Heat Exchanger Using Solidworks

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NATIONAL UNIVERSITY OF ENGINEERING

FACULTY OF MECHANICAL ENGINEERING

HEAT EXCHANGER USING SOLIDWORKS

COURSE : TRANSFERENCIA DE CALOR ( MN314 -A)

PROFESSOR: VILLAVICENCIO CHAVEZ, MANUEL AUGUSTO

STUDENT: GOICOCHEA BACON, JONATAN VLADIMIR

DATE: 03 / October / 2019


Fluid Flow Simulation Report

Table of Contents
1 General Information .......................................................................................................... 1
1.1 Analysis Environment ................................................................................................. 1
1.2 Model Information ..................................................................................................... 1
1.3 Project Comments: .................................................................................................... 1
1.4 Size of Computational Domain ...................................................................................... 1
1.5 Simulation Parameters ................................................................................................ 1
1.5.1 Mesh Settings ........................................................................................................ 1
1.5.2 Material Settings .................................................................................................... 2
1.5.3 Initial Conditions .................................................................................................... 2
1.5.4 Boundary Conditions ............................................................................................... 2
1.5.5 Engineering Goals ................................................................................................... 3
1.6 Analysis Time ........................................................................................................... 4
2 Results ......................................................................................................................... 5
2.1 Analysis Goals ........................................................................................................... 5
2.2 Global Min-Max-Table .................................................................................................. 5
3 Appendix ....................................................................................................................... 7
3.1 Material Data............................................................................................................ 7

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Fluid Flow Simulation Report

1 General Information
Objective of the simulation: Analysis all the parameters that have been included in the heat exchanger using water
fresh and air hot.

1.1 Analysis Environment


Software Product: Flow Simulation 2018 SP0.0. Build: 3996
CPU Type: Intel(R) Core(TM) i5-6200U CPU @ 2.30GHz
CPU Speed: 2401 (2200) MHz
RAM: 3987 MB / 134217727 MB
Operating System: Windows 10 (or higher) (Version 10.0.17134)

1.2 Model Information


Model Name: Intercambiador.SLDASM
Project Name: Intercambiador

1.3 Project Comments:


Unit System: SI (m-kg-s)
Analysis Type: Internal

1.4 Size of Computational Domain

Size
X min -0.301 m
X max 0m
Y min -0.351 m
Y max 0.351 m
Z min -1.263 m
Z max 1.263 m

1.5 Simulation Parameters


1.5.1 Mesh Settings
1.5.1.1 Basic Mesh

Basic Mesh Dimensions


Number of cells in X 4
Number of cells in Y 10
Number of cells in Z 32

1.5.1.2 Analysis Mesh


Total Cell count: 114985
Fluid Cells: 70184
Solid Cells: 44801
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Fluid Flow Simulation Report
Partial Cells: 30354
Trimmed Cells: 688

1.5.1.3 Additional Physical Calculation Options


Heat Transfer Analysis: Heat conduction in solids: OnHeat conduction in solids only: Off
Flow Type: Laminar and turbulent
Time-Dependent Analysis: Off
Gravity: Off
Radiation: Off
Humidity:
Default Wall Roughness: 0 micrometer

1.5.2 Material Settings

Material Settings
Fluids
Air
Water
Solids
Steel Stainless 321
Insulator

1.5.3 Initial Conditions

Initial Conditions
Thermodynamic parameters Static Pressure: 202650.00 Pa
Temperature: 293.20 K
Velocity parameters Velocity vector
Velocity in X direction: 0 m/s
Velocity in Y direction: 0 m/s
Velocity in Z direction: 0 m/s
Solid parameters Default material: Steel Stainless 321
Initial solid temperature: 293.20 K
Turbulence parameters

1.5.4 Boundary Conditions

Boundary Conditions
agua fria
Type Inlet Mass Flow
Faces Tapa3^Intercambiador-1/Saliente-Extruir1//Face
Coordinate system Face Coordinate System
Reference axis X
Flow parameters Flow vectors direction: Normal to face
Mass flow rate: 0.0100 kg/s
Fully developed flow: No
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Fluid Flow Simulation Report
Inlet profile: 0
Thermodynamic parameters Temperature type: Temperature of initial
components
Temperature: 293.20 K
Turbulence parameters Boundary layer parameters
Boundary layer type: Turbulent

agua tibio
Type Static Pressure
Faces Tapa4^Intercambiador-1/Saliente-Extruir1//Face
Coordinate system Face Coordinate System
Reference axis X
Thermodynamic parameters Static pressure: 202650.00 Pa
Temperature type: Temperature of initial
components
Temperature: 293.20 K
Turbulence parameters Boundary layer parameters
Boundary layer type: Turbulent

velocidad aire caliente


Type Inlet Velocity
Faces Tapa1^Intercambiador-1/Saliente-Extruir1//Face
Coordinate system Face Coordinate System
Reference axis X
Flow parameters Flow vectors direction: Normal to face
Velocity normal to face: 10.000 m/s
Fully developed flow: No
Thermodynamic parameters Approximate pressure: 101325.00 Pa
Temperature type: Temperature of initial
components
Temperature: 600.00 K
Turbulence parameters Boundary layer parameters
Boundary layer type: Turbulent

aire tibio
Type Static Pressure
Faces Tapa2^Intercambiador-1/Saliente-Extruir1//Face
Coordinate system Face Coordinate System
Reference axis X
Thermodynamic parameters Static pressure: 202650.00 Pa
Temperature type: Temperature of initial
components
Temperature: 293.20 K
Turbulence parameters Boundary layer parameters
Boundary layer type: Turbulent

1.5.5 Engineering Goals

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Fluid Flow Simulation Report
Goals
Volume Goals
VG Av Temperature (Solid) 1
Type Volume Goal
Goal type Temperature (Solid)
Calculate Average value
Components intercambiador-1@Intercambiador
Coordinate system Global coordinate system
Use in convergence On

1.6 Analysis Time


Calculation Time: 801 s
Number of Iterations: 189
Warnings:

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Fluid Flow Simulation Report

2 Results
2.1 Analysis Goals

Goals
Name Unit Value Progress Criteria Delta Use in
convergence
VG Av K 383.10 100 1.9034376 1.81518851 On
Temperature
(Solid) 1

2.2 Global Min-Max-Table

Min/Max Table
Name Minimum Maximum
Density (Fluid) [kg/m^3] 1.18 997.56
Density (Solid) [kg/m^3] 8100.00 8100.00
Mass Fraction of Air [ ] 1.0000 1.0000
Mass Fraction of Water [ ] 1.0000 1.0000
Pressure [Pa] 201188.71 205401.12
Temperature [K] 293.20 600.02
Temperature (Fluid) [K] 293.20 600.02
Temperature (Solid) [K] 299.42 555.34
Velocity [m/s] 0 22.636
Velocity (X) [m/s] -5.791 3.414
Velocity (Y) [m/s] -5.809 6.000
Velocity (Z) [m/s] -22.634 2.158
Volume Fraction of Air [ ] 1.0000 1.0000
Volume Fraction of Water [ ] 1.0000 1.0000
Mach Number [ ] 0 0.05
Velocity RRF [m/s] 0 22.636
Velocity RRF (X) [m/s] -5.791 3.414
Velocity RRF (Y) [m/s] -5.809 6.000
Velocity RRF (Z) [m/s] -22.634 2.158
Vorticity [1/s] 0 2334.46
Relative Pressure [Pa] -3.13e-03 104076.12
Shear Stress [Pa] 0 7.16
Bottleneck Number [ ] 0 1.0000000
Heat Flux [W/m^2] 15.390 229482.398
Heat Transfer Coefficient 1.919e-06 348.561
[W/m^2/K]
Overheat above Melting -1383.731 -1127.815
Temperature [K]
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Fluid Flow Simulation Report
ShortCut Number [ ] 0 1.0000000
Surface Heat Flux [W/m^2] -24570.938 27657.969
Surface Heat Flux (Conductive) 0 1304.109
[W/m^2]
Surface Heat Flux (Convective) -1.037e+07 7290089.311
[W/m^2]
Acoustic Power [W/m^3] 4.129e-71 2.625e-07
Acoustic Power Level [dB] 0 54.19

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Fluid Flow Simulation Report

3 Appendix
3.1 Material Data

Engineering Database
Gases
Air
Path: Gases Pre-Defined
Specific heat ratio (Cp/Cv): 1.399
Molecular mass: 0.0290 kg/mol
Dynamic viscosity
Dynamic viscosity[Pa*s]

Temperature[K]

Specific heat (Cp)


Specific heat (Cp)[J/(kg*K)]

Temperature[K]

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Fluid Flow Simulation Report
Thermal conductivity
Thermal conductivity[W/(m*K)]

Temperature[K]

Liquids
Water
Path: Liquids Pre-Defined
Density
Density[kg/m^3]

Temperature[K]

Dynamic viscosity
Dynamic viscosity[Pa*s]

Temperature[K]

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Fluid Flow Simulation Report
Specific heat (Cp)
Specific heat (Cp)[J/(kg*K)]

Temperature[K]

Thermal conductivity
Thermal conductivity[W/(m*K)]

Temperature[K]

Cavitation effect: Yes


Temperature: 0 K
Saturation pressure: 0 Pa
Radiation properties: No

Solids
Steel Stainless 321
Path: Solids Pre-Defined\Alloys
Density: 8100.00 kg/m^3

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Fluid Flow Simulation Report
Specific heat
Specific heat[J/(kg*K)]

Temperature[K]

Conductivity type: Isotropic


Thermal conductivity
Thermal conductivity[W/(m*K)]

Temperature[K]

Electrical conductivity: Conductor


Resistivity
Resistivity[Ohm*m]

Temperature[K]

Radiation properties: No
Melting temperature: Yes
Temperature: 1683.15 K
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Fluid Flow Simulation Report
Insulator
Path: Solids Pre-Defined\Glasses and Minerals
Density: 1000.00 kg/m^3
Specific heat: 1000.0 J/(kg*K)
Conductivity type: Isotropic
Thermal conductivity: 0 W/(m*K)
Electrical conductivity: Dielectric
Radiation properties: No
Melting temperature: Yes
Temperature: -1.00 K

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Fluid Flow Simulation Report

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Fluid Flow Simulation Report

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