Cost Accounting Final Edition July 8 PDF
Cost Accounting Final Edition July 8 PDF
Cost Accounting Final Edition July 8 PDF
Introduction
Welcome to Paper T2 of the ZICA Accountancy Programme syllabus. This and the
following two chapters will give an introduction to cost accounting. This chapter
provides definitions and the link between cost accounting, management accounting and
financial accounting. The chapter will go further to explain various terminologies, which
form the basis for the cost accounting framework that will be used throughout the course.
Contents
Learning outcomes
1.21 Cost accounting and management accounting are terms which are used
interchangeably. However, this is not entirely right.
When costs are recorded, analysed and reported, it is important they are
reported to the managers or departments responsible for the spending. In
other words, the reporting of cost information should ideally be based on a
system of responsibility accounting and responsibility centres.
At the lowest level of the hierarchy is the cost centre and at the highest is
the investment centre.
A revenue centre is part of the organization that earns sales revenue. its
manager is responsible for the revenue earned but not for the cost of the
operation.
A profit centre is a part of the business for which both the costs and
revenues earned are identified. The manager is responsible for both costs
and revenues.
• Direct materials.
• Direct labour.
• Direct expenses.
• Production overheads.
• Administrative overheads.
• General overheads.
When costs are incurred, they are generally allocated to costs centres. Cost
centres are simply collection points for costs for further analysis.
Once costs have been traced to cost centres, they can further be analysed
in order to establish cost per unit.
• Student in a college
• Barrel in the brewing industry
• Room in a hotel
CHAPTER SUMMARY
• Cost centres are collection pools for costs before they are further analysed into
cost unit.
• A cost unit is a unit of product or service to which costs can be related.
• A cost object is any activity for which a separate measure of cost is desired.
• A responsibility centre is a department or organisational function whose
performance is the direct responsibility of a specific manager.
• Profit centres are responsibility centres that are responsible for both costs and
revenues.
• Revenue centres are responsibility centres responsible for only revenue
generation.
• An investment centre is profit centre that is also responsible for capital
investment and possibly financing.
B. Direct cost
C. Unit of product
D. Production department
C. A unit of product or service for which costs and revenues are measured
Introduction
This chapter explains that costs can be classified in different ways according to the
purpose for which the cost information is required. Various methods of classifying costs
will now be described.
Contents
Learning objectives
1.1 Cost classification is the analysis of costs into logical groups so that they may be
summarised into meaningful information for management.
• Materials
• Labour
• Expenses
2.1 Within costs elements, costs can be further classified according to the nature of
expenditure. For example material costs may be further classified according to
whether they are raw materials, components, cleaning materials, maintenance
materials etc.
Each cost element namely materials, labour and expenses can be classified as
either a direct cost or indirect cost.
A direct cost is a cost that can be traced in full to the product, service or
department that is being costed.
10
Direct material is all material that becomes part of the product (unless used in
negligible amounts and/or having negligible costs)
• Raw materials used in a product e.g. flour used in baking a loaf of bread.
• Bought in parts and assemblies e.g tyres in car manufacturing.
• Primary packing materials e.g a cooking oil container.
Direct wages are all wages paid for labour (either as basic hours or overtime)
expended on work on the product itself e.g salary paid to an audit clerk in a firm
of accountants.
Direct expenses are expenses which are incurred on a specific product other than
direct material costs and direct wages. Examples would include royalties paid per
unit for a copyright design, plant or tool hire charges for a particular job or batch.
All material, labour and expense costs which cannot be identified as direct costs
are termed indirect costs. The three elements of indirect costs; indirect materials,
indirect labour and indirect expenses are collectively known as overheads.
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• Production costs.
• Administration costs.
• Selling costs.
• Distribution costs.
• Research and development costs.
• Financing costs.
A different way of analysing and classifying costs is into fixed and variable costs.
A fixed cost is a cost which is incurred for a particular period of time and which
within a certain activity levels is unaffected by changes in the levels of activity
e.g rent paid by a business.
A variable cost is a cost which tends to vary with the level of activity. Eg
materials used in manufacturing.
Product costs are costs identified with a finished product. Such costs are initially
identified as part of the value of stock. They become expenses only when the
stock is sold.
Period costs are costs that are deducted as expenses during the current period
without ever being included in the value of stock held.
Avoidable costs
Unavoidable costs
Unavoidable costs are costs which would be incurred whether or not an activity or
sector existed.
12
Controllable cost
An uncontrollable costs
Discretionary costs
Discretionary costs are costs incurred at the discretion of a manager and examples
of discretionary costs include advertising, research and development and training.
CHAPTER SUMMARY
• Cost classification is the analysis of costs into logical groups so that they may be
summarised into meaningful information for management.
o Cost by element
o Direct and indirect costs
o Functional costs
o Fixed and variable costs
o Other categories Such as ; controllable/uncontrollable and
avoidable/unavoidable
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a) Factory rental.
b) Insurance of machinery used for one product only.
c) Warehouse rental.
d) Insurance of office buildings.
e) Costs of canteen for employees.
f) Petrol for delivery vehicles.
2. COST CLASSIFICATION
14
Introduction
Contents
Learning objectives
15
Cost behaviour is the way in which costs are affected by the changes in the
volume of output. Management decisions are often based on how costs and
revenues vary at different activity levels.
Although there are many factors which may influence costs, the major influence
is the volume of output or the level of activity. The term level of activity may
refer to one of the following:
• Controlling costs.
• Preparing budgets or forecasts.
• Deciding on output levels.
• Adjusting selling prices.
• Deciding whether to accept or reject a contract.
• Making decision to Subcontract.
The basic principle of cost behaviour is that as the level of activity rises, costs will
usually rise. It will cost more to produce 2000 units of output than it will cost to
produce 1000 units.
However not all items of cost will incur higher costs as the output level rises. This
creates a problem for the management accountants who have to ascertain how
each item of cost varies with increases or indeed decrease in activity levels.
16
Cost behaviour analysis is concerned with how costs change with level of activity
and by how much. Individual items of cost can be classified according to their
cost behaviour. There are many cost behavior patterns but many costs can be
classified according to behaviour as:
• Fixed costs.
• Variable costs.
• Semi-variable costs.
• Step costs.
An example of fixed cost is the rent of a factory which is a constant amount each
period regardless of how much or how little is manufactured inside it. The factory
rent will be 10 million whether you produce 2 units or 100 units of a product.
In reality there must be a level of activity at which more than one factory would
be required for production. At that point rent is no longer a fixed cost. Therefore,
fixed costs are constant within a reasonable range of activity.
Fixed cost
17
A step cost is a cost that is fixed in nature but only within certain levels of
activity. Consider the rent of a building whose maximum capacity is 1000 units.
Such a cost would be fixed if production remains below 1000 units per month. If
production exceeds 1000 units a second factory would be required and the rental
costs would go up.
Cost K
Volume of output
A variable cost is a cost which tends to vary directly with the volume of output.
The variable cost per unit is the same amount for each unit produced.
A constant variable cost per unit implies that the price per unit of say, material
purchased is constant and that the rate of material usage is also constant.
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Volume of output
If the relationship between total variable costs and volume of output can be shown
as a curved line on a graph, the relationship is said to be curvilinear.
A semi-variable cost is cost which contains both fixed and variable components
and so is partly affected by changes in the level of activity.
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• Electricity bills
• Salesman’s salary
• Costs of running a car
This graph illustrates an item of cost This graph illustrates an item of cost
which is variable with output up to a which is variable with output subject to
certain level and then becomes constant a minimum.
thereafter.
Fixed cost per unit decrease with the Variable cost per unit remains
increase in activity constant at all levels of activity
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• Variable
• Fixed
• Semi-variable
Semi-variable costs are often separated into fixed and variable components. One
of the methods used to split the cost is the high-low method which works as
follows:
Example
Dolfin Ltd has recorded the following total costs during the last five years
Required
Calculate the total costs that should be expected in 2005 if output is 95,000 units.
21
SOLUTION
Step 4 Fixed cost = Total cost @ high activity - total units @ high activity x variable cost per unit
22
CHAPTER SUMMARY
• Costs which are not affected by the level of activity are fixed costs or period costs
• Variable costs increase or decrease with the level of activity and they are assumed
to be constant per unit
• Semi-variable costs are costs that are part fixed and part variable.
• The fixed and variable elements of semi-variable costs can be determined by the
high-low method
STUDENT-SELF TESTING
23
Kapiri Glass Ltd recorded the following costs for the past six months
Required
Estimate the total costs for the following activity levels in a month
i) 75 units
ii) 90 units
(6 marks)
24
Introduction
This is the first of several chapters that deals with the accounting and costing of the
elements of costs namely materials, labour and expenses. These could either be direct or
indirect costs.
CONTENTS
3. Purchasing of materials
4. Pricing of issues
Learning outcomes
• Calculate the costs of materials used in production and the values of closing
stocks using the FIFO, LIFO and weighted average cost methods of stock
valuation.
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• Raw materials
• Components
Indirect materials are other materials that cannot be directly attributed to a unit of
production. An example of indirect materials might be the oil used for the
lubrication of production machinery or other consumable such as cleaning
materials.
As the cost of purchasing stock is usually one of the largest costs faced by a
business it is important that an effective stock control system is established within
an organization.
Any request for material purchase should be made on a purchase requisition. The
purchasing manager will verify that requisitions are authorised in accordance with
established policy before placing orders. An example of a purchase requisition is
shown below:
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Requested by :
Unit K
Authorised signature :
3.3 Ordering
The purchase order is the basis for a legal contract between the firm and the
supplier. The issue of a purchase order must be closely controlled and signing
restricted to a few senior people.
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Subtotal
Vat @17.5%
Total
When materials are received from suppliers, they are normally delivered to the
stores department. The stores personnel must check that the goods delivered are
the ones that have been ordered, in the correct quantity, of the correct quality and
in good condition
The stores department raises a Goods Received Note (GRN) from the delivery
note details. The GRN is used to update the stores record with the quantities of
goods received.
A copy of the GRN will be sent to the purchasing department attached to the copy
purchase order. When the supplier’s invoice is received, the three documents will
be passed to the appropriate individual to approve payment of the invoice.
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Name………………………………..
Signature……………………………
3.6 Storage
In any stock control system, there should be a continual record of the current
quantities of each of the stock item held in store. Receipt into store and issues
from store must be recorded, so that the current balance in stock can be kept up-
to-date.
When the stores control system is a paper-based system, there could be two
separate stock records
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Bin card
30
Signature of requisitioning
Manager/foreman………………………………………. Date……………………..
When materials are purchased, they are valued based on the price charged by the
supplier plus any carriage inward costs. The cost should be net of any trade
discount given.
When materials are issued from stores, a cost or price has to be attached to them.
When a quantity of materials is purchased in its entirety for a specific job, the
purchase cost can be charged directly to the job.
4.3 A business might use any of several valuation methods for pricing stores issued
such as:
4.4 Example
The following data will be used to illustrate the three common methods of stock valuation
namely:
Using this method material issues are priced at the unit price of the oldest batch in
stock until all the units of the batch have been exhausted after which the price of
the next oldest batch is used.
Using this method, issues are charged out at a price of the most recent batch
received and continue to be charged thus until a new batch is received.
32
With this method all quantities of stock are valued at Weighted Average Cost.
A new Weighted Average Cost is calculated each time there is a new delivery into
stock.
Provided that the system is used consistently and suits operating conditions of the
firm, any of the system could be used. While FIFO and Weighted Average Cost
are acceptable for financial reporting purposes, LIFO is not. However, in cost
accounting, the rules of financial reporting do not apply, and businesses can use
LIFO if they wish.
33
In cost accounting we are concerned not only with the cost of individual items of
stock, but with the total costs of all raw material stocks used and the total costs of
all finished goods sold during the year. These total costs, which are the sum of all
the costs on individual stores ledger records, are recorded as follows:
5.1 Example
At 1 January 20X5, the total value of items held in stock was K50 million. During
the month the following transactions occurred.
Detail K’ Million
Materials purchase from suppliers on credit 60
Materials returned to suppliers 3
Materials purchased for cash 8
Direct materials issued to production 55
Materials issued to the maintenance services
department 20
Direct materials returned to stores from
production 4
Required
Enter the above transaction in a stores ledger account, balancing off the account.
SOLUTION
Stores Account
K'000 K'000
Balance b/f 50,000 Work In Progress 55,000
Creditors 60,000 Production Overhead 20,000
Cash 8,000 Returns to suppliers 3,000
Returns from WIP 4,000
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Chapter summary
• The total cost of all raw materials stocks used during the accounting
period is recorded in the raw materials stock account.
• The total cost of finished goods sold in an accounting period are recorded
in the finished goods account
35
The stock record for component BXY for the month of January showed:
1 Using the FIFO method of pricing issues, the cost of issues (in K’000) during
the month was:
A. K11,250
B. K10,800
C. K10,855
D. K11,300
2. Using the LIFO method of pricing issues, the value of stock at 31st January
issues (in K’000) is:
A. K4,100
B. K3,720
C. K5,120
D. K3,950
3. Using the AVCO method of pricing issues, at what price would the issues on
31st January be made (calculate to two decimal places)
A. K3.00
B. K2.95
C. K2.90
D. K2.83
36
The previous chapter looked at how transactions involving materials are recorded and
valued. This chapter looks at the monitoring of stock levels as a means of controlling the
stock costs.
Contents
Learning outcomes
The costs of purchasing stock are usually one of the largest costs faced by an
organisation and once obtained, stock has to be carefully controlled and checked.
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• Storage costs
• Interest costs
• Insurance costs
• Risk of obsolescence
• Deterioration
These are costs that are incurred every time stock is purchased from a supplier
and they are high when stocks are ordered in smaller quantities but more
frequently. Such costs include:
An additional type of cost which may arise if stocks are kept too low is the type
associated with running out of stock. These include:
Stocktaking involves counting the physical stock on hand at a certain date and
then checking this against the balance shown on the stock records.
There are two methods of carrying out this process. These are periodic stock
taking and continuous stock taking.
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‘A process whereby all stock items are physically counted and valued at a
set point in time, usually at the end of an accounting period.’
This involves a specialist team counting and checking a number of stock items
each day so that each item is checked at least once a year. Valuable items or items
with a high turnover could be checked more frequently.
2.3 The advantages of continuous stocktaking compared to periodic stock taking are
as follows:
There will be occasions when stock checks disclose discrepancies between the
physical amount of an item in stock and the amount shown in the stock records.
When this occurs, the cause of the discrepancy should be investigated and
appropriate action taken.
The overall objective of stock control is to ensure that the total of the following
costs is minimised:
• Holding costs.
• Ordering costs.
• Stock out costs.
This is a more sophisticated version of the two bin system, which involves the
setting of three control levels based on an analysis of past stock usage and
delivery times. These levels are:
• Re-order level
• Minimum stock level
• Maximum stock
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The reorder level is the level of stock at which a replenishment order should be
placed.
The minimum stock level for an item of stock is a warning level at which
management should check to ensure that a new delivery of the item will be
received from the supplier before stock out occurs. This may call for emergency
action to replenish stocks.
Minimum stock level = Reorder level – (average usage x average lead time)
This is the maximum amount of stock that should ever be held in stock. This also
acts as a warning level to signal management that stocks are reaching a potentially
wasteful level.
Although average stock is not a control level itself, you may need it to calculate
estimated stock holding costs.
If we assume that a replenishment order arrives at the point at which stock reaches
the buffer or safety stock level, and then thereafter stock is used evenly until it
reaches reorder level and an order is placed, the average stock level can be
calculated as
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3.5 Example
Zam Tyre Ltd deals in Good year tyre for which the following information is
available:
Required
a. Reorder level
b. Minimum stock level
c. Maximum stock level
3.6 Solution
175 x 16 = 2,800
Minimum stock level = Reorder level – (average usage x average lead time)
Ordering in large quantities reduces the annual costs of ordering. On the other
hand, large orders increase storage requirements which increases stock holding
costs. The economic order quantity minimises the combined costs of stock
ordering and stock holding.
41
Definition
Economic Order Quantity (EOQ) is the order quantity for a stock item that will
minimise the combined costs of stock ordering plus stock holding over a given
period, say a year.
Formula
2CoD
Ch
This is a system whereby each stores item is kept in two storage bins, say A and
B. When bin A is emptied, an order must be placed for re-supply; bin B will
contain sufficient stocks to last until the fresh delivery is received.
Under this system the stock levels are reviewed at fixed intervals e.g every four
weeks.
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where raw materials are bought for production and not for stocking. Components
are also made when there is readily available customer demand
JIT philosophy is only possible when suppliers can be relied upon to deliver fresh
supplies of an item at the required time and to the required quality standard. Such
a system can be successfully adopted where the following features are present:
However, it should be noted that the JIT systems expose a business to huge costs
such as unfulfilled customer orders when there is breakdown in the supply chain
network.
Chapter summary
• Perpetual inventory refers to stock recording system whereby the records (bin
card and stores ledger card) are updated for each receipt and issue of stock as
it occurs.
• Lead time - the time between when an order is placed and the receipt of stock
• Stock control levels can be calculated in order to maintain stocks at the
optimum level. The three critical levels are reorder level, minimum level and
maximum level
• Stock costs include purchase costs, holding costs, ordering costs and stock-out
costs.
• Economic order quantity - the order quantity that minimizes ordering and
holding costs and can be computed using a table, a graph or formula.
43
A large retailer with multiple outlets maintains a central warehouse from which
the outlets are supplied. The following information is available for part number
Zed525.
A. 5,250
B. 6,500
C. 11,320
D. 12,800
A. 200
B. 1750
C. 2450
D. 4520
44
3. Mozdo uses the economic order quantity formula (EOQ) to establish its optimal
reorder quantity for its single raw material. The following data relates to the stock
costs
A. 4690 units
B. 1414 units
C. 426 units
D. 509 units
45
Introduction
CONTENTS
1. Remuneration methods
2. Recording labour costs
3. Classification of labour costs
4. Accounting for labour
5. Labour turnover
6. Measuring labour activity
LEARNING OUTCOMES
46
• Time related
• Output related
• Bonus/incentive schemes
Basic system
At the simplest level workers would be paid for the number of hours worked at a
basic rate per hour up to say 40 hours per week using the following formula.
FORMULA
1.21 EXAMPLE
An employee is paid K5,500 per hour and is expected to work at least a 48 hour
week. What would he be paid for a standard 48 hour week?
SOLUTION
When the rate per hour for overtime is higher than the basic rate of pay in normal
working hours, the additional pay per hour is known as overtime premium. For
example if the day rate is K30,000 and overtime is paid at time and half, eight
hours of overtime would be paid
K
Basic pay (8 x K30,000) 240,000
Overtime premium (8 x K15,000) 120,000
360,000
The over time premium is the extra rate per hour which is paid and not the whole
of the payment for the overtime hours.
2.0 PIECEWORK
Piece work is where a fixed amount is paid per unit of output achieved
irrespective of the time spent.
2.1 EXAMPLE
SOLUTION
Piece rate with guaranteed minimum operates to give the employees some
security where they may suffer loss of earnings when production is low through
no fault of their own.
The way the system works is that if an employee’s earnings for the amount of
units produced in the period are lower than guaranteed amount, then the
guaranteed amount is paid instead.
2.2 EXAMPLE
Jonasi is paid K3,000 for every unit that he produces but he has a guaranteed
minimum wage of K28,000 per eight-hour day. In a particular week he produces
the following number of units:
48
Day Units
Monday 12
Tuesday 14
Wednesday 9
Thursday 14
Friday 8
Required
2.3 SOLUTION
Day K’000
Monday (2 x K3000) 36
Tuesday (14 x K3000) 42
Wednesday (guarantee) 28
Thursday (14 x K3000) 42
Friday (guarantee) 28
Total 176
One objection to straight piece work system is that because a flat rate per unit is
paid, the incentive effect at higher production levels declines. Differential piece
work seeks to overcome this by increasing the rate progressively at various
production levels e.g
2.5 EXAMPLE
Required
49
2.6 SOLUTION
Bonuses are payments to employees on top of their basic pay and any overtime
payments. They may be paid to employees for a variety of reasons. An individual
employee, a department, a division or indeed the entire organisation may have
performed particularly well and it is felt by management that a bonus is due to
some or all of the employees.
• Illness or accidents.
• A family moves away from the locality, marriage, pregnancy or difficulties
with child care provision.
• Retirement or death.
• Paying a lower wage rate.
• Unsafe working conditions.
• Lack of opportunity for career development.
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3.1 Example
At the beginning of the year, a company employed 4,600 individuals. During the
year, 1,800 individuals were recruited and at the end of the year, the company
employed a total of 5,500 individuals.
Required
What was the labour turnover during the year, to the nearest 1%?
Employees
No of employees
At start of year 4,600
Recruited during the year 1,800
6,400
At end of year 5,500
Therefore leavers during the year 900
3.2 People leave jobs for a variety of reasons, some of which are avoidable, and it is
normal to analyse the reasons for leaving so as to take corrective action where
possible. Typical reasons for labour turnover include:
• Redundancy
• Dissatisfaction over prospects, pay, hours and other conditions
• Personal advancement
• Lack of career structure
• Lack of training
• Marriage, pregnancy
• Discharge
• Move from locality
• Changes in domestic circumstances
The costs of labour turnover can be large and management should attempt to keep
labour turnover as low as possible so as to minimize these costs. The costs arise in
the following areas:
51
Accounting for the labour costs involves identifying and dealing with the
following:
52
Indirect employees refer to employees who are not directly involved in this work.
Examples of indirect employees in a manufacturing business are:
The aim of cost accounting is to identify direct labour costs and indirect labour
costs which is not the same thing as the cost of direct labour and indirect labour
employees.
The following details are extracted from a monthly payroll for 50 employees at a
small-scale farm for the month of June.
53
Required
5.3 SOLUTION
b)
Wages control account
K'000 K'000
Bank: net wages paid 111,000 Work In Progress 76,565
Deduction control account 24,000 Production Overhead
Indirect Labour 38,500
Over time premium 5,590
Shift allowance 10,245
Sick pay 4,100
135,000 135,000
The task of separating the total labour cost into direct and indirect is complicated,
because of idle time, overtime premium and other non productive time. In
addition, in order to measure the costs of different products or jobs it is necessary
to establish how much time the employee has spent on each job.
To do this there has to be a system for recording direct labour times and allocating
the time spent to individual products or jobs.
6.1 The most common methods of recording how much time has been spent on
particular activities, products or jobs are:
• Time sheets
• Job sheets
• Cost cards
54
The total hours that an employee has worked in a day or week are known from the
employee’s clock card but a breakdown of how those hours were spent will be
shown on time sheet.
The employee fills out his or her own time sheet daily, weekly or monthly basis
depending upon the policies of the organization.
The employee will enter his name, clock number and department at the top of the
time sheet together with details of the work he has been engaged on in the period
and the hours spent on that work.
Time sheet
Department: Maintenance
28-Mar Machine X 09 30 17 30 7
29-Mar Machine Y 08 30 11 30 3 3
30-Mar Sick leave 09 30 17 30 7
31-Mar Machine L 09 30 17 30 7 2
1-Apr Holiday 09 30 17 30 7
Total Hours 31 5
Foreman's signature :
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Job sheets take are important for employees who are paid on results basis or time
basis. In these situations the sheet is a record of the products produced and it is
also used to calculate the payment due to the employee.
Job sheet
Name: Sheba Phiri Clock Number: 825734
Department: Factory
Week commencing: 28 March 20X6
Product Units Code Price Bonus Total
K'000 K'000 K'000
Dresses 23 DRE 3.2 10 73.6
Trousers 14 TRO 4.1 0 57.4
Shirts 21 SHI 2.5 9 52.5
Foreman's signature:
• Efficiency ratio
• Capacity ratio
• Production volume ratio
This is a ratio that compares the standard hours of work produced with actual
hours worked
The capacity ratio is expressed as a percentage and compares the actual number of
hours actively worked with the budgeted labour hours for the period.
56
The production/volume ratio assesses how the overall production level compares
to planned levels and is the product of the efficiency ratio and the capacity ratio.
7.4 Example
Required
a) Efficiency ratio
b) Capacity ratio
c) Volume ratio
7.5 Solution
A Efficiency
ratio = Standard Hours = 9300 101%
Actual Hours 9200
57
Chapter summary
• There are three basic groups of remuneration methods time based, piece work and
bonus/incentive schemes.
• Overtime is time that is paid for usually at a premium, over and above the basic
hours for the period
• Labour turnover is the rate at which employees leave a company and this rate
must be kept as low as possible. The cost of labour turnover can be divided into
preventative and replacement costs
• Direct labour cost is the cost of labour that is directly attributable to a cost unit. It
consist of the cost of direct labour spent actively working on production, but
usually excludes any over time premium payments
• Indirect labour cost or labour overheads consist of the labour cost of indirect
workers plus indirect labour costs of direct workers
• The wages control account acts as a collecting place for wages before they are
analysed to work in progress and production overhead control account.
• Efficiency ratio compares the expected time for producing output compared with
the actual time expressed as a percentage.
• Capacity ratio compares the actual time worked with budgeted time for the period
expressed as a percentage.
58
STUDENT-SELF TESTING
Boot Ltd
Boot Limited a manufacturer of industrial safety shoes operates a labour bonus payment
system in its factory with bonus being paid at 75% of the base for all standard hours
saved.
The following is a summary of the labour information for month 6 for three employees:
The basic working week is 40 hours; the first three hours overtime is paid at time plus
one third and the remainder at time plus one half.
Required
b) Compute the net wages payable for each of the three employees
59
c) Prepare journal entries for the above data taking into account the following
additional factors:
• Taxation is at the rate of 30% of gross pay
• Each employee pays K3000 as NAPSA
• Each employee is a member of Mukuba Pension Scheme to which they
contribute K2,500 monthly
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INTRODUCTION
In the previous two chapters we have demonstrated how to attribute material and labour
costs to units of production or services provided by an organization. This chapter
proceeds to explain the process involved in attributing indirect costs to products and
services using a system known as absorption costing.
CONTENTS
LEARNING OUTCOMES
61
1.1 Commercial organisations either sell products or provide services and they should
know how much it costs them to provide these services and products in order to
do the following:
• Direct materials
• Direct labour
• Direct expenses
• Overheads
2.0 OVERHEADS
• Indirect material
• Indirect labour
• Indirect expenses
• Production overhead
• Administration overheads
• Selling and distribution overheads
62
Activity Overheads
Allocation is the process by which whole cost items are charged direct to a cost
unit or cost center.
63
K'000
Depreciation of factory 1,000
Factory repairs and maintenance 600
Factory office costs 1,500
Depreciation of equipment 800
Insurance of equipment 200
Heating 390
Lighting 100
Canteen 900
5,490
Required
Determine how the overhead costs should be apportioned between the four
departments
3.4 SOLUTION
64
A factory is divided into several production cost centres and also many service
cost centres such as stores maintenance and canteen. The third stage in overhead
costing concerns the treatment of overheads in service centres.
Because no production cost units pass through the service cost centres, it is
necessary to apportion the service department costs to the production cost centres
so that all production costs (including those of the service departments) are
accounted for.
• Continuous allotment
• Direct method
• Elimination method
Each of these methods will be demonstrated using the information given below
for an organisation with two production centres and two service centres:
65
b) ELIMINATION METHOD
The methods works by first apportioning one of the service cost centres to all
other centres which make use of its services. When the remaining service center
costs is reapportioned, the work done for other service cost centres is ignored.
66
The final stage in the process is overhead is to reflect the cost of overheads in
individual cost units. This is known as overhead absorption. To determine the
overhead to be absorbed by a cost unit, it is necessary to establish an overhead
absorption rate which is calculated as
• Units produced
• Total prime cost
• Total Material cost
• Total direct wages
• Direct labour hours
• Machine hours
4.2 EXAMPLE
The budgeted production overhead and other budget data for Kampsize Ltd are as
follows:
67
Budget Cost
Overhead cost (K'000) 72,000
Direct Materials (K'000) 64,000
Direct Labour Cost K'000) 80,000
Machine Hours 10,000
Direct Labour hours 18,000
Units of production 12,000
Required
4.3 Solution
Using each of the overhead absorption rates calculated above, estimate production
overheads that would be absorbed in Product XYZ which has the following
details:
68
4.5 SOLUTION
Overhead
Absorption base Absorption rate Actual activity Absorbed
Percentage of direct material cost 112.5% K80,000 K90,000
Percentage of direct labour cost 90% K85,000 K76,500
Percentage of prime cost 50% K1650,00 K82,500
Rate per machine hour 7,200 15 K108,000
Rate per Labour hour 4,000 25 K100,000
Rate per unit 60,000 1 K60,000
Though in theory any basis of absorption can be used, a company should choose a
basis for its costs which seems to be fairest.
The overhead absorption rates used for absorption are calculated prior to the
accounting period using budgeted overheads and budgeted activity.
The main reason for this is that the actual overhead and actual activity is not
known until the end of the period and the actual overhead absorption rate would
not be calculated until then. This would mean that product cost can not be
calculated until the end of the period and this would create unacceptable delays
for such activities as invoicing and cost estimation.
Overhead absorption rates are based on budgeted overhead costs and the budgeted
volume or activity. In practice we should expect that:
Alternatively, we might charge less overhead costs to production than the amount
of overheads expenditure actually incurred. If so there is under absorption or
under recovery of overheads.
69
5.2 EXAMPLE
Pemba Ltd has budgeted production overheads of K50 million and a budgeted
activity of 10,000 machine hours. The overhead absorption rate is thus K5,000 per
hour.
5.3 Required
5.4 SOLUTION
a)
K'000
Actual Overheads 47,000
Absorbed Overheads (10,000 X K5) 50,000
Over absorption 3,000
b)
Actual Overheads 50,000
Absorbed Overheads (8,500 X K5) 42,500
Under absorption (7,500)
c)
Actual Overheads 47,000
Absorbed Overheads (8,500 X K5) 42,500
Under absorption (4,500)
70
For internal reporting purpose and for a number of industries which base the
selling price on their product on estimate of total cost or even actual cost, a total
cost per unit output may be require.
For product pricing purposes and for internal management reports it may
therefore be appropriate to allocate non-manufacturing overheads to units of
output.
Sales and distribution overheads might be absorbed into unit costs as percentage
of full production cost.
6.2 EXAMPLE
Bickson Limited has budgeted the following sales and costs for next year
K
Full Production Costs 240,000
Administration overheads 60,000
Sales and distribution overheads 80,000
Sales revenue 450,000
Production overheads will be absorbed at a rate of K400 per direct labour hour.
Administration overheads will be absorbed as a percentage of full production cost.
Sales and distribution overheads will be absorbed as a percentage of full
production cost.
Required
Calculate the fully absorbed cost of sales for a product that has a direct material
cost of K24,000 and a direct labour cost of K16,000 with labour paid at K800 per
hour.
71
6.3 Solution
Administration overhead
absorption rate = Administration overhead X 100
Full production overhead
K'000
Direct Materials 24
Direct Labour 16
Production overheads (20** hours X K400) 8
Full production cost 48
Administration overheads (25% X K48) 12
Sales and distribution overheads (33.33% X K48) 16
Full cost of sale 76
** hours per unit = labour cost per unit/ labour rate per hour.
72
Chapter summary
• The main reasons for absorbing overheads into products are for stock valuations,
pricing decisions and product profitability analysis.
• Apportionment is the process by which whole cost items are charged directly to a
cost unit or cost centre.
• Overhead absorption is the process whereby costs of production cost centres are
added to a unit, job or batch costs. Overhead absorption is called overhead
recovery.
• Under absorption occurs when the overheads absorbed into the product is less
than overheads incurred. It is charged as an expense in the profit and loss account.
73
STUDENT-SELF TESTING
QUESTION ONE
1.3 A company absorbs overheads on machine hours which were budgeted at 11,250
with overheads of K258,750,000. Actual results were 10,980 hours with
overheads of K254,692,000. Overheads were:
74
1.4 A firm absorbs overheads on labour hours. In one period 11,500 hours were
worked, actual overheads were K138 million and there were K 23 million over
absorption. The overhead absorption rate per hour was:
A. K10,000
B. K14,000
C. K12,500
D. K17,000
QUESTION TWO
Moombo Limited is a manufacturing company and has the following budgeted overhead
costs for two production departments (Machining and Assembly departments) and two
service departments (Stores and Maintenance) for the next financial year.
Indirect Materials
Machinery department 100,000
Assembly department 80,000
Stores department 50,000
Maintenance department 15,000
245,000
Indirect wages
Machinery department 90,000
Assembly department 60,000
Stores department 70,000
Maintenance department 55,000
275,000
Total 990,000
75
Required
c) Job X passes through two production departments and uses the following hours:
Machining Assembly
76
Introduction
This chapter defines marginal costing and absorption costing system. As you will learn,
absorption costing recognizes fixed costs as part of a product cost, whereas in marginal
costing fixed costs are treated as period cost. We shall be looking at the arguments in
favour of and against each method. As each method produces a different profit figure, we
shall demonstrate how to reconcile the profit figures.
CONTENTS
LEARNING OUTCOMES
77
Marginal cost is the part of the cost of one unit of product or service which would
be avoided if the units were not produced, or which would increase if one extra
unit were produced.
1.1 The marginal production cost per unit of an item usually consists of the following:
• Direct materials.
• Direct labour.
• Variable production overheads.
Marginal costing is the accounting system in which variable costs are charged to
cost units and fixed costs of the period is written off in full against the total
contribution.
Marginal cost of sales usually include marginal cost of production adjusted for
stock movement plus variable selling costs, which would include items such as
sales commission and possibly some variable distribution costs.
Under absorption costing both variable and fixed costs are absorbed into cost
units. The fundamental difference between marginal and absorption costing is one
of timing. In marginal costing fixed costs are written off in the period incurred. In
78
absorption costing fixed production costs are absorbed into units and written off
in the period in which they are sold.
Fixed costs are treated as period Fixed costs are treated as part of
costs are written off in full to the product costs
profit and loss account
Cost of sales does not include a Cost of sales does not include a
share of fixed overheads share of fixed overheads
Example:
A company produces a single product and has the following budget
K
Selling 10,000
Direct materials 3,000
Direct wages 2,000
Variable overheads 1,000
Fixed production overhead is K10 million per month; production volume is 5,000
units per month.
Required
Calculate the cost per unit to be used for stock valuation under:
a) Absorption costing
b) Marginal costing
3.2 SOLUTION
79
Contribution is the difference between sales value and the marginal cost of sales.
The term contribution is really short for contribution towards covering fixed
overheads and making a profit.
A - B Contribution XX
Fixed costs X
Production X
Selling and administration X
Profit / (Loss) XX
80
A - B Gross Profit XX
Profit / (Loss) XX
The difference in profits reported under the two costing systems is due to the
different stock valuation methods used.
If stock levels increase between the beginning and end of a period, absorption
costing will report the higher profit. This is because some of the fixed production
overhead incurred during the period will be carried forward in closing stock
(which reduces cost of sales) to be set against sales revenue in the following
period instead of being written off in full against profit in the period concerned.
On the hand marginal costing will report a lower profit if the stock increase.
If stock levels decrease, absorption costing will report the lower profit because as
well as the fixed overhead incurred, fixed production overhead which had been
carried forward in opening stock is released and is also included in cost of sales.
In this case, marginal costing will report higher profit.
X Limited commenced business on 1st January making one product only, with the
following costs:
K'000
Direct Labour 5
Direct Material 8
Variable production overhead 2
Fixed production overhead 5
Total cost 20
81
The fixed production overheads figure has been calculated on the basis of a
budgeted normal output of 36,000 units per annum.
You are to assume that there is no expenditure or efficiency variance and that all
budgeted expenditure is incurred evenly over the year.
The selling price per unit is K35,000 and the number of units produced and sold
were:
March April
Units Units
Production 2,000 3,200
Sales 1,500 3,000
Required
Prepare profit statement for each of the months of March and April using:
3.7 SOLUTION
W1 Production Overhead
Per year Per month
36,000 X 5 = 180,000 15,000
120,000 10,000
82
Fixed costs
Production (W1) (15,000) (15,000)
Selling and admin (W2) (10,000) (10,000)
Profit / (Loss) (2,875) 19,250
83
March April
Profit as per Absorption costing Profit (375) 20,250
Less: Fixed costs in the closing stocks 500 X 5 (2,500) 700 X 5 (3,500)
Add: Fixed costs in the opening stock - 500 X 5 2,500
Where stock building is necessary , Fixed costs are period costs that do
fixed costs should be included as not change with output.
product costs to avoid fluctuation in
reported results
84
Chapter summary
• In marginal costing, fixed production costs are treated as period costs and are
written off as they are incurred.
• In absorption costing, fixed production costs are absorbed into cost units and are
carried forward in stock to be charged against sales for the next period. Stock
values using absorption costing are therefore greater than those calculated using
marginal costing.
• SSAP 9 recommends the use of absorption costing for the valuation of stocks in
financial accounts
STUDENT-SELF TESTING
85
Munyaule develops musical CDs for which the budgeted profit per unit is as follows:
K
Materials 2,000
Labour 3,000
Variable Production overhead 3,000
Fixed Production overhead 4,000
Variable selling cost 1,000
Fixed Selling expenses 2,000
Profit 5,000
Sales Price 20,000
Both types of fixed overheads were based on a budget of 10,000 CDs a year. In the first
year of production, the only difference from the budget was that Munyaule produced
11,000 musical CDs and sold 9,000.
Required
Prepare:
86
Introduction
We have so far seen how to incorporate indirect costs into cost objects using the
traditional approach referred to as absorption costing. This chapter will introduce you to
an alternative approach to dealing with overheads known as Activity Based Costing
(ABC). ABC was developed in the 1970s and 1980s as alternative to absorption costing.
Absorption costing was found to be limited in the modern manufacturing environment
where indirect costs were becoming a significant proportion of the product cost. This
chapter will give a full background to the development of ABC and will demonstrate the
application of the concept.
Contents
1. Background to ABC.
2. Identification of activities.
3. Identification of cost drivers.
4. Accounting for overheads using ABC.
5. Contrasting ABC and the traditional approach.
6. Other uses of ABC.
Learning outcomes
87
88
Activities are composed of the aggregation of units of work or tasks and are
described by verbs associated with tasks. For example activities in a stores
department include such tasks as:
After the activities have been identified the cost of resources consumed over a
specified period must be assigned to each activity. The aim is to determine how
much the organisation is spending on each of its activities. Costs shared by
several activities have to be apportioned on some fair bases.
In order to assign costs attached to each activity to products, a cost driver must be
selected for each activity.
89
A cost driver is any factor that causes a change in the cost of an activity.
Costs are charged to products on the basis of their usage of the activity. A
product’s usage of an activity is measured by the number of the activity’s cost
driver it generates.
Product A B C D
Output in units 120 100 80 120
Costs per unit:
Direct materials 8,000 10,000 6,000 12,000
Direct Labour 5,600 4,200 2,800 4,200
Machine hours
per unit 2 1.5 1 1.5
The four products are similar and are usually produced in production runs of 20
units and sold in batches of 10 units.
The production overhead is currently absorbed by using a labour hour rate and the
total of the production overhead for the period has been analysed as follows:
90
Product K’000
Assembly department cost (rent, rates 8 430
depreciation and supervision)
Set up costs 5 250
Stores receiving 3 600
Inspection/Quality control 2 100
Material handling and despatch 4 620
Total 24 000
You have ascertained that the cost drivers to be used are as listed below for the
overhead costs shown:
The number of requisitions raised on the stores was 20 for each product and the
number of orders executed was 42, each order being for a batch of 10 of a
product.
Required
a) Traditional costing
b) ABC system.
SOLUTION
Traditional Costing
Products A B C D Total
91
W1
Budgeted
Overhead Absorption Rate = Overhead = 24,000,000 = 3,750
Budgeted Activity 6,400
W2
Budgeted Hours Units Hours per unit Total Hours
A 120 20 2,400
B 100 14 1,400
C 80 10 800
D 120 15 1,800
Total 6,400
W3
Products Units Hours OHAR Absorbed OH
A 120 20 3,750 9,000,000
B 100 14 3,750 5,250,000
C 80 10 3,750 3,000,000
D 120 15 3,750 6,750,000
Total 24,000,000
ABC SOLUTION
ABC statement
Products A B C D
92
WORKINGS
W1
• Not all arbitrary cost apportionment is eliminated, some of it still remains e.g
rent may still have to be apportioned to various activities.
• It is still doubtful whether a single cost driver can explain the cost behaviour
of all items within a cost pool.
• The cost of implementing and maintaining an ABC system can exceed the
benefits of improved accuracy.
• The incorrect belief that ABC can solve all organisations problems.
• Lack of correct type of data.
• Difficulty in determining appropriate cost drivers.
93
3.31 Planning
One of the critical steps in the design of an ABC system is the analysis of the
organisation’s activities, cost drivers and the relation ship between the activities,
products/services and their costs. This type of information would be very relevant
for the budgeting exercise.
3.32 Control
ABC clearly identifies what causes costs for an organisation in the service and
support departments. This makes it possible to control costs by managing the
activities which underlie the support departments.
By providing accurate and reliable cost information ABC information can be used
to make the following decisions:
Pricing
Promotion or discontinuing products or parts of the business
Redesigning products and developing new products or new ways to do
business.
94
Chapter summary
• ABC involves the identification of the factors which cause costs (cost drivers)
of an organisation’s major activities and charging support overheads to
products on the basis of usage of an activity.
• One of the key advantages of ABC is that it recognizes the complexity of the
modern manufacturing environment by using multiple cost drivers
• Information from ABC can be used by management for planning, control and
decision-making.
STUDENT-SELF TESTING
95
Falcon limited uses a single plant and production process to manufacture its candle and
matches for its mainly rural market. An extract of production data for these products for
the period ending 31st March 20X5 has been given as follows:
Matches Candles
Quantities produced (Units) 5000 7000
Direct Labour hours per unit 1 2
Machine hours per unit 3 1
Set-ups in the period 10 40
Orders handled in the period 15 60
Required
Calculate the production overheads to be absorbed by one unit of each of the products
using:
i) Traditional costing
ii) Activity Based Costing approach
96
INTRODUCTION
In this chapter, we look at the first costing method, known as job costing. We will see
circumstances in which job costing should be used and how the costs of jobs are
calculated. We shall proceed to consider batch costing. These costing systems are usually
associated with absorption costing methodology and the costs calculated for each batch or
each job produced are normally a fully absorbed costs.
CONTENTS
1. Costing methods.
2. Job costing.
3. Batch costing.
LEARNING OUTCOMES
97
• Job costing.
• Batch costing.
• Contract costing.
• Process costing.
• Service costing.
• Job costing.
• Batch costing.
98
expense expected, the cost of overhead, the cost of any additional equipment
needed specially for the job and finally the supplier’s profit margin.
• If the estimate is accepted the job can be scheduled. All the required resources
are arranged for the job.
3.10 Materials
When material is requisitioned for a job then the issue of materials will be
recorded in the stock ledger account. They will also be recorded at their issue
price in the job cost card as they are used as input into the particular job.
Materials that have to be specially purchased for the job in question will need to
be priced by the purchasing department.
As the job card travels with each job, the hours worked by each grade of labour
are logged onto the card. The relevant hourly labour rate is then applied to each
grade of labour to give a cost for each grade and a total cost for the job.
Direct expenses are any cost that can be directly attributed to that particular job.
The details of these costs are can be obtained from invoices and the cost
accountant is responsible for recording these.
In order to arrive at the total costs for a particular job, any non-production
overheads such as administration, selling and distribution should be included in
the job costs. A variety of methods such as percentage of full product costs etc
could be used to estimate overheads to include in the job.
The common method of fixing prices for jobs is cost plus pricing where a required
profit mark-up is added to the total cost in order to arrive at a selling price.
99
4.1 Example
A company has had two jobs in the current month called job X and job Y which
were carried out in three production departments namely cutting, assembly and
finishing. Production overheads rates based on labour hours for these departments
are K1,286, K1,240 and K 1,403 respectively. Products X and Y have the
following estimated costs.
Job
X Y Labour rates per Hour
Direct Materials K154,000 K108,000
Direct Labour Hours Hours
Department A 20 16 K3,800
B 12 10 K3,500
C 10 14 K3,400
Required
Assuming a profit mark-up of 20%, calculate the price quoted for each job.
Solution
Job X Job Y
Materials 154,000 108,000
Direct Labour
Department A (20 x K3, 800) 76,000 (16 x 3,800) 60,800
Department B (12 x K3, 500) 42,000 (10 x 3,500) 35,000
Department C (10 x K3, 400) 34,000 (14 x 3,400) 47,600
Prime Cost 306,000 251,400
Overheads
Department A (20 x 1286) 25,720 (16 x 1286) 20,576
Department B (12 x 1240) 14,880 (10 x 1240) 12,400
Department C (10 x 1403) 14,030 (14 x 1403) 19,642
100
The focal point of job costing system is the cost sheet. Each job will be given a
unique job number and a separate sheet will be opened for each job, on which will be
recorded:
• Materials
• Labour
• Direct expenses
• Overheads
A batch is a group of identical but separately identifiable products that are made
together.
Batch costing is a form of specific order costing in which costs are attributed to
batches of products.
Each batch is very similar to a job and in exactly the same way as job costing.
The costs of that batch are gathered together on a batch cost card. These costs are
materials, labour, expenses and a batch’s share of overheads.
As a batch is made up of a number identical products or cost units, the cost per
unit computation differs from the job. In order to find the cost of each product or
cost unit the total cost of the job is divided by the number of products in that
batch.
5.2 Example
Production overheads are to be absorbed into the cost of each batch on the basis
of labour hours at a rate of K500 per labour hour.
Required:
101
Solution
Kg Price Total-Kwacha
Material costs X 30 10,000 300,000
Y 20 30,000 600,000
Hours Rate
Labour Grade II 40 6,000 240,000
Grade III 60 5,000 300,000
Total 1,490,000
CHAPTER SUMMARY
• Job costing is the costing method used where each unit is separately identifiable
• Materials for each job are determined from the material requisition note
• Labour times on each job are recorded on a job ticket, which is then costed and
recorded on the job cost sheet.
• Overheads are absorbed into the into the cost of jobs using predetermined
overhead absorption rates.
• The common method of fixing prices within the jobbing industry is cost plus
pricing.
• Batch costing is similar to job costing in that each batch of similar articles is
separately identifiable. The cost per unit manufactured in a batch is the total batch
cost divided by the number of units in the batch.
102
STUDENT-SELF TESTING
QUESTION ONE
A. K1,834,100
B. K 1720,000
C. K1,910,000
D. K1,500,300
103
QUESTION TWO
A company manufactures carpets for the hotel industry. No finished stocks are carried
as the company only manufactures specifically to customer order. At the end of
month 6, one incomplete job (Job x124) remained in progress. Production costs
incurred on the job to the end of month 6 were as follows:
Total 2,371,200
During month 7, the company accepted two further jobs (Jobs X125 and Job
X126) and incurred prime costs as follows:
Direct labor is paid at a rate of K700 per hour. Production overheads are absorbed
at a rate of K1,200 per direct labour hour.
During month 7 Jobs X124 and X125 were completed. On completion of a job,
20% of the total production cost is added in order to recover distribution, selling
and administration costs. The amounts invoiced to customers during month 7 for
the completed jobs were:
Required
a) Direct materials
b) Direct labour
c) Production overhead
2. Calculate the total costs and profit/ (loss) of each job X124 and X125
104
Introduction
We now turn attention to a third specific order costing method called contract costing.
Contracts are basically large long term jobs. Most of the costing principles covered under
job costing are also applicable to contract costing. The main difference is the recognition
of attributable profit part way through the contract.
CONTENTS
LEARNING OUTCOMES
105
1.0 DEFINITION
Contract costing is a form of specific order costing in which costs are attributable
to individual contracts.
1.1 Contract costing has many similarities to job costing and is usually applied to
work which is:
The main difference between a job and a contract is one of size and time span.
Contract costing is used by firms, which undertake building or other
constructional work that takes years or months to complete.
Each contract is a separately identifiable cost unit, against which cost are
collected and later used in profit computations. The various elements of cost are
dealt with as follows.
• Unused materials.
• Materials transferred to other projects.
• Materials returned to stores.
106
The direct wages include work done by the design and drawing office, work done
on the site. All labour employed on the site of the contract is direct. Time sheets
may be used to disclose time spent by workers at different sites. All such labour
costs are debited to the contract account.
Direct contract costs other than materials and labour are often very significant and
the two major items falling within this category are plant and subcontracted work.
Plant used on a contract could come from the following sources:
The contract account should be debited with the cost of using the plant and this is
done as follows:
• For plant hired, the hire charge is the cost of using the asset and is charged to
the contract.
• For the assets owned by the company, depreciation represents the cost of
using the plant and is therefore charged to the contract.
For contracts a price is agreed between the company and customer. For large
companies where work is spread over a number of months or years, the contractor
will receive progress payments. Such interim payments are based on the work
done involving certain procedures:
Architects certificates- the architect issues a certificate showing the value of the
work completed on the contract. Based on the certificates the contractor issues an
invoice to the customer as a demand for progress payment.
Retention monies- this refers to monies which a client withholds from the total
invoice amounts as he makes progress payments to the contractor. Retention
monies act as motivation for possible future rectification work by the contractor.
107
Such retention monies are therefore paid upon the completion of the contract
when any faulty work has been done.
• Where a contract extends over a long period, IAS11 allows the contractor to
take credit for part of the attributable profit to the contract in each year’s
contract.
Various possibilities exist for estimating the profit on incomplete contracts and
several options are shown here below. The overriding principle is that a prudent
view must always be taken and the profit taken should reflect the degree of
completion.
If the contract is at an early stage (say less than 30% complete) no profit should
be taken. Interim profits however calculated, should only be taken when the final
contract outcome of the contract can be assessed with reasonable certainty.
Exam focus
Note that in the exam the approach you should adopt in estimating profit should
be based on the requirements of the question and the available information.
Option 1
When substantial costs have been incurred (say 30% - 80% complete) a formula
which has been traditionally used in the construction industry is:
108
Profit taken = 2/3 or 3/4 of the notional profit X Cash received from progress payments
Option 2
Step 1
Determine the total sales value of the contract - for fixed price contracts; this is
simply the agreed contract price. Call this (a)
Step 2
Compute the total expected costs to complete the contract which consists of two
elements:
Step 3
Step 4
The attributable profit to date on the contract should reflect the amount of work
that has been completed so far. It can be calculated as follows:
Step 5
The profit to be taken this year is the cumulative attributable profit calculated at
step 4 less the profit on the contract recognized in the previous year.
109
Contract 214 commenced during 2004 and has a fixed contract price of
K200million. The cost incurred during the year 2004 for materials, wages and
subcontractors charges totaled K90 million. Plant costing K20 million was
purchased during 2004 specifically for the contract.
It is estimated that further costs totaling K74 million would be incurred in order to
complete the contract. The figure includes the appropriate cost of plant and
subcontractors in the future.
Retention monies representing 20% of the certified value of the work completed
has been held back by the client. The balance of the money has been paid. The
contractor credits the contract account with the full value of the architects’
certificates as they are received.
Required
4.4 SOLUTION
110
As this contract commenced in 2004 and, the whole cumulative profit computed
is attributable to 2004.
The additional requirement in the contract costing questions is to account for the
entries relating to the contracts in the profit and loss account and balance sheet.
The following question will be used to show entries in the profit and loss account
and the balance sheet.
Question
At the end of the year, NHA construction has three contracts in progress and their
details are as follows:
Contract NH 10 NH 11 NH 12
K'000 K'000 K'000
Contract price 150,000 275,000 185,000
Cost to date 35,000 144,000 154,000
Estimated costs to completion 88,000 96,000 7,000
Value of work certified 40,000 165,000 172,000
Progress payments received 34,000 140,250 146,200
Cost of work certified 28,000 138,000 150,000
Required
111
4.6 SOLUTION
NH10 - As NH 10 is still in its very early stages, no profit will be taken based on
the prudence concept.
NH11- As contract NH11 is 2/3 complete profit will be taken on this contract
using the traditional notional profit formula.
NH12- As the contract is almost complete, profit will be taken using the total
profit approach.
b) AMOUNT OF PROFIT
CONTRACT NH11
Profit taken = 2/3 X Notional profit X Cash received from progress payments
Value of work certified
CONTRACT NH12
112
The amount of turnover and cost of sales to be taken to profit and loss
account will be those that will produce the profits computed above.
Contract NH10
No entries will be made in the profit and loss account as no profit will be
computed.
Contract NH11
Entries made in the P & L for this contract should give a profit of K15,300
(000)as computed above. This is achieved as follows:
Turnover = 2/3 X Value of work certified X Cash received from progress payments
Value of work certified
Cost of sales = 2/3 X Cost of work certified X Cash received from progress payments
Value of work certified
113
CONTRACT NH12
114
Long-term contract balances refers to work which is done but not yet allocated to
the profit and loss account.
This constitutes amounts taken as turnover in the profit and loss account less
progress payments received;
** Should a negative balance arise it is set off against the long- term contract balances.
115
Any negative balances under 1 are recovered from 2 and as such there would be no debtors
Net of 1&2 Stocks: Long-term contract balances 1,000 19,050 30,114 50,164
Chapter summary
• Contract costing is similar to job costing and is used on relatively large scale,
long-term contracts which are frequently site based.
• Because of the separate nature of most site work, more costs can be identified
as direct, including many which are normally indirect.
• The cost for use of plant bought for a contract is charged as depreciation. For
hired plant the cost charged is the hire fee.
• Retention monies represent amounts deducted by the customer and are paid
after the contract has ended.
• If a loss is expected for the contract as a whole the whole loss is recognized in
full in the accounts.
• Accounting entries must be made in the P & L and balance relating to long
term contracts.
116
STUDENT-SELF TESTING
A business has a contract that is due to run from 1st January 20X5 to 30 June 20X6. The
information about the contract at 31st December 20X5 is as follows:
REQUIRED
The attributable profit for the year ended 31st December 20X5 based upon the proportion
of cost incurred to date is K……………..
The attributable profit for the year ended 31st December 20X5 based upon the proportion
of the contract price completed is K……………..
117
CHAPTER 12
Introduction
Having looked at job costing and batch costing in the previous chapter, we shall proceed
to consider a third costing method called process costing. This chapter starts by
considering the basics of the topic which are preparation of basic process accounts and
later moving on to accounting for process losses and finally the valuation of work in
progress. The next chapter will deal with the accounting for by products and joint
products.
CONTENTS
1. Process costing.
2. Process losses.
3. Scrap value.
4. Abnormal gain.
5. Equivalent units.
6. Closing Work in progress.
7. Opening Work in progress.
LEARNING OUTCOMES
• Know the features of process costing and the situation where the use of process
costing is appropriate.
• Learn how to prepare a process account.
• Know the treatment of normal losses.
• Know the treatment of abnormal losses and abnormal gains.
• Learn how to account for scrap value of losses.
• Understand the concept of equivalent units for the valuation of work in progress.
118
• Oil refining
• Food processing
• Paper making
• Brewing
• Chemical and drug manufacture
Process production has the following features which make it different from other
types of manufacturing operations:
• Process operations are continuous i.e. they never stop, materials are
continually being added to operations and output is continually being
produced e.g brewing and paint making.
• The output of one process becomes input to the next until the finished product
is made in the final process.
• There could be more than one product produced from a common input. For
example oil refinery may produce petrol, diesel, tar, etc. These products may
be joint products or by products.
119
The following example will be used to illustrate the preparation of a basic process
account for a company operating a single process operation.
Required
PROCESS 1 ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2 000 Output to 2,000 3 750
process 2
Direct Labour 1 000
Production 750
overheads
Totals 2,000 3 750 Totals 2,000 3 750
Normal loss is the expected amount of loss in a process. It is the level of loss or
waste that management would expect to occur under normal operating conditions.
Normal loss is not given a cost. The cost of producing these units is borne by the
good units.
Abnormal loss is the amount by which the actual loss exceeds the expected or
normal loss in a process. It can also be defined as the amount by which actual
production is less than normal production.
120
Abnormal gain is the amount by which actual output from a process exceeds the
expected output. It is the amount by which actual loss is lower than expected loss.
Abnormal gain is given a value. The value of abnormal gain is calculated in the
same way we calculate the cost per unit of abnormal loss. It is calculated as the
cost of production divided by the expected units of output.
The following example will be used to demonstrate the accounting for normal
loss, abnormal loss and abnormal gain.
Required
Process cost
Unit cost computation = Expected out (taking into account normal loss)
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2 000 Output to 1,800 3 750
process 2
Direct Labour 1 000 Normal loss 200 0
Production overheads 750
Totals 2,000 3 750 Totals 2,000 3 750
121
Loss may have a scrap value. The following basic rules are applied in accounting
for this value in the process accounts.
(a) Revenue from scrap is treated, not as an addition to sales revenue, but as a
reduction in process costs.
(b) The scrap value of normal loss is used to reduce the material costs of the process
as follows
(c) The scrap value of abnormal loss is used to reduce the cost of abnormal loss as
follows
(d) The scrap value of abnormal gain arises because the actual units sold as scrap will
be less than the scrap value of normal loss. Because there are fewer units of scrap
than expected, there will be less revenue from scrap as a direct consequence of the
abnormal gain. The abnormal gain account should therefore be debited with the
scrap value.
(e) The scrap account is completed by recording the actual cash received from the
sale of scrap as follows
122
Required
Valuation statement
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2,000 Output to 1,700 4,250
process 2
Direct Labour 1,000 Normal loss 200 0
Production overheads 1,500 Abnormal 100 250
loss
Totals 2,000 4,500 Totals 2,000 4,500
123
Required
Valuation statement
Statement of valuation
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2,000 Output to 1,900 4,750
process 2
Direct Labour 1,000 Normal loss 200 0
Production overheads 1,500
Abnormal gain 100 250
Totals 2,100 4,750 Totals 2,100 4,750
124
All information as in paragraph 2.6 except that the loss has scrap value of K900
per unit. All the relevant accounts will appear as shown below.
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2,000 Output to 1,700 4,080
process 2
Direct Labour 1,000 Normal loss 200 180
Production overheads 1,500 Abnormal 100 240
loss
Totals 2,000 4,500 Totals 2,000 4,500
125
All information as in paragraph 2.7 except that the loss has scrap value of K900
per unit. All the relevant accounts will appear as shown below.
STATEMENT OF VALUATION
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2,000 Output to 1,900 4,560
process 2
Direct Labour 1,000 Normal loss 200 180
Production overheads 1,500
Abnormal gain 100 240
Totals 2,100 4,740 Totals 2,100 4,740
126
At the end of a period there may be some units that have been started but have not
been completed. These are called closing work-in-progress. The costing problem
to be dealt with is how to attribute costs to such incomplete units. The process
account below will help to highlight the problem.
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 2,000 2,000 Finished 1,500 ?
goods
Direct Labour 1,000 Closing WIP 500 ?
Production overheads 1,500
Totals 2,000 4,500 Totals 2,000 4,500
As shown above, we have to apportion costs between finished output and the
closing work in progress. Apportioning costs in proportion to the number of units
of finished output and closing WIP would not be fair because the closing WIP
units are still incomplete.
127
Example
Assume that in a given period production was 2,000 complete units and 600 partly
complete. The partly complete units are deemed to be 75% complete.
Production was 2,800 fully complete units and 400 partly complete units. The
degree of completion of the 400 units WIP was as follows:
Required
Calculate the total equivalent production, cost per unit and the value of WIP and
the finished output.
Total 7.90
Total 2,014
128
Total 22,120
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 3,200 10,230 Finished 2,800 22,120
goods
Direct Labour 7,904 Closing WIP 400 2,014
Production overheads 6,000
Totals 3,200 24,134 Totals 3,200 24,134
Having dealt with closing WIP, it follows that there will be opening working in
progress at the beginning of the subsequent period.
This opening WIP will be partially complete and have a value brought forward
from the previous period sometimes broken down into various cost elements
namely materials, labour and overheads each having a given level of completion
and value.
There are basically two approaches for dealing with situations involving opening
WIP which are:
129
This method assumes that units are dealt with on a first-in-first out basis so that
the first work to be done in a period is the completion of the opening WIP.
The effect of this is that the closing WIP is valued at current period costs and part
of the previous period’s costs brought forward in the opening WIP is attached to
the cost of completed units.
Under this method the opening WIP values are added to the current costs to
provide an overall average cost per equivalent unit.
The effect of this is that both closing WIP and completed units are valued using
the same average cost.
Neither of the valuation methods can be said to be incorrect or correct, they are
simply two different cost attribution methods used to value work in progress and
completed output.
3.6 EXAMPLE
The following information relates to process 2 of a three stage process for the
month of December 20X5. At the beginning of period 2 there was 800 units partly
completed which had the following values:
During the period 12 600 units were transferred from process 1 at a value of
K139.5 million. The costs for the resources used in the current period were as
follows:
Material 72,000
Labour 58,500
Overheads 54,600
Total 185,100
130
At the end of the period, the closing WIP was 1,800 units which were at the
following stages of completion:
Required
Calculate the value of units transferred to finished goods and the value of closing
WIP and prepare process account using:
PROCESS ACCOUNT
Units K’000 Units K’000
Opening WIP 2,400 58,200 Finished 13,500 350,960
goods
Transfer from P1 12,900 139,500
Direct materials 72,000 Closing WIP 1,800 31,840
Direct Labour 58,500
Production overheads 54,600
Totals 15,300 382,800 Totals 15,300 382,800
131
Total 31,840
FIFO METHOD
PROCESS ACCOUNT
Units K’000 Units K’000
Opening WIP 2,400 58,200 Finished 13,500 351.707
goods
Transfer from P1 12,900 139,500
Direct materials 72,000 Closing WIP 1,800 31,093
Direct Labour 58,500
Production overheads 54,600
Totals 15,300 382,800 Totals 15,300 382,800
Equivalent Units
Total Total costs Cost Per Unit
Cost Element Finished Output Closing WIP Opening WIP Units K’000 K’000
Transfer from P1 13,500 1,800 (2,400) 12,900 139,500 10.81
Material 13,500 900 (1,320) 13,080 72,000 5.50
Labour 13,500 810 (1,440) 12,870 58,500 4.55
Overheads 13,500 720 (1,080) 13,140 54,600 4.16
132
Total 31,093
133
STUDENT-SELF TESTING
Dude Kings Limited produces a detergent paste by putting it through a single process.
You are given the following details for period 2:
i) Normal loss is 4%
ii) Scrap value of normal loss is K400 per kilo
iii) Finished output amounted to 30,000 units
iv) Closing WIP amounted to 12,000 units and was fully complete for materials, ⅔
complete for labour and ½ complete for overheads.
v) There was no opening WIP
REQUIRED
a) Prepare the process account for period 2 detailing the value of the finished units and
the work-in-progress. (10 marks)
134
! "
INTRODUCTION
The previous chapter introduced the process costing method including the treatment for
losses and work in progress. This chapter will deal with further complications in process
costing where two or more products are output from the same process. When this
happens the output items are called joint products or by products. In this chapter,
attention will be focused on how to apportion the common process costs between joint
products and by-products.
CONTENTS
LEARNING OUTCOMES
135
1.1 Before going further, the following key terms would be defined:
• Joint products.
• By-products.
• Joint costs.
• Split-off point.
Joint products are two or more products which are output from the same
processing operation, but which are indistinguishable from each other up to their
point of separation. They have significant or material sales value in relation to by-
products.
1.3 By-products
Joint costs or pre-separation costs are the costs incurred in a process up to the
split-off point and must be apportioned amongst the products produced by the
process.
Joint products have substantial sales value. They are regarded as important
saleable items which should be costed separately and whose profitability should
be analysed in the cost accounts.
136
The problems in accounting for joint products relate to two main issues, namely:
The problem of costing joint products concerns common costs, i.e. those
processing costs shared between the units of eventual output up to their split-off-
point.
Some method needs to be devised for sharing the common costs between the
individual joint products for the following reasons:
2.2 Various methods might be used to establish the basis for apportioning or
allocating common costs to each product including:
• Physical measurement
• Sales value at split-off-point
• Net realizable value
2.3 Example
A process produces three joint products with the following volume and sales
values at the split-off point:
137
The cost incurred in the process prior to the separation point of these three
products were K240 million.
Required
Show how the joint costs would be apportioned to each product on the basis of:
a) Physical quantities.
b) Relative sales value at the point of separation.
Total 240,000
The sales values based on which the common cost is shared is determined as
follows:
138
Total 240,000
The net realizable value of a joint product is its sales value minus its further
processing costs after the point of separation.
2.5 EXAMPLE
Product Quantities
X 20,000 Kilos
Y 5,000 Litres
Z 10,000 Litres
The joint costs of processing up to the point of separation are K166 million.
Product Z can be sold immediately after separation for K15,000 per litre. Product
X needs further processing at a cost of K8,000 per kilo, before it is sold for
K20,000 per kilo. Product Y also needs further processing at a cost of K2,000 per
kilo, before it is sold for K7,000 per kilo.
Required
a) Using the net realizable value method apportion the joint process cost to
the three products.
b) Calculate the profit or loss per unit for each joint product.
139
2.6 SOLUTION
a)
Step 1: Determination of net realisable values
Product
X Y Z Total
Units 20,000 5,000 10,000
Final selling Price 20,000 7,000 15,000
A Final sales revenue (K'000) 400,000 35,000 150,000
b)
Profit Statement
Product X Y Z
K'000 K'000 K'000
Final sales revenue 400,000 35,000 150,000
Pre-separation costs (92,530) (9,639) (57,831)
Further processing costs (160,000) (10,000)
Profit 147,470 15,361 92,169
140
Since by products have very little sales value, it is pointless to try working out a
cost and a profit for units of by products. By-products are incidental output, not
main products.
Method 1
Income from the sale of by-product may be added to the sales of the main
product, there by increasing sales turnover for the period.
Method 2
Instead of adding the income from by-product sales to total sales income in the
profit and loss account, deduct the sales value of the by-product from the common
processing costs. The pre separation costs for apportioning between joint products
is therefore the actual pre-separation costs minus sales value of the by-products.
The pre-separation costs of the common processing of the joint products are
irrelevant to the further processing decision. The joint costs are not affected by
whether individual products are further processed, and are therefore not relevant
to the decision under consideration.
141
4.2 EXAMPLE
The following data relates to product X and Y produced from a joint process:
Required
Should each product be sold at the split-off point or processed further before sale?
4.3 Solution
Products X Y
Sales price after further processing 42,000 22,500
Sales at split-off- point 25,000 10,000
Incremental revenue per unit 17,000 12,500
Number of units 100 200
Total incremental revenue 1,700,000 2,500,000
Incremental costs:
Number of units (Kgs) 100 200
Variable cost per unit (Kwacha) 10,000 7,000
Total variable costs (Kwacha) 1,000,000 1,400,000
Fixed (Kwacha) 1,400,000 800,000
Total incremental costs (Kwacha) 2,400,000 2,200,000
On the basis of this computation it recommended that Product X is sold at split-off and
product Y is further processed.
142
Chapter summary
• Joint products are two or more products separated in a process, each of which has
a significant sales value compared to the other.
• The split-off-point or separation point is the point at which joint and by-products
become separately identifiable.
• The main methods of apportioning joint costs, each of which can produce
significantly different results.
o Physical measures
o Sales value at split off-point
o Net realisable method
• By-products are not costed, but revenue which they generate can be directly
added to sales or be deducted from the process costs.
• Where there is a possibility to further process joint products, the decision must be
made by comparing incremental costs and revenue.
143
STUDENT-SELF TESTING
During the month of October, by-products were actually 15% of input. This was sold for
K1,500 per kilo and the proceeds from the sale were credited to the process account.
Required:
Calculate the total cost of each chemical X, Y and Z using the following methods for
splitting joint costs:
a) Volume
b) Relative sales value.
144
Introduction
In the previous chapters we have considered costing methods which are relevant to
manufacturing operations. In this chapter we turn our attention to service costing, i.e.
costing methods which are relevant to service organizations such as hospitals and
education establishments. This costing method can also be used to cost output of service
departments within an organisation. Service costing is widely used today because more
and more entities are operating in the service industry rather than manufacturing.
CONTENTS
LEARNING OUTCOMES
145
Service costing is a costing method concerned with establishing the costs, not of
products but of services rendered.
The cost of direct materials will be relatively small compared with the costs of
direct labour, direct expenses and overheads
146
Some of the cost units used in different activities are given below:
A service business may use several different units to measure the various kinds of
service provided. For example a hotel with a restaurant and function rooms might
use a different cost unit for each different service as shown below:
2.1 Once the appropriate cost unit has been identified, the next critical step is to
design an information system to collect appropriate statistical data. It is the
responsibility of the cost accountant to design and manage the system for
recording and analyzing these costs.
2.2 In a transport company, this may involve recording kilometers day by day for
each vehicle in the fleet. A log sheet is normally used to capture this information.
Other relevant information could include fuel usage per vehicle and loads or
weight transported.
2.3 For each service, broad cost categories should be designed for the purpose of cost
analysis. Suitable cost codes would be required to identify the categories.
2.4 Example
The costs of a transport undertaking can be classified under the following broad
headings:
147
2.5 For better cost analysis, there would be a need to have sub-classification of costs.
For example the annual fixed costs could be broken down as follows:
• Road licence
• Motor vehicle insurance
• Depreciation
• Vehicle testing
A cost sheet is a record of costs for each service provided. A typical cost sheet for
a service would incorporate the following for the current details:
Cost Sheet
Category Cost - K
Food and Drink 1,125,000
Labour 1,125,000
Heating and Lighting 187,500
Consumables 112,500
Depreciation 100,000
Apportioned costs 750,000
Cleaners 87,500
Total 3,487,500
Number of meals
served 375
Cost per meal 9,300
148
QUESTION
Dar Farms Ltd operates a fleet of trucks whose standard costs have been
established as follows:
There are ten drivers and ten trucks in the fleet. During a slack week only six
journeys were made and the details are as shown below:
Tonnes
Journey carried Distance KM
One way One way
1 5 100
2 8 20
3 2 60
4 4 50
5 6 200
6 5 300
Required
Calculate the expected average full cost per tonne/kilometer for the week.
149
3.1 Solution
Journeys
Total
Variable costs 1 2 3 4 5 6 costs
K'000 K'000 K'000 K'000 K'000 K'000 K'000
Loading Labour 250 400 100 200 300 250 1,500
Petrol (both ways) 500 100 300 250 1,000 1,500 3,650
Repairs ( both ways) 250 50 150 125 500 750 1,825
Total variable costs 1,000 550 550 575 1,800 2,500 6,975
Fixed costs
Equipment depreciation- per
week 160
Supervision - per week 160
Drivers’ wages 500
Depreciation per week per
vehicle 160
Supervision - per week 600
Other general expenses 1,000
Total costs 9,555
Tonnes
Journey carried One way Tonne /
One way distance KM kilometers
1 25 500 12,500
2 40 100 4,000
3 10 300 3,000
4 20 250 5,000
5 30 1000 30,000
6 25 1500 37,500
Total 92,000
The service costing techniques and procedures used by service organizations can
be used to cost the output of internal service departments.
But the question is why should we want to establish a cost for internal services
provided by one department on behalf of another?
150
3.3 Service costing for internal services has two basic purposes:
o Once cost per unit has been established, it can be compared with the
target, budget or previous year’s figures for the purposes of control.
• Service costing techniques are also used to establish costs for internal services
which is a service provided by one department for another.
151
STUDENT-SELF TESTING
Required
152
INTRODUCTION
This chapter introduces you to the concept of standards, an idea which is fairly common
to many day to day activities. For instance as a student of accountancy how many times
have you heard your fellow students comment on the standard of tuition they are
receiving. In a similar vain as a management accountant you can set a standard cost for
products and services. This chapter looks at the uses of standard costing, the standard
setting process and review of such standards.
CONTENTS
1. Standard cost.
2. Standard costing.
3. Types of standard.
4. Preparation of standard costs.
5. The need to review standards.
LEARNING OUTCOMES
153
1.0 INTRODUCTION
• Standards
• Standard cost
• Standard costing
1.1 STANDARD
A standard cost is the planned unit cost of the products, components or services
produced in a period. The main uses of standard costs are in performance
measurement, control, stock valuation and in the establishment of selling prices.
(CIMA Official Terminology)
• Labour.
• Materials.
• Variable overheads.
• Fixed overheads.
Standard costing was developed primarily for use in the manufacturing industry
as a formal method for calculating the expected costs of products. It differs from
general budgeting (which is normally concerned with the costs of sections of
organisation), because it focuses on the cost of what the organisation produces –
the units costs.
154
However, the greatest benefit can be gained by operations that are highly
repetitive where the average or expected usage of resources can be determined. It
is therefore most suited to mass production and repetitive assembly work.
The composition of standard costs whether you are calculating the standard cost
of a rubber washer, an aeroplane or ship replacement operation can be analysed
into common elements. These are the same elements of cost that you have come
across before in the earlier chapters:
1.6 Traditionally these elements of cost are shown on a standard cost card like the one
below:
Direct Labour
Grade A 6hrs @ K15,000/Hr 90
Grade B 8hrs @ K20,000/Hr 160
155
The responsibility for deriving standard costs should be shared between managers
able to provide the necessary information about levels of expected efficiency,
prices and overheads.
Overheads • Accounting
156
Although standard costing has several uses, the two principal uses of standard
costing are:
• Basic standard- a standard established for use over a long period of time
from which a current standard can be developed.
157
Management should not think that once standards are set they would remain
useful forever. Standards must evolve to reflect the organisation’s changing
methods and processes. Comparing out of date standards with actual results will
provide misleading information.
CHAPTER SUMMARY
• A standard cost is an estimated unit cost built from each element of cost.
• Standard costing is primarily used to value production and stocks and as a cost
control tool.
• Standard costing is most suited to mass production and other repetitive
operations.
• There are four types of standards namely ideal, attainable, current and basic.
• Standards should be revised when there is change of a permanent nature.
158
STUDENT-SELF TESTING
From the following data prepare the standard cost card for one unit of the single
product manufactured:
Direct materials:
10kg of material X @ K1 600 per kg
7.5kg of material Y @ K2 500 per Kg
Direct Labour:
Preparation 14 hours @ K3 750 per hour
Assembly 5 hours @ K5 000 per hour
The budgeted total overheads for one year are:
K’000 Hours
Preparation department 88 20,000
Assembly department 150 24,000
The fixed overheads (included in the above figures) are K25 000 and K48 000
respectively.
• Prime cost
• Variable production cost
• Total production cost
159
INTRODUCTION
Having introduced the concept of standard costing in the previous chapter, this chapter
will deal with the computation of cost variances and explanation of the possible causes of
variances.
CONTENTS
1. Variance accounting.
2. Labour variances.
3. Material variances.
4. Overhead cost variances.
5. Causes of variances.
LEARNING OUTCOMES
160
The difference between a planned, budgeted, or standard cost and the actual cost
incurred.
Total Labour variance Total Material Variance Total variable Total Fixed Sales margin Sales margin
overhed Overhead price quantity Variance
variance Variance variance
Capacity Efficiency
variance variance
When actual results are better than expected results we have a favourable variance
and when the actual results are worse than the expected results, we have an
adverse variance
161
The following example will be used to illustrate the computation of all cost
variances.
Direct Labour
Grade A 2 hours @ K20,000/Hr 40
Standard Profit 60
Standard Price 200
Budgeted output for June was 5,100 units. Actual results for June were as follows:
REQUIRED
This information will be used to define and calculate the following variances:
162
The direct material cost variance is the difference between what the output
actually cost and what it should have cost in terms of materials.
1 $%/'%)' ,%$*)(%& +#-$ 2*) 3/($ 4 +$3%& 3/($- 2)#'3+*'5 ! 1 +$3%& +#-$ #6
,%$*)(%&-5
This is the difference between the standard cost and the actual cost of the actual
quantity of materials used or purchased. In other words it’s the difference between
what the material did cost and what it should have cost.
1 7 548
9:*)*;
0 $%/'%)' )(+*
8 0 +$3%& 83%/$($<
8 0 83%/$($< 3)+:%-*'
163
This is the difference between the standard quantity of materials that should have
been used for the number of units actually produced and the actual quantity of
materials used valued at the standard cost per unit of material.
1 7 54
>:*)*;
0 $%/'%)' -%=* 0 3,?*) #6 3/($- 2)#'3+*' 4 -$%/'%)' 3-%=* 2*) 3/($
0 +$3%& -%=*
0 $%/'%)' )(+*
164
The direct labour cost variance is the difference between what the output actually
cost and what it should have cost in terms of labour.
1 $%/'%)' &%?#3) +#-$ 2*) 3/($ 4 +$3%& 3/($- 2)#'3+*'5 ! 1 +$3%& +#-$ #6 &%?#3)5
This is the difference between the standard cost and the actual cost of the actual
number of hours used. In other words it is the difference between what the labour
did cost and what it should have cost.
165
This is the difference between the standard of labour that should have been used
for the number of units actually produced and the actual number labour hours
used valued at the standard labour hour rate.
The difference between what the output should have cost and what it did cost in
terms of variable production overheads.
1 $%/'%)' %)(%?&* #.*):*%' +#-$ 2*) 3/($ 4 +$3%& 3/($- 2)#'3+*'5 ! 1 +$3%&
+#-$ #6 %)(%?&* 2)#'3+$(#/ #.*):*%'-5
166
This is the difference between the amount of variable overheads that should have
been incurred in the actual hours actually worked and the actual amount of
variable overheads incurred..
167
This is the difference between the standard cost of the hours that should have been
worked for the number of units actually produced and the cost for the units
actually produced.
The difference between fixed overhead incurred and fixed production overhead
absorbed. In other words it is the under or over absorption.
0
TOTAL FIXED PRODUCTION OVERHEAD0
1 $%/'%)' (4*' .*):*%' #-$ 2*) 3/($ 4 +$3%& 3/($- 2)#'3+*'5 ! 1 +$3%&
+#-$ #6 (4*' )#'3+$(#/ .*):*%'-5
168
This is the difference between the budgeted fixed overhead expenditure and actual
fixed overhead expenditure.
Fixed Overhead Volume Variance is the difference between actual and budgeted
production/volume multiplied by budgeted fixed overhead absorption rate per
unit.
169
This is the difference between the standard cost of the hours that should have been
worked for the number of units actually produced and the cost for the units
actually produced.
170
The difference between budgeted hours of work and the actual hours worked
multiplied by the standard absorption rate.
There now follows a list of possible cause of variances. This is not an exhaustive
list and in an examination question you should review the information given and
use your imagination and common sense to suggest possible reasons for
variances.
171
Labour Efficiency Output produced more quickly Lost time in excess of standard
than expected, because of work allowed
motivation, better quality of Output lower than standard set
equipment or materials because of lack of training,
Errors in allocating time jobs sub-standard material etc.
Errors in allocating time to
jobs
Chapter summary
• Variances measure the difference between actual results and expected results.
• The direct material total variance can be subdivided into the direct material price
variance and the direct material usage variance. Direct material price variance are
extracted at the time of receipt of materials, not time of usage
• The direct labour total variance can be subdivided into direct labour rate variance
and direct labour efficiency variance.
• The variable production overhead total variance can be sub divided into variable
production overhead expenditure variance and the variable production overhead
efficiency variance
• The fixed production overhead total variance can be subdivided into expenditure
variance and volume variance. The volume variance can be subdivided into
efficiency variance and capacity variance.
172
STUDENT-SELF TESTING
1. C Ltd uses a standard costing system. The standard cost card for one of its
products shows that the product should uses 4Kgs of material B per finished unit
and the standard price per Kg is K4,500.
For the month of April, the budgeted production level was 1,000 units and the
actual units made were 1040 units. The actual material quantity of material B used
was 4,100 Kgs. The cost of the material B which was purchased was K14.4
million.
Required
Calculate total material variances and analyse it into price and usage variances
2. Z plc uses a standard costing system and has the following labour cost standard in
relation to one of its products:
During October 20X5, 3,350 of these products were made which was 150 units
less than budgeted. The labour cost incurred was K79,893,000 and the number of
direct labour hours worked was 13,450.
Required
Calculate total labour variances and analyse it into rate and efficiency variances
for the month of October.
173
Required
a) Total variance.
b) Expenditure variance.
c) Volume variance.
d) Volume efficiency variance.
e) Volume capacity variance.
174
Introduction
This chapter introduces you to the concept of Cost Bookkeeping. This is a systematic
way of recording cost accounting transactions in the books of accounts in order to
facilitate the preparation of financial statements
CONTENTS
1. Introduction
2. The dichotomy
3. The integrated system
4. The interlocking system
LEARNING OUTCOMES
175
1.0 INTRODUCTION
The key areas of cost accounting transactions are mainly those that relate to the
elements of cost or principles of costing which are materials, labour and
overheads. These three elements make up the total cost of a product or
service.
1.1 Materials
Materials can be direct and indirect and can be raw materials, work in progress
and finished goods. For direct materials we open in the cost ledger, stores control
account or materials control account, work in progress account and finished goods
account. For indirect materials we open the production overhead control account
1.2 Labour
Labour can be direct and indirect. For direct labour, in the cost ledger we open the
wages control account and the work in progress accounts. For indirect labour we
open the production overhead control account.
1.3 Overheads
All indirect costs are overheads. Overheads can be production and non-
production .all overheads can be absorbed into products using various bases. We
determine differences between actual overheads and absorbed overheads the
results are over absorption or under absorption which increases or reduces the
profits. The full double entry will be shown later.
176
i) An independent system
ii) A reconciled system
iii) An integrated system
iv) An interlocking system
In this system, financial accounts are independently kept from cost accounts.
Both sets of accounts each produces a profit figure. The profit figures produced
must be reconciled just as we reconcile the cashbook balance with a bank
statement balance.
The reconciliation can begin from the financial profit figure and end with cost
accounts profit figure, additions and subtractions have to be made taking into
account items in cost accounts and items not in cost accounts. This system is also
common to the interlocking system.
In this system, both financial accounts and cost accounts are linked together and
presented as one set of accounts, the system uses one common system of input
data. There is no need for the reconciliation since only one profit figure is arrived
at. In this system there are resource accounts, accounts which record the cost of
production items from the start of production work through to cost of sales as
mentioned above, sales account, and profit and loss account.
177
3.1 EXAMPLE
Balances at 1/1/2006:
K000
Raw materials control 25
Work in progress control 40
Finished goods control 56
Required
178
SOLUTION
179
COST OF SALES
K000 K000
Finished goods control 180 Profit and loss 180
180 180
In an interlocking system, cost accounts and financial accounts are kept separately
but are put together through the use of a cost ledger control account or are
reconciled by other means such as a reconciled system described above. A cost
ledger control account is an account that represents financial accounts that are not
in the cost ledger such as cash, receivables, payables etc.
This system provides solutions to answers for internal reporting purposes and not
external reporting.
STUDENT-SELF TESTING
180
14. Over and under absorption are important to cost book keeping for both integral
and interlocking accounts. Explain.
15. Explain how depreciation affects cost book keeping.
EXERCISES
Prepare Journal entries without narrations for the following list of transactions:
Given below are incomplete cost accounts for a period for which final accounts are to be
prepared.
181
COST OF SALES
K000 K000
JLCA ? P&L ?
S&A O/H account ?
SALES ACCOUNT
K000 K000
P&L ? G.Ledger control 110 000
80% of the production wages incurred are charged directly to jobs. Production overheads
are absorbed at a predetermined rate of 150% of direct wages, and selling and
administration overheads at 10% of sales.
Required
a. List characteristics of the cost accounting system which identifies the type of
system being used.
b. List the missing amounts in the above accounts, determine the profit or loss for the
period and list the balances to be carried forward to the following period.
c. What is the purpose of a cost ledger control account in an interlocking system?
182
183
Chapter 1
Question 1 C
Question 2 B
Chapter 2
Question one
a) Indirect
b) Direct
c) Indirect
d) Indirect
e) Indirect
f) Indirect
Question two
Unavoidable costs are costs which would be incurred whether or not an activity
or sector existed.
1.3
A cost centre is an area of a business ( a department, location, or item of
equipment) in relation to which costs may be ascertained for cost control and
product costing. Separate production and service departments in a factory may
each be a cost centre for example. Alternatively, a department may consist of
more than one cost centre where costs may be separately ascertained for each cost
centre and an individual held responsible for the costs in each case.
184
Chapter 3
Cost(K’000)
Activity
High activity 42 6,700
Low activity 33 6,052
Change 9 648
185
Chapter 4
QUESTION 1: B QUESTION 2: C
Cost of issues under the FIFO method Cost of issues under the LIFO method
K'000
Issue Value Total Receipts 16,310
500 1,250
1,000 2,750 Less Issues
1,600 4,480
800 =800/1200 x 3480 2,320 1,200 3,480
3,900 10,800 900 =900/1600 x 4480 2,520
2,100
1,500 4,350
300 =300/1600 x 4480 840
11,190
186
Chapter 5
Question: 1 C
420 x 15 = 6,300
Question: 2 B
Minimum stock level = Reorder level – (average usage x average lead time)
Question: 3 B
3
√
2 x 55,000x 4000
200 + 10% x 200
√
440000000
220
1,414
187
Chapter 6
Question 1a
Chila
Basic (45 x 920) 41,400
Over time Premium - first 3 Hrs (3 x 1/3 x 920) 920
Over time Premium - next 2 Hrs (2 x 1/2 x 920) 920
Total 43,240
Bonus
standard Time allowed (40 min x 72) 48
Actual Time 45
Saving 3
Bonus Pay (3 x 920 x 75%) 2,070
Cheta
Basic (46 x 960) 44,160
Over time Premium - first 3 Hrs (3 x 1/3 x 960) 960
Over time Premium - next 3 Hrs (3 x 1/2 x 960) 960
Total 46,080
Bonus
standard Time allowed (40 min x 188) 47
Actual Time 46
Saving 1
Bonus Pay (1 x 960 x 75%) 2,160
188
Chulu
Basic (44 x 940) 41,360
Over time Premium - first 3 Hrs (3 x 1/3 x 940) 940
Over time Premium - first 2 Hrs (2 x 1/2 x 940) 940
Total 43,240
Bonus
standard Time allowed (40 min x 432) 50.4
Actual Time 44
Saving 6.4
Bonus Pay (6.4 x 960 x 75%) 4,512
Question 1b
Question 1c
Journal Entry
DR CR
Wages Account 141,302
PAYE 42,391
NAPSA 9,000
Mukuba Pension 7,500
Salaries Control 82,411
189
Chapter 7
Solution 1.1
Answer is C
Solution 1.2
Answer is C
Solution 1.3
Answer is A
Solution 1.4
Answer is B
SOLUTION TWO
a)
190
b)
Machining Assembly
K'000 K'000
Over heads 608,804 Over heads 381,196
Machine hours 100,000 Machine hours 80,000
c)
Total 17,244
191
Chapter 8
Under/Over absorption
Part (c)
Profit Reconciliation
K'000
Absorption Cost Profit 47,000
Less : F/costs in C/stock (8,000)
Profit as per marginal costing 39,000
192
Chapter 9
Traditional costing
Labour
Product Units Hours Total Hours
Matches 5,000 1 5,000
Candles 7,000 2 14,000
Budgeted Hours 19,000
Matches 1 x 15 15,000
Candles 2 x 15 30,000
193
Chapter 10
Solution 1 K
Salary cost per consulting hour (senior) K2,000 x 86hrs 172,000
Salary cost per consulting hour (Junior) K1,500 x 220hrs 330,000
Total Labour cost 502,000
Overhead absorption rate per consulting hour K1,250 x 306hrs 382,500
Total cost 1,386,500
Solution 2
a) Job X124 Job X125 Job X125
Material costs
Job X124 Job X125 Job X125
Direct Material issued from stores 697,800 1,899,400 1,222,100
Direct returned to stores (700,000) 217,000
Direct Material transfers 86,000 (86,000)
Material Cost 697,800 1,285,400 1,353,100
Month 6 costs 722,000
Total material costs 1,419,800 1,285,400 1,353,100
Labour costs
Direct Labour hours 780 2,364 1,510
Rate Per hour 700 700 700
Labour cost 546,000 1,654,800 1,057,000
Month 6 costs 600,760
Total labour cost 1,146,760 1,654,800 1,057,000
Production overhead
Direct Labour hours 780 2,364 1,510
Overhead absorption Rate Per hour 1,200 1,200 1,200
Labour cost 936,000 2,836,800 1,812,000
Month 6 costs 1,041,600
Total labour cost 1,977,600 2,836,800 1,812,000
194
Chapter 11
SOLUTION
K'000 K’000
Contract Price 450,000
Cost to date 295,000
Estimated future costs 70,000
Estimated total costs (365,000)
Estimated total profit 85,000
Chapter 12
a)
PROCESS ACCOUNT
Units K’000 Units K’000
Direct materials 50,000 24,800 Finished 30,000 36,000
goods
Direct Labour 17,600 Closing WIP 12,000 11,000
A/Loss 6,000 7,200
Production overheads 12,600 N/Loss 2,000 800
Totals 50,000 55,000 Totals 50,000 55,000
b)
195
Workings
W1
Total Costs Cost Per Unit
K’000 K’000
3.1.1.1 Equivalent Units
Cost Element Finished Output A/Loss Closing WIP Total
Material 30,000 6,000 12,000 48,000 24,000** 0.50
Labour 30,000 6,000 8,000 44,000 17,600 0.40
Overheads 30,000 6,000 6,000 42,000 12,600 0.30
Total 1.20
W2
Valuation of Closing Work-In-Progress
Total 11,000
Total 36,000
W3
Valuation of abnormal Loss
Total 7,200
196
Chapter 13
Units Costs
Process costs K'000
Direct materials 4,000 6,400
Direct Labour 5,200
Total Prime Costs 11,600
Factory overhead (150% of K11.6m) 17,400
Total Process Costs 29,000
Less By-product sales** (600) (900)
Joint costs to be apportioned 3,400 28,100
** Note the treatment of the sales value of the by-product which has been deducted from
the process costs.
a)
197
b)
Chapter 14
198
Chapter 15
Direct Labour:
Preparation 14 hours @ K3,750 per hour 52,500
Assembly 5 hours @ K5,000 per hour 25,000
77,500
Prime Cost 112,250
The budgeted total overheads for one year are:
Variable Overheads
Preparation 14 hours @ K3,150 per hour 44,100
Assembly 5 hours @ K4,250 per hour 21,250
65,350
Variable Production Costs 177,600
Fixed Overheads
Preparation 14 hours @ K1,250 per hour 17,500
Assembly 5 hours @ K2,000 per hour 10,000
27,500
199
WORKINGS
Total Fixed OH Variable
Preparation 88,000,000 25,000,000 63,000,000
Assembly 150,000,000 48,000,000 102,000,000
Chapter 16
SOLUTIONS
200
Expenditure Variance
K,000
Budgeted Expenditure 20,000
Actual Expenditure 20,450
Expenditure Variance (450) A
Volume Variance
201
202
Index
Direct material usage variance 164
A Direct wages 11
Discretionary costs 13
Abnormal gain 121
Abnormal loss 120
Absorption bases 67
E
Absorption costing 78 Economic order quantity (EOQ) 42
Activity Based Costing 88 Elimination method 66
Architects certificate 107 Equivalent units 127
Attainable standard 157
Avoidable cost 12, 184 F
Financial accounting 3
B First in first out (FIFO) 32
Basic standard 157 Fixed costs 12,17
Batch costing 101 Fixed overhead expenditure variance 169
By products 136 Fixed overhead volume variance 169
Fixed overhead volume efficiency
C variance 170
Fixed overhead volume capacity
Causes of Variances 171
variance 170
Common costs 137
Contract costing 106
Contribution 80
G
Controllable costs 13 Goods received note (GRN) 29
Continuous Stocktaking 39
Cost accounting 2 H
Cost behaviour 16
Heterogeneity 146
Cost bookkeeping 176
High-low method 21
Cost centre 4
Holding costs 38
Cost classification 10
Cost driver 90
Cost objective 6
I
Cost unit 5 Ideal standard 157
Costing methods 98 Indirect costs 11
Current standard 157 Intangibility 146
Integrated system 177
D Interlocking system 180
Investment centre 4
Direct cost 10
Direct expense 11
Direct labour 53
J
Direct labour rate variance 165 Job costing 98
Direct labour efficiency variance 166 Job pricing 99
Direct material 11 Job sheet 56
Direct material price variance 163 Joint costs 136
203
Over absorption 69 T
Overhead absorption 67
Overhead allocation 63 Time Sheets 55
Overhead apportionment 63 Two bin system 42
Overtime premium 47
U
P Unavoidable costs 12
Period costs 12 Under absorption 69
Periodic Stocktaking 39
Perishability 146 V
Piecework 48 Variance analysis 161
Predetermined absorption rates 69 Variable costs 12,18
Process costing 119 Variable overhead expenditure
Product costs 12 variance 167
Production overheads 62 Variable overhead efficiency
Profit centre 4 variance 168
Purchase invoice 28
Purchase order 27 W
Purchase requisition 26
Weighted average method 130
Weighted average price 33
Work in progress 127
204