Preparation of Foundation
Hinged Base Plate
Part of Foundation Bolt Remaining Visible Refer to corresponding drawing
in Chapter 6 below.
Allowed deviation of the position of the ± 0,3º = 5,2mm / 1000 mm
jig/base frame from the horizontal level
VAISALA _______________________________________________________________________ 33
CIVIL WORKS INSTRUCTIONS_______________________________________________________
NOTE Hot dip galvanised foundation bolts shall in no case be welded to the
steel reinforcement of the foundation. Fasten the foundation bolts with
wire.
NOTE Protect the thread of the foundation bolts during the casting for example
with tape.
NOTE For the position of foundation bolts, see the corresponding foundation
drawings Chapter 6 below.
If a locating jig is not available (option), the base frame can be used as a
jig. Fit the base frame with locating bushes. They will centre the
foundation bolts to the holes in the base frame and make sure that the
bolts will be positioned accurately at their correct places in the concrete.
Make a cast mould with its steel reinforcements in accordance with the
design of a local civil engineer.
Place the cable duct tubes in foundation prior to casting. The cable duct
is drawn under the ground through the foundation up to and as close as
possible to either inside corner of the base plate that is facing the felling
direction of the mast.
Fasten the foundation bolts to the cast jig (or with the locating bushes to
the base frame). If you use the base frame as a jig, make sure that you
fasten and install the bolts correctly in accordance with the illustration on
the following page, the flat surface up.
Protect the threads in the anchor bolts by using for example tape.
Place the casting jig (or the base frame) with its bolts at its position.
Fasten the bolts to the steel reinforcement with wire if necessary. The
foundation bolts must remain above the concrete surface: refer to
individual foundation drawings for measurements.
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
Make sure that the cast jig (or base frame) is in a horizontal position.
Correct the position before the concrete hardens.
When the concrete is hard, remove the cast jig (or base frame).
Foundation Dimensions
For selecting the concrete foundation size, see the following tables.
NOTE In a soil frost area, the foundation shall reach below the soil frost
penetration depth.
CAUTION All design values mentioned in this instruction are purely indicative.
Vaisala Oyj shall not take responsibility for their applicability to the area
in question. It is highly recommended to always consult a local civil
engineer about the dimensioning of the foundation.
VAISALA _______________________________________________________________________ 35
CIVIL WORKS INSTRUCTIONS_______________________________________________________
Mast Height 10
m
Figure 53 700X700 800 1000
DRW231224 below DKP6-10
Figure 54 500X500 800 500
DRW231225 below DKP6-10 Gyuing
Figure 60 1700X1700 700 5000
DRW231220 below EXEL11
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
Mast Height 10
m
Figure 53 700X700 1000 1400
DRW231224 below DKP6-10
Figure 54 500X500 1000 600
DRW231225 below DKP6-10 Gyuing
Figure 60 1600X1600 800 7000
DRW231220 below EXEL11
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
- For metallic masts the lightning rod and the conductor are
physically and electrically isolated from the mast and the
equipment. The isolation is done with non-conductive pads and the
isolation distance is typically more than 30 cm. The lightning
conductor is straight and does not touch any other cables. The
lightning conductor is connected to a separate grounding system
where the grounding resistance is less than the grounding resistance of
the equipment, typically less than 3 Ω.
- The mast itself is a part of the lightning conductor. In this case all
the sensors and equipment must be electrically and physically isolated
from the mast, typically more than 30 cm. The mast conductor is
connected to a separate grounding system where the grounding
38 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
NOTE You should always consult Vaisala before using a mast as a conductor.
0907-104
VAISALA _______________________________________________________________________ 39
CIVIL WORKS INSTRUCTIONS_______________________________________________________
0907-097
Lightning Rod
The lightning rod (Figure 13) is a passive lightning rod made from
copper and can be delivered with the mast. The lightning rod holders are
made of non-conductive material to protect the mast devices from
overvoltage when lightning occurs. Refer to Figure 13 below.
0303-022
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
GROUNDING CONNECTOR
GROUNDING CABLE
9905-051
Grounding of LT31
With LT31 Transmissometer, the protective ground of Light Receiver
must be connected to Light Transmitter via a bare, minimum 16 mm2,
copper grounding cable (supplied locally). Connect the cable between the
receiver and the transmitter to the grounding connector at the base plate.
Bury the grounding cable at least 0.7 m below the surface.
VAISALA _______________________________________________________________________ 41
CIVIL WORKS INSTRUCTIONS_______________________________________________________
electronics box, mains junction box, and signal junction box to the
grounding connector of the base plate.
Connect the grounding connector of the base plate to the local ground
(protective earth) using a minimum 16 mm2 copper grounding cable.
Install conductive grounding rods to make a local ground, and fasten the
grounding rods to the grounding cable. The grounding resistance should
be less than 3 Ω if possible.
The mains (AC) supply ground wire should be connected at the mains
(AC) distribution transformer to the mains (AC) ground. The local safety
regulations and practices must be complied with.
Living material, for example, grass will grow during summer season,
which can change the reflection properties of the ground. Another issue
is that they can get moist which again in certain conditions can increase
reflections.
On asphalt and concrete, for example, the small flack of water after
rainfall can cause sunlight reflection. When using gravel, the water will
go through and no reflections will be caused.
42 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
Cable Conduits
Lead all cables to the equipment through conduits.
0907-105
VAISALA _______________________________________________________________________ 43
CIVIL WORKS INSTRUCTIONS_______________________________________________________
NOTE Consider the tilting direction of the Ceilometer while using the pedestal
drilling plate. The Ceilometer can only be tilted ( ±12 º) door down and
up wards.
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
VAISALA _______________________________________________________________________ 45
CIVIL WORKS INSTRUCTIONS_______________________________________________________
46 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
There are two alternative ways to create a concrete foundation for LT31
Transmissometer. You can either cast a new concrete foundation or use
an existing one.
3. Insert the dowels into the holes and hammer them down until their
edges are on the foundation level. Recommended dowels: HILTI
HKD-S M16 x 65.
4. Use the HILTI tool HSD-G M16 x 65 respectively a 14 mm
mandrel bar and hammer the expanding mechanism of the wedge
bolts down until the bolts are completely fixed inside the holes.
5. Fasten the foundation screws to the inserted dowels by hand. Check
the right orientation of the foundation screws. The breaking area
(area with smaller diameter) just above the welded nut on the
optional foundation screws must point upwards. Place a washer
between the foundation surface and the welded nut.
VAISALA _______________________________________________________________________ 47
CIVIL WORKS INSTRUCTIONS_______________________________________________________
0912-211
48 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
0912-143
There are two alternative ways to create a concrete foundation for FD12,
FD12P, and FS11. You can either cast a new concrete foundation or use
an existing one.
VAISALA _______________________________________________________________________ 49
CIVIL WORKS INSTRUCTIONS_______________________________________________________
50 __________________________________________________________________ M211028EN-B
Chapter 3 _________________________________________ Preparing Foundations for the Sensors
Detailed instructions for installing FD12, FD12P, and FS11 can be found
in the corresponding user's guides.
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CIVIL WORKS INSTRUCTIONS_______________________________________________________
0912-144
The concrete foundation for the masts and the guy wires must be
prepared before mounting the masts. Using the template is helpful both
when casting the concrete, or drilling holes for wedge bolts. The easiest
way to mount the wedge bolts is to do it while casting the concrete
foundation. If the mast is installed onto an existing concrete foundation,
holes have to be drilled into the concrete.
For further details on each mast, refer to the following sections, the
drawings presented in Chapter 6 below, or the corresponding user's
guides.
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
0303-017
- M210315EN-B.
For general foundation pattern example, refer to:
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
Guy Wires
The DKP210 mast is delivered with 1 set of guy wires. Figure 24 below
shows the contents of one set of guy wires and the accessories. The top
fastener of the guy wires is mounted to the uppermost tube of the mast
during installation.
0207-090
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5-
Gu
6m
yw
TOP VIEW
ire
3
120
de g
eg
0d
12
Guy wire 1
Mast tilt direction
5-6m
e2
w ir
y
Gu
Arrow points:
NORTH in northern hemisphere
SOUTH in southern hemishpere
0907-098
If you are casting a new concrete foundation, fasten the foundation bolt
assembly simultaneously with the concrete pour. If there is an existing
concrete foundation, you have to drill holes for the foundation bolts. In
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
both cases, use the delivered orientation plate to ensure the correct
positioning of the foundation bolts. To protect the cables, install a cable
conduit with the inner diameter of, for example, 70 mm (2.76 inches).
CAUTION Protect the threads of the bolts above the orientation plate, for example,
by taping them.
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0207-069
6. Install the foundation assembly into the mould in such a way that
the foundation bolt threads stand above the surface. The orientation
plate (number 4 in Figure 27 below) should be at the same height
as the top of the finalized concrete foundation. Also check the
correct alignment of the foundation assembly with the orientation
plate (number 4 in Figure 27 below). "N" should face north and "S"
should face south.
0207-062
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
7. For the guy wires, fix the foundation bolt (number 2 in Figure 27
above) to the plate with a nut (3). Fix the eye nut (1) to the other
end of the foundation bolt. Level the assembly in such a way that
the top of the bolt will be 40 mm above the concrete in the finalized
foundation. The eye nut will then be one centimeter above the
finalized concrete foundation.
8. Pour in the concrete and finish the concrete foundation.
0207-070
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For more information about the erection of the mast, refer to:
- M210373EN-A.
For general foundation pattern example, refer to:
5
18
0907-099
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
0308-042
Concrete Foundations
The short pole mast can be mounted on a new or an existing concrete
foundation. When constructing a new concrete foundation, fasten the
foundation bolt assembly simultaneously with the concrete pour. If there
is an existing concrete foundation, you have to drill holes for the
foundation bolts. To protect the cables, install a cable conduit, which has
a maximum outer diameter of 70 mm (2.76 inches). Refer to drawing
DRW231222 in Figure 57 below.
NOTE The minimum weight of the concrete foundation for the mast is 400 kg
(882 lb.).
The short pole mast is fixed to the foundation bolts with the nuts on the
base plate. The dimensions for the base plate of the mast are described in
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Figure 31 below and they are equal to the ones of the triangle plate
shown in Figure 29 above.
0308-045
Note that you can make a similar steel reinforcement for the
optional support guy wire foundation, but the reinforcement bar
lengths should be adjusted according to the dimensions of the
concrete foundation. Also note that the concrete foundation for the
support guy wire does not need the cable conduit.
2. Place the steel reinforcements into the casting mould.
3. Place a cable conduit into the casting mould prior to casting. The
recommended inner diameter of a single conduit is 50 mm (2
inches) and the maximum outer diameter 70 mm (2.7 inches).
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
0308-048
6. Install the foundation assembly for the mast into the mould in such
a way that the foundation bolt heads stand 80 mm above the
surface. Protect the threads of the bolts above the surface, for
example, by taping them. Also check that the alignment of the
foundation assembly is correct and meets your local requirements.
7. Pour in the concrete and finish the concrete foundation.
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0207-070
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
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NOTE In a soil frost area, the foundation must reach below the soil frost
penetration depth.
CAUTION All design values mentioned in this instruction are purely indicative.
Vaisala will not take responsibility for their applicability to the area in
question. It is highly recommended to always consult a local civil
engineer about the dimensioning of the foundation.
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
CAUTION Hot dip galvanized foundation bolts must never be welded to the steel
reinforcements of the foundation; rather they should be fastened with
wire.
CAUTION Protect the thread of the foundation bolts during the casting with, for
example, tape.
NOTE The position of the foundation bolts is the same for both 400 mm and 500
mm module masts. The same hinged base plate can be used for both
masts.
Plywood jigs (option) are available for locating the foundation bolts in
the concrete when casting the foundation.
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2. Place the cable duct tubes into the foundation prior to casting. The
recommended duct tube is IR 65. The cable duct is drawn
underground through the foundation up to and as close as possible
to the inside corner of the base plate that faces the felling direction
of the mast.
3. Fasten the foundation bolts to the casting jig (or with the locating
bushes to the base frame). If you use the base frame as a jig, make
sure that you fasten and install the bolts correctly, with the flat
surface up, according to Figure 35 below.
4. Protect the threads of the foundation bolts with, for example, tape.
5. Place the casting jig (or the base frame) with its bolts to the correct
position. If necessary, fasten the bolts to the steel reinforcements
with wire. The foundation bolts must remain 170 mm above the
concrete surface.
6. Cast concrete in the foundation mould.
7. Make sure that the casting jig (or base frame) is in a horizontal
position. If necessary, correct the position before the concrete
hardens.
8. When the concrete is hard, remove the casting jig (or base frame).
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
1011-156
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0912-145
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Chapter 3 _________________________________________ Preparing Foundations for the Sensors
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
CHAPTER 4
OUTDOOR CABLING AND
OVERVOLTAGE PROTECTION
This chapter describes the power and signal cabling needed for the field
equipment.
Power and signal cables as well as cable conduits for are typically
supplied locally before the sensor installation.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
Pay attention to the outside diameter of the cables. Cable feeders in field
sensors are suitable for small cables with a diameter of 8 to 16 mm,
depending on the sensor type. Vaisala termination box feeder is suitable
for a mains (AC) cable with a diameter of up to 25 mm. For feeder types
and maximum diameters, refer to the Termination box specifications.
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NOTE Grounding at both ends is particularly important with cables longer than
300 m.
All sensors and masts must be properly grounded and protected for
lightning strikes. For further information, refer to Chapter 3, Preparing
Foundations for the Sensors, above or to the corresponding sensor
manuals.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
0912-148
In case the termination box is equipped with a mains (AC) socket for
maintenance purposes, there must be an isolation switch and a line
protection switch or a fuse. A suitable fuse or switch rating is 10 A.
The field equipment includes mains (AC) isolator switches and fuse
protection.
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In case you have to install the termination box to the sensor support pole,
do the following:
1. Connect the back plate to the termination box with the four
mounting screws (see Figure 40 below). Tighten all four screws to
ensure that the plate is firmly in place.
2. Select two angle clips from the mounting set and use them to fasten
the termination box. See Figure 40 below for details.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
0210-015
1 = Back plate
2 = Termination box
3 = Angle clips
4 = Mounting screws
5 = M8 nuts and washers
6 = Support pole
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0210-018
The mains (AC) cable is lead into the termination box through cable
gland number 1 (CG1). The five leftmost connectors in the terminal
connector block are the connection points: PE, N, L1, L2, and L3. N and
L1 are internally wired to the surge protector board. L2 and L3 are not
wired ahead, they are connection points for unused wires.
The mains (AC) connection after the surge protector board can be taken
out from the termination box through cable glands CG2, CG3, and CG4.
CG2 is reserved for a thick outgoing cable. The mains (AC) output for
the device is taken out through CG3, whereas CG4 is used for an
auxiliary mains (AC) output. The connection points for the outgoing
wires are the five rightmost connectors in the terminal connector block:
L2, L3, L, N, and PE. The L2 and L3 connectors are merely connection
points for unused wires.
The cable glands number 5 to 8 (CG5 to 8) are reserved for signal cables.
The CG5 and CG7 are for the incoming cables. CG6 and CG8 are for the
outgoing signal cables. The signal cables are connected directly to the
screw terminals of the connector block or indirectly to the protection
component, depending on which termination box model is used.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
0210-019
In case cable glands number 3 to 8 (CG3 to 8) are used, fold the cable
shield back over the O-ring of the plastic portion and mount the metal
cable gland parts according to Figure 43 below.
0210-020
NOTE Tighten the cable glands and make sure that no parts of the cable shield
touch the circuit board.
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NOTE Connect only one end of the signal cable shield. Connecting both ends
may cause harmful ground loops with interference. Choose the grounding
points of the system carefully in advance and cut possible ground loops.
All field signal lines in Vaisala sensors are based on modems or
differential lines and are isolated by optocouplers or transformers.
Therefore, signaling does not require absolutely the same ground voltage
levels.
This note does not apply for the internal wirings of sensor mast or
assembly where RS232 is used. For example, when LM21 is used the
cable shield between LM21 and LT31 must be connected in both
ends.
CAUTION Ensure that hazardous and dangerous voltage levels do not exist in cable
shields and metal devices. Typically, grounding both ends of the mains
(AC) cable shield is necessary in order to keep the voltages on a safe
level. In case there are high voltages (>40 V) being induced in the signal
cable shields, those must also be grounded on both ends.
Always make a grounding plan and measure the ground resistance with a
proper ground resistance meter to keep the voltages of the sensor's metal
constructions on a safe level.
Modem and other signal cables should be of minimum area 0.22 mm2
(AWG 24, conductor diameter 0.61 mm) twisted pair signal cable with
shield. Recommended size is AWG 22. Typical cable types may include
10 or 20 pairs even when only 1 pair is used.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
Pay attention to the outer diameter of cables. Equipment box feeders are
suitable for signal cables with a maximum diameter of 10 mm. Vaisala
Termination box feeders accept signal cables with a maximum diameter
of 12 mm.
NOTE Connection should not be made directly to the indoor equipment cabinet
(the Krone connector). Use a proper termination and wiring terminal
assembly between the incoming line and the cabinet.
The recommended cable size for the Krone terminal is 0.4 mm2 (AWG
22).
If RS-485 connections are used, pay special attention to the quality of the
cable. The shield must be continuous and connected to the distribution
frames.
For current loop cables, the minimum cross section area of the wires
depends on the distance. Two pairs may need to be connected in parallel
to keep the voltage drop in the current loop line low enough. The pairs
must be twisted in order to reduce the interference between different
pairs.
The recommended signal cables between the equipment and the central
data unit are listed in Table 14 below.
NOTE Connect all pairs of cables to prevent unnecessary noise. Connect all
unused wires to the ground potential.
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Table 15 below lists the signal cables for the equipment connected to the
AWS301 data logging units.
NOTE When using other than Vaisala provided termination boxes, apply
protective components to both ends of the signal cables of the
termination box and to the power distribution box of the mains (AC)
cabling.
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Chapter 4 _____________________________________ Outdoor Cabling and Overvoltage Protection
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Chapter 5 _________________________________________________ Indoor Equipment Installation
CHAPTER 5
INDOOR EQUIPMENT INSTALLATION
This chapter describes the power and signal cabling for indoor
equipment.
Ensure that all PE terminals of the mains (AC) socket are in the same
potential in the same building or room where computers or peripherals
are connected together via Network or serial cables. Difference in ground
potential may damage the devices and cause electrical hazards.
CAUTION All the inside equipment must be equipped with proper grounding
terminals. Missing ground or a potential difference between ground
terminals may lead to malfunctions or electrical hazard.
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Power Cabling
Use normal office environment cabling methods for indoor equipment
cabling. Cabling is recommended to consist of independent 0 and PE
lines for ground potential equalization.
Cables are led from MDF to the cabinet of the AviMet system via the
aperture in the bottom plate. The recommended cross section area of the
MDF cable wires to the cabinet is 0.4 mm2 (22 AWG recommended).
The wires should be terminated at the strip terminal (Krone) inside the
cabinet. All unused pairs must be terminated to the grounding terminal.
The upper part of the Krone terminals are connected to the COM ports at
the factory. Field cables are connected to the lower part connectors,
typically to the connectors X11 to X13. Jumper wires are used to connect
them to other connectors.
CAUTION For specific information on the connections, refer to the Indoor signal
cabling plan and the Indoor signal cabling diagrams. These drawings can
be found in the airport or system-specific documentation.
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CAUTION LAN is an essential part of the system and an important reliability factor.
If there is a malfunction in LAN the system will loose all field sensor
data.
The software used in the AviMet system is optimized for low data rates
between different computers. Therefore, 10/ 100 Mbit connections are
fast enough all over the network. In most cases even a single 1MBit
SHDSL modem line can carry all the necessary information between the
CDU and the workstation computer.
The LAN cabling must be of the type CAT 5 (or better) unshielded
(UTP) twisted pair. It must be equipped with RJ45 wall sockets for
computer connections. The computers are equipped with 2-m patch
cables with mating RJ45 connectors.
The delivery may include some LAN components such as HUB, Routers,
or Baseband modems. Check the system configuration for details.
To ensure proper operation of the LAN, make sure that the total length of
any cable segment between two network components, such as switch,
HUB and router, or switch and computer, does not exceed 100 m. As a
general rule, the length of the fixed cabling between two network
components should be approximately 90 m, reserving 10 meters for
interconnecting patch cables between the cable termination point (usually
RJ45 wall socket) and network components (such as the computer).
To enlarge the LAN over the entire airport area and different buildings
there is a variety of different components available:
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Chapter 6 ________________________________ Examples of Foundation and Installation Drawings
CHAPTER 6
EXAMPLES OF FOUNDATION AND
INSTALLATION DRAWINGS
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Chapter 6 ________________________________ Examples of Foundation and Installation Drawings
0912-149
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Chapter 6 ________________________________ Examples of Foundation and Installation Drawings
0912-150
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Chapter 6 ________________________________ Examples of Foundation and Installation Drawings
0912-151
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0912-152
0912-153
0912-154
0912-155
0912-156
0912-157
0912-158
0912-159
0912-160
0912-161
0912-162
1011-147
1011-148
0912-165
0912-166
0912-167
0912-168
0912-169
0912-170
0912-171
0912-172
0912-173
0912-174
0912-175
*M211028