11 Worldwide Survey of Subsea Processing
11 Worldwide Survey of Subsea Processing
11 Worldwide Survey of Subsea Processing
www.akersolutions.com/subsea
Again. www.fmctechnologies.com
2011 Worldwide Survey of Subsea SUBSEA BOOSTING PUMP TYPES SUBSEA MULTIPHASE BOOSTING SYSTEMS BY COMPANY (Delivered & Conceptual)
GRAPHS 1A, 1B, 1C – SS BOOSTING POTENTIAL GRAPH 8 – GVF vs. DIFFERENTIAL PRESSURE: OPERATIONAL AND CONCEPTUAL CAPABILITIES GRAPH 9 – HIGH LEVEL COMPARISON OF SUBSEA BOOSTING OPTIONS Pub/Issue Map ad_February Issue GRAPH 2 - ORIGINALLY EXPECTED ADDITIONAL RESERVES RECOVERY DUE TO SS BOOSTING, RISER BOOSTING, SS RAW SEAWATER
Fig. 4: Framo - Loadout of Fig. 5: Framo SS Multimanifold with Boosting Fig. 6: FMC Technologies
FMCSub_OSmaps_1003 1 INJECTION, AND SS COMPRESSION 2/12/10 2:01 PM
1A Green Field Subsea Boosting Pump Types GVF Range (Approximate) Pressure Differential (Bar)
Fig. 1: Aker Solutions Fig. 3: FMC/Flowserve SS Multiphase Pumping 1 of 6, 2.3 MW Hybrid and Metering. One of two systems delivered to SS Multiphase Pumping
Expected % Increase in Reserve Recovery
TABLE 6 – PUMP TYPES & APPLICATIONS 300
Differential Head
Production Rate (MBOPD)
HORIZONTAL H Highest differential pressure capability among pump types. DGC – Dry Gas Compression
Projects
1 CENTRIFUGAL Helico-Axial HELICO-AXIAL) TYRIHANS 10.0% Note 2
Conventional Production OR VERTICAL H Handles low Gas Volume Fraction (GVF) < 15% at suction conditions. 200
2,900
Reduced HYBRID H Combination of helico-axial and centrifugal impeller stages MULTIPHASE ESP
LOF & OPEX 2 (CENTRIFUGAL VERTICAL H P rimary application is for use downstream of separator or in low GOR 150 TORDIS 6.0% Note 3
& HELICO-AXIAL) applications where GVF is consistently < 30% at suction conditions. 2,175 Hybrid HELICO-AXIAL 160 (Note 2)
STATUS OF THE TECHNOLOGY 3
MULTIPHASE HORIZONTAL
H Widely deployed technology used for boosting in wells, caissons,
flowline risers, and mudline horizontal boosting applications.
100
1,450
TSP
TWIN SCREW 175 (Note 3)
NAVAJO (ESP in Flowline Riser
to Nansen Spar)
35.0% Note 4
ESP OR VERTICAL
M A R CH 2011
H Applicable for GVF < 50%.
Boosting Time 50 TSP 0% 5% 10% 15% 20% 25% 30% 35% 40% 45% 50%
H A pplicable for higher GVF boosting applications for typical range 725 Standard 0% 20% 40% 60% 80% 100% 0 100 200 300 400 Notes:
Conventional Production Time 4 HELICO-AXIAL VERTICAL from 30% to 95% GVF at suction conditions. Helico-Axial WGC DGC Notes:
1. BP KING - BP anticipates a production rate increase of 20% and Life of Field (LOF) extension by 5 years.
Prepared By: Mac McKee, Kalyana Janardhanan, Cody Moffitt, Spiridon Ionescu, Time (Years) oderate particulate tolerance.
HM 0 bar
0 psi
0 10 20 30 40 50 60 70 80 90 100
1. Combination of parameter values shown above is not feasible.
2. There are a number of other parameters/factors that need to be considered for any pump selection.
Courtesy of Aker Solutions Courtesy of Aker Solutions Courtesy of FMC Technologies Courtesy of Framo Courtesy of Framo
2. TYRIHANS - An extra 19 MMBOE is expected to be recovered because of subsea raw seawater injection in comparison to no injection. (Ref.: OTC Paper 20619 page 17)
H G ood for handling high Gas Volume Fractions (GVF) – up to 98% GVF Fig. 7: SBMS-500 Motor/Pump Module Fig. 8: SBMS-500 Motor/Pump Fig. 9: Cameron’s CAMFORCE™ 3. TORDIS - According to OTC Paper 20619, page 12, TORDIS reserves recovery is expected to increase from 49% to 55%, or 35 MMBOE, and extend field life an additional 15 to 17 years due to
Jim Burton of INTECSEA, and E. Kurt Albaugh, Consulting Engineer 1B Brown Field Subsea Boosting 5 TWIN SCREW
HORIZONTAL
OR VERTICAL
at suction conditions. COURTESY OF
GVF (%) at Suction Condition
3. Based upon recent updates from Flowserve’s new SS boosting pumping system test results.
COURTESY OF Installation for Petrobras’ Marlim Field Module on Seafloor Hooked-Up Subsea Boosting System Fig. 10: GE Oil & Gas Boosting Station Courtesy of FMC Technologies separation, boosting, and other field upgrades.
Later Life Boosting - Constrained H Preferred technology for high viscosity fluids. Fig. 11: Framo – Loadout 4. NAVAJO - ESP boosting in the flowline riser to the Nansen Spar was expected to increase ultimate recovery 35%. Reference SPE paper titled: The First Riser Deployed ESP in the Gulf of Mexico.
E-Mail Comments, Corrections or Additions to: ssp@intecsea.com Plateau (Peak Production)
of two (2) Schiehallion SS Boosting Stations, Power and Control SPE - Gulf Coast Section Electric Submersible Pump Workshop, The Woodlands, Texas, April 25-27, 2007.
Facility Limitation 5. AASGARD - According to Stale Tungevik of Statoil, “We’re adding 28 Billion M3 of gas and 14 Million barrels of condensate after a possible investment decision” for subsea gas compression for the
CENTRIFUGAL PUMPS HYBRID PUMPS ESP PUMPS HELICO-AXIAL PUMPS TWIN SCREW PUMPS Module, and two (2) Manifolds (mid-2006)
Pw (Pd)
h)
INTECSEA and Offshore Magazine wish to acknowledge the following individuals and companies who continue to support our efforts HYBRID - The Framo hybrid pump HV Power/Controls
Natural Production was developed and qualified for
to educate and inform the oil & gas industry on the status of subsea processing technology. MPP diff. pressure Perdido Cascade
ce
the Pazlfor subsea separation and Columba E. and Chinook
Aker Solutions: Audun Grynning and Kate Winterton; Cameron: David Morgan, John Byeseda, and Sharon Sloan; Chevron: Chris Hey; Flowserve: Bob Urban, istan
System res boosting project. It comprises a
Jonah Margulis, and Marc L. Fontaine; Framo Engineering: Peter Batho and Are Nordahl; FMC Technologies: Chris Shaw; Saipem: Stephanie Abrand, Eric Hansen; combination of lower helico-axial HELICO-AXIAL: The Framo multiphase
HV Connectors
Schlumberger: Kevin Scarsdale; Technip: Chuck Horn, Mark Zerkus, Tim Lowry, Stephanie Roberts; Well Processing: David Pinchin, Helge Lunde, and Oyvind Espeland stages and upper centrifugal pump utilizes helico-axial stages in a
Increased stages on the same shaft. This Courtesy of Schlumberger vertical configuration. Recent testing
production
configuration tolerates moderate and successful qualification work, in Fig. 9 & 10: Images 0m 500 m 1,000 m 1,500 m 2,000 m 2,500 m 3,000 m
©2011 Offshore
gas fraction and generates high ESP Pumps can be installed in a the HiBoost MPP Joint Industry Project,
Information Accuracy: We have attempted to use correct and current, as of press time, information for the subsea processing systems and equipment described herein. No installed, sanctioned,
POSTER Courtesy of Bornemann 0 ft. 1,640 ft. 3,281 ft. 4,921 ft. 6,562 ft. 8,202 ft. 9,843 ft.
91
Production Rate differential head to allow a wide caisson to gather and boost flow from has greatly increased differential head
nor pending application was intentionally excluded. We have summarized the capability and operating experience by acting as a neutral party and integrator of information. Information
has been collected from public sources, company brochures, personal interviews, phone interviews, press releases, industry magazines, vendor-supplied information, and web sites. COURTESY OF BHP BILLITON
Courtesy of Framo Images Courtesy of Framo operating envelope. multiple wells. Images Courtesy of Framo capability. (See Graph 8 for details). Courtesy of Leistritz Courtesy of Flowserve
Courtesy of FMC Technologies Courtesy of Baker Hughes Courtesy of Baker Hughes Courtesy of Aker Solutions Courtesy of Baker Hughes Images Courtesy of Framo Water Depth COURTESY OF
No guarantee is made that information is accurate or all-inclusive. Neither INTECSEA nor Offshore Magazine guarantees or assumes any responsibility or liability for any party’s use of the
information presented. If any information is found to be incorrect, not current, or has been omitted, please send comments to ssp@intecsea.com.
TABLE 2 – METHODS/CONFIGURATIONS COURTESY OF TABLE 1 – WORLDWIDE SURVEY OF SUBSEA GAS COMPRESSION, BOOSTING, WATER INJECTION, AND SEPARATION (1) SUBSEA PROCESSING ENABLER – MARS™ GRAPH 4 – TIEBACK DISTANCE vs. WATER DEPTH
(Multiple Application Re-injection System)
WORLDWIDE LOCATIONS FOR SUBSEA PROCESSING SYSTEMS (As of Feb., 2011) 0m
CURRENT STATUS
LEGEND
FRACTION (GVF)
0 ft. Machar
GAS VOLUME
PROCESSING
SYSTEM TOTAL
DISCIPLINE
POWER (2)
C Conceptual Project OWNER/ PUMP TYPE COMPRESSOR/ Fig. 1: MARS™ Subsea Tree Fig. 2: Cameron’s MARS™ Fig. 3: MARS™ First Application:
COUNT
Barents Sea Norwegian Sea Q Qualified/In Qualification/Testing FIELD OR PROJECT
COMMENTS FIELD
REGION/ WATER TIEBACK FLOW RATE DIFFERENTIAL SYSTEM NO. OF
or PUMP
IN-SERVICE/OPERATING
OPERATIONAL HISTORY & FUTURE OPERATIONAL SCHEDULE
Interface diagram System on SS Tree BP King Project (2007) Aasgard - Midgard & Mikkel Fields Snohvit
Tyrihans
Shtokman (Compression) Tordis (Separation, Boosting, WI) M Awarded and in Manufacturing or Delivered (Ordered by Start Date) BASINS DEPTH DISTANCE (@LINE PRESSURE PACKAGER PUMPS INFORMATION
OPERATOR COMPR. TYPE MANUFACTURER 500 Topacio
Snohvit (Compression) Troll C. Pilot (Separation, WI) O Installed and Currently Operating CONDITIONS) PRESENT 1,640
Tyrihans (Water Injection) I,N Installed & Not Currently Operating or In-Active SAMPLE PROJECTS
Draugen (Boosting) TECHNOLOGY Where systems have Ormen Lange
West of Shetlands MBOPD BAR PSI % OF PUMPS or START (11) END or
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
Gela (Boosting) METHOD/CONFIGURATION STATUS progressed the furthest COMPANY Meters Feet Km Miles M3/Hr. MW COMPANY TYPE COMPANY MTHS 1,000 Gas Field Envelope
Schiehallion (Boosting) MBWPD (3) (3) VOL. COMPR. (Month-Year) PRESENT Barracuda
Aasgard (Compression) 3,280
Ormen Lange (Compression) SUBSEA COMPRESSION METHODS/CONFIGURATIONS 1 DEMO 2000 Q Statoil K-Lab Test Statoil Offshore Norway 3.60 n/a Framo Engineering Counter Axial Framo Engineering 2001 2004 Test Program CLOV
North Sea DEMO 2000 (Compression) 2 Gullfaks Q Wet Gas Compression Statoil Offshore Norway 150 492 16.0 10.0 4,800 725 30.0 435 5.00 95% Framo Engineering 2 Counter Axial Framo Engineering 2013 Qualification Testing To Complete Q1 2011
1 Centrifugal M Aasgard
Gullfaks (Compression) 1,500
COMPRESSION
Columba E. (Water Injection)
SUBSEA GAS
Ormen Lange (4) 4,920
Water Depth
Brenda & Nicol (Boosting) Troll (Compression) 2 Contra-Rotating Axial Q DEMO 2000, Gullfaks 3 Q Wet Gas Compression Statoil Offshore Norway 860 2,821 120.0 75.0 520 79 60.0 870 60.00 n/a Aker Solutions 8 Centrifugal GE Compr/Aker Pump 2014
Canapu King
Lyell (Boosting) 4 Aasgard - Midgard & Mikkel Fields M Wet Gas Compression Statoil Offshore Norway 300 984 50.0 31.3 20,000 3,021 60.0 870 20.00 n/a Aker Solutions 2+1 Spare Centrifugal Man Diesel & Turbo 2014
WELL PRODUCTION FLOW BOOSTING METHODS/CONFIGURATIONS Marlim
Machar/ETAP (Boosting)
5 Troll C Statoil Offshore Norway 340 1,116 4.0 2.5 n/a TBA Undecided TBA 2016 2,000 Parque Das Conchas (BC 10) Phase 1
Mediterranean South China Sea 1 MPP per Well O Ceiba C3 & C4 6,560
Prezioso (Boosting) 2 MPP at SS Manifold O Ceiba 6 Shtokman C Gazprom Barents Sea 350 1,148 565.0 353.1 240.00 n/a TBA Centrifugal TBA 2016 Jack and St. Malo
GOM Lufeng (Boosting) Gas – Conceptual Gas – Qualified/Testing
Montanazo & Lubina 7 Snohvit C Statoil Barents Sea 345 1,132 143.0 89.4 60.00 n/a TBA Centrifugal TBA 2020 Cascade and Chinook Oil – Conceptual Oil – Qualified/Testing
Perdido (Separation, Boosting) 3 MPPs Incorporated within SS Manifold O Brenda and Nicol, Mutineer/Exeter 2,500
Oil – Awarded and in Manufacturing Oil – Installed & Currently Operating
Navajo (Boosting) Western Australia 4 MPP at Flowline Inlet O Ceiba, Vincent, Azurite
1 Prezioso (20) A MPP at Base of Platform AGIP Italy 50 164 0.0 0.0 65 10 40.0 580 0.15 30-90% Nuovo Pignone (8) 1 Twin-Screw GE Oil & Gas 1994 1995 8,200 Oil Field Envelope
Angola Oil – Installed & Not Currently Oil – Abandoned, Removed
King (Boosting) Mutineer/Exeter (Boosting) Operating or In-Active
2 Gela Field A AGIP 1994 Images Courtesy of Cameron Note: MARS™ was developed by DES Operations Ltd., now a Cameron Company
Cascade & Chinook (Boosting) Pazflor (Separation) Vincent (Boosting) 5 MPP at Riser Base Q
Jack and St. Malo (Boosting) CLOV (Boosting) 3 Draugen Field A SMUBS Project, 1 MPP A/S Norske Shell Offshore Norway 270 886 6.0 3.7 193 29 53.3 773 0.75 42% Framo Engineering 1 Helico-Axial Framo Engineering Nov-95 15-Nov-96 12.2 3,000
6 ESP Downhole in SS Well O Lihua 9,843 0
Equatorial Guinea 4 Lufeng 22/1 Field (9) (19) A Tieback to FPSO Statoil South China Sea 330 1,083 1.0 0.6 675 102 35.0 508 0.40 3% Framo Eng./FMC Tech. 5+2 Spare Centrifugal (1P) Framo Engineering Jan-98 15-Jul-09 138.0 See OTC Paper 20619, Page 7 SS GAS COMPRESSION SYSTEMS & PRODUCTS BY COMPANY km 20 40 60 80 100 120 140 160 180 200
Congo 7 ESP Downhole + MPP O Mutineer / Exeter 0 miles 12.5 25 37.5 50 62.5 75 87.5 100 112.5 125
Campos Basin Topacio (Boosting) 5 Machar Field (ETAP Project) A Hydraulic Turbine Drive BP Amoco UK North Sea 85 277 35.2 21.9 1,100 166 22.0 319 0.65 64% Framo Engineering 2+1 Spare Helico-Axial Framo Engineering Never Installed Fig. 1: Aker Solutions Site Fig. 3: FMC Technologies SS Fig. 5: Framo Counter-rotating
Azurite (Boosting)
BC-10 (Separation, Boosting) Ceiba FFD (Boosting) 8 ESP Downhole + Caisson ESP C
6 Topacio Field O 1 x Dual MPP System ExxonMobil Equatorial Guinea 500 1,641 9.0 5.6 940 142 35.0 508 0.86 75% Framo Engineering 2+1 Spare Helico-Axial Framo Engineering Aug-00 1-Mar-11 126.2
Integration Testing (SIT) of Ormen Gas Compression Station 5 MW Wet Gas Compressor Tieback Distance COURTESY OF
Marimba (Separation) Ceiba 3 & 4 (Boosting) Lange Compression Pilot built for Gullfaks qualification
(NOTE 1. SEABED & RISER ONLY, NOTE 2. EXCLUDES PROJECTS WITH ONLY DOWNHOLE ESPs)
Tieback Distance
2.3.1 Longer subsea tiebacks
1.0 SUBSEA COMPRESSION Compression 60
2.3.2 Reduce CAPEX on topsides equipment and pipelines 2 Raw Sea Water SS Injection System O Columba E. 15 King (7) (13) I,N SS Tieback to Marlin TLP BP GOM, MC Blocks 1,700 5,578 29.0 18.0 497 75 50.0 725 1.30 0-95% Aker Solutions 2+1 Spare Twin-Screw Bornemann TS/Loher Nov-07 15-Feb-09 15.0 Non Operational
1.1 Increase subsea tieback distance Courtesy of Aker Solutions 37.5
1.2 Improve flow assurance issues 3.0 SUBSEA WATER INJECTION CAISSON SEPARATION AND ESP BOOSTING METHODS/CONFIGURATIONS
1.3 Eliminate offshore platform(s) 3.1 Eliminate topsides water injection handling equipment 16 Vincent O Dual MPP System Woodside NW Shelf, Australia 470 1,542 3.0 1.9 2,700 408 28.0 406 1.80 25-80% Framo Engineering 2+2 Spare Helico-Axial Framo Engineering Aug-10 1-Mar-11 7.0
3.2 Eliminate water injection flowlines 80
1.4 Enabler - Without the technology the field could not be economically and/or 1 In-line Supersonic - Twister Technology Q Canapu Field 17 Marlim I,N SBMS-500 SS Field Test Petrobras Campos Basin 1,900 6,234 3.1 1.9 500 75 60.0 870 1.20 0-100% Curtiss-Wright/Cameron 1 Twin-Screw Leistritz Q1 2011 0.0 Non Operational
Courtesy of Framo 50
technically developed (i.e. - Gas subsea tieback under the ice in Arctic regions)
4.0 SUBSEA SEPARATION 2 ESP Downhole Oil/Water Separation Q
2.0 SUBSEA BOOSTING 4.1 Minimize topsides water handling
18 Golfinho Field - Phase 1 I,N Seabed ESP-MOBO, Uses BCSS (14) Petrobras Espirito Santo Basin 1,350 4,429 146 22 138.0 2,002 1.10 10-40% FMC Technologies 4 ESP Baker Hughes Aug-09 0.0 Non Operational due to poor well performance (excessive water)
Fig. 2: Aker Solutions’ Aasgard Fig. 6: Framo Wet Gas Compressor 100
2.1 RESERVOIR ADVANTAGES 4.2 Remove liquids from gas stream 3 ESP Downhole Gas/Liquid Separation Q 19 Azurite Field O Dual MPP System Murphy Oil Congo, W. Africa 1,338 4,390 3.0 1.9 920 139 42.0 609 1.00 28% Framo Engineering 2+1 Spare Helico-Axial Framo Engineering Sep-10 15-Mar-11 5.9 Station for Gullfaks
4.3 Increase hydrocarbon production volume Subsea Compression Station 62.5
2.1.1 Increase ultimate recovery by lowering abandonment pressure
2.1.2 Enable oil recovery from low pressure reservoirs 4.4 Decrease total boost system power requirements 4 Caisson Separation & ESP Boosting O Perdido, BC-10 20 Golfinho Field - Phase 2 I,N Four BCSS Caissons (14) Petrobras Espirito Santo Basin 1,350 4,429 146 22 138.0 2,002 1.10 10-40% Aker Solutions 2 ESP Baker Hughes 0.0 Not yet operational at press time
Ormen Lange
2.1.3 Enable oil recovery for low quality fluids 4.5 Accelerate and/or increase recovery 120
4.6 Improve flow management and flow assurance
5 Caisson Non-Separation & ESP Boosting O BC-10 21 Espadarte M Horizontal ESP on Skid Petrobras Brazil 1,350 4,429 125 19 100.0 1,450 0.90 10-40% FMC Technologies 2 ESP Baker Hughes 2011 0.0
2.1.4 Enable oil recovery where otherwise not possible 75
2.1.5 Increase drainage area per well 4.7 Reduce CAPEX on topsides processing equipment and pipelines 6 2-Phase - Gas/Liquid M Pazflor 22 Parque Das Conchas (BC-10) Phase 1 (23) O Caisson/Artificial Non-Separated Shell Campos Basin 2,150 7,054 9.0 5.6 185 28 152 2,205 1.10 30% FMC Technologies 2 ESP Baker Hughes Jul-09 1-Mar-11 19.5
4.8 Reduce chemical treatment costs Gas – Conceptual Gas – Qualified/Testing
2.2 PRODUCTION ADVANTAGES Snohvit
140 Oil – Conceptual Oil – Awarded, in Manufacturing, or Delivered
2.2.1 Increase production rate by reducing the flowing wellhead pressure 4.9 Improve economics of field with low GOR, high viscosity and low permeability. 7 2-Phase - Water/Oil with Water Reinjection O Troll C. Pilot 23 Jubarte Field - Phase 2 (25) I,N Tieback to FPSO P-57, Uses BCSS (14) Petrobras Espirito Santo Basin 1,400 4,593 8.0 5.0 1,325 200 200 3,000 1.20 30-40% Aker Solutions 15 ESP Schlumberger (REDA) Q2 2011 0.0 Installation to be complete by 2011
87.5 Oil – Installed & Currently Operating Oil – Installed & Not Currently
2.2.2 Reduce OPEX by reducing recovery time (shorten life of field)
8 2-Phase - Hydrocarbon/Liquids + Sand O Tordis 24 Cascade & Chinook (6) M Skid BCSS - Horizontal ESP on Skid Petrobras US GOM 2,484 8,150 8.0 5.0 135 20 220.0 3,191 1.10 20% FMC Technologies 2+2 Spare ESP Baker Hughes Q2 2011 0.0 Start delayed until 2011 Oil – Abandoned, Removed Operating or In-Active
2.2.3 Offset high friction pressure losses in flowline due to fluid viscosity
2.2.4 Offset elevation head pressure loss COURTESY OF
25 Barracuda M Single MPP System Petrobras Campos Basin 1,040 3,412 14.0 8.8 280 42 70.0 1,015 1.50 50% Framo Engineering 1 Helico-Axial Framo Engineering Q3 2011 Ex-Works Framo Q4 2010 160
9 3-Phase - Gas/Water/Oil Q
100
Courtesy of Aker Solutions Courtesy of GE Oil & Gas Courtesy of Framo
1994
1996
1998
2000
2002
2004
2006
2008
2010
2012
2014
2016
2018
2020
2022
2024
26 Montanazo & Lubina M Single MPP System Repsol Mediterranean 740 2,428 8.0 5.0 80 12 45.0 653 0.23 0% Framo Engineering 1+1 Spare Centrifugal (1P) Framo Engineering Q2 2011 Ex-Works Framo Q4 2010
CHART 1 – SUBSEA SUPPLIER MATRIX (As of Feb., 2011) SUBSEA PROCESSING SYSTEMS 27 Schiehallion I,N 2 x Dual MPP Systems BP UK, West of Shetland 400 1,312 3.0 1.9 2,700 408 26.0 377 1.80 74% VetcoGray/Framo Eng. 4 Helico-Axial Framo Engineering 2013 Delayed Start Up Pending FPSO rebuild
SS RAW SEAWATER INJECTION TECHNOLOGY Year COURTESY OF
28 CLOV (22) M Subsea Boosting TOTAL Angola, Blk 17 1,200 3,940 10.0 6.2 660 100 50.0 725 2.30 55% Framo Engineering 2 MPP Framo Engineering 2014 Fig. 3: One of four Albacora
Raw Seawater WI Pump
29 Jack & St. Malo (Phase 1) Q Full Wellstream Subsea Boosting Chevron US GOM 2,134 7,000 13.0 21 1191 180 241.3 3,500 3.00 10% TBD 3 (TBC) Centrifugal (1P) TBD 2014 Fig. 1: Aker Solutions’ Fig. 2: Installation of Tyrihans Systems Undergoing SIT in
SUBSEA PRODUCTION APPLICATIONS ENABLING SYSTEMS & EQUIPMENT SS Raw Seawater Injection GRAPH 6 – WATER DEPTH vs. TIME
LiquidBooster™ Subsea Raw Framo Test dock in late 2009 Present
1 Troll C Pilot (15) O SUBSIS (SS Sep. and WI Sys.) Statoil Offshore Norway 340 1,116 3.5 2.2 250 38 150.0 2,176 1.60 0% VetcoGray/Framo Eng. 1+1 Spare Centrifugal (1P) Framo Engineering Aug-01 15-Mar-11 114.4 Seawater Injection System (SRSWI) System 0m
SUBSEA WATER
Water Depth
SEPARATION
4 Parque Das Conchas (BC 10) Phase 1 (23) O Caisson Sep./Artificial Lift Manifold Shell Campos Basin 2,150 7,054 25.0 15.6 185 28 152.0 2,205 1.10 15% FMC Technologies 4+2 Future ESP Baker Hughes Centrilift Aug-09 1-Mar-11 18.5
SUBSEA
1966
1968
1970
1972
1974
1976
1978
1980
1982
1984
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1994
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2024
LEISTRITZ LOHER (2) SCHLUMBERGER 3. Differential Pressure values are for individual pumps. Pumps; Tieback to Gullfaks C platform. Statoil hopes to increase oil recovery from 17. Navajo Field is a SS tieback to Anadarko’s Nansen spar. ExxonMobil), 2001 - Startup and Operation (July to Dec.) until ESP failure, 2002 End
SIEMENS TELEDYNE ODI
leistritz.com loher.com OCEANEERING slb.com TIMELINE CATEGORIES 4. Ormen Lange is a gas field, pumping low volumes of condensate. The hardware 49% to 55%, an additional 36 MMBO, due to the world’s first commercial subsea 18. BH Centrilift = Baker Hughes Centrilift of JIP, By-pass production, 2003 - Workover Plan (IWP), 2004 - Workover and Re-start
energy-portal odi.com
oceaneering.com
.siemens.com Operating currently being built is 1 out of the 4 compression trains that ultimately will be separation, boosting, injection and solids disposal system. 19. Lufeng - Closed down due to field economics, after 11 years of operation. on May 8, 2004. From 2005 until 2008 VASPS operated well until well failure. Note: 1. Projects not shown in Table 1 due to lack of data. Year COURTESY OF
deployed subsea when pilot unit is tested. 13. According to BP in Feb., 2010: “Two King pump units are installed in the field but 20. Prezioso - World's first deployment of an electrically driven twin screw MPP 25. Jubarte Field (Phase 2) is to be installed in 2011. Wells will be connected to the
Installed & Not Operating or In-Active
5. GVF = Gas Volume Fraction at inlet of pump. remain shut-in due to operational issues, or capacity constraints at the Marlin TLP operating on a live well. Testing occurred in 1994 and 1995 for a total of 7,850 hours FPSO P-57. All wells will have gas-lift as a backup.
SCHLUMBERGER
Future - Anticipated Operational Period 6. Cascade & Chinook - Utilizes horizontal ESPs on skids above mudline. It is an related to additional production from the Dorado field and King South well. One King of operation at base of platform on seafloor. COURTESY OF Images Courtesy of Well Processing
slb.com SCANROPE
scanrope.no
REMOTE MARINE
SYSTEMS (UK)
GRAPH 7 – PUMP THROUGHPUT vs. DIFFERENTIAL PRESSURE (per Pump) MPP ONLY
300
NOTES:
1. Direct Drive Systems is a subsidiary SULZER
SUBSEA SEPARATION SYSTEM TYPES: 1. GRAVITY SEPARATION SYSTEMS (Figures 1–6) 2. CAISSON SEPARATION SYSTEMS (Figures 7–10) 3. COMPACT / DYNAMIC SEPARATION SYSTEMS (Figures 11–16) 4,350
Differential Pressure
AL Artificial Lift kW Kilowatt SUBSIS Subsea Separation and Injection System COMPANY EXPERIENCE & APPROACH TO SS PROCESSING & BOOSTING 4 OTC 20080 2009 TOTAL/FMC Comparison of SS Separation Systems
ALM Artificial Lift Manifold LDDM Long Distance Delivery Management SWIT Subsea Water Injection and Treatment 1 OTC 20619 2010 STATOIL Subsea Processing at Statoil 5 SPE 123159 2009 FMC Overview of Projects
BCSS “Subsea Separation Systems” Fig. 8 & 9 LDDS Long Distance Delivery System System 2 DOT AMST. 2010 STATOIL Statoil’s Experience & Plans
BPD Barrels per Day LOF Life of Field 6 OTC 18914 2007 PETROBRAS SS Oil/Water Separation - Campos Basin
TLP Tension Leg Platform 3 OTC 20186 2009 PETROBRAS Subsea Processing & Boosting 7 OTC 16412 2004 FMC KONGSBERG Compact SS Separation System
BOPD Barrels of Oil per Day MARS™ Multiple Application Re-Injection 150
VASPS Vertical Annular Separation and Pumping 4 OTC 18198 2006 PETROBRAS Application in Campos Basin 8 OTC 15175 2003 ABB OFFSHORE SYS. Ultra DW Gravity-Based Separator Courtesy of GE Oil & Gas
CAPEX Capital Expenditures System System 2,175 Jubarte EWT
5 SPE 113652 2008 BP Successes & Future Challenges
COSSP Configurable Subsea Separation MBLPD Thousand Barrels of Liquid per Day VFD Variable Frequency Drive 6 OTC 17398 2005 PETROBRAS New Approach for SS Boosting SUBSEA WATER INJECTION
& Pumping MBOPD Thousand Barrels of Oil Per Day Fig. 4: Aker Solution’s DeepBooster™
VSD Variable Speed Drive 1 OTC 20078 2009 AKER SOLUTIONS Tyrihans Raw Seawater Injection Images Courtesy of
CSSP Centrifugal Subsea Submersible Pump MBWPD Thousand Barrels of Water Per Day WD Water Depth SUBSEA BOOSTING PROJECTS with Separation System Flexsep™ Trend Line Limit
2 SPE 109090 2007 CNR/FRAMO Columba E Raw Seawater Injection Twister BV 100
CTCU Cable Traction Control Unit MMBO Million Barrels of Oil WGC Wet Gas Compressor 1 OTC 20372 2010 NALCO/SHELL BC-10 Production Chemistry Fig. 12: Cameron’s Compact Separation System
DC Direct Current MMBOE Million Barrels of Oil Equivalent 2 OTC 20537 2010 SHELL Parque das Conchas - BC-10 3 OTC 18749 2007 FMC Tordis IOR Project Fig. 9: BCSS Seabed Equipment 1,450 Pazflor
WI Water Injection 4 OTC 15172 2003 NORSK HYDRO Troll SS Separation & Water Injection Fig. 14: In-Line Separation Technology – CDS Deliquidizer
DMBS Deepwater Multiphase Boosting System MPP Multiphase Pump
WIP Water Injection Pump
3 OTC 20649 2010 SHELL Parque das Conchas - BC-10 Fig. 16: Twister BV
DW Deepwater MW Megawatt 4 OTC 20882 2010 SHELL Perdido Development Fig. 6: Subsea 3-Phase Separation Module Cyclonic Separator Barracuda
ESP Electrical Submersible Pump NF Natural Flow 5 SPE 134393 2010 SHELL/BAKER HUGHES Development for Perdido & BC-10 Assets ELECTRICAL Marlim
ADDITIONAL RESOURCE Technology
FFD Full Field Development OPEX Operating Expenditures 6 OTC 20146 2009 BP BP King SS Boosting 1 OTC 20483 2010 TOTAL Electrical Transmission Courtesy of FMC Technologies 50
For those who want to understand Subsea
FO First Oil PCM Power Control Module 7 OTC 17899 2006 FRAMO/OILEXCO SS Boosting at Brenda Field 2 OTC 20532 2010 SHELL HV Power Umbilical Design 725
Processing Terminology view Poseidon Group AS’s
FPS Floating Production System PCDM Power and Communication Distribution document from the following: 8 SPE 88562 2004 FRAMO/SANTOS Mutineer & Exeter Fields 3 OTC 20621 2010 STATOIL Subsea Power Systems Tordis Vincent
FPSO Floating, Production, Storage, Module http://posccaesar.vestforsk.no/intra/Portals/0/ 4 OTC 20042 2009 VETCOGRAY/ABB Long Step-Out Power Supply HORIZONTAL SEPARATOR - This type is more efficient for oil/
NEW MULTIPHASE BOOSTING SYSTEM water separation. An example is the orange colored horizontal
& Offloading Vessel PLIM Pipeline Inline Manifold reports/processing.pdf 1 SPE 134341 2010 SHELL/FLOWSERVE Development of High Boost System STUDIES & OVERVIEWS separator for the Tordis Project shown in Fig. 1A above. Brenda and Nicol Lyell
GLCC Gas/Liquid Centrifugal Cyclonic ROV Remote Operated Vehicle 0 bar
GOM Gulf of Mexico RPM Revolutions Per Minute SUBSEA SEPARATION TYPES SUBSEA COMPRESSION 1 OTC 20687 2010 SHELL Deepstar SS Processing Study
2 OTC 19262 2008 ASME/ACERGY Impact on Field Architecture 0 psi
GOWSP Gas-Oil-Water Separation Platform RWI Raw Water Injection 2-Phase (Gas/Liquid) 1 OTC 20747 2010 AKER SOLUTIONS Condition Monitoring VERTICAL SEPARATOR – This type is more efficient for gas/
2-Phase (Oil/Water) 3 OTC 18261 2006 SHELL Technical Challenges & Opport. liquid separation. The liquid keeps a fluid blanket on the pump 0 m3/hr 200 400 600 800 1,000 1,200 1,400 1,600
GVF Gas Volume Fraction SCM Subsea Control Module 2 DOT AMST. 2010 AKER SOLUTIONS Condition Monitoring - SS Compression
GLR Gas-to-Liquid Ratio SFB Seafloor Boosting 2-Phase (Hydrocarbons/Liquid) 4 SPE 84045 2003 TEXAS A&M SS Production Systems Overview and reduces potential pump cavitation. An example is the Fig. 1B: 0 MBLPD 30.2 60.4 90.6 120.8 151.1 181.3 211.5 241.7
3 DOT AMST. 2010 SHELL Qualifying the Technology
Hp Horsepower SIORS Subsea Increased Oil Recovery System 3-Phase (Gas/Oil/Water) 4 OTC 20030 2009 AKER SOLUTIONS Subsea Compression Station 5 PSIG 0210 2002 SCHL/TEXAS A&M Multiphase Pumping Overview Pazflor vertical separator shown in Fig. 2. Tordis
HV High Voltage SMUBS Shell Multiphase Underwater Boost Station 4-Phase (3-Phase with solids removal & disposal) 5 OTC 20028 2009 STATOILHYDRO SS Compression Pilot System 6 OTC 7866 1995 EXXON SS Prod. - Trends in the Nineties Separator Courtesy of FMC Technologies Courtesy of Aker Solutions Images Courtesy of Saipem Courtesy of Baker Hughes Images Courtesy of Aker Solutions Courtesy of FMC Technologies Images Courtesy of Cameron Images Courtesy of FMC Technologies Throughput COURTESY OF