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    Troubleshooting The Hydraulic Circuit

    Uploaded by

    alexander
    This document provides troubleshooting information for common issues with hydraulic systems and cylinders. It lists potential problems in hydraulic circuits and cylinders, possible causes, and recommended corrections. Problems covered include no hydraulic operation, insufficient power, slow speed, high temperature, and inoperable or weak cylinders. Causes may be low fluid level, pump or relief valve issues, leaks, improper adjustments, or worn components. Corrections involve refilling fluid, replacing or adjusting valves, tightening connections, cleaning, and repairing or replacing faulty parts. The goal is to diagnose and resolve hydraulic system and cylinder problems through identifying causes and applying appropriate fixes.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Troubleshooting The Hydraulic Circuit

    Uploaded by

    alexander
    172 views3 pages
    This document provides troubleshooting information for common issues with hydraulic systems and cylinders. It lists potential problems in hydraulic circuits and cylinders, possible causes, and recommended corrections. Problems covered include no hydraulic operation, insufficient power, slow speed, high temperature, and inoperable or weak cylinders. Causes may be low fluid level, pump or relief valve issues, leaks, improper adjustments, or worn components. Corrections involve refilling fluid, replacing or adjusting valves, tightening connections, cleaning, and repairing or replacing faulty parts. The goal is to diagnose and resolve hydraulic system and cylinder problems through identifying causes and applying appropriate fixes.

    Original Title

    337

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    This document provides troubleshooting information for common issues with hydraulic systems and cylinders. It lists potential problems in hydraulic circuits and cylinders, possible causes, and recommended corrections. Problems covered include no hydraulic operation, insufficient power, slow speed, high temperature, and inoperable or weak cylinders. Causes may be low fluid level, pump or relief valve issues, leaks, improper adjustments, or worn components. Corrections involve refilling fluid, replacing or adjusting valves, tightening connections, cleaning, and repairing or replacing faulty parts. The goal is to diagnose and resolve hydraulic system and cylinder problems through identifying causes and applying appropriate fixes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    172 views3 pages

    Troubleshooting The Hydraulic Circuit

    Uploaded by

    alexander
    This document provides troubleshooting information for common issues with hydraulic systems and cylinders. It lists potential problems in hydraulic circuits and cylinders, possible causes, and recommended corrections. Problems covered include no hydraulic operation, insufficient power, slow speed, high temperature, and inoperable or weak cylinders. Causes may be low fluid level, pump or relief valve issues, leaks, improper adjustments, or worn components. Corrections involve refilling fluid, replacing or adjusting valves, tightening connections, cleaning, and repairing or replacing faulty parts. The goal is to diagnose and resolve hydraulic system and cylinder problems through identifying causes and applying appropriate fixes.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    HYDRAULIC SYSTEM TROUBLESHOOTING

    TROUBLESHOOTING THE HYDRAULIC CIRCUIT

    PROBLEM CAUSE CORRECTION


    No hydraulic operation at one or more Hydraulic oil level low. Refill with correct oil.
    circuits.
    Hydraulic pump drive coupling Replace.
    damaged.
    Isolator spool not shifting Repair or replace.

    Hydraulic pump defective. Repair or replace.


    Main relief valve defective. Readjust or replace.
    Hydraulic power insufficient to one or Main relief valve pressure setting Readjust or replace.
    more circuits. incorrect.
    All hydraulic speed too slow. Hydraulic oil level or viscosity Fill to correct level. Use correct
    incorrect. viscosity oil.
    Pump margin too low.
    Engine RPM reduced. Readjust or replace.
    Torque limiter set too low/high. Test and adjust.
    Control valve linkage defective. Check, repair or replace.
    Hydraulic pump volume low. Check repair or replace.
    Oil temperature too high. Oil cooler or radiator fins plugged. Clean oil cooler external surface.
    Hydraulic oil level low. Fill to correct level.
    Non recommended hydraulic oil. Replace.
    Relief valve excessively activated. Use proper operating procedures.

    One or more relief valves not set Readjust or replace.


    correctly.
    Extreme operating conditions. High
    ambient temperature. (IE: Enclosed
    structure).
    Fan belt loose. Tighten fan belt.
    Piston pump margin too high.
    Pump (Piston) response slow Plugged on stroke orifice. Repair or replace.

    337 (S/N 515411001 & Above) Excavator


    -2-5- Service Manual
    HYDRAULIC SYSTEM TROUBLESHOOTING (Cont’d)

    TROUBLESHOOTING THE CYLINDER CIRCUIT

    PROBLEM CAUSE CORRECTION


    Cylinder inoperable. Control console raised. Lower control console.
    Loose fittings or broken hoses. Repair or replace.
    Low PSI at joystick. Check, repair or replace press
    reducing valve and or safety val
    pressure reducing valve body.
    Lever linkage incorrectly adjusted. Readjust.
    Control console lockout switch. Readjust or replace.
    Cylinder internal leakage excessive. Repair or replace.
    Joystick manifold pressure reducing Repair or replace.
    valve defective.
    Joystick internal leakage excessive. Repair or replace.
    Isolator spool not shifting. Repair or replace.
    Pump margin spool not shifting. Repair or replace.
    Pump compensator spool not shifting. Repair or replace.
    Cylinder force insufficient. Lever linkage incorrectly adjusted. Readjust.
    Main relief valve pressure too low. Readjust or replace.
    Lever linkage incorrectly adjusted. Readjust.
    Pump compensator too low. Readjust or replace.
    Pump torque limiter too low. Readjust or replace.

    Cylinder speed too slow. Cylinder internal leakage excessive. Repair or replace.
    Joystick manifold solenoid valve Repair or replace.
    defective.
    Joystick manifold pressure reducing Repair or replace.
    valve defective.
    Control valve internal leakage Repair or replace.
    excessive.
    Low tie rod torque on 3 spool & 6 spool Tighten tie rods to correct torque
    control valves.
    Joystick internal leakage excessive. Repair or replace.
    Low or dirty fluid. Add or replace the hydraulic fluid
    Main relief valve malfunctioning. Readjust or replace.
    Pump margin too low. Repair or replace.
    Pump torque limiter too low. Readjust or replace.

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