INDCZECH OIL & GAS PROJECTS &

CAPABILITIES
COMPANY ORGANISATION Date: JAN-2020

ORGANIZATION CHART Department / Discipline Staff Count

Management 1
Engineering & Q&HSE 46
Management Finance 2
CEO & Manager Operations Services 2
Senthil Kumar R Grand Total 51

Quality & HSE Asst. Manager-Finance Manager Operations Services

Anoop Vikraman Poornima G

Accounts Assistant Planning & Cost Control HR IT Admin

Priyanka R TBA Kumar M TBA Shylas M

Project Manager
Head of Engineering Mohan
Masilamani K
Construction Purchasing

Process Mechanical Civil & Structural Electrical Piping Inst. & Control Doc. Mgt

Technical Expert Mechanical Engineer Principal Engineer – C&S Electrical Engineer Sr.Piping Engineer Sr. Instrumentation TBA
1. Venugopal 1. Arun R 1. Lakshmanan B 1. Arunprasad. TKR 1. Selvakumar Engineer
Sr. C&S Engineer Piping Engineer 1. Karuppiah. V
Senior Process 1. Madheswara.K Electrical Designer 1.SuryaKumar.R(Stress)
Engineer 2. Balaji 1. Kiruthika. R 2. Magesh. B(Stress) Instrumentation
1. Asvin Kumar Deepak 3. Krithika 2. Vinoth. U Sr.Piping Designer Engineer
C & S Engineer 3.Murugan 1. Ramkumar. V 1. Thirumaran. S
Process Engineer 1. Ramprakash 4.Gowtham 2. Gobinathan. S
1. Shanmugam G 2. Sathishkumar 5.Sabarinathan 3. Rajgopal Thanu Instrumentation
Jr. Engineer 4. Nitin Manjrekar Designer
Jr. Engineer 1. Thangaraj. S Piping Designer 1. Manigandan. B
1. Athira V C&S Designer 1. Ravikumar. M
1. Rajkumar. T 2. Baskaran. M
2. Dayalan. R 3. Hemkumar. D
3. Srinivasulu. B 4. Baskar. G
4. Prabhu. S (Tekla) 5. Mohammed Rafi
5. Vijayakumar. G (Tekla) 6. Seenuvasan V
6. Balamurugan. V Jr. Engineer
1. Stanny Paul
2. Chandru. J
3. Kannan. D
ENGINEERING CAPABILITIES
(OIL & GAS)
CAPABILITIES TO OFFER
• Multidiscipline Detailed Engineering for a small Oil &
Gas / Refinery & Petrochemical project
• Perform Engineering Studies for Brownfield &
Greenfield projects
• Perform Design Review, Model Review and Safety
Review
• Site visit and Assessment for brownfield.
• Designing / Drafting (including As Built) Assistance for
major projects (from CHP)
• Isometrics / MTO extraction from 3D model on major
projects.
• Procurement Assistance (RFQ,TBE, Vendor data review
and Incorporation)
• Engineering Support during Construction /
Commissioning
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ONGOING ACTIVITIES
• Multidiscipline Basic Engineering for Debottlenecking
PolyIsobutylene Plant- Kothari PetroChemicals,
Chennai
• MultiDiscipline Engineering for Revamping Pipelines
from Plant to Marine Terminal- Chemplast Sanmar,
Karaikal
• PMC support to Chemoprojekt for CDU, Isomerisation
Projects in South Refining Company, Basrah, Iraq
• Engineering Support to Danem Energy, SEGI, Capital
Engineering, Middle east
• Engineering Support to McDermott, Petrofac, L&T
Chennai

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 ONGOING ACTIVITIES
1.0 DEBOTTLENECKING POLYISOBUTYLENE PLANT-KOTHARI
PETROCHEMICALS, MANALI
SCOPE OF WORK Scope: De-bottlenecking of PIB
plant
Discipline: HSE, Process,

 Process simulation Design Mechanical, Piping, E&I, Civil &

structural

 Process & Control Issues Manhours : 9500

Duration: 2 years

 Addressing the existing plant issues

 Adequacy check for New Target Capacity
 Basic Engineering
 Cost Estimate

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 ONGOING ACTIVITIES
2.0 MTF & PIPELINE ENGINEERING SERVICES AT CHEMPLAST
SANMAR, KARAIKAL
SCOPE OF WORK: Scope: Replacing Pipeline from Plant
to Marine Terminal Facility
Discipline: HSE, Process, Mechanical
& Piping, Civil & Structural, Electrical &
 3 KM Pipeline Design: Plant to Marine Terminal for Instrumentation
• 6” Caustic soda pipeline Manhours : 7000
Duration: 14 months
• 3” Ethylene Pre-cooling line
• 8” Ethylene Liquid line
• 12” Fire water Pipeline (offshore portion only)

 Surge Analysis: Caustic Export line (Third Party Study)

LAND CORRIDOR JETTY AREA

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 ONGOING ACTIVITIES
3.0 PMC FOR ISOMERISATION PROJECT & CDU, SOUTH REFINERIES
CORPORATION, BASRAH, IRAQ
SCOPE OF WORK
Scope: PMC for Isomerisation &
CDU.
 EPC CONTRACTOR SUPERVISION AT SITE Discipline: HSE, Mechanical &
Piping
 PREPARATION OF PUNCHLIST Manhours : 9500
 INTERACTION WITH CLIENT Duration: 24 Months

 SITE MANAGEMENT WITH ALL DISCIPLINE

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 ONGOING ACTIVITIES
4.0 MWSPC Well Field Expansion Project,KSA

SCOPE OF WORK:
 Drill Two new water wells with spare/standby booster pump
 KIOSK Substations with support infrastructure
 HVAC & Telecommunications Scope: Detail Engineering of well field
development
 Interface with Well Field Pumps Discipline: HSE, Process, Mechanical
 EPC for water transfer line upgrade. & Piping, Civil & Structural, Electrical &
Instrumentation
Manhours : 5000
Duration: 11 Months

WELL HEAD
5.0 FEASIBILITY STUDY FOR REFINERY (CONFIDENTIAL)

Scope: Feasibility study of Refinery

Discipline: HSE, Process, Mechanical
SCOPE OF WORK & Piping, Civil & Structural, Electrical &
Instrumentation
Manhours : 6000
• Feasibility Study Duration: 12 Months
• Plot Plan Development
• Storage Tank Design

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OUTSOURCED ENGINEERING ACTIVITIES
OUTSOURCED ACTIVITIES
Client Scope: (Input)
• Perform Basic design and Specifications for the Project
• Issue PFD, P&ID, Design basis and 3D Model with catalogues
• Transfer documents and drawing formats
Value Addition by IndCzech: (Output)
• Pile Layout, Foundation and Floor Lay out drawings and MTO
• Pipe supports, Secondary steel design and modeling
• Isometrics / MTO extraction from 3D model
• Lighting and Grounding design, wiring diagrams and MTO
• Instrument Index , I/O List update, Loop diagrams and MTO
• Engineering Support during Construction / Commissioning

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OUTSOURCED WORK - PROCESS
Feasibility Study Feed / Basic Engineering Detail Engineering
Area: Area Area:
• Well Head Platforms (WHP) •Well Head Platforms (WHP) •Well Head Platforms (WHP)
• Central Processing Platforms •Central Processing Platforms •Central Processing Platforms
(CPP) (CPP) (CPP)
• Gas Plant
•Gas Plant •Gas Plant
• Floating Storage &
•Floating Storage & •Floating Storage &
Regasification Unit (FSRU)
Regasification Unit (FSRU) Regasification Unit (FSRU)
• LNG Terminal
•LNG Terminal •LNG Terminal
Expertise:
•Floating Production Storage & •Floating Production Storage &
• Technical Evaluation
Offloading (FPSO) Offloading (FPSO)
• Economic Evaluation
•Renewable Energy •Renewable Energy
Expertise: •Refinery & Petrochemicals
Concept
•Multi Discipline Engineering Expertise:
Area:
•Special Studies •Multi Discipline Engineering
•Well Head Platforms (WHP)
•Design & Safety Reviews •Design & Safety review
•Central Processing Platforms
(CPP) •Human Factor Engineering •Constructability Review

•Gas Plant •Input for Final Investment •Procurement Engineering

Decision (FID) & Approval. •Vendor Interaction
•Floating Storage &
Regasification Unit (FSRU) •Site Support
•LNG Terminal
Expertise:
•Process Selection
•Technology Selection
•Site Selection
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•Cost Estimation
OUTSOURCED WORK - MECHANICAL
Proposal : Assistance to Client:
(Organized by Business Development Dept.)
Preparing documents for cost estimate
Assignment of Mechanical Engineers to
Equipment List client or Other Engineering Companies
Mechanical data sheets for vendors consulting

Project Execution

Man-hour estimate for Contract Execution

Contracts :

Basic Design / Front End Engineering Design (FEED)

Detail Design Engineering

Manual Calculations

Technical Bid Evaluation

Vendor Document Review / Incorporation

Pre-Commissioning and Commissioning

Manual Preparation and Assistance on Site

As-built Documentation
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OUTSOURCED WORK - PIPING
First MTO: Second MTO: Equipment Modelling:
Input: Input: Input:
•P&ID •P&ID • P&ID
•Plot plan •Plotplan • Plot plan
•Work Instructions •3D Model • Equipment datasheets
•Schedule •Work Instructions • Job specifications
Activities: •Schedule • Schedule
•Manual extraction of MTO from P&ID Activities: Activities:
Output: •Extraction from 3D model • Modelling of Equipment with the available
Output: data in the prescribed 3D tool
•Material Take off (MTO)
•Material Take off (MTO) Output:
•SP List
•SP List • 3D model
•Valve List
•Summary •Valve List
•Summary

GAD:
Input: Stress Documentation:
•P&ID Input:
•Plot plan •Caesar File
•GAD setup •Approved format
•Work Instructions •Job Specification
•3D model Activities:
Activities: •Documentation using prescribed format
•Extraction and checking Output:
Output: •CN wise document
•GAD
•Update of Key Plan 15
OUTSOURCED WORK- CIVIL & STRUCTURAL
Piling Analysis and Design Works: Equipment Foundation Analysis and Design Works:
Activities: Activities:
• Analysis • Analysis
• Pile Design • Foundation Design
• Pile Layout Drawings • Drawing Preparation
Output: Output:
• Pile Layout Drawings • Foundation Layout and Detail drawing
• Pile Design • Foundation Calculation Note
• Calculation Note • BOQ / MTO
• BOQ/ MTO

Foundation for Steel Piperack and Structure Analysis Concrete Elevated Pipe rack and Structure Analysis
Design: Design:
Activities: Activities:
• Analysis •Analysis
• Foundation Design •Concrete Member Design
• Drawing Preparation •Drawing Preparation
Output: Output:
• Foundation Layout and Detail drawing •Floor, Slab, Beam Layout
• Foundation Calculation Note •Framing Detailed Drawings
• BOQ / MTO •Calculation Note for Concrete Elements
•BOQ / MTO

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OUTSOURCED WORK- CIVIL & STRUCTURAL
Structural Steel rack and Process Structures Analysis Fabrication Drawings:
and Design: Activities:
Activities: • Modelling
• Analysis • Fabrication GA Layouts
• Structural Steel Member Design • Individual Member Detailing
• Drawing Preparation • Connection design
Output: Output:
• Floor Layout • Fabrication GAs
• Calculation Note for Steel Elements • Fabrication Details
• BOQ / MTO • Connection Details and CN
• BOQ / MTO

Bar Bending Schedule:

Activities:
• BBS Cut Length Drawing
• Spreadsheet for Cut Length
• Modelling if required
• BBS Preparation Modelling
Output:
• BBS drawing
• BOQ / MTO

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OUTSOURCED WORK -ELECTRICAL
• Street and Field Lighting Installation Layout
• Overall Grounding Layout
• 3D Model
• Field installation Grounding Layout,
• Lighting Panel Schedule
• MTO,
• Lighting Block Diagrams
• Typical Grounding Installation
Standards: • MTO & Typical Lighting Installation Standards
Input: Input:
• Check List • Checklist
• Grounding Design Calculation Note / JSD • Project Design Basis
• Plot Plan / Equipment Layout or Power • Plot Plan / Equipment Layouts
Layouts, STCs • Elevations, Platforms /Model Extractions / STCs
• Work Instructions, Sample drawings, • Work Instructions
MTO Template
• Lighting software, Sample Drawings,
• Schedule
• Templates for Block Diagrams, MTO etc
Activities:
Activities:
• Preparation of Field Grounding
Installation Layouts and MTO • Lighting Design Calculations
Output: • Lighting Layouts
• Field Grounding Installation Layouts • Lighting Block Diagram & Panel Schedule
• Grounding Material MTO • Lighting MTO
Output:
• Lighting Design Calculations
• Lighting Layouts
• Lighting Block Diagram and Panel Schedule
• Lighting MTO

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OUTSOURCED WORK- INSTRUMENTATION &
AUTOMATION
Instrument Index: • Instrument Layout
Activities: • Air & Steam tracing Sub header Layout
• Database base entry by referring the input • Telecom devices Layout
documents Activities:
Output: • Extraction of Instrument and Telecom location from
• Instrument List 3D model and Generation of Layout drawings in
accordance with Work Instructions
• I/O List
Output:
• Instrument Location Layouts
Two Wire Loop Drawings:
• Air Sub header Layouts
Activities:
• Steam Tracing Layouts
• Generation of Loop Drawings
• Telecom devices Layout
• Alignment
Output:
• Two Wire Loop Drawings Instrument /Support Hookup Drawings & Bulk
MTO:
JB Wiring Diagrams
Activities:
Activities:
• New Typicals Preparation if required
•Implementation of JB Wiring in SPI
• Hookup assignment in SPI
•Generation of Wiring Report
• Bulk MTO generation
Output:
Output:
•JB Wiring Drawings
• Hookup drawings
• Hookup assignment report
• Material Take Off

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