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Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

The daily quality control report from Mabuhay Vinyl Corporation summarizes the results of tests on raw materials and products. Some results were outside specifications including the sodium hydroxide content of 50% caustic soda and the presence of free chlorine in depleted brine. All other tests were within specifications. The product transfer clearance showed test results within specifications, allowing for transfer of materials.

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0% found this document useful (0 votes)
29 views

Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

The daily quality control report from Mabuhay Vinyl Corporation summarizes the results of tests on raw materials and products. Some results were outside specifications including the sodium hydroxide content of 50% caustic soda and the presence of free chlorine in depleted brine. All other tests were within specifications. The product transfer clearance showed test results within specifications, allowing for transfer of materials.

Uploaded by

nimrov
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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MVC-QF-TECH-008(19) QUALITY CONTROL DAILY ANALYSIS REPORT

Effectivity Date: February 15, 2011 MABUHAY VINYL CORPORATION


Date : 01/16/12 Time : 1130 AM [ ] IEM 1 [ ] IEM 2 [ ] MSG [ ] QC file
IEM 1 IEM 2
50 % CAUSTIC SODA 50 % CAUSTIC SODA Specs
Online Tk – B Online Tk - 9
% NaOH 49.75 49.74 51.56 49.42 48-50
32 % CAUSTIC SODA 32 % CAUSTIC SODA
Online Tk- Online Tk - 8
% NaOH 31.47 31.24 30-32
HYDROCHLORIC ACID HYDROCHLORIC ACID
Online Tk- Tk- Online CTA 1
% HCl NA 33.45 33.13 32-33.5
Color 1 1 # 3, max
POLISHED BRINE(After Precoat) POLISHED BRINE(After Precoat)
Ca+Mg, ppm + NA = 1.30 + nil = 1.30 5 ppm, max.
SPB (After Headtank) SPB (After Headtank)
Ca+Mg, ppb 24 + 2 = 26 4 + nil = 4 20 ppb, max.
NaCl, gpl NA NA 290 gpl,min.
Na2SO4,gpl NA NA 7 gpl, max.
NaClO3,gpl NA NA 20 gpl,max.
DEPLETED BRINE DEPLETED BRINE
NaCl, gpl 208 218 200 gpl, min.
Free Cl2 negative positive Negative
NaClO3,gpl NA NA 27 gpl, max.

SODIUM HYPOCHLORITE PLANT


Tank No. 1 3 4 5
% NaOCl 7.34 8.19 7.90 8.05 7.40, min
% NaOH 0.44 0.50 0.71 0.69 0.40-1.0
Sp. Gr. 1.130 1.138 1.132 1.136 1.108, min

LIQUID CHLORINE PLANT UTILITIES


LIQUID CHLORINE SULFURIC ACID INSTRUMENT AIR @ 1030AM
Source % Cl2 Specs Source % H2SO4 Specs Dew Point, °C -5.0 ≤3.8 °C
LCP Tk.# NA 99.5 %,min BOILER WATER
LCP Comp NA 97 %, min.
Cl2 Feed 91.0 %,min. SiO2, ppm NA 150 ppm, max

GAS ANALYSIS
IEM 1 IEM 2 FLUE GAS
% Cl2 % H2 O2 + CO2 % Cl2 % H2 O2 + CO2 % CO % CO2 % O2
Line A NA NA NA
Line B

POLLUTION C O N T R O L - EFFLUENTS
pH OIL Hg TDS TSS Color COD
Source 6AM 7PM (+ or -) ppb ppm mg/L Pt-Co Units mg/L
S-2 8.05 8.07 -
S-5 8.44 NA -
Lagoon NA
Sludge Pond NA
Source pH gpl NaOH Source pH SPECIFICATIONS
JBC NA S-3 NA pH = 6-9 COD = 150 mg/li, max Hg = 2, ppb, max.
Evap Canal S-4 Oil = Negative TDS = 1000 ppm, max TSS = 150 mg/li, max
Total Canal S-7 Color = 200 Pt-Co units, max.

Remarks: IEM 1 : SPB- Ca+Mg Analyzed by Certified Correct


OFF-SPECS IEM 2 : NaOH - online(50%); Depleted brine - Free Cl2
Others : NaOCl- Tank 1 NEY/RGD OVA
MVC-QF-TECH-004 (12)
Effectivity Date: May 20, 2010

MABUHAY VINYL CORPORATION PRODUCT TRANSFER CLEARANCE


Assumption Heights, Iligan City

Date : 01/16/12 [ ] IEM 1 [ ] IEM 2 [ ] Mktg [ ] QC file


IEM 1
HYDROCHLORIC ACID LIQUID CAUSTIC SODA SODIUM HYPOCHLORITE
Tk # % HCl SG @ 30”C Color Tk # 50% 32%. Tk # % NaOCl % NaOH SG @ 30”C
1 NA A NA NA 1 NA
2 NA B 49.74 NA 2 NA
3 NA 3 8.19 0.50 1.138
4 NA 4 7.90 0.71 1.132
5 NA 5 8.05 0.69 1.136
IEM 2 SPECIFICATIONS
HYDROCHLORIC ACID LIQUID CAUSTIC SODA HYDROCHLORIC ACID
Tk # % HCl SG @ 30”C Color Tk # 50% 32%. % HCl 32.0 - 33.5
CTA 1 33.13 1.160 1 9 49.42 - SG @ 30”C, min 1.152
CTA 2 NA 8 - NA Color, max #3
CTA 3 NA LIQUID CAUSTIC SODA
CTB 1 NA 50% 32%
CTB 2 NA % NaOH 48 - 50 30 - 32
Remarks: % NaCl 0.10 0.10
WITHIN SPECS, OK for transfer ppm Fe, max 10 10
SODIUM HYPOCHLORITE
Analyzed by Certified Correct % NaOCl, min 7.40
% excess NaOH 0.40 - 1.00
RGD OVA SG @ 30”C, min 1.109

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