How Electroplating Is Done
How Electroplating Is Done
How Electroplating Is Done
Electroplating
Electroplating is a method of coating a piece of metal with a layer of another. This has
many uses including rust prevention, increasing conductivity and making objects prettier.
This lens will try to explain the basic principals behindelectroplating and how it could be
done at home.
The process uses electrical current to reduce cations of a desired material from a solution
and coat a conductive object with a thin layer of the material, such as a metal.
Electroplating is primarily used for depositing a layer of material to bestow a desired
property (e.g., abrasion and wear resistance, corrosion protection, lubricity, aesthetic
qualities, etc.) to a surface that otherwise lacks that property. Another application uses
electroplating to build up thickness on undersized parts.
Other electroplating processes may use a nonconsumable anode such as lead. In these
techniques, ions of the metal to be plated must be periodically replenished in the bath as
they are drawn out of the solution.[2]
Process
The anode and cathode in the electroplating cell are both connected to an external supply
of direct current - a battery or, more commonly, a rectifier. The anode is connected to the
positive terminal of the supply, and the cathode (article to be plated) is connected to the
negative terminal. When the external power supply is switched on, the metal at the anode
is oxidized from the zero valence state to form cations with a positive charge. These
cations associate with the anions in the solution. The cations are reduced at the cathode to
deposit in the metallic, zero valence state. For example, in an acid solution, copper is
oxidized at the anode to Cu2+ by losing two electrons. The Cu2+ associates with the anion
SO42- in the solution to form copper sulfate. At the cathode, the Cu2+ is reduced to
metallic copper by gaining two electrons. The result is the effective transfer of copper
from the anode source to a plate covering the cathode.
The plating is most commonly a single metallic element, not an alloy. However, some
alloys can be electrodeposited, notably brass and solder.
Many plating baths include cyanides of other metals (e.g., potassium cyanide) in addition
to cyanides of the metal to be deposited. These free cyanides facilitate anode corrosion,
help to maintain a constant metal ion level and contribute to conductivity. Additionally,
non-metal chemicals such as carbonates and phosphates may be added to increase
conductivity.
When plating is not desired on certain areas of the substrate, stop-offs are applied to
prevent the bath from coming in contact with the substrate. Typical stop-offs include
tape, foil, lacquers, and waxes.[3]