Infusomat® Space

Service Manual

Version 3.0 english

 1.0

This Service Manual is valid for: Designation Part No.

Infusion Pump Infusomat® Space . . . . . . . . . . . . . . . . . 0871 3050

This Service Manual is available under Designation Part No.

the following part number: Service Manual Infusomat® Space, English . . . . . . . . . 8713 9120

Languages of this Manual The Service Manual for this unit can be supplied in the following
languages:

Designation Part No.

Service Manual Infusomat® Space, German . . . . . . . . 8713 9110
Service Manual Infusomat® Space, English (us) . . . . 8713 9120U
Service Manual Infusomat® Space, French . . . . . . . . . 8713 9130

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0- Table of Contents 0

Important Preliminary Remarks Service Work Page 0-5

Technical Safety Checks Page 0-5
Current Versions Page 0-5
Revision Service Page 0-5
Quality Management Page 0-6
Checks and Repair Page 0-6
Notes on ESD Page 0-6
Spare Parts and Test Equipment Page 0-7
Setting Apart Page 0-7

Contact Persons Technical Training Page 0 - 11

Entry for Technical Training Page 0 - 11
Ordering of Spare Parts and Test Equipment Page 0 - 11
Service Hotline Page 0 - 11
Return of Spare Parts and Test Equipment Page 0 - 11
Safety Officer
(§ 30 MPG) Page 0 - 11
Translation Page 0 - 11

System Overview Description Page 1-1

System Overview Page 1-1
Physical Construction Page 1-2
Function Page 1-4
Unit Software Page 1-9
Service Program Page 1 - 10
Technical Data Page 1 - 16
Options Page 1 - 16
Accessories Page 1 - 16

Unit Diagnosis / Calibration General Page 2-1

Alarms and Error Codes Page 2-3
CAN error states Page 2-8
The Most Important Error Modes Page 2-9
Device Check Page 2 - 10
Procedural Instructions for the Device Check Page 2 - 13
Calibration Page 2 - 14
Procedural Instructions for Calibration Page 2 - 14
Further Trouble Shooting Page 2 - 21

Disassembly / Assembly General Page 3-1

Slide Guide Page 3-9
Cover for Drop Sensor Connector Page 3-9
Emergency Release Plug Page 3 - 10
Unit Foot Page 3 - 11
Battery Module Page 3 - 12
Housing Upper Part Page 3 - 19
Loudspeaker Page 3 - 22
Housing Bottom Part Page 3 - 22
Inner Frame and Housing Front Panel Page 3 - 24

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0 Table of Contents

Inner Frame Page 3 - 26

Housing Front Panel Page 3 - 30
Operating Unit Page 3 - 31
Processor PCB Page 3 - 36
Assembly / Installation Page 3 - 39
Pole Clamp SP Adapter Kit Page 3 - 51
Checks after Repair Page 3 - 56

Servicing the Unit Cleaning Page 4-1

Servicing the Battery Page 4-1

Technical Safety Check (TSC) Infusomat® Space Page 5-1

Technical Safety Check (TSC) Power Supply SP Page 6-1

Procedural Instructions on the TSC Visual Inspection Page 7-1

Electrical Safety
according to IEC/EN 60601-1
or VDE 0750 and VDE 0751 Page 7-2
Functional Inspection Infusomat® Space Page 7-3
Functional Inspection Power Supply SP Page 7-8

Test Equipment and Special Tools Test Equipment Page 8-1

Special Tools Page 8-2

Spare Parts List Page 9-1

Safety Data Sheets Klüber POLYLUB GLY 501 Page 10 - 1

Revision Documentation Description of Version Page 11 - 1

Version List of the Individual Pages Page 11 - 1

Index Page 12 - 1

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0- Important Preliminary Remarks 0

Service Work The present manual is for your information only. The possession of
this manual does not authorize the performance of service work.
Service tasks may only be performed by persons, who
- have received appropriate training on the system from
B. Braun,
- are included in the revision service,
- possess the necessary test equipment and mechanical aids,
and
- fulfill the personal requirements (training and knowledge).

Technical Safety Checks The user is obliged to perform or to have performed the Technical
Safety Checks on those medial products for which these checks
have been prescribed by the manufacturer and to carry them out
according to the indications of the manufacturer as well as the
generally approved technical standards while adhering to the pe-
riods stated (§ 6 MP BetreibV).
B. Braun also recommends training on the Technical Safety
Checks, or to perform at least the steps indicated in the current
version of the manual, as:
- the TSC requires that the instructions in the manuals are ob-
served,
- the manuals are a reference for measurements,
- depending on the unit type, the Service Program must be ac-
cessed which may lead to a dangerous unit condition in case
of inappropriate operation. Furthermore, a special service
connector may be necessary.

Current Versions This manual version corresponds to the state when the manual
was written. B Braun reserves the right to make technical modifi-
cations. The state of the revision is indicated by the index number
in the footer of every page.

Revision Service Possessing this manual does not automatically mean inclusion in
the revision service. You will be included in the revision service af-
ter:
- technical training by B. Braun Melsungen or
- a written order placed with the sales department of B. Braun
(fee required).

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0 Important Preliminary Remarks

Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the
device can only be held responsible for safety, reliability and per-
formance if
- mounting, enhancements, new settings, changes or repairs
are carried out by duly authorized persons,
- the electrical installation in the corresponding room meets
the requirements of the VDE 0107, VDE 0100 part 710 or
IEC 60364-7-710 and the national standards,
- the device is used in accordance with the instructions for use
and the Service Manual,
- the Technical Safety Checks are performed at regular inter-
vals,
- a current manual, which corresponds to the revision state, is
used when carrying out maintenance, repair and service,
- the service technician takes part in the revision service,
- the technician has participated in a technical training course
for the specific B. Braun unit.

Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and
ISO 13485. This certification also includes maintenance and serv-
ice.
The unit has the CE label. The CE label confirms that the device
corresponds to the “Directive of the Council for Medical Products
93/42/EC” of June 14, 1993.

Checks and Repair Training may only be performed by B. Braun. The possession of the
manual does not authorize the performance of repairs. The in-
structions on electrostatic sensitive components (ESD standards)
must be observed.
After repair a device check or diagnosis is to be carried out.

Notes on ESD Semiconductors can be destroyed by electrostatic discharge. Es-

pecially MOS components can be damaged by interference from
electrostatic fields, even without discharge via contact. This type
of damage is not immediately recognizable. Unit malfunctions
can even occur after a longer period of operation.

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Important Preliminary Remarks 0

Each workstation must be equipped according to the recommen-

dations with the necessary static protective measures, if ESD
components or boards are handled.
Each workstation must be equipped with a conductive table sur-
face. Conductive surface, soldering irons and soldering stations
must be grounded via protective resistors.
Chairs must be of antistatic design. The floor or floor mats should
be of electrically conductive material.
Personnel must wear conductive wristbands which are connected
to a central ground potential via protective resistors, e.g. the
ground contact of a wall outlet. Furthermore it is recommended
that personnel wear cotton clothing and electrically conductive
shoes to prevent electrostatic charge.
Fig.: 0 - 1

Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not
tamper with assembly groups which can only be exchanged com-
pletely. The spare parts required are listed in Section 9.
Service personnel is responsible for the calibration of their test
equipment. Original test equipment can be calibrated at the
works of B. Braun. Further information is available upon request.

Setting Apart Additional notes and warnings are set apart as follows:

Note
Is used for additional or special notes concerning information and
working steps.

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0 Important Preliminary Remarks

Warnings

Imminent danger which can result in death or

serious injuries.
DANGER
¾ Preventative measures.

Possible danger which can result in death or serious

injuries.
WARNING
¾ Preventative measures.

Possible danger which can result in slight injuries or

material damage.
CAUTION
¾ Preventative measures.

References to chapters are shown as follows

(see “Setting Apart“ ➨ p. 0 - 8)

References to figures and tables are shown as follows

Fig.: 2 - 3 or Table 2 - 1

References to item numbers in figures are shown as follows

(Fig.: 1 - 1 / Item 1)
In this case “Fig.: 1 – 1“ is the figure number and “Item 1“ the item
number within the figure.
When the Service Manual is stored as pdf-file, these references
are displayed green. Click with the mouse button on a reference
to jump to the corresponding source.
Menu commands are described as:
Menu File.

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Important Preliminary Remarks 0

List of Abbreviations Abbreviations which are not generally known, but are used in this
manual, are listed below.
CAN Controller Area Network
CE Communauté Européenne
CS Calibration Step
DIN German Industrial Norm
EN European Norm
ESD Electrostatic Discharge
FuP Function Microprocessor
IEC International Electrotechnical
Commission
ISO International Organization for
Standardization
ISP Infusomat® Space
ISPS Infusomat® Space (Silicon)
ISPP Infusomat® Space, (PVC)
CS Calibration Step
KuP Monitoring Microprocessor
LCD Liquid Crystal Display
MOS Shortname of the following
company:
MOS Technology, Inc.
(Commodore Semiconductor
Group)
PCA Patient Controlled Analgesia
PSP Perfusor® Space
SP Space (System)
SPC SpaceCover
SPCC SpaceCover comfort
SPCS SpaceCover standard
SPCO SpaceCom
SPCT SpaceControl
SPS SpaceStation
TEMP Temperature
TS Trouble Shooting Step
TSC Technical Safety Check
UTS Unit Test Step

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0 Important Preliminary Remarks

VDE Verband der Elektrotechnik,

Elektronik und
Informationstechnik e.V.
(german association of
engineers)

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0- Contact Persons 0

Technical Training Via local representative.

Entry for Technical Training Application for a technical training course must be made via the
responsible representative.

Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.

International Technicians (Intercompany)

Irene Marchel
Fax: +49 5661 / 75 -38 57
e-mail: irene.marchel@bbraun.com

Service Hotline Karl Tippel, Tanja Kördel

Phone: +49 5661 / 71 - 35 25
Fax: +49 5661 / 71 - 35 26
e-mail: karl.tippel@bbraun.com
e-mail: tanja.koerdel@bbraun.com

Return of Spare Parts and Test Equipment B. Braun Melsungen AG

Schwarzenberger Weg 73-79
Wareneingang Werk C
34 212 Melsungen
Germany

Safety Officer Dr. Ludwig Schütz

(§ 30 MPG) e-mail: ludwig.schuetz@bbraun.com

Translation PAS GmbH, Brückner GmbH, Germany

Infusomat® Space, 3.0 gb 0 - 11

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0-

0 - 12 Infusomat® Space, 1.0 gb

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1- System Overview 1
Description The Infusomat® Space (ISP) is according to IEC/EN 60601-1 or
IEC/EN 60601-2-24 a portable volumetric infusion pump for in-
fusion of small to high volumes with ultimate precision and is
suitable for intravenous applications, blood transfusion and en-
teral nutrition.
The medical specialist must decide on suitability for application
on the basis of the warranted properties and the technical data.

System Overview The Space system is a modular design of modern infusion technol-
ogy for stationary, mobile or private use. The key modules and
their connection to the peripheral devices are shown in Fig.: 1 - 1.
All the pump types, Perfusor® Space, Infusomat® Space and Infu-
somat® Space P, as well as the other devices of the system are of
1 modular design. Up to three pumps can be connected together us-
ing L rails on the bottom of the unit and grooves on the top. They
2 can then be fastened to a drip stand or appropriate rail using the
pole clamp.
The SpaceControl module can be used to extend operation. One
3 single pump can be inserted onto this module. The pump is then
connected via connectors to the module.
The SpaceStation module allows the set-up of a complete pump
system with up to 24 pumps. Up to four pumps can be installed in
4 every SpaceStation. The pumps are supplied with power via the
integrated power supply and the built-in connectors. The pumps
5 are connected to the optional SpaceCom via these connectors.
SpaceControl can also be integrated into the system.
Up to six SpaceStations can be set-up as a column with a total of
24 pumps. SpaceStation placed next to each other can be con-
nected via special connection cables, if the maximum number of
Fig.: 1 - 1 Space system
24 pumps in maximum three columns is not exceeded.
Legend to fig. 1 - 1:
SpaceCover Standard or SpaceCover Comfort forms the top of
Item Designation
each column. Alarms are signalled by a row of LEDs and a loud-
1 SpaceCover
speaker in the SpaceCover Comfort.
2 Infusion pump Infusomat® Space
3 Infusion syringe pump Perfusor® Space
4 SpaceControl
5 SpaceStation

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1 System Overview

Physical Construction The Infusomat® Space housing mainly consists of the bottom part,
the upper part, the front part and the operating device.
The battery module is inserted in the rear of the housing upper
part. The opening is covered by the battery compartment cover.
The operating unit is attached to the front of the bottom part. The
thrust bearing of the tube pump (peristaltic pump), the spring-
mounted pressure elements for the two pressure sensors and the
air inline sensor as well as the shackle for the slide clamp of the
Infusomat® Space line are located at the rear of the operating
unit. The operating unit is mechanically locked in its closed posi-
tion via three metal pins. A motor-driven door bolt is used to lock
the operating unit. In case of an emergency, the operating device
can be opened through an opening on the left side of the housing
top. During normal operation this opening is closed with a plug.
According to the line run the following subsystems are installed
in the housing front panel, from right to left:
- pressure sensor (upstream, container-side)
- slide guide with 12 slides (mechanically coded, can be dis-
mantled without tool)
coding for ISPS: top left
coding for ISPP: middle right
- air inline sensor
- pressure sensor (downstream, patient-side)
- safety clamp (ISPS).
The slides are moved in the slide guide by pump connecting rods.
The connecting rods are mounted on an eccentric shaft and are
led outside through a seal diaphragm. The complete pump is flex-
ibly mounted in the inner frame of the device and is moved in
combination with the door bolt. The door bolt drive is also in-
stalled in the inner frame.
The processor PCB with the external connectors “P2” and “P3” is
located at the bottom of the housing bottom part.

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System Overview 1

6 5

Fig.: 1 - 2 Infusomat® Space

Legend to fig. 1 - 2:
Item Designation
1 Infusomat® Space 4 Connector “P2“ for SpaceStation module, external 12 V DC
2 Operating unit and accessories

3 Cover for drop sensor connector 5 Connector “P3“, connection to SpaceControl module
6 Battery compartment cover

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1 System Overview

Function There are two power options for the Infusomat® Space:
- via the inserted battery module
- via an external 12 V DC power supply (e.g. SpaceStation,
SpaceControl, an external power supply or from an ambu-
lance car) connected to connector “P2”
The voltage supplied is converted to the internal voltages required
through a voltage transforming and monitoring circuit on the
processor PCB.
An independent circuit in the battery module monitors the battery
cells and controls their charge condition.
The keyboard and the display are lighted.
The Infusomat® Space is connected to a SpaceControl by connec-
tor “P3”.
The function processor controls all the functions of the Infuso-
mat® Space. Data is stored in a non-volatile memory which also
controls the external data transfer.
The monitoring processor monitors all important responses of the
function processor to incoming information. If a response does
not correspond with that expected by the monitoring processor,
an error message is generated and the device is switched to a safe
stop state.
The Infusomat® Space line and its contents is monitored by the
sensors listed below:
- optional drop sensor
- pressure sensor, upstream (container-side)
monitors the upstream pressure (negative pressure)
- air inline sensor
monitors the line contents (liquid - air)
- temperature sensor
monitors the temperature of the medium in the line (inte-
grated in the air inline sensor)
- pressure sensor, downstream (patient-side)
monitors the downstream pressure (overpressure)
The pump drive motor is monitored by a detector for speed and
direction of rotation.
The motor of the door bolt drive is controlled via the processor
PCB. The different positions of the door bolt during operation are
monitored by a linear potentiometer.

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System Overview 1

The safety clamp squeezes the Infusomat® Space line when the
operating unit is opened or internal calibration is carried out to
protect the patient and prevent an uncontrolled drug flow to the
patient. Beside the position monitoring via the door bolt, the
“open/closed” state of the safety clamp is monitored by a light
barrier. The safety clamp is closed and the Infusomat® Space line
is squeezed mechanically when the slide clamp of the Infusomat®
Space line is inserted. When the operating device is opened the
slide clamp is pulled out of the safety clamp until the Infusomat®
Space line is squeezed. The safety clamp is only opened by manual
operation of the safety clamp lever and the Infusomat® Space line
can be removed.
To ensure patient safety the operating unit is automatically
locked. For this purpose, the operating unit is manually pressed in
the door bolt with the three locking pins. The resistance of the lin-
ear potentiometer which is monitored by the controller is
changed when the position of the door bolt changes. The locking
process is started and can take up to 10 seconds. During the lock-
ing process several calibrations are carried out automatically, e.g.:
- occlusion test
to check, for example, the function of the safety clamp
- pressure calibration of the two pressure sensors.
The operating unit is also unlocked automatically via the door
bolt. In case of a power failure or malfunction, the operating unit
can be unlocked manually by a small emergency unlocking crank.
To do so, move the door bolt manually with the crank to the open
position as described hereafter.

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1 System Overview

Opening the Operating Unit Manually

1. Press the locking of the battery compartment cover using a
pointed tool and remove the battery compartment cover from
the housing.
2. Remove the emergency unlocking crank out of the battery
compartment cover.

Fig.: 1 - 3

3. Press the emergency unlocking crank carefully in the emer-

gency unlocking plug on the left side of the housing until
stop.

Note
The hexagon socket of the emergency unlocking plug is tapered to
the inside. If the emergency unlocking crank is not inserted until
stop, the hexagon socket may be damaged.

Fig.: 1 - 4

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System Overview 1

4. Turn the emergency unlocking plug carefully with the emer-

gency unlocking crank through 90° to the right (clockwise in
arrow direction) until stop and remove the plug out of the
housing.
5. Insert the emergency unlocking crank in the housing opening.
The crank must be pushed in the hexagon socket of the door
bolt drive.

Damage to the housing!

¾ Do not turn the emergency unlocking crank past
CAUTION the stop.

Fig.: 1 - 5

6. Turn the emergency unlocking crank to the right (clockwise

according to arrow direction) until the operating unit is re-
leased and opens.

Fig.: 1 - 6

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1 System Overview

Fig.: 1 - 7 Block diagram Infusomat® Space

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System Overview 1

Unit Software Approved Software Versions

686B030001
- Basic software
686B030002
686B030003
686B030004
686C030001
- Dose calculation
- Changed CAN log

686D030001
- Drug list data base
- Changed user language

686E030002
- Improved functions
- Piggyback
- Softlimits

686F030006
- PCA function improvements
686G030002
- Function improvements
686H030002
- TCI

Software Update of the Unit

The instructions for updating the software are supplied with the
software itself.

Irreparable damage to a component of the unit

software!
CAUTION
¾ During the software update do not interrupt the
connection to the device and do not switch off
the PC either. Otherwise it will no longer be pos-
sible to carry out the software update via the PC
so that the device will have to be sent to
B. Braun.

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1 System Overview

Service Program Approved Versions

Note
Please note that text and / or functions of the Service Program
may change depending on the software version. The following
screen illustrations are only examples and represent the state
when the manual was printed.

- 1.1.4
- 1.2.1
- 1.3.5
- 1.3.7
- 1.5.0
- 2.0.1
- 3.1.0
- 4.0.1
- 5.1.0
- 6.1.0

Starting
Note the Service Program
Installation and further operation of the Service Program is de-
scribed in its separate instructions for use.

1. Start the “HiBaSeD.exe“ program (History, Barcode, Service,

Drug list) on the PC. The Service Program is loaded and start-
ed and the initial window of the Service Program is displayed.
2. Read the notes carefully.
3. Mark the field “I accept all conditions” and then the field
“Yes” to confirm that you have read the notes.

Note
Click the field “English” to switch the language of the notes over
to English.

Fig.: 1 - 8

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System Overview 1

4. Enter the password and confirm it by clicking the field “Start”.

Fig.: 1 - 9

The Service Program checks the PC interfaces for connected

devices of the Space system. Units that were found are dis-
played for a short moment on the screen.

Fig.: 1 - 10
The work window of the Service Program appears on the
screen. All devices recognized are listed in the left column.

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1 System Overview

Fig.: 1 - 11
5. Activate the desired device from the list on the left in the
work window with a double-click. The device data is then dis-
played below the device name.

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System Overview 1

If the unit software version is not compatible with the Service

Program version, a window opens prompting the operator to
change the Service Program version. This window displays a
compatibility list of the Service Program- and unit software
versions.
If Service Program and unit software versions are compatible,
all the Service Program functions are activated.

Fig.: 1 - 12

If the software was updated or the processor PCB was ex-

changed you are prompted to enter the device type. You can
select either the Infusomat® Space P or the Infusomat®
Space S.

Note
The designation “Infusomat® Space S“ corresponds to the Infuso-
mat® Space.

Fig.: 1 - 13

6. The device type must be confirmed again.

Fig.: 1 - 14
If the Service Program and the unit software are compatible, all
the Service Program functions are activated.

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1 System Overview

Fig.: 1 - 15

Service Program Version

1. Open the “HiBaSeD“ window via Help ➨ Info .... The current
version of the Service Program is shown in this window.
2. Close the window by clicking “OK”.

Fig.: 1 - 16

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System Overview 1

Compatibility List
1. Open the “Unit - Compatibility“ window via Help ➨ Compat-
ibility. This window displays the compatibility of the
HiBaSeD-version and the unit software version.
2. Close the window by clicking “OK”.

Fig.: 1 - 17

Quit the Service Program

1. Exit the Service Program via File ➨ Exit.
2. Disconnect a power supply which might be connected from
the unit.
3. Switch off the unit.
4. Remove the battery module.
5. The device can be restarted after appr. 10 seconds.

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1 System Overview

Technical Data All technical data is indicated in the instructions for use.

Options The functions of the individual options are detailed in the instruc-
tions for use.

Infusomat® Space
Designation Part No.:
Power supply Euro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3110A
Power supply UK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3111A
Power supply USA / Japan . . . . . . . . . . . . . . . . . . . . . . 0871 3112A
Power supply Australia. . . . . . . . . . . . . . . . . . . . . . . . . 0871 3113A
Power supply South Africa. . . . . . . . . . . . . . . . . . . . . . 0871 3115A
Primary Adapter Euro power supply (5 pieces) . . . . . . 3477 4301

Accessories Designation Part No.:

Charger SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3170
battery charging station
Connection cable staff call SP. . . . . . . . . . . . . . . . . . . . 0871 3232
Power supply cable 12 V . . . . . . . . . . . . . . . . . . . . . . . . 0871 3231
for ambulance cars
CombiLead SP 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3133
connection cable, pump - pump
InterfaceLead SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3230
interface cable CAN SP
Drop sensor SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3175
PoleClamp SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3130
The PoleClamp is a holder for one
or several Space system pumps.
Short stand SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3135

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2- Unit Diagnosis / Calibration 2

General
Lethal voltages!
Death or serious injury through electric shock.
DANGER
¾ The respective national and international safety
regulations must be observed during device test-
ing and troubleshooting.

Before each disassembly and assembly of a unit subsystem check

the connectors, plug contacts and connections for corrosion and
tight fit. These fault types are not described again in the following
trouble shooting list.
The following equipment and gauges are necessary for testing the
unit and/or performing troubleshooting:
- PC
- Service connector Space
- Service Program HiBaSeD
- Interface cable

Damage to assemblies of the device through short-

circuits and incorrect measuring methods!
CAUTION
¾ Extreme care is required when carrying out meas-
urements at the device while it is open and
switched on.

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2 Unit Diagnosis / Calibration

The unit check, calibration and trouble shooting are subdivided

into numbered working steps (Unit Test Step UTS, Calibration Step
CS, Trouble Shooting TS) and are based on each other.
Beginning with UTS 1 the operation described here has to be ex-
ecuted. The consequences of the steps performed are listed in the
“Function“ column. If the result corresponds to the consequence,
the working step must be carried out to which reference is made
in the column “If yes”. If the result does not correspond with the
function described, the working step in column “If no” is to be ex-
ecuted.
One example is given in Fig.: 2 - 1.

UTS Activity Function If yes If no

1 UTS 2
2 UTS 3 TS 1
3 UTS 4
4 UTS 5 TS 4
5
Model table 1

TS Activity Function
1 UTS 3 TS 2
2 TS 3 TS 4
3 UTS 3
4 UTS 4 TS 4
5 UTS 4
Model table 2

Fig.: 2 - 1 Model tables

Steps for which additional information is required are described

after the table in detail.

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Unit Diagnosis / Calibration 2

Alarms and Error Codes The alarms of the Infusomat® Space are classified in 5 categories.
These categories are listed hereafter according to their impor-
tance.
- Alarm advice
In case of unacceptable inputs corresponding messages are
displayed (e.g. “Caution! Rate out of range“, “The parameter
cannot be changed“) and a beep sounds.
- Pre-alarm
Pre-alarms are triggered several minutes (depending on the
service settings) before the operating alarms.
- Reminder alarm
A reminder alarm is triggered if the device is not operated for
two minutes when input or operation was not finished.
- Operating alarm
In case of an operating alarm the infusion is stopped. An au-
dible signal is released, the red LED flashes and a staff call is
triggered. The message “Alarm“ and the cause of the alarm
appear on the display.
- Device alarm
The most important alarms and error codes as well as their mean-
ing and possible fault clearance are specified in the following
lists.

Note
The device should be checked after every repair or service (see
„Device Check“ ➨ p. 2 - 10).

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2 Unit Diagnosis / Calibration

Alarms

Alarm Possible Cause Fault Clearance

1 Battery nearly discharged (type: pre- The device was not connected to the Connect device to the supply voltage via
alarm) mains long enough the AC adaptor plug.
Start battery maintenance by pressing
“OK”, if this message is displayed when
the device is switched off.
Note
The following activity must not be carried
out when a patient is connected to the
unit.

Operate the device with battery until the

message “Battery discharged“ is dis-
played and the unit is switched off. Then
connect the unit to the mains for at least
6 hours.
Battery module defective or too old Replace battery module
2 Battery discharged (type: operating The device was not connected to the Connect the unit to the mains for at least
alarm) mains long enough 6 hours
Battery module defective Replace battery module
3 Battery cover open (type: operating ❒ The battery compartment cover is Insert the battery compartment cover
alarm) not correctly closed correctly
❒ The magnet in the battery compart- Exchange the battery compartment cover
ment cover is missing
❒ The battery compartment cover is Replace battery module
not recognized by the battery mod-
ule
4 Device alarm (type: device alarm) A serious internal fault was detected in Carry out a device check (see „Device
the system Check“ ➨ p. 2 - 10)
Table 2 - 1 Alarms

Error Codes of the Function Processor

Error Code Definition Possible Cause Fault Clearance

1 2001 ... 2013 Internal Error
2 2014 Loudspeaker not off Loudspeaker connector Check the loudspeaker connector.
Loudspeaker Check the loudspeaker.
Table 2 - 2 Error codes of the function processor (Part 1 of 2)

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Unit Diagnosis / Calibration 2

Error Code Definition Possible Cause Fault Clearance

3 2015 Loudspeaker lost Loudspeaker connector Check the loudspeaker connector.
Loudspeaker Check the loudspeaker.
4 2016 Loudspeaker shorted Loudspeaker connector Check the loudspeaker connector.
Loudspeaker Check the loudspeaker.
5 2017 KUP no work Software defective or obsolete Update software, change ISP
6 2018 FUP-KUP OS Cycle Timeout Software defective or obsolete processor PCB if necessary
7 2019 FUP Flash Memory Error Software defective or obsolete
8 2020 FUP different version KuP to FuP Software defective or obsolete
9 2021 FUP UPSTREAM TO HI Upstream pressure sensor Replace upstream pressure sensor
defective
10 2022 FUP UPSTREAM TO LOW Upstream pressure sensor
defective
11 2023 FUP DOWNSTREAM TO HI Downstream pressure sensor Replace downstream pressure
defective sensor
12 2024 FUP DOWNSTREAM TO LOW Downstream pressure sensor
defective
13 2025 FUP EA key closed to long Keyboard defective Exchange operating unit
14 2026 Internal Error
15 2027 FUP Airsensor CALDATA CRC Air sensor defective Replace air sensor
16 2028 FUP Airsensor PROGDATA CRC
17 2029 FUP Airsensor Calibration Error
18 2030 No Airtest Kup
19 2031 FUP Temperature Sensors
difference
20 2032 FUP Temperature Raw Values
difference
21 2033 FUP Airsensor Signature Error
22 2034 FUP CAN paket scheduler list CAN communication error Restart device
failure
23 2035 Light barrier or motor defekt/turn Light barrier defective Exchange processor PCB
backwards
24 2036 FUP Language Flash Memory Error Language file faulty Update software
25 2037 FUP Language Version Error Language file faulty Update software
26 2038 Internal Error
27 2039 FuP collective CAN Alarm Two pumps with identical serial Check and correct serial numbers.
number in system
28 2040 ... 2085 Internal error
Table 2 - 2 Error codes of the function processor (Part 2 of 2)

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2 Unit Diagnosis / Calibration

Error codes of the control processor

Error Code Definition Possible Cause Fault Clearance

1 2100 Timebase too fast Quartz of the processor PCB Exchange processor PCB
2 2101 Timebase too slow Quartz of the processor PCB Exchange processor PCB
3 2102 Timebase fail Quartz of the processor PCB Exchange processor PCB
4 2103 Keybord High Keyboard defective Carry out device check
5 2104 ON/OFF key pressed too long Keyboard defective Carry out device check
6 2105 No keydecode Keyboard defective Carry out device check
7 2106 ROM Romtest defect Software Update device software
8 2107 ROM Program defect
9 2108 FuP has not changed active reset
value
10 2109 MPU_Test failed
11 2110 RAM_Test failed
12 2111 KUP active reset Pump was not switched off Restart device
correctly
13 2112 ... 2114 Internal Error
14 2115 Drive too fast Motor control Exchange processor PCB
Recognition of direction of
rotation
15 2116 Drive too slow Motor control Exchange processor PCB
Recognition of direction of
rotation
16 2117 ... 2118 Internal Error
17 2119 LCD backlight on defect LC display defective Exchange operating unit
18 2120 LCD backlight off defect LC display defective Exchange operating unit
19 2121 red led on defect LC display defective Exchange operating unit
20 2122 red led off defect LC display defective Exchange operating unit
21 2123 key pressed too long (without ON/ Keyboard defective Carry out device check
OFF key)
22 2124 ... 2127 Internal Error
23 2128 Drive motion rightless forward Motor control Replace processor PCB
24 2129 Drive motion rightless backward Recognition of direction of
rotation
25 2130 ... 2200 Internal Error
26 2201 different version FuP to KuP Software Update device software
Table 2 - 3 Error codes of the control processor (Part 1 of 2)

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Unit Diagnosis / Calibration 2

Error Code Definition Possible Cause Fault Clearance

27 2202 stepmotor PH1A not 0 Stepper motor defective Replace pump drive motor or
28 2203 stepmotor not middle current processor PCB
29 2204 stepmotor K_SM_CLK
30 2205 stepmotor PH1A not 1
31 2206 stepmotor not zero current
32 2207 stepmotor not middle current
33 2208 stepmotor not high current
34 2209 stepmotor PH1A,PH1B,PH2A,PH2B
not 0
35 2210 K_PKM_UB not off Door bolt drive defective Replace door bolt drive or
36 2211 K_PKM_UB not on processor PCB
37 2215 no V_MOT Processor PCB defective Replace processor PCB
38 2216 overvoltage test fail
39 2217 no V_MOT
40 2218 undervoltage test fail
41 2220 door poti defect Door bolt drive (potentiometer) Replace door bolt drive
defective
42 2221 tube change timeout Software defective or obsolete Update software, change ISP
processor PCB if necessary
43 2222 temperature sensor difference Air sensor defective Replace air sensor
44 2223 airsensor defect
45 2224 rate compensation difference Rate compensation error Update device software
46 2225 rate compensation max value
47 2226 rate compensation min value
48 2227 received Airdata defect Air sensor defective Replace air sensor
49 2228 defect temperature sensor switch
50 2229 Start pump pos not ok Software defective or obsolete Update software, change ISP
processor PCB if necessary
51 2230 drive totphase is defect Software defective or obsolete Update software, change ISP
processor PCB if necessary
52 2231 defect temperature sensor Software defective or obsolete Update software, change ISP
processor PCB if necessary
53 2236 ... 2380 Internal Error
54 8000 ... 8034 Internal Error
55 9000 ... 9999 Internal Error
Table 2 - 3 Error codes of the control processor (Part 2 of 2)

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2 Unit Diagnosis / Calibration

CAN error states Signalling of a CAN error

In case of SW F a faulty CAN bus is signalled by the blue LED at
the pump flashing. The flashing has the following rhythm:
- 300 ms on, 300 ms off
- 100 ms on, 100 ms off
- 100 ms on, 100 ms off
The process is then repeated.
The blue LED flashes at the following states:

Alarm Cause Fault clearance

1 CAN lists for 2 seconds after pushing into Check that the pump is pushed in
a Station correctly
2 CAN_Lists Duplicate address assignment This state remains active until another
device is recognised with its own slot
address.
3 CAN dead Duplicate INR Eliminate the state by calibrating with
HiBaSeD. The device is still ready for
operation but without CAN
communication.
Table 2 - 4

Behaviour when an alarm occurs

If continuous flashing occurs at the pump, the pump is fully
operational with the exception of communication-dependent
therapies.
The following functions are no longer available in this state:
- Signalling of the alarm states at the SpaceCover
- Data communication with SpaceCom (no documentation to a
PDMS)
- Proposal data can no longer be received.
- In case of a defective address assignment, communication
with HiBaSeD is not possible until after plugging into a slot
which is not defective. (In the case of duplicate serial number
HiBaSeD can contact the pumps in order to carry out
calibration, see Section 6)
- Future therapies, such as take-over, patient data, bar code
and remote control function, will not be available either.

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Unit Diagnosis / Calibration 2

Eliminating the CAN-Dead state

1. Connect the HiBaSeD in order to eliminate the CAN-Dead
state.
2. Carry out calibration.
3. Take particular care to enter the serial number correctly.

Entering the states in the history

In order to provide a diagnostic possibility to service technicians
the various CAN states are entered into the history.
They can then recognise, such as, whether there was a duplicate
INR in the system or whether address assignment function of a
Station is defective.
The following history entry has to be evaluated for this purpose.

History entry Value Meaning Measure

CAN Error Code 1 Duplicate serial number in the system Calibrate the device using HiBaSeD and check
the serial number in the process.
CAN Error Code 2 Duplicate address assigned in the Check the SpaceStation.
system Address assignment defective.
Table 2 - 5

The Most Important Error Modes The following list specifies the most important error modes and
their clearance.

Note
The device must be checked after every repair or service (see „De-
vice Check“ ➨ p. 2 - 10).

Error/Fault Possible Cause Fault Clearance

1 The battery module discharges too fast The device has not been used for a longer ❒ Discharge and charge battery module
time. The battery module has not been several times.
discharged and charged regularly. ❒ Exchange battery module
2 Sudden loss in capacity despite fully Loss of contact between battery module ❒ Retrofit battery fixation (see
charged battery module and battery contact strip „Retrofitting of the battery fixation“
➨ p. 3 - 16)
3 Message "Battery does not exist" Loss of contact between battery module ❒ Retrofit battery fixation (see
and battery contact strip „Retrofitting of the battery fixation“
➨ p. 3 - 16)
Table 2 - 6

Infusomat® Space, 3.0 gb 2- 9

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2 Unit Diagnosis / Calibration

Error/Fault Possible Cause Fault Clearance

4 Noises during opening or closing the Defective toothed wheels in door bolt ❒ Replace door bolt drive
operating unit drive
5 Device alarm 2027 Air sensor defective ❒ Exchange air sensor
6 Device alarms 2021 ... 2022 Upstream pressure sensor defective ❒ Replace upstream pressure sensor
7 Device alarms 2023 ... 2024 Downstream pressure sensor defective ❒ Replace downstream pressure sensor
8 Device alarm 2111 Loss of contact between battery module ❒ Retrofit battery fixation (see
and battery contact strip „Retrofitting of the battery fixation“
➨ p. 3 - 16)
9 Device alarm 2119 Manufacturing tolerance of LC display ❒ Replace ISP processor PCB
too large
Table 2 - 6

Device Check
UTS Activity Function If yes If no
1 The device is inserted in a SpaceStation or connect- UTS 2 UTS 3
ed to a SpaceControl.
2 Remove the device. UTS 3
3 Loosen all connections from the device. UTS 4
4 Plug service connector Space on connector “P2”. UTS 5
5 Connect power supply to the device via service con- All LEDs light up for a short moment. UTS 6 TS 1
nector Space.
6 The battery charge state and the mains connection UTS 7 TS 5
are displayed at the top left of the LC display (with-
out lighting).
7 Switch on unit. All LEDs light up (from left: yellow, green, blue). UTS 8 TS 5
8 A short deep and then a short high beep sound. UTS 9 TS 7
9 The colour of the middle LED changes from green to UTS 10 TS 8
red, then the LED goes out. The yellow and the blue
LED remain on for a short moment.
10 The message “Self-test active” and the current soft- UTS 11 TS 8
ware version are displayed.
11 The keyboard and the LC display are lighted. UTS 12 TS 9
12 “Open door and insert line or press “C“ to input pa- UTS 13 TS 10
rameters“ is displayed.
13 Press button to open the operating unit and con- The door bolt unlocks the operating unit which then UTS 14 TS 11
firm. opens.
14 The safety clamp is opened and the caution sign at UTS 17 UTS 15
the front of the unit flashes yellow.
Table 2 - 7 Device check (Part 1 of 4)

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Unit Diagnosis / Calibration 2

UTS Activity Function If yes If no

15 Open safety clamp. The operating lever of the safety clamp can be UTS 16 TS 14
pressed down uniformly against spring tension and
engages.
16 The caution sign at the front of the unit flashes yel- UTS 17 TS 15
low.
17 Insert an air-filled Infusomat® Space line and close The operating unit is tightened by the door bolt and UTS 18 TS 18
operating unit. then fixed.
18 The line selection menu appears on the LC display. UTS 19 TS 18
19 Press the “>“ key. The following Service info is displayed, incl.: UTS 20 TS 20
- air inline sensor: _____
The value displayed (air value) is within the specifi-
cations of the TSC.
- Temp1: _____
- Temp2: _____
The difference of the values displayed is within the
specifications of the TSC.
20 Remove the air-filled Infusomat® Space line out of UTS 21
the device.
21 Prepare test setup (see „Test Setup“ ➨ p. 2 - 13) UTS 22
and set three-way valves as shown in Fig.: 2 - 3.
22 Insert the Infusomat® Space line of the test setup The line selection menu appears on the LC display. UTS 23
and close operating unit.
23 Select line type. “Vent line - 16 ml?“ is displayed. UTS 24 TS 23
24 Confirm venting by pressing “Yes”. You can hear the pump as it is delivering and the UTS 25 TS 25
line is vented.
25 Pull out the service connector Space. UTS 26
26 Input a delivery rate for upstream as specified in the UTS 27
TSC and any volume, select the first pressure stage
according to the TSC and start infusion.
27 Close the roller clamp of the Infusomat® Space line The message “Alarm / Check supply” is displayed. UTS 28
or squeeze the Infusomat® Space line between con-
tainer and pump.
28 Acknowledge alarm and open roller clamp. UTS 29
29 Input a delivery rate for downstream according to UTS 30
the TSC and start infusion.
Table 2 - 7 Device check (Part 2 of 4)

Infusomat® Space, 2.0 gb 2 - 11

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2 Unit Diagnosis / Calibration

UTS Activity Function If yes If no

30 Set three-way valves as shown in Fig.: 2 - 4. When the maximum pressure of this pressure stage UTS 31
is reached, the delivery is stopped, the red LED on
the operating unit flashes and the message “Alarm
/ Pressure too high” is displayed.
The maximum value read on the pressure gauge
must correspond with the specification of the TSC
for the respective pressure stage.
31 Confirm alarm. UTS 32
32 Select the second pressure stage according to the When the maximum pressure of this pressure stage UTS 33
TSC and start infusion. is reached, the delivery is stopped, the red LED on
the operating unit flashes and the message “Alarm
/ Pressure too high” is displayed.
The maximum value read on the pressure gauge
must correspond with the specifications of the TSC
for the respective pressure stage.
33 Confirm alarm. UTS 34
34 Select the third pressure stage according to the TSC When the maximum pressure of this pressure stage UTS 35
and start infusion. is reached, the delivery is stopped, the red LED on
the operating unit flashes and the message “Alarm
/ Pressure too high” is displayed.
The maximum value read on the pressure gauge
must correspond with the specification of the TSC
for the respective pressure stage.
35 Confirm alarm. UTS 36
36 Plug service connector Space on connector “P2”. UTS 37
37 Open operating unit for a short moment and close UTS 38
it again.
38 Press the „>“ button on the LC display in the “Line The following Service info is displayed, incl.: UTS 39 TS 27
selection” menu. - air inline sensor: _____
The value displayed (water value) is within the spec-
ifications of the TSC.
39 Dismantle the test setup. UTS 40
40 Switch device off. The message “Pump is switched off in 1 .. 2 .. 3 sec” UTS 41
is displayed.
41 The device switches off. UTS 42
42 Pull off the power supply. The blue LED lights up for a short moment and the UTS 43
LC-display is getting dark.
43 Switch on unit. UTS 44
44 Remove battery. A permanent alarm (high beep) sounds. UTS 45
45 Insert battery and switch on the device. The message “Devicealarm / 2111” is displayed. UTS 46
Table 2 - 7 Device check (Part 3 of 4)

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Unit Diagnosis / Calibration 2

UTS Activity Function If yes If no

46 Switch device off. This step terminates
the device check.
Table 2 - 7 Device check (Part 4 of 4)

Procedural Instructions for the Device Check Test Equipment

Designation
Infusomat® Space line, standard type
3 (new, unused) (1 piece)
1 2
Infusion bag or -bottle, min. 100 ml
(1 piece)
Three-way valve (2 pieces)
10 ml syringe (air buffer for measurement with
electronic pressure gauge) (1 piece)
(syringe drawn up to 10 ml and piston fastened mechanically,
e.g. with aspiration lever for Sonocan, part No. 0480 3000)
appr. 50 Electronic pressure gauge with peak value recognition or baro-
2
metric cell (1 piece)
1
Graduated cylinder 25 ml, ±0,4 ml (1 piece)

Test Setup
5 4 1. Mount test setup as shown in Fig.: 2 - 2.
8 7 6
Fig.: 2 - 2 Note
Legend to fig. 2 - 2:
The liquid level in the container must be appr. 50 cm above the
Item Designation
middle of the unit opening for the Infusomat® Space line.
1 Electronic pressure gauge
2 10 ml syringe (piston fixed)
3 Infusion bottle (min. 100 ml)
4 Infusomat® Space line, standard type
5 Distance between liquid level and middle of the Infusomat®
Space line
6 Three-way valve 1
7 Three-way valve 2
8 Graduated cylinder

Infusomat® Space, 2.0 gb 2 - 13

 2.0

2 Unit Diagnosis / Calibration

2. Vent.

2 1
Fig.: 2 - 3

3. Measure pressure.

2 1
Fig.: 2 - 4

Calibration
CS Activity Function If yes
1 Connect unit to PC with interface cable. CS 2
2 Start Service Program on the PC (see „Starting the The desired device is found by the Service Program CS 3
Service Program“ ➨ p. 1 - 10). and then displayed.
3 Start calibrating the unit (see „Procedural Instruc- CS 4
tions for Calibration“ ➨ p. 2 - 14).
4 Close the Service Program (see „Quit the Service
Program“ ➨ p. 1 - 15).
Table 2 - 8 Calibration

Procedural Instructions for Calibration Test Equipment

Designation
Slide clamp
(of the Infusomat® Space line)

Procedure

Note
Calibration must be carried out with power supply connected,
since the calibration can be interrupted suddenly if the unit is
battery-operated and the battery gets discharged so that the de-
vice is switched off.

2 - 14 Infusomat® Space, 2.0 gb

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Unit Diagnosis / Calibration 2

Note
Please note that text and / or functions of the Service Program
may change depending on the software version. The following
screen illustrations are only examples and represent the state
when the manual was printed.

1. Start the Service Program (see „Starting the Service Program“

➨ p. 1 - 10).
2. Select the register tab “Calibration”.

Fig.: 2 - 5

3. Press the "New device" or "Modify" command button in the

"Calibration process" segment (depending on the desired
calibration scope). The device is switched on.

Infusomat® Space, 3.0 gb 2 - 15

 3.0

2 Unit Diagnosis / Calibration

Note
"New device" initiates a complete calibration. With "Adapt" the
desired calibration steps can be selected by yourself.

4. If desired by the device, enter the date and time.

5. Select a language from the list in the device and confirm your
selection by using the "OK" key on the device. The "Worker
number" window is opened.

Fig.: 2 - 6

Note
If you do not have an allocated user number, enter “0001”.

6. Enter your user number in the window “User number” as well

as the six-digit serial number of the device, if necessary.
7. Confirm the input with “OK“. The frame “Data selection” is
now activated.

Fig.: 2 - 7

Note
If HiBaSeD could not clearly read the device serial number, the
number must be entered according to the rating plate.

Fig.: 2 - 8

2 - 16 Infusomat® Space, 3.0 gb

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Unit Diagnosis / Calibration 2

8. If the device type was not clearly recognized, the user is

prompted to select a device type. Select the device type by
clicking the flag with the mouse.

Note
The device type can be defined via the article number. This article
number is indicated on the rating plate.

9. Click the “OK“ button. You are prompted to confirm the se-
lection again.

Fig.: 2 - 9

10. Click the “OK“ button.

Fig.: 2 - 10

Infusomat® Space, 3.0 gb 2 - 17

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2 Unit Diagnosis / Calibration

Fig.: 2 - 11
11. Start calibration with the “OK“ button. You are prompted to
press the blue connection key on the device.
12. Press the blue connection key. All device data is read out and
stored in the PC.

Fig.: 2 - 12

2 - 18 Infusomat® Space, 3.0 gb

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Unit Diagnosis / Calibration 2

13. If the locking clamp (clamping lever ) was opened you are
asked to close the locking clamp. Close the locking clamp
with the slide clamp. The „Calibrate locking clamp“ frame is
activated and the locking clamp is moved to the open posi-
tion.

Fig.: 2 - 13

14. Check the position of the door bolt in the device. The door
bolt lugs must not be visible in the three openings. It must be
possible to tilt the operating unit nearly in the closed position
(gap between upper edge of the operating unit and upper
edge of the housing top is about 5 mm).
15. Check the gap and confirm the door bolt position by pressing
the “Yes” button.
Fig.: 2 - 14

16. Check the position of the door bolt in the device. The door
bolt lugs are visible in the three openings. It must not be pos-
sible to tilt the operating unit in the closed position (gap be-
tween upper edge of the operating unit and upper edge of the
housing top is about 10 mm).
17. Check the gap and confirm the door bolt position by pressing
the “Yes” button. The door bolt is moved in the open position.
Fig.: 2 - 15

18. After calibration you are prompted to switch the device off.
Disconnect all connectors from the device.
19. Switch the device off (without connection to the power sup-
ply) and press the “OK” button.

Fig.: 2 - 16

Infusomat® Space, 2.0 gb 2 - 19

 3.0

2 Unit Diagnosis / Calibration

20. At the end of calibration the result with all the values is dis-
played in the frame “Calibration process terminated success-
fully” and data is stored in the unit.
This report can be printed out by pressing the “Print” button.

Fig.: 2 - 17

21. With “OK” the calibration process is terminated.

Fig.: 2 - 18

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Unit Diagnosis / Calibration 2

Further Trouble Shooting

Note
The following trouble shooting cannot be carried out independ-
ently. It is based on the precise observance of the steps for the de-
vice check (see „Device Check“ ➨ p. 2 - 10). From there reference
is made to the corresponding trouble shooting steps.

TS Activity Function If yes If no

1 Replace power supply. All LEDs light up for a short moment. UTS 6 TS 2
2 At least one LED lights up for a short moment. TS 3 TS 4
3 Replace the LC display. UTS 5
4 A message is displayed on the LC display. TS 6 TS 5
5 Exchange processor PCB. All LEDs light up for a short moment and a message UTS 6 TS 6
is displayed on the LC display.
6 Exchange operating unit. UTS 7
7 Exchange loudspeaker and switch on unit. A short deep and then a short high beep sound. UTS 9 TS 8
8 Exchange processor PCB. UTS 9
9 Exchange operating unit. The keyboard and the LC display are lighted. UTS 12 TS 10
10 Exchange processor PCB. UTS 12
11 Replace door bolt drive. The door bolt unlocks the operating unit which then UTS 14 TS 12
opens.
12 Exchange processor PCB. The door bolt unlocks the operating unit which then UTS 14 TS 13
opens.
13 Exchange operating unit. UTS 14
14 Replace safety clamp. UTS 16
15 Exchange pressure sensor, downstream. The caution sign at the front of the unit flashes yel- UTS 17 TS 16
low.
16 Exchange processor PCB. The caution sign at the front of the unit flashes yel- UTS 17 TS 17
low.
17 Replace safety clamp. UTS 17
18 Replace door bolt drive. The operating unit is tightened by the door bolt and UTS 18 TS 19
then fixed.
19 Exchange processor PCB. UTS 18
20 Replace air inline sensor. The Service info appears on the LC display. UTS 20 TS 21
Table 2 - 9 Trouble shooting (Part 1 of 2)

Infusomat® Space, 2.0 gb 2 - 21

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2 Unit Diagnosis / Calibration

TS Activity Function If yes If no

21 Exchange operating unit. The following Service info is displayed, incl.: UTS 20 TS 22
- air inline sensor: _____
The value displayed is within the specifications of
the TSC.
- Temp1: _____
- Temp2: _____
The difference of the values displayed is within the
specifications of the TSC.
22 Exchange processor PCB. UTS 20
23 Exchange operating unit. “Vent line - 16 ml?“ is displayed. UTS 24 TS 24
24 Exchange processor PCB. UTS 24
25 Exchange pump drive. You can hear the pump as it is delivering and the UTS 25 TS 26
line is vented.
26 Exchange processor PCB. UTS 25
27 Replace air inline sensor. The following Service info is displayed, incl.: UTS 39 TS 28
- air inline sensor: _____
The value displayed (water value) is within the spec-
ifications of the TSC.
28 Exchange processor PCB. UTS 39
29 Charge battery module for about 16 hours in the
device with power supply connected.
30 Replace battery module.
Table 2 - 9 Trouble shooting (Part 2 of 2)

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Infusomat® Space
3- Disassembly / Assembly 3
3.1 General Remarks on Disassembly / Assembly
Before disassembling the unit, the system must be checked (see
„Device Check“ ➨ p. 2 - 10) to isolate the part to be exchanged.
The necessary steps to disassemble the complete unit, all its sub-
systems and spare parts are detailed in the following description.
Steps that are not necessary can be skipped.
Before disassembling the unit make sure that all Infusomat®
Space lines are removed from the device and that the operating
unit is in the open position.

Damage to the device or to the battery module

through short-circuit!
CAUTION
¾ Always remove the battery module before open-
ing the device in order to avoid a short-circuit.

Note
Special screws for plastic housings are used in this unit. Pay at-
tention to the corresponding notes when you fit the screws.

Infusomat® Space, 2.0 gb 3- 1

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3 Disassembly / Assembly

Preparations for Exchanging the Processor PCB

If the processor PCB is to be replaced a back-up of the pump set-
tings is to be carried out, if this is still possible.

Note
Please note that text and / or functions of the Service Program
may change depending on the software version. The following
screen illustrations are only examples and represent the state
when the manual was printed.

1. Start the Service Program (see „Starting the Service Program“

➨ p. 1 - 10).

Fig.: 3 - 1
2. Select the register tab “Modification data”.
3. Press the “From device“ button. The data is read from the de-
vice and shown on the display.

3- 2 Infusomat® Space, 3.0 gb

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Disassembly / Assembly 3

Fig.: 3 - 2
4. Select the tab “IO“ and actuate the “To device“ button.
In the window which opens now you are asked for the storage
position of the file on the PC hard disk and the file name.

Note
The storage position which is proposed should not be changed.

Infusomat® Space, 3.0 gb 3- 3

 3.0

3 Disassembly / Assembly

5. Enter a unique file name.

6. Activate the "Save" command button. The data of the pumps
are stored on the hard disk of the PC.

Fig.: 3 - 3

7. Activate the "Print" command button in order to send the

data of the device to a printer as required.

Fig.: 3 - 4

3- 4 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

8. Select the register tab “Disposable articles“.

Fig.: 3 - 5

9. Actuate the “From device“ button. The data is read from the
device.
The data of the disposable articles read out is displayed on
screen.

Infusomat® Space, 3.0 gb 3- 5

 3.0

3 Disassembly / Assembly

Fig.: 3 - 6

10. Press the “Save as“ button.

In the window which opens now you are asked for the storage
position of the file on the PC hard disk and the file name.
11. Select the storage position in the “Save file as” window and
input a unique file name.

Note
The storage position which is proposed should not be changed.

12. Press the “Save“ button. The data of the pump is saved on the
PC hard disk.
13. Exit the Service Program (see „Quit the Service Program“ ➨
p. 1 - 15).

Fig.: 3 - 7

3- 6 Infusomat® Space, 3.0 gb

2.0

Disassembly / Assembly 3

Note
When the new processor PCB has been installed the saved data
must be transferred back to the device (see „Processor PCB“ ➨
p. 3 - 40).

Infusomat® Space, 2.0 gb 3- 7

 2.0

3 Disassembly / Assembly

Service Parts and Screw Kit

All small parts, such as cover caps, are contained in an Infusomat®
Space service part kit.

Designation Ord. No.

Service part kit Infusomat® Space . . . . . . . . . . . . . . . . 3452 1593
with:
housing cover cap (100 pieces)
operating unit cap (5 pieces)
housing foot SP (10 pieces)
snap-in hook SP with leaf spring (2 pieces)
emergency release plug ISP incl. O-ring (2 pieces)
emergency release crank ISP (1 piece)
bracket locking (20 pieces)
seal washer PA 2.2x0.3 (200 Stück)
safety clamp seal, housing bottom part (10 pieces)
ISP ribbon tape air sensor (1 piece)
Injection intermediate piece (air sensor test) (2 pieces)
Cover cap kit for housing SP (50 pieces) . . . . . . . . . . . 3477 4386
Emergency release plug ISP (10 pieces) . . . . . . . . . . . . 3477 3101
Connector seal P2 (5 pieces) . . . . . . . . . . . . . . . . . . . . 3477 3102
Grease for Infusomat® Space Polylub GLY 501 . . . . . . 3452 1570
Housing foot SP (20 pieces) . . . . . . . . . . . . . . . . . . . . . On request

All screws used in the device are included in an Infusomat® Space

screw kit.

Designation Ord. No.

Screw kit Infusomat® Space . . . . . . . . . . . . . . . . . . . . . 3452 1585
with:
screw DELTA PT 22x8 WN 5451 TORX plus 6IP (5 pieces)
screw DELTA PT 25x7 WN 5451 TORX plus 8IP (5 pieces)
screw DELTA PT 30x8 WN 5452 TORX plus 10IP (10 pieces)
screw DELTA PT 30x12 WN 5452 A2 TORX plus 10IP
(10 pieces)
countersunk screw DELTA PT 20x9 WN 5454
TORX plus 6IP (5 pieces)
fillister head screw M3x6 TORX
fillister head screw M3x10
countersunk screw M3x5 TORX
countersunk screw M3x12 A2 TORX
hexagon nut M3 A2
toothed locked washer M3 A2
distance sleeve

3- 8 Infusomat® Space, 2.0 gb

1.0

Disassembly / Assembly 3

3.2 Slide Guide Designation Ord. No.

Slide guide, compl. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1330

Disassembly
1. Remove slide guide (Fig.: 3 - 8 / Item 2) together with the 12
pump slides carefully out of the housing front panel.

Note
The slide guide can be pryed out with a pointed object through a
notch (Fig.: 3 - 8 / Item 1) in the housing front panel on the right
bottom side of the slide guide.

2 1
Fig.: 3 - 8
Legend to fig. 3 - 8:
Item Designation
1 Notch
2 Slide guide

3.3 Cover for Drop Sensor Connector Designation Ord. No.

Cover, drop sensor connector . . . . . . . . . . . . . . . . . . . . 3452 1577

Disassembly
1
1. Carefully remove the cover (Fig.: 3 - 9 / Item 1) for the drop
sensor connector from the rear to the front and out of the
housing.

Note
Be careful not to damage the lugs in the housing bottom and up-
per part.

Fig.: 3 - 9
Legend to fig. 3 - 9:
Item Designation
1 Cover for drop sensor connector

Infusomat® Space, 1.0 gb 3- 9

 1.0

3 Disassembly / Assembly

3.4 Emergency Release Plug Designation Ord. No.

Emergency release plug ISP incl. O-ring
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)
Emergency release plug ISP (10 Stück) . . . . . . . . . . . . 3477 3101

Disassembly
1. Turn the emergency release plug (Fig.: 3 - 10 / Item 1) using
a spanner, e.g. the emergency release crank in the battery
compartment cover, through 90° to the right and pull the
plug out of the housing.

Note
The spanner must be pressed carefully until stop in the opening of
the emergency release plug. The hexagon socket of the emergency
1
release plug tapers to the inside to guarantee a certain bond when
Fig.: 3 - 10 the plug is removed.
Legend to fig. 3 - 10:
Item Designation
1 Emergency release plug

3 - 10 Infusomat® Space, 1.0 gb

1.0

Disassembly / Assembly 3

3.5 Unit Foot Designation Ord. No.

Unit foot
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Disassembly
1. Pull the unit foot (Fig.: 3 - 11 / Item 1) out of the housing.

Fig.: 3 - 11
Legend to fig. 3 - 11:
Item Designation
1 Unit foot

Infusomat® Space, 1.0 gb 3 - 11

 3.0

3 Disassembly / Assembly

3.6 Battery Module Designation Ord. No.

Battery compartment cover ISP, cpl. . . . . . . . . . . . . . . 3452 1321
(incl. emergency release crank)
1 Battery module SP (NIMH), without fixing pin . . . . . . 3452 0856
*Battery module SP (NIMH), with fixing pin. . . . 3452 0856A

Disassembly
1. Press the lock (Fig.: 3 - 12 / Item 2) on the battery compart-
ment cover (Fig.: 3 - 12 / Item 1) with a pointed tool and re-
move the battery compartment cover.

Fig.: 3 - 12
Legend to fig. 3 - 12:
Item Designation
1 Battery compartment cover
2 Battery compartment cover lock

*The battery module new, Article number 34520856A is not downwards

compatible. Please only use for devices with a new battery contact strip.
Further information is available on request.

3 - 12 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

2. Lift the lock (Fig.: 3 - 13 / Item 3) on the battery module

(Fig.: 3 - 13 / Item 1) and remove the battery module from
1
the device.

3 2

Fig.: 3 - 13
Legend to fig. 3 - 13:
Item Designation
1 Battery module
2 Battery compartment cover
3 Battery module lock

Infusomat® Space, 3.0 gb 3 - 13

 3.0

3 Disassembly / Assembly

Conversion, retrofitting kits, and spare part battery contact

strip

Designation Order No.

Retrofitting kit battery fixation . . . . . . . . . . . . . . . . . . 3452 1365
Sufficient for 10 devices
Free delivery
Spare part battery contact strip . . . . . . . . . . . . . . . . . . 3452 1362
Consisting of:
Battery contact strip with fixing hole
and connecting PCB
Conversion kit Infusomat® Space . . . . . . . . . . . . . . . . 3452 1361
Solely for helicopter use
Consisting of:
Battery contact strip, with fixing hole
and connecting PCB
Top housing section
Battery module with fixing pin
Battery compartment cover

Note
Although our infusion pumps fulfil all the requirements for
protection against vibrations in accordance with EN 13718-
1:2002, we have observed sporadically occurring wear of the
battery contacting at older Space infusion pumps during market
observations. This applies only to devices up to Serial Number
83672 in the original state whose housing has not been replaced
yet.

3 - 14 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

The following hardware versions of the battery module and of the

battery contact strip exist:

Old version New version

Battery contact strip, without fixing hole Battery contact strip with fixing hole

Battery module without fixing pin Battery module with fixing pin

Top housing section, right, without fastening ribs Top housing section, right, with fastening ribs

Top housing section, left, without fastening ribs Top housing section, left, with fastening ribs

Infusomat® Space, 3.0 gb 3 - 15

 3.0

3 Disassembly / Assembly

The following combinations are not compatible:

- Battery module with fixing pin and battery contact strip
without fixing hole
- Top housing section with fastening ribs and additional
bonding segments
- Bonding segments in connection with a battery with fixing
pin and a battery contact strip with fixing hole

Retrofitting of the battery fixation

Note
The service technician bears the responsibility for correct
execution of the repair work.

A special retrofitting kit has been developed for an improved

battery fixation. It contains a number of bonding segments that
are bonded into the battery compartment of the Space infusion
pumps. Immediate retrofitting is not necessary if the pump does
not show any wear of the battery contacting. However we
recommend that the retrofitting kit be fitted in the course of the
regular check every two years (TSC).

1. Remove the battery compartment cover (Fig.: 3 - 14 / Item 1)

and take out the battery module (Fig.: 3 - 14 / Item 2).
2 1

Fig.: 3 - 14
Legend for Fig. 3 - 14:
Item Designation
1 Battery compartment cover
2 Battery module

3 - 16 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

2. In order to retrofit the top housing section, clean the bonding

areas (Fig.: 3 - 15 / Item 1) with isopropanol and let them air.

Fig.: 3 - 15
Legend for Fig. 3 - 15:
Item Designation
1 Bonding areas

3. Position the bonding segments in the battery compartment

using a scalpel.
4. Bond in the segments (5x) in the shown positions.
5. After bonding press on the segments in order to avoid
bubbling.
1

2
2

3 3

Fig.: 3 - 16
Legend for Fig. 3 - 16:
Item Designation
1 Position of top segment
2 Position of side wall segments
3 Position of bottom segments

Infusomat® Space, 3.0 gb 3 - 17

 3.0

3 Disassembly / Assembly

6. If the retrofitting kit is used, replace the battery slide at the

battery module (nominal dimension after replacement:
2.15 mm ±0.15 mm).
7. Clean the bonding areas with isopropanol and let them air.
8. Position the removal aid (Fig.: 3 - 17 / Item 1) over the
fixation (Fig.: 3 - 17 / Item 2) and move it.
9. Press the removal aid onto the battery bottom in order to
1 avoid bubbling during bonding.

Fig.: 3 - 17
Legend for Fig. 3 - 17:
Item Designation
1 Removal aid
2 Fixation
10. After retrofitting, reinsert the battery module and place on
the battery compartment cover.
11. Carry out a function test (in battery operation).
- Set the max. pump rate (duration of pump operation
approx. 1 min). During pump operation simulate a
vibratory load on the pump (shaking).

3 - 18 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

3.7 Housing Upper Part Designation Ord. No.

Housing upper part ISP . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1313
Screws and cover caps
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Note
Please pay attention to the corresponding notes during assembly
and installation (see „Housing Upper Part“ ➨ p. 3 - 45).

Disassembly
1. Pierce six cover caps (Fig.: 3 - 18 / Item 1) with a small
screwdriver and pry the cover caps out.
1 2. Unscrew six screws (Fig.: 3 - 18 / Item 2).

2 Note
The other 4 cover caps on the housing bottom side must not be
removed during this disassembly state.

Fig.: 3 - 18
Legend to fig. 3 - 18:
Item Designation
1 Cover cap
2 Screw DELTA PT 30x12 WN 5452 A2 TORX plus 10IP

Infusomat® Space, 3.0 gb 3 - 19

 3.0

3 Disassembly / Assembly

3. Loosen the snap-on mechanism of the housing upper part

(Fig.: 3 - 19 / Item 1) carefully. To do so a screwdriver can be
1
inserted in the two openings between the housing front panel
and the housing top.

Note
It is also possible to remove the housing upper part by gripping
into the battery compartment and tilting the upper part forward.

4. Remove the housing upper part vertically to the top.

Note
Pay attention to the length of the connection cable to the battery
compartment and to the connectors P2 and P3 when dismounting
the housing. Do not pull the connectors together with the upper
part out of the bottom part. Pay special attention to the loud-
Fig.: 3 - 19 speaker and the length of the connection cable to the battery
Legend to fig. 3 - 19: compartment.
Item Designation
1 Snap-on openings

3 - 20 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

5. Unscrew two screws and remove the contact strip (Fig.: 3 -

20 / Item 3) to the battery compartment together with the
1 connection cable out of the housing upper part (Fig.: 3 - 20 /
Item 1).

Note
If necessary, the spring-mounted contact pins must be carefully
pressed in when the contact strip is dismounted.

Fig.: 3 - 20
Legend to fig. 3 - 20:
Item Designation
1 Housing upper part
2 Screw DELTA PT 25x7 WN 5451 TORX plus 8IP
3 Contact strip

Infusomat® Space, 3.0 gb 3 - 21

 3.0

3 Disassembly / Assembly

3.8 Loudspeaker Designation Ord. No.

Loudspeaker SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0937

Disassembly
1
1. Pull the loudspeaker connector off (Fig.: 3 - 21 / Item 1) the
processor PCB and remove the loudspeaker.

Fig.: 3 - 21
Legend to fig. 3 - 21:
Item Designation
1 Loudspeaker

3.9 Housing Bottom Part Designation Ord. No.

Housing bottom part ISP . . . . . . . . . . . . . . . . . . . . . . . 3452 1305
Rating plate ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Upon request
Snap-in hook SP with leaf spring
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)
Screws and cover caps
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Note
Please pay attention to the corresponding notes during assembly
and installation (see „Housing Bottom Part“ ➨ p. 3 - 44).

3 - 22 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Disassembly
1. Remove the drop sensor connector (not depicted) out of the
housing bottom part (Fig.: 3 - 22 / Item 2).
1
Note
The drop sensor connector is integrated in the processor PCB.

2. Pierce four cover caps (Fig.: 3 - 22 / Item 4) with a small

screwdriver and pry the cover caps out.
3. Unscrew three screws (Fig.: 3 - 22 / Item 5) and one screw
(Fig.: 3 - 22 / Item 3).
4. Take off the housing bottom part.
5. Pull the snap-in hook (Fig.: 3 - 22 / Item 1) out of the housing
bottom part.

5 3

Fig.: 3 - 22
Legend to fig. 3 - 22:
Item Designation
1 Snap-in hook
2 Housing bottom part
3 Screw DELTA PT 30x12 WN 5452 A2 TORX plus 10IP
4 Cover cap
5 Screw DELTA PT 30x8 WN 5452 A2 TORX plus 10IP

Infusomat® Space, 3.0 gb 3 - 23

 3.0

3 Disassembly / Assembly

3.10 Inner Frame and Housing Front Panel Designation Ord. No.
Screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Note
Please pay attention to the corresponding notes during assembly
and installation (see „Inner Frame and Housing Front Panel“ ➨
p. 3 - 42).

Disassembly

Note
When dismounting the inner frame and the housing front panel
please pay attention to the length of the connection cables to the
processor PCB.

1. Fold the locking (Fig.: 3 - 23 / Item 4) of the ribbon cable

connector to the air sensor up and pull the ribbon cable off
2 3 4 5
1 the connector.
2. Pull the safety clamp connector (Fig.: 3 - 23 / Item 5) off the
processor PCB.
3. Pull the pump drive connector (Fig.: 3 - 23 / Item 6) off the
processor PCB.

7
6
Fig.: 3 - 23
Legend to fig. 3 - 23:
Item Designation
1 Connector for ribbon cable, operating unit
2 Door bolt drive connector
3 Pressure sensor connector, downstream
4 Air inline sensor connector
5 Safety clamp connector
6 Pump drive connector
7 Pressure sensor connector, upstream

3 - 24 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

4. Loosen four screws (Fig.: 3 - 24 / Item 2) and lift the inner

frame together with the housing front panel (Fig.: 3 - 24 /
Item 6) from the bottom inner frame.
5. Unscrew one screw (Fig.: 3 - 24 / Item 5) and remove the PCB
1 of the direction of rotation sensor for the pump drive from
the pump frame.

2 Note
The PCB of the direction of rotation sensor is connected to the
processor PCB via the ribbon cable.
3
6. Pull the door bolt drive connector (Fig.: 3 - 23 / Item 2) off
4 the processor PCB.
7. Pull the pressure sensor connector, upstream (Fig.: 3 - 23 /
2 Item 7) off the processor PCB.
8. Pull the pressure sensor connector, downstream (Fig.: 3 - 23
/ Item 3) off the processor PCB.

6 5
Fig.: 3 - 24
Legend to fig. 3 - 24:
Item Designation
1 Housing front panel, cpl.
2 Fillister head screw M3x6 TORX
3 Inner frame, cpl.
4 PCB of direction of rotation sensor
5 Screw DELTA PT 25x7 WN 5451 TORX plus 8IP
6 Bottom inner frame

Disassembly
1. Carefully remove the inner frame (Fig.: 3 - 24 / Item 3) from
the housing front panel (Fig.: 3 - 24 / Item 1).

Note
The membrane in the housing front panel must not be used again.
Always use a new membrane for assembly.

Infusomat® Space, 3.0 gb 3 - 25

 3.0

3 Disassembly / Assembly

3.11 Inner Frame Designation Ord. No.

Door bolt drive ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1429
Linear poti ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1056
Pressure adjustment unit ISPS . . . . . . . . . . . . . . . . . . . 3452 1445
(spring holder, pressure springs, adjusting screw
adjusting nut, bracket, bracket locking)
Pump frame ISP, cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1402
Pump drive motor ISP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1410
Door bolt ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1496
Inner frame ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1437
Bracket locking and screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Note
Please pay attention to the corresponding notes during assembly
and installation (see „Inner Frame“ ➨ p. 3 - 41).

Disassembly
1. Carefully press two bracket lockings (Fig.: 3 - 25 / Item 10) at
the front and rear out of the inner frame (Fig.: 3 - 25 /
Item 3).
2. Push the bracket (Fig.: 3 - 25 / Item 6) forward against spring
tension, unhook from the inner frame and remove it together
with the pressure adjustment unit (Fig.: 3 - 25 / Item 7).
3. Press the pump frame guide (6 mm straight pin) (Fig.: 3 - 25
/ Item 8) in longitudinal direction out of the linear bearings
of the pump frame and the inner frame holders and remove
the pump frame from the inner frame.

3 - 26 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

1 2 3

10

8 4 7

Fig.: 3 - 25
Legend to fig. 3 - 25:
Item Designation
1 Door bolt 6 Bracket
2 Countersunk screw M3x5 TORX 7 Pressure adjustment unit
3 Inner frame 8 Pump frame
4 Door bolt drive 9 Guide (6 mm straight pin)
5 Linear potentiometer with cable loom 10 Bracket holder

Infusomat® Space, 3.0 gb 3 - 27

 3.0

3 Disassembly / Assembly

4. Unscrew one screw (Fig.: 3 - 26 / Item 1), turn the pump drive
motor (Fig.: 3 - 26 / Item 2) clockwise out of the holder and
remove it from the pump frame.
5. Move the door bolt drive by hand in the middle position.
6. Unscrew two screws (Fig.: 3 - 25 / Item 2) and pull the door
bolt drive (Fig.: 3 - 25 / Item 4) off the door bolt tappet
(Fig.: 3 - 25 / Item 1).

Note
The door bolt drive is slightly engaged when installed. When dis-
mantling the drive make sure that the toothed wheels do not rub
2
along the metal edges of the inner frame as the toothed wheels
can easily be damaged.

7. Lift the door bolt on the right side and push it to the left until
1 the guide rivet is exactly positioned in the mounting hole of
the door bolt.
Fig.: 3 - 26
Legend to fig. 3 - 26: 8. Lift the door bolt over the guide rivet of the inner frame.
Item Designation
1 Screw DELTA PT 30x8 WN 5452 TORX plus 10IP
2 Pump drive motor

3 - 28 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Injuries through hot soldering iron tip and

1 development of dangerous vapours!
WARNING
¾ Have soldering work carried out only by trained
and authorized persons and in suitable premises.

9. Unsolder the two connection leads at the pump drive motor.

10. Pull the linear potentiometer carefully out of the door bolt
drive.

Note
The linear potentiometer is held in the door bolt drive by two top
snap-in pins.

3 2

Fig.: 3 - 27
Legend to fig. 3 - 27:
Item Designation
1 Locking opening for snap-in pins
2 Connection leads to the pump drive motor
3 Pump drive motor

Infusomat® Space, 3.0 gb 3 - 29

 3.0

3 Disassembly / Assembly

3.12 Housing Front Panel Designation Ord. No.

Membrane ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1356
Pressure sensor ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1372
Air inline sensor ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1380
ISP ribbon tape air sensor (10 pieces). . . . . . . . . . . . . . 3477 4356
Safety clamp ISPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1399
Front frame ISPS, cpl. . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1364
Screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

3 - 30 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Disassembly
1. Press the membrane out of the housing front panel.
4 2. Unscrew two screws and remove the pressure sensor, up-
1 2 3
stream from the housing front panel.
3. Unscrew two screws and remove the pressure sensor, down-
stream from the housing front panel.
4. Unlock two lugs of the air inline sensor carefully and remove
the air inline sensor out of the housing front panel.
5. Open the safety clamp with the operating lever and engage.
6. Unscrew two screws and remove the safety clamp out of the
housing front panel.

Note
The safety clamp must not be disassembled further.

Note
Pay attention to the dummy slide ISPS when dismantling the
8 7 6 5 safety clamp. This slide closes one housing opening on the left-
Fig.: 3 - 28 hand side of the safety clamp.
Legend to fig. 3 - 28:
Item Designation
1 Safety clamp
2 Screw DELTA PT 22x8 WN 5451 TORX plus 6IP
3 Pressure sensor, downstream
4 Screw DELTA PT 25x7 WN 5451 TORX plus 8IP
5 Pressure sensor, upstream
6 Front frame
7 Membrane
8 Air inline sensor

3.13 Operating Unit Designation Ord. No.

Operating unit ISPS, cpl. . . . . . . . . . . . . . . . . . . . . . . . . 3452 1470
LC display SP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0988
Metal front sheet ISPS. . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1488
Axle ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1461
(incl. hinge covers and hinge spring)
Screws
(see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Infusomat® Space, 3.0 gb 3 - 31

 3.0

3 Disassembly / Assembly

Note
Please pay attention to the corresponding notes during assembly
and installation (see „Operating Unit“ ➨ p. 3 - 40).

Assembly / Disassembly
1. Push the right and left connector lock (Fig.: 3 - 29 / Item 2)
1 on the processor PCB carefully rearward.
2. Disconnect the operating unit ribbon cable (Fig.: 3 - 29 /
Item 1) from the processor PCB.

Fig.: 3 - 29
Legend to fig. 3 - 29:
Item Designation
1 Operating unit ribbon cable
2 Connector lock

3 - 32 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

3. Unscrew 6 screws (Fig.: 3 - 30 / Item 1) and remove the seal

washers (Fig.: 3 - 30 / Item 2) from the operating unit rear
panel (metal front sheet) (Fig.: 3 - 30 / Item 3).
1
Note
2 The screws of the keyboard must not be loosened. A uniform pres-
sure point of all keys is only guaranteed when a special tool is
used for assembly.

4. Remove the operating unit (Fig.: 3 - 30 / Item 5) from the

rear panel (metal front sheet).

Note
Please pay attention to the bonding (Fig.: 3 - 30 / Item 4) on the
keyboard PCB during disassembly.

5 4

Fig.: 3 - 30
Legend to fig. 3 - 30:
Item Designation
1 Countersunk screw EJOT 20x9 WN 5454 TORX plus 6IP
2 Seal washer PA 2.2x0.3
3 Operating unit rear panel (metal front sheet)
4 Bonding
5 Operating unit with LC display

Infusomat® Space, 3.0 gb 3 - 33

 3.0

3 Disassembly / Assembly

5. Open the connector lock (Fig.: 3 - 31 / Item 2) on the key-

board PCB.
1 2 6. Pull the LC display ribbon cable (Fig.: 3 - 31 / Item 1) out of
the connector.

Fig.: 3 - 31
Legend to fig. 3 - 31:
Item Designation
1 Ribbon cable
2 LC display connection cable lock

7. Lift the LC display (Fig.: 3 - 32 / Item 1) out of the operating

unit front panel (Fig.: 3 - 32 / Item 4).
1
Note
The keyboard screws (Fig.: 3 - 32 / Item 3) must not be released.
A special procedure is required to install the keyboard, so that a
uniform pressure point is guaranteed for all keys.

4 3

Fig.: 3 - 32
Legend to fig. 3 - 32:
Item Designation
1 LC display
2 Axle mounting plug
3 Keyboard screws
4 Front side, operating unit with keyboard

3 - 34 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

8. Pull the left (Fig.: 3 - 33 / Item 1) and right hinge cover

(Fig.: 3 - 33 / Item 4) off the axle (Fig.: 3 - 33 / Item 6).
2 3 4
9. Press the axle out of the operating unit rear panel (Fig.: 3 -
33 / Item 7), the bottom inner frame (Fig.: 3 - 33 / Item 5),
1
from the hinge cover, spring (Fig.: 3 - 33 / Item 2), the hinge
cover, cable (Fig.: 3 - 33 / Item 3) and the hinge spring
(Fig.: 3 - 33 / Item 8).

8 7 6

Fig.: 3 - 33
Legend to fig. 3 - 33:
Item Designation
1 Hinge cover, left
2 Hinge cover, spring
3 Hinge cover, cable
4 Hinge cover, right
5 Bottom inner frame
6 Axle
7 Operating unit rear panel
8 Hinge spring

Infusomat® Space, 3.0 gb 3 - 35

 3.0

3 Disassembly / Assembly

3.14 Processor PCB Designation Ord. No.

Processor PCB ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1348
1 2
(incl. connectors)
ISP processor PCB, replacement, Version C . . . . . . . . . 3488 0716
ISP processor PCB, replacement, Version D . . . . . . . . . 3488 0717
ISP processor PCB, replacement, Version E. . . . . . . . . . 3488 0718
3 ISP processor PCB, replacement, Version F. . . . . . . . . . 3488 0723
ISP processor PCB, replacement, Version G . . . . . . . . . 3488 0724
ISP processor PCB, replacement, Version H . . . . . . . . . 3488 0725
8
Connector P2 (4 pieces) . . . . . . . . . . . . . . . . . . . . . . . . . 3477 4355
Bottom inner frame ISP . . . . . . . . . . . . . . . . . . . . . . . . 3452 1453
Screws
1 (see „Service Parts and Screw Kit“ ➨ p. 3 - 8)

Note
4 Please pay attention to the corresponding notes during assembly
and installation (see „Processor PCB“ ➨ p. 3 - 40).

Disassembly
1. Loosen two hexagon nuts (Fig.: 3 - 34 / Item 1) and remove
the nuts with the toothed locked washers (Fig.: 3 - 34 /
Item 2), the distance sleeve (Fig.: 3 - 34 / Item 8) and the
countersunk screw.
2. Remove the processor PCB (Fig.: 3 - 34 / Item 3) from the
bottom inner frame.
6 5
3. Loosen one hexagon nut and remove the nut together with
the EMC shield (Fig.: 3 - 34 / Item 6) and the screw (Fig.: 3 -
Fig.: 3 - 34
34 / Item 5) from the bottom inner frame (Fig.: 3 - 34 /
Legend to fig. 3 - 34:
Item 4).
Item Designation
1 Hexagon nut M3
2 Toothed locked washer M3
3 Processor PCB
4 Bottom inner frame
5 Fillister head screw M3x10
6 EMC shield
7 Countersunk screw M3x12 A2 TORX (not depicted)
8 Distance sleeve

3 - 36 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Change of connector seal P2 (self-adhesive)

Designation Order No.

Connector seal P2 3477 3102
1. Clean the adapter (Fig.: 3 - 35 / Item 1) of the connector seal
P2 all round with isopropanol and let it air.

1
Fig.: 3 - 35
Legend for Fig. 3 - 35:
Item Designation
1 Adapter

2. Preposition the connector seal P2 (Fig.: 3 - 36 / Item 1) (incl.

1 inner cut-out).

Fig.: 3 - 36
Legend for Fig. 3 - 36:
Item Designation
1 Connector seal P2

Infusomat® Space, 3.0 gb 3 - 37

 3.0

3 Disassembly / Assembly

3. Slide the connector seal P2 (Fig.: 3 - 37 / Item 1) onto the

connector enclosure using a scalpel.

1
Fig.: 3 - 37
Legend for Fig. 3 - 37:
Item Designation
1 Connector seal P2

4. In order to avoid bubbling press the connector seal P2

(Fig.: 3 - 38 / Item 1) on completely.

1
Fig.: 3 - 38
Legend for Fig. 3 - 38:
Item Designation
1 Connector seal P2

3 - 38 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

3.15 Assembly / Installation Assembly or installation of the modules and subsystems is done in
reverse order of disassembly. Special steps to be observed are de-
scribed hereafter in detail.
Only new cover caps are to be used.

Special Screws
Special screws for plastic housings are used in this unit. The
screws are not self-cutting but produce a thread in the plastic of
the housing through deformation when fitted in for the first time.
If the beginning of the thread is not engaged when the screw is
fitted, a new thread is produced and the old thread is destroyed
so that the security of the fixing can no longer be guaranteed.
Proceed as follows to fit the special screws:
1. Put the screw on the thread.
2. Rotate screw anti-clockwise (loosen) until a faint click can be
heard. This click is produced when the screw thread drops
into the existing thread.
3. Screw-in screw and tighten carefully.

Zero Force Insertion Connector

Note
Make sure that the ribbon cable is centered between the plug
guides when the zero force insertion connector is locked. Check
the lock and the ribbon cable for correct fit before any further in-
stallation.

Infusomat® Space, 3.0 gb 3 - 39

 3.0

3 Disassembly / Assembly

Processor PCB
1. The adjusting lug of the bottom inner frame must be posi-
tioned in the processor PCB boring.
When the processor PCB is replaced all data of the pump except
for the calibration data was probably saved on a PC. (see „Prepa-
rations for Exchanging the Processor PCB“ ➨ p. 3 - 2) Carry out
the following steps to transmit the data back to the device (see
„Rework when Replacing the Processor PCB“ ➨ p. 3 - 45).

Fig.: 3 - 39
Operating Unit
1. Insert the hinge spring with its long side in the hinge cover
opening, spring, and with its angled side in the rear panel
bore hole of the operating unit.
2. Please pay attention to the bonding on the keyboard PCB
when mounting the rear panel of the operating unit.
3. The grooves of the hinge covers are pointing to the operating
unit rear panel.
4. Push the operating unit connection cable into the processor
PCB connector.
5. Lock the connector.
6. The ribbon cable cover of the operating unit must be layed
between the bottom inner frame and the operating unit and
over the connector.
7. Check the seal washers for correct position and completeness
once again after assembly.

3 - 40 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Inner Frame

1 1

4
7
5

2 6

Fig.: 3 - 40
Legend to fig. 3 - 40:
Item Designation
1 Door bolt, plastic guides 6 Pump drive, toothed wheels
2 Pump drive, movement areas 7 Door bolt, guides and supporting area
3 Door bolt drive, toothed wheels
4 Inner frame, spring holder with pressure spring
5 Pump frame, bearing of the 6 mm straight pin

Infusomat® Space, 3.0 gb 3 - 41

 3.0

3 Disassembly / Assembly

1. Make sure that the following components are sufficiently lu-

bricated when installing the inner frame. If the grease film is
not sufficient (stiff or jerky movements) grease these areas
slightly with Polylub GLY 501.

Note
If chemical substances such as lubricating grease are used the
safety data sheets are to be observed (see „Safety Data Sheets“ ➨
p. 10 - 1).

- Plastic guides (Fig.: 3 - 40 / Item 1) of the door bolt

- Spring bearings and dovetail of the spring holder
(Fig.: 3 - 40 / Item 4)
- Guide (6 mm straight pin) of the pump frame at the bear-
ings (Fig.: 3 - 40 / Item 5)
- Toothed wheels (Fig.: 3 - 40 / Item 6) of the pump drive
- Movement areas (Fig.: 3 - 40 / Item 2) of the pump
frame
- Toothed wheels (Fig.: 3 - 40 / Item 3) of the door bolt
drive
- Guides (Fig.: 3 - 40 / Item 7) and supporting area of the
door bolt
2. Pay attention to the operating pin of the linear potentiometer
when installing the door bolt drive. The pin must engage in
the fork for the potentiometer when the spindle tappet is
clipped in.
3. Check all toothed wheels for damage after installation of the
door bolt drive.
4. The spring holder of the pressure adjustment unit must run
smoothly with its dovetail guide in the guide of the pump
frame. Check smooth running without springs inserted before
final assembly.

Inner Frame and Housing Front Panel

1. Move the door bolt by hand to the left until stop (open posi-
tion) before mounting the housing front panel.
2. Close the safety clamp with a slide clamp after installation.
3. Push the membrane carefully over the pump drive pusher.
4. Route the cable of the door bolt drive in the cable guide on
the door bolt drive and between the two cable guide pins of
the front frame.

3 - 42 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Note
Always use a new membrane for assembly. Use Meliseptol® to fa-
cilitate installation of the membrane over the pushers.

5. Engage the front frame lugs (arrow, Fig.: 3 - 41) exactly in

the inner frame openings.

Note
When mounting the inner frame and the housing front panel,
make sure that the operating unit is opened.

Fig.: 3 - 41

6. During installation of the complete housing front panel on

the bottom inner frame the positioning hemispheres (arrow,
Fig.: 3 - 42) of the inner frame must be adjusted in the slots
of the bottom inner frame.

Fig.: 3 - 42

Infusomat® Space, 3.0 gb 3 - 43

 3.0

3 Disassembly / Assembly

7. The housing front panel is pushed on to the bottom inner

frame until stop and aligned in parallel (arrow, Fig.: 3 - 43).

Fig.: 3 - 43

Snap-in Hook
1. The snap-in hook is to be inserted before mounting the hous-
ing bottom part.

Housing Bottom Part

1. Check the correct position of the seal relative to the safety
clamp before mounting the housing bottom part.
2. Make sure that the hinge spring with the housing bottom
part is pressed in the spring holder of the housing front panel.

Note
Please pay attention to the various screw lengths when you
mount the bottom part.

3 - 44 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Housing Upper Part

1. If you have carried out any activities on the pressure adjust-
ment unit, or dismounted or replaced the pressure adjust-
ment unit, remove the rectangular cover cap from the
housing top and keep it in a safe place until calibration, be-
fore mounting the housing upper part.

Note
Take care that no cables are squeezed, and check that the connec-
tor seals at the back are correctly placed in the housing, the snap-
in hook spring is located outside the housing wall and that the
loudspeaker is correctly placed when the housing is fitted. The
two wires must point downwards, so that the loudspeaker wires
are placed in the insulation to the coil in the cut-out of the hous-
ing bottom part.

2. Check beforehand the position of the cable cover at the top

and bottom of the housing upper part and the bottom part.
3. Lower the upper part of the housing vertically and carefully
on to the lower part.
4. Engage the snap-in hooks between housing top and front
frame.

Rework when Replacing the Processor PCB

When the processor PCB is replaced all data of the pump except
for the calibration data was probably saved on a PC. (see „Prepa-
rations for Exchanging the Processor PCB“ ➨ p. 3 - 2) Carry out
the following steps to transmit the data back to the device.

Note
When data previously saved is transferred back to the device, cal-
ibration data is not transferred. Therefore, a complete new cali-
bration of the unit is required.

Note
Please note that text and / or functions of the Service Program
may change depending on the software version. The following
screen illustrations are only examples and represent the state
when the manual was printed.

Infusomat® Space, 3.0 gb 3 - 45

 3.0

3 Disassembly / Assembly

1. Start the Service Program (see „Starting the Service Program“

➨ p. 1 - 10).
2. Select the register tab “Modification data”.

Fig.: 3 - 44
3. Press the “From file“ button. The window “Open” is displayed
on screen.

3 - 46 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

4. Select the desired file with the mouse pointer and press the
“Open” button.
5. After loading the data, select the register tab “IO“.
6. Press the “To device“ button.

Fig.: 3 - 45

Fig.: 3 - 46

Infusomat® Space, 3.0 gb 3 - 47

 3.0

3 Disassembly / Assembly

7. Press the “OK“ button when the window “Confirmation“ is

displayed.

Fig.: 3 - 47
8. Input your user number in the window “User number” as well
as the six-digit serial number of the device, if necessary.
9. Confirm the input with “OK“.

Fig.: 3 - 48

10. A message is displayed that a change of the device data may

affect the patients. Confirm by pressing the “OK“ button.
11. The data is transferred to the device.

Fig.: 3 - 49

12. Select the tab “Disposable article”.

3 - 48 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Fig.: 3 - 50

13. Press the “Load from“ button. The window “Open” is displayed
on screen.
14. Select the desired file with the mouse pointer and press the
“Open” button. The data loaded is displayed on screen.
15. Actuate the “To device“ button. The data is saved in the Infu-
somat® Space.
16. Exit the Service Program (see „Quit the Service Program“ ➨
p. 1 - 15).

Fig.: 3 - 51

Infusomat® Space, 3.0 gb 3 - 49

 3.0

3 Disassembly / Assembly

Fig.: 3 - 52

3 - 50 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

3.16 Pole Clamp SP Adapter Kit Designation Order No.

Pole Clamp SP Adapter Kit . . . . . . . . . . . . . . . . . . . . . . 3477 4382
Contains:
Flange adapter (10 pieces)
Sleeve (10 pieces)
Oval head screw (10 pieces)
Service Kit Pole Clamp SP . . . . . . . . . . . . . . . . . . . . . . . 3477 4380
Contains:
Grid right (5 pieces)
Grid left (5 pieces)
Blocking cap (1 piece)
VDO compression spring (20 pieces)
Pole Clamp compression spring (1 piece)

9 Note
Observe the industrial safety regulations.
1

Note
8 2
The service technician bears the responsibility for correct
3 execution of the repair work.
4
Note
After successful installation carry out a function test.

7 6 5
Fig.: 3 - 53
Legend for Fig. 3 - 53:
Item Designation
1 Oval head screw
2 Washer (steel)
3 Washer (white)
4 Sleeve
5 Guide frame
6 Flange adapter
7 Rotary profile
8 Blocking cap (SP with 5 pieces, in Service Kit Pole Clamp SP)
9 Grid (SP with 5 pieces, in Service Kit Pole Clamp SP)

Infusomat® Space, 3.0 gb 3 - 51

 3.0

3 Disassembly / Assembly

1. Loosen the screw (Fig.: 3 - 54 / Item 1) and dismantle the

Pole Clamp SP.

Fig.: 3 - 54
Legend for Fig. 3 - 54:
Item Designation
1 Oval head screw

2. Insert the flange adapter (Fig.: 3 - 55 / Item 1) into the

groove (Fig.: 3 - 55 / Item 2) at the guide frame and align as
1 2
shown on the figure.

Fig.: 3 - 55
Legend for Fig. 3 - 55:
Item Designation
1 Flange adapter
2 Groove

3 - 52 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

3. Insert the sleeve (Fig.: 3 - 56 / Item 1) into the hole of the

guide frame.

Fig.: 3 - 56
Legend for Fig. 3 - 56:
Item Designation
1 Sleeve

4. Place on the washer (Fig.: 3 - 57 / Item 1).

Fig.: 3 - 57
Legend for Fig. 3 - 57:
Item Designation
1 Washer (white, polyamide)

Infusomat® Space, 3.0 gb 3 - 53

 3.0

3 Disassembly / Assembly

5. Place on the washer (steel) (Fig.: 3 - 58 / Item 1).

Fig.: 3 - 58
Legend for Fig. 3 - 58:
Item Designation
1 Washer (steel)

6. Apply Loctite 275 to the guide frame, screw on with a defined

torque of 0.8 ±0.1 Nm.
Loctite drying time: 3 h.

Fig.: 3 - 59

3 - 54 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Function test
After installation carry out a function test: Turn the Pole Clamp in
all directions (4x90°) and check correct latching.

Fig.: 3 - 60

Infusomat® Space, 3.0 gb 3 - 55

 3.0

3 Disassembly / Assembly

3.17 Checks after Repair Procedure

1. Remove a slide clamp which may be inserted in the safety
clamp and open safety clamp (press and engage operating le-
ver).
2. When activities according to chapter 3.2 to 3.9 were carried
out a visual inspection and a self-test are necessary.
3. Check the device (chapter 3.10 to 3.14) to ensure safe func-
tionality of the unit (see „Device Check“ ➨ p. 2 - 10).
4. Check the flow accuracy according to the TSC if activities of
chapter 3.11 were carried out (see „Technical Safety Check
(TSC)“ ➨ p. 5 - 1).
5. Depending on the work carried out the specific steps of the
TSC must be performed (see „Technical Safety Check (TSC)“ ➨
p. 5 - 1).

3 - 56 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Check List for Checks after Repair

Visual Inspection Electrical Safety Functional Inspection

according to IEC/EN 60601-1
or VDE 0750 and VDE 0751
❒ Cleanliness The patient and housing leakage current of ❒ Locking with second unit
❒ Completeness the Infusomat® Space is caused exclusively ❒ Battery compartment cover
❒ Damage and faults affecting safety by the operating voltage supply (Power
❒ Damage to and readability of the label Supply SP or SpaceStation). Switch on unit with power supply
❒ Screw covers The Technical Safety Checks of the power ❒ Indicator lamps (LEDs)
❒ Connectors “P2” and “P3” supply SP (drawing No. ❒ Self-test
❒ Pressure sensor, downstream M001 32 10 05 F04) or of the SpaceStation ❒ Audible alarm
(membrane) (drawing No. M690 00 00 46 F04) serve to ❒ Visual alarm
❒ Pressure sensor, upstream check whether both limit values are met. ❒ Status display
(membrane) ❒ Lighting
❒ Pump membrane
❒ Pump slide Operation
(all the 12 slides are engaged) ❒ Opening and closing mechanism of the
❒ Coding of pump slide guide operating unit
❒ Pump connecting rod ❒ Slide clamp releases release lever of the
❒ Air inline sensor safety clamp. The Infusomat® Space
(free from grease or ultrasonic gel, line is squeezed.
free from cracks) ❒ Buttons on the operating unit
❒ Drop sensor ❒ Infusion
(lens) ❒ Staff call
❒ Bolus
❒ Slide clamp is completely pulled on to
the Infusomat® Space line when the
operating unit is opened.
❒ The operating lever of the safety clamp
can be pressed down uniformly against
spring tension and engages. The yellow
caution sign flashes.

(Part 1 of 3)

Infusomat® Space, 3.0 gb 3 - 57

 3.0

3 Disassembly / Assembly

Visual Inspection Electrical Safety Functional Inspection

according to IEC/EN 60601-1
or VDE 0750 and VDE 0751
Electronic pressure cut off according to TSC
Infusomat® Space line, standard type
Delivery rate: 250 ml/h
Test without drop sensor

❒ Upstream
❒ Alarm
❒ Downstream
❒ Pressure stage 1
❒ Pressure stage 5
❒ Pressure stage 9

Mechanical pressure limitation according to

TSC
❒ Pmax
❒ Pmin

Safety clamp
❒ Occlusion of Infusomat® Space line

Flow accuracy
Room temperature 20 to 25 °C
Delivery rate: 250 ml/h
Measuring quantity: 25 ml
❒ Deviation (5%)

Drop sensor (optional)

Delivery rate: 250 ml/h
❒ Drop sensor alarm, occlusion
❒ Drop sensor alarm, flow

Air inline sensor according to TSC

Infusomat® Space line, standard type
❒ Water value
❒ Air alarm
❒ Difference of temperature sensors
❒ Air value
(Part 2 of 3)

3 - 58 Infusomat® Space, 3.0 gb

3.0

Disassembly / Assembly 3

Visual Inspection Electrical Safety Functional Inspection

according to IEC/EN 60601-1
or VDE 0750 and VDE 0751
Switch on unit without power supply
❒ Self-test
❒ Magnetic function of the battery com-
partment cover
❒ Charge state of the battery module

Remove battery module

Alarm for min. 3 minutes

(Part 3 of 3)

Infusomat® Space, 3.0 gb 3 - 59

 1.0

3 Disassembly / Assembly

For your notes:

3 - 60 Infusomat® Space, 1.0 gb

2.0

4- Servicing the Unit 4

Cleaning Clean and disinfect the Infusomat® Space with a humid cloth at
regular intervals. To clean the system we recommend mild soap-
suds.

Danger of injury through electric shock!

¾ Before carrying out cleaning and disinfection un-
WARNING plug the power plug of the Infusomat® Space.

Damage to the device through penetrating liquid

during cleaning!
CAUTION
¾ Ensure that the device is held horizontally during
cleaning and that liquid does not penetrate at the
safety clamp or at the locking openings.
¾ Do not press the plungers of the pressure sensors
and of the air sensor in the operating unit during
cleaning.

For disinfection by wiping, you should use for example Melisep-

tol® from B. Braun. Allow the unit to dry for at least one minute.
When you disinfect the device by spraying, make sure not to spray
in the system openings (such as interface sockets and connectors,
loudspeaker opening).

Servicing the Battery The instructions for use contain a detailed description on how to
service the battery.
If a battery module is not discharged completely for more than 28
days, a servicing program for the battery module can be started
on the unit.

Infusomat® Space, 2.0 gb 4- 1

 1.0

4 Servicing the Unit

For your notes:

4- 2 Infusomat® Space, 1.0 gb

2.0

Infusomat® Space
5- Technical Safety Check (TSC)
Index f
(Master - to be added to the documentation)

Checklist for Technical Safety Check – Every 24 Months

User
Unit: Infusomat® Space
Manufacturer: B. Braun Melsungen AG

Observe the Service Manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make exclusive use of calibrated measuring equip-
ment.

Article No. Unit No. Year of Procurement Stock No.

Visual Inspection Electrical Safety Functional Inspection

According to IEC / EN 60601-1
or VDE 0750 and VDE 0751
ˆ Infusomat® Space: The patient and housing leakage current ˆ Locking with second unit
Cleanliness, completeness, damage of the Infusomat® Space is caused ex- ˆ Battery compartment cover
and readability of the label. clusively by the operating voltage sup-
Particularly: ply (Power Supply SPP or SpaceStation). Switch on unit with power supply
ˆ Connectors „P2“ und „P3“ ˆ Indicator lamps (LEDs)
ˆ Safety clamp The Technical Safety Checks of the po- ˆ Self-test
ˆ Pressure sensor, downstream wer supply SP (drawing No. M001 32 10 ˆ Audible alarm
(membrane) 05 F04) or of the SpaceStation (drawing ˆ Visual alarm
ˆ Pressure sensor, upstream No. M690 00 00 46 F04) serve to check ˆ Status display
(membrane) whether both limit values are met. ˆ Lighting
ˆ Pump membrane
ˆ Pump slide Operation
ˆ Coding of pump slide guide ˆ Opening and closing mechanism of
ˆ Pump connecting rod the operating unit
ˆ Air inline sensor (free from ˆ Slide clamp releases release lever
grease or ultrasonic gel, free of the safety clamp. The Infu-
from cracks) somat® Space Line is squeezed.
ˆ Drop sensor (lens) ˆ Buttons on the operating unit
ˆ Accessories: ˆ Infusion
Cleanliness, completeness, damage ˆ Staff call
and faults affecting safety, damage ˆ Trigger bolus at the device
and readability of the label ˆ Trigger bolus by pressing the PCA
ˆ Check the unit and the accessories button
for compatibility ˆ Slide clamp is completely pulled on
to the Infusomat® Space Line
when the operating unit is opened.
ˆ The operating lever of the safety
clamp can be pressed down uni-
formly against spring tension and
engages. The yellow caution sign
flashes.

M686 70 01 05 F04 / 3891 8838 (GB)

Infusomat® Space, 2.0 gb 5- 1
Sheet 1 of 4
 2.0

Technical Safety Check (TSC)

Index f
(Master - to be added to the documentation)

Visual Inspection Electrical Safety Functional Inspection

According to IEC / EN 60601-1
or VDE 0750 and VDE 0751
Pressure cut-off, electronic
Delivery rate: 250 ml/h
Test without drop sensor

ˆ Upstream
ˆ Alarm
ˆ Downstream
ˆ Pressure stage 1
(0.1 … 0.6 bar) _________ bar
ˆ Pressure stage 5
(0.4 … 1 bar) _________ bar
ˆ Pressure stage 9
(0.8 … 1.4 bar) _________ bar

Pressure limitation, mechanical

ˆ Pmax (1.8 … 2.5 bar) _________ bar
ˆ Pmin (> 1.5 bar) __________ bar

Safety clamp
ˆ Pmin (> 1 bar) __________ bar

Delivery accuracy
Ambient temperature 20 … 25°C
Delivery rate: 250 ml/h
Measured volume: 25 ml
ˆ Divergence (± 5 %) ________ %

Drop sensor (optional)

Delivery rate: 250 ml/h
ˆ Drop sensor alarm, flow
ˆ Drop sensor alarm, occlusion

Air inline sensor

ˆ Water value (> 600 mV) ____ mV
ˆ Difference of temperature
sensors (<3°c) _________ °C
ˆ Air alarm
ˆ Air value (< 100 mV) ______ mV

Note:
If the water or air value is not reached
immediately, these values must be read
again after 120 seconds.

M686 70 01 05 F04 / 3891 8838 (GB)

5- 2 Infusomat® Space, 2.0 gb
Sheet 2 of 4
2.0

Technical Safety Check (TSC)

Index f
(Master - to be added to the documentation)

Visual Inspection Electrical Safety Functional Inspection

According to IEC / EN 60601-1
or VDE 0750 and VDE 0751

Switch on unit without power supply

ˆ Self-test
ˆ Magnetic function of the battery
compartment cover

Remove battery module

ˆ Alarm for min. 3 minutes

Mechanical Aids and Measuring Accessories Used

Equipment Used

ˆ Service connector SP ˆ Power Supply SP

ˆ _________________________ ˆ Battery module
ˆ _________________________ ˆ Staff call lead
ˆ Drop sensor
ˆ Infusomat® Space Line, standard
type
ˆ Space PCA Kit (PCA button)
ˆ _________________________
ˆ __________________________

Test result: Inspection performed by:

Defects found which could endanger patients, users or

third parties: Ō Yes Ō No Unit handed over on:

Measures to be taken: Ō Repair To:

Ō ________________
Date / Signature:
Special features / documentation:
Next deadline for TSC:

M686 70 01 05 F04 / 3891 8838 (GB)

Infusomat® Space, 2.0 gb 5- 3
Sheet 3 of 4
 1.0

Technical Safety Check (TSC)

Index f
(Master - to be added to the documentation)

For your notes:

M686 70 01 05 F04 / 3891 8838 (GB)

5- 4 Infusomat® Space, 1.0 gb
Sheet 4 of 4
1.1

Power Supply SP
6- Technical Safety Check (TSC)
Index c
(Master - to be added to the documentation)

Checklist for Technical Safety Check – Every 24 Months

Unit: Power Supply SP User
Manufacturer: B. Braun Melsungen AG

Observe the Service Manual and the instructions for use of the respective device. All measured val-
ues are to be documented. Make exclusive use of calibrated measuring equipment.
Article No. Unit No. Year of Procurement

Visual Inspection Electrical Safety Functional Inspection

according to IEC/EN 60601-1
or VDE 0750 and VDE 0751
❒ Power Supply SP: ❒ Mains voltage ____ V~ (AC) ❒ Connector locking
Cleanliness, completeness, damage and ❒ Leakage current ≤ 7 µA ____ µA ❒ After connecting the power supply the
faults affecting safety, damage and Measurement is to be carried out with respective unit displays that it is oper-
readability of the label service adapter SP between primary ated in mains operation
❒ Connecting line and secondary circuit.
Cleanliness, damage and faults affect- ❒ Check of power supply, ord. - no.
ing safety Note 3310 2708:
This measurement ensures that the admissi- Check lock of primary adapter with
ble limit values regarding the patient and power supply. The adapter must engage
housing leakage current of the Perfusor® on both sides.
Space or the Infusomat® Space are met.

Mechanical Aids and Measuring Equip-

ment Used

❒ Perfusor® Space, serial No.: _________

❒ Infusomat® Space, serial No.: _______
❒ _____________________________

Test result: Inspection performed by:

Defects found which could endanger patients, users or third parties: Yes No

Measures to be taken: none Unit handed over on:

Dispose of Ac adaptor plug SP
To:
Special features / documentation:
Date / Signature:

Next deadline for TSC:

M001 32 10 05 F04 / 3891 6142 (GB)

Infusomat® Space, 1.1 gb 6- 1
Sheet 1 of 2
 1.0

Technical Safety Check (TSC)

Index c
(Master - to be added to the documentation)

For your notes:

M001 32 10 05 F04 / 3891 6142 (GB)

6- 2 Infusomat® Space, 1.0 gb
Sheet 2 of 2
2.0

7- Procedural Instructions on the TSC 7

Visual Inspection Infusomat® Space
1. Check the Infusomat® Space and accessories for cleanliness.
2. Check the Infusomat® Space and accessories for complete-
ness and check configuration.
3. Check the Infusomat® Space and its accessories for damage
and the labels for readability. Pay special attention to the fol-
lowing parts:
a) Safety clamp
b) Pressure sensor membrane, downstream
(not damaged)
c) Pressure sensor membrane, upstream
(not damaged)
d) Pressure webs for pressure sensors
(smooth running, movable without jamming)
e) Pump membrane
(not damaged)
f) Coding of pump slide guide present
g) Pump connecting rod
(12 pieces, not damaged)
h) Pump slides
(12 pieces, smooth running and engaged)
i) Air inline sensor
(free from oil and ultrasonic gel),
free from cracks)
j) Pressure webs for air inline sensor
(smooth running, movable without jamming)
k) Drop sensor
(lens)
l) Screw covers
m) Connectors “P2” and “P3”
n) Completeness and correct position of the insulating
washers on the operating unit back panel
o) Completeness and readability of both pictograms on the
inside of the operating unit

Infusomat® Space, 2.0 gb 7- 1

 3.0

7 Procedural Instructions on the TSC

Power Supply SP
1. Check the Power Supply SP and connecting line for cleanli-
ness.
2. Check the Power Supply SP incl. connecting line for damage
and the labels for readability.

Electrical Safety Infusomat® Space

according to IEC/EN 60601-1 The patient and housing leakage current of the Infusomat® Space
or VDE 0750 and VDE 0751 is caused exclusively by the operating voltage supply (Power Sup-
ply SP or SpaceStation).
The Technical Safety Checks of the poer supply SP (drawing No.
M001 32 10 05 F04) or of the SpaceStation (drawing No. M690
00 00 46 F04) serve to check whether both limit values are met.

Power Supply– Leakage Current

Note
The values to be measured are indicated in the TSC (see „Technical
Safety Check (TSC)“ ➨ p. 6 - 1).

The leakage current is to be measured between primary and sec-

1 2 3 4 ondary circuit using the service adapter SP.

Designation Ord. No.

Power supply unit test adapter SP . . . . . . . . . . . . . . . . 0770 5174

Check
1. Select leakage current on the testing equipment.
2. Bridge pin 6, 7 12 and 13 with service adapter SP at the con-
nector to the unit.
5
3. Measure value.
Fig.: 7 - 1
4. Measure value with reverse polarity of the mains connection.
Legend to fig. 7 - 1:
Item Designation 5. Document the largest value.

1 Mains connection
2 Primary of the powper supply
3 Secondary of the power supply
4 Service adapter SP with probe
5 Leakage current measuring device

7- 2 Infusomat® Space, 3.0 gb

3.0

Procedural Instructions on the TSC 7

Functional Inspection Infusomat® Space Mechanical Inspection

1. Fit the unit to be tested on top of another Space device and
check the proper functioning of the lock.
2. Fit the unit to be tested under another Space device and
check the proper functioning of the lock.
3. Check the battery compartment cover lock for proper opera-
tion.

Functional Check

Note
Carry out the check with power supply connected.

1. Switch on unit and check the following details:

- Indicator lamps
LEDs (yellow, green, blue) light up for a short moment
- Audible alarm
A deep and then a high sound
- Visual alarm
Red LED lights up for a short moment
- Self-test
Display on the LC display
- Status display
Battery capacity, mains operation
- Lighting
LC display lighting, keyboard lighting
2. Operation
a) Open operating unit.
Yellow warning light beside the safety clamp flashes.
b) Insert Infusomat® Space line.
Slide clamp disengages release lever of the safety clamp.
The Infusomat® Space line is squeezed.
c) Close operating unit.
d) Staff call
- Plug service connector Space on connector “P2”.
- Lock roller clamp of the Infusomat® Space line.
The red LED on the service connector Space lights up
because of a pressure alarm in the supply line.

Infusomat® Space, 3.0 gb 7- 3

 3.0

7 Procedural Instructions on the TSC

e) Carry out infusion with intermediate bolus and press all

buttons at least once.
Infusion and bolus are performed and all buttons trigger
the function desired.
f) Trigger the bolus administration with the PCA button.
To this purpose select a PCA drug from the database,
place the PCA button on P2 and trigger the bolus.
Ensure that the green LED at the PCA button lights up.
The bolus is transported.
g) Open operating unit.
Slide clamp of the Infusomat® Space line is completely
pulled on to the line.
h) Operating lever of the safety clamp can be pressed down
easily against spring tension, engages and the caution
sign flashes yellow.
Test Setup
1 2 3 Perform test setup with the subassemblies listed below, please see
also Fig.: 7 - 2:

Note
The liquid level in the container must be appr. 50 cm above the
middle of the unit opening for the Infusomat® Space line.

Infusomat® Space line, standard type

(new, can be used for the complete TSC incl. functional check)
appr. 50
2 (1 piece)
1 Infusion bag or -bottle, min. 100 ml
(1 piece)
Three-way valve (2 pieces for measurement with
8 7 6 4 electronic pressure gauge)
5
10 ml syringe (air buffer for measurement with
Fig.: 7 - 2
electronic pressure gauge)
Legend to fig. 7 - 2:
(syringe drawn up to 10 ml and piston fixed mechanically)
Item Designation
(1 piece)
1 Electronic pressure gauge
1 ml syringe for air bubble injection (1 piece)
2 10 ml syringe (piston fixed)
Electronic pressure gauge with peak value recognition (1 piece)
3 Infusion bottle (1000ml)
Graduated cylinder 25 ml, ±0.4 ml (1 piece)
4 Infusomat® Space line, standard type
5 Distance between liquid level and middle of the Infusomat®
Space line
6 Three-way valve 1
7 Three-way valve 2
8 Graduated cylinder

7- 4 Infusomat® Space, 3.0 gb

1.0

Procedural Instructions on the TSC 7

Pressure Cut-Off, Electronic

The service connector Space must not be connected with the de-
vice.
The optional drop sensor must not be connected.
1. Insert the Infusomat® Space line of the test setup (Fig.: 7 - 2)
in the device.
2. Enter a delivery rate according to the TSC and a volume of
250 ml.
3. Select pressure stage according to the TSC.
4. Vent test setup, position of the three-way cocks please see
Fig.: 7 - 3, start infusion and deliver first of all in to an open
system (without pressure gauge).
Upstream
5. Push roller clamp of the Infusomat® Space line up to appr. 30
cm before the pump and close the roller clamp or squeeze the
Infusomat® Space line between the container and 30 cm be-
2 1
fore the pump. An alarm is activated.
Fig.: 7 - 3
6. Open roller clamp.
Downstream
7. Switch over three-way valve, please see Fig.: 7 - 4, and deliv-
er towards the pressure gauge.
Read off maximum value on the pressure gauge upon an
alarm and before an automatic pressure reduction and com-
pare with the specifications in the TSC.
8. Check all pressure stages listed in the TSC and document val-
2 1
ues.
Fig.: 7 - 4
Pressure Limitation, Mechanical
The optional drop sensor must not be connected.
Pmax and Pmin
1. Plug service connector Space on connector “P2” so that the
electronic pressure cut-off is deactivated.
2. Input a delivery rate according to the TSC, start infusion and
deliver first of all in to an open system (without pressure
gauge), position of the three-way cocks please see Fig.: 7 - 3.
3. Switch over three-way valve, please see Fig.: 7 - 4, and deliv-
er towards the pressure gauge.
Read off the corresponding value on the pressure gauge and
compare with the specifications of the TSC for Pmax and Pmin.
4. Document values. Do not reduce pressure.

Infusomat® Space, 1.0 gb 7- 5

 1.0

7 Procedural Instructions on the TSC

Safety Clamp
1. Stop infusion mechanically from the pressure limitation
check and unlock operating unit but do not open by hand.
Read off value on the pressure gauge after min. 10 seconds
and compare with the specifications in the TSC.
2. Document value.
3. Pull out the service connector Space.

Delivery Accuracy
Requirements:
- Test setup according to Fig.: 7 - 2
- Ambient temperature according to the TSC
1. Insert the Infusomat® Space line of the test setup (Fig.: 7 - 2)
in the device.
2. Close three-way cock 1 to the syringe,
please see Fig.: 7 - 5.
3. Vent test setup. Bottom part of drop chamber must be 2/3
filled.
4. Insert cannula in empty graduated cylinder.
5. Set delivery rate according to the TSC.
2 1 6. Simultaneously start infusion and stop watch.
Fig.: 7 - 5 7. Stop the stop watch when the measured volume defined in
the TSC is reached.
8. Evaluate deviation in percent according to Table 7 - 1 and
document.

7- 6 Infusomat® Space, 1.0 gb

3.0

Procedural Instructions on the TSC 7

Drop Sensor (Option)

Measuring Time Deviation 1. Connect the optional drop sensor to the device.
% 2. Start infusion according to the specifications of the TSC.
6 min 36.0 sec -10 3. Squeeze the drop chamber bottom part, to generate a jet. The
6 min 18.0 sec -5 drop sensor triggers an alarm immediately.
6 min 14.4 sec -4 4. Pull the drop sensor from the drop chamber. Only then start
the device. Alarm by the drop sensor within 5 seconds.
6 min 10.8 sec -3
6 min 7.2 sec -2 Air Inline Sensor
6 min 3.6 sec -1 1. Plug service connector Space on connector “P2”.
6 min 0.0 sec 0 2. Insert an Infusomat® Space line filled with water in the de-
5 min 56.4 sec 1 vice and close operating unit.
5 min 52.8 sec 2 3. Press the “>“ button on the device in the Line change menu.
5 min 49.2 sec 3 The value of the air inline sensor is displayed on the LC dis-
play.
5 min 45.6 sec 4
5 min 42.0 sec 5 4. Read off value after approximately 10 seconds and compare
with the specifications of the TSC.
5 min 24.0 sec 10

Table 7 - 1 Note
If the water or air value is not reached immediately, these values
must be read again after 120 seconds.

5. Read off the values of the temperature sensors on the LC dis-

play and compare the difference with the specifications of
the TSC.
6. Enter a delivery rate of 250 ml/h and a volume of 250 ml.
7. Start infusion.
8. Generate an air bubble of appr. 0.4 ml (appr. 56 mm length of
line with air) in the supply line to the pump. An alarm is trig-
gered when the air bubble is detected.
9. Insert an air-filled Infusomat® Space line into the device and
close the operating unit, or disconnect the line at the con-
tainer and “empty“, so that there is no longer any water in the
line.
10. Press the “>“ button on the device in the Line change menu.
The value of the air inline sensor is displayed on the LC dis-
play.
11. Read off value after approximately 10 seconds and compare
with the specifications of the TSC.
12. To exit the Service Info mode press the “>“ button once more.

Infusomat® Space, 3.0 gb 7- 7

 3.0

7 Procedural Instructions on the TSC

Note
If the water or air value is not reached immediately, these values
must be read again after 120 seconds.

Battery Check
1. Switch device off.
2. Pull off the power supply.
3. Switch on unit.
Self-test is carried out.
4. Open battery compartment cover during operation.
An alarm is activated.

Functional Inspection Power Supply SP Mechanical Inspection

1. Connect the power supply to a Space system device and
check the lock for proper function.

Functional Check
1. The device connected operates correctly after being switched
on.

7- 8 Infusomat® Space, 3.0 gb

1.0

8- Test Equipment and Special Tools 8

Test Equipment Designation Ord. No.

For Device Check

Service connector Space . . . . . . . . . . . . . . . . . . . . . . . . 3452 1062
HiBaSeD Service-CD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3301
Infusomat® Space line, standard type
(new, not used)
Infusion bag or -bottle, min. 100 ml
Three-way valve (2 pieces)
10 ml syringe (air buffer for measurement with
electronic pressure gauge)
(syringe drawn up to 10 ml and piston fixed mechanically)
1 ml syringe for air bubble injection
Electronic pressure gauge with peak value recognition
Pressure cell (alternative of electronic pressure gauge)
Slide clamp (of the Infusomat® Space line)

For Repairs
HiBaSeD Service-CD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 3301

For the TSC

Measuring instrument for electrical safety
Service adapter SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0770 5174
for measuring the electrical safety
Infusomat® Space line, standard type
Fig.: 8 - 1 Slide clamp
(new, not used)
Infusion bag or -bottle, min. 100 ml
Three-way valve (2 pieces)
10 ml syringe (air buffer for measurement with
electronic pressure gauge)
(syringe drawn up to 10 ml and piston fixed mechanically)
1 ml syringe for air bubble injection
Electronic pressure gauge with peak value recognition
Pressure cell (alternative of electronic pressure gauge)
Graduated cylinder 25 ml, +/- 0.4 ml
Stop watch

Infusomat® Space, 1.0 gb 8- 1

 3.0

8 Test Equipment and Special Tools

Special Tools Designation Ord. No.

TORX screwdriver kit
5 - 10, 25
TORX plus screwdriver kit
5 - 10, 25
Screwdriver 6IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4806
Screwdriver 8IPx60 TORX plus . . . . . . . . . . . . . . . . . . . 4002 4814
Screwdriver 10IPx80 TORX plus . . . . . . . . . . . . . . . . . . 4002 4822
Screwdriver T10x80 TORX . . . . . . . . . . . . . . . . . . . . . . . 4002 4903
Screwdriver T25x100 TORX . . . . . . . . . . . . . . . . . . . . . . 4002 4911

8- 2 Infusomat® Space, 3.0 gb

3.0

9- Spare Parts List 9

Item Designation Ord. No.

Infusomat® Space Service part kit Infusomat® Space . . . . . . . . . . . 3452 1593

with:
housing cover cap (100 pieces)
operating unit cap (5 pieces)
housing foot SP (10 pieces)
snap-in hook SP with leaf spring (2 pieces)
emergency release plug ISP incl. O-ring (2 pieces)
emergency release crank ISP (1 piece)
bracket locking (20 pieces)
seal washer PA 2.2x0.3 (200 Stück)
safety clamp seal, housing bottom part (10 pieces)
ISP ribbon tape air sensor (1 piece)
Injection intermediate piece (air sensor test) (2 pieces)
Cover cap kit for housing SP (50 pieces) . . . . . . 3477 4386
Emergency release plug ISP (10 pieces) . . . . . . . 3477 3101
Connector seal P2 (5 pieces) . . . . . . . . . . . . . . . . 3477 3102
Grease for Infusomat® Space Polylub GLY 501. . 3452 1570
Housing foot SP (20 pieces) . . . . . . . . . . . . . . . . On request
Screw kit Infusomat® Space . . . . . . . . . . . . . . . . 3452 1585
with:
screw DELTA PT 22x8 WN 5451 TORX plus 6IP (5 pieces)
screw DELTA PT 25x7 WN 5451 TORX plus 8IP (5 pieces)
screw DELTA PT 30x8 WN 5452 TORX plus 10IP
(10 pieces)
screw DELTA PT 30x12 WN 5452 A2 TORX plus 10IP
(10 pieces)
countersunk screw DELTA PT 20x9 WN 5454
TORX plus 6IP (5 pieces)
fillister head screw M3x6 TORX
fillister head screw M3x10
countersunk screw M3x5 TORX
countersunk screw M3x12 A2 TORX
hexagon nut M3 A2
toothed locked washer M3 A2
distance sleeve
Retrofitting kit battery fixation . . . . . . . . . . . . . . 3452 1365
Sufficient for 10 devices
Free delivery

Infusomat® Space, 3.0 gb 9- 1

 3.0

9 Spare Parts List

Spare part battery contact strip. . . . . . . . . . . . . . 3452 1362

Consisting of:
Battery contact strip with fixing hole
and connecting PCB
Conversion kit Infusomat® Space . . . . . . . . . . . . 3452 1361
Solely for helicopter use
Consisting of:
Battery contact strip with fixing hole
and connecting PCB
Top housing section
Battery module with fixing pin
Battery compartment cover
TCI label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3477 0970
for bonding to the keyboard, 10 pieces
Pole Clamp SP Adapter Kit . . . . . . . . . . . . . . . . . . 3477 4382
Contains:
Flange adapter (10 pieces)
Sleeve (10 pieces)
Oval head screw (10 pieces)
Service Kit Pole Clamp SP. . . . . . . . . . . . . . . . . . . 3477 4380
Contains:
Grid right (5 pieces)
Grid left (5 pieces)
Blocking cap (1 piece)
VDO compression spring (20 pieces)
Pole Clamp compression spring (1 piece)
Space Sticker Set. . . . . . . . . . . . . . . . . . . . . . . . . . 3477 0969
Operating unit cover cap . . . . . . . . . . . . . . . . . . . 3477 3103

9- 2 Infusomat® Space, 3.0 gb

3.0

Spare Parts List 9

Infusomat® Space, 3.0 gb 9- 3

 3.0

9 Spare Parts List

14

17

20 10, 11

21 15
18
16 9
1
12, 13

24 8

23 27

26

19
22
28

25

7 2
Fig.: 9 - 1 Exploded drawing Infusomat® Space

9- 4 Infusomat® Space, 3.0 gb

3.0

Spare Parts List 9

1 Slide guide, compl. . . . . . . . . . . . . . . . . . . . . . . . . 3452 1330

2 Cover, drop sensor connector . . . . . . . . . . . . . . . 3452 1577
3 Battery compartment cover ISP, cpl. . . . . . . . . . 3452 1321
(incl. emergency release crank)
4 Battery module SP (NIMH), without fixing pin . 3452 0856
Battery module SP (NIMH),
with fixing pin . . . . . . . . . . . . . . . . . . . . . . . 3452 0856A
5 Housing upper part ISP. . . . . . . . . . . . . . . . . . . . . 3452 1313
6 Loudspeaker SP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0937
7 Housing bottom part ISP . . . . . . . . . . . . . . . . . . . 3452 1305
Rating plate ISP . . . . . . . . . . . . . . . . . . . . . . . . Upon request
8 Door bolt drive ISP . . . . . . . . . . . . . . . . . . . . . . . . 3452 1429
9 Linear poti ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1056
10 Pressure adjustment unit ISPS . . . . . . . . . . . . . . 3452 1445
(spring holder, pressure springs, adjusting screw
adjusting nut, bracket, bracket locking)
11 ISP compression spring (contained in pressure setting unit
ISPS (10))
12 Pump frame ISP, cpl. . . . . . . . . . . . . . . . . . . . . . . 3452 1402
13 Pump drive motor ISP . . . . . . . . . . . . . . . . . . . . . 3452 1410
14 Door bolt ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1496
15 Inner frame ISP . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1437
16 Membrane ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1356
17 Pressure sensor ISP . . . . . . . . . . . . . . . . . . . . . . . 3452 1372
18 Air inline sensor ISP . . . . . . . . . . . . . . . . . . . . . . . 3452 1380
19 ISP ribbon tape air sensor (10 pieces) . . . . . . . . . 3477 4356
(connects Part 18 with 26)
20 Safety clamp ISPS . . . . . . . . . . . . . . . . . . . . . . . . 3452 1399
21 Front frame ISPS, cpl. . . . . . . . . . . . . . . . . . . . . . 3452 1364
22 Operating unit ISPS, cpl.. . . . . . . . . . . . . . . . . . . . 3452 1470
23 LC display SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 0988
24 Metal front sheet ISPS . . . . . . . . . . . . . . . . . . . . . 3452 1488
25 Axle ISP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3452 1461
(incl. hinge covers and hinge spring)
26 Processor PCB ISP . . . . . . . . . . . . . . . . . . . . . . . . 3452 1348
(incl. connectors)
27 Connector P2 (4 pieces) . . . . . . . . . . . . . . . . . . . . 3477 4355
28 Bottom inner frame ISP . . . . . . . . . . . . . . . . . . . . 3452 1453

Infusomat® Space, 3.0 gb 9- 5

 3.0

9 Spare Parts List

For your notes:

9- 6 Infusomat® Space, 3.0 gb

1.0

10 - Safety Data Sheets 10

Klüber POLYLUB GLY 501

Page 1/4
Material Safety Data Sheet
According to 91/155 EEC
Printing date 26.01.2005 Reviewed on 29.03.2004

1 Identification of the substance/preparation and of the company/

undertaking
· Product details
· Trade name: POLYLUB GLY 501
· Article number: 020285
· Application of the substance / the preparation Grease
· Manufacturer/Supplier:
KLÜBER LUBRICATION MÜNCHEN KG
Geisenhausenerstrasse 7
D-81379 München
Tel.: 0049 (0) 897876-0
Fax: 0049 (0) 897876-333
Notfallauskunft: 0049 (0) 897876-700
· Further information obtainable from: Material Compliance Management

2 Composition/information on ingredients
· Chemical characterization
· Description:
mineral oil
Synthetic hydrocarbon oil
special lithium soap
UV indicator
· Dangerous components:
CAS: 597-82-0 O,O,O-Triphenylthiophosphate R 53 ≤ 2.5%
EINECS: 209-909-9
· Additional information: For the wording of the listed risk phrases refer to section 16.

3 Hazards identification
· Hazard description: Not applicable.
· Information concerning particular hazards for human and environment:
The product does not have to be labelled due to the calc ulation procedure of the " General
Classification guideline for preparations of the EU" in the latest valid version.
· Classification system:
The clas sification is acc ording t o the latest edit ions of the EU-list s, and ext ended by
company and literature data.

4 First-aid measures
· After inhalation: Supply fresh air; consult doctor in case of complaints.
· After skin contact: Wash off with soap and plenty of water.
(Contd. on page 2)
GB

DR

Fig.: 10 - 1 Safety data sheet Klüber POLYLUB GLY 501 (Part 1 of 5)

Infusomat® Space, 1.0 gb 10 - 1

 1.0

10 Safety Data Sheets

Page 2/4
Material Safety Data Sheet
According to 91/155 EEC
Printing date 26.01.2005 Reviewed on 29.03.2004

Trade name: POLYLUB GLY 501

(Contd. of page 1)
· After eye contact:
Rinse opened eye for several minutes under running water. If sy mptoms persist, consult a
doctor.
· After swallowing: If symptoms persist consult doctor.

5 Fire-fighting measures
· Suitable extinguishing agents:
Water haze
Foam
Fire-extinguishing powder
Carbon dioxide
· For safety reasons unsuitable extinguishing agents: Water with full jet
· Specia l ha zards ca used by the substa nce , its products of combusti on or resulti ng
gases:
In case of fire, the following can be released:
Carbon monoxide (CO)
Hydrocarbons
· Protective equipment:
Do not inhale explosion gases or combustion gases.
Standard procedure for chemical fires.
· Additional information
Cool endangered receptacles with water spray.
Dis pose of fire debris and cont aminated fire fighting water in ac cordance with offic ial
regulations.

6 Accidental release measures

· Person-related safety precautions: Not required.
· Measures for environmental protection:
Do not allow to enter sewers/ surface or ground water.
· Measures for cleaning/collecting:
Pick up mechanically.
Dispose of the material collected according to regulations.

7 Handling and storage

· Handling:
· Information for safe handling: No special measures required.
· Information about fire - and explosion protection: No special measures required.
· Storage:
· Requirements to be met by storerooms and receptacles:
Store in cool, dry conditions in well sealed receptacles.
· Information about storage in one common storage facility:
Store away from foodstuffs.
Store away from oxidizing agents.
· Further information about storage conditions: None.
GB

(Contd. on page 3)

DR

Fig.: 10 - 1 Safety data sheet Klüber POLYLUB GLY 501 (Part 2 of 5)

10 - 2 Infusomat® Space, 1.0 gb

1.0

Safety Data Sheets 10

Page 3/4
Material Safety Data Sheet
According to 91/155 EEC
Printing date 26.01.2005 Reviewed on 29.03.2004

Trade name: POLYLUB GLY 501

(Contd. of page 2)

8 Exposure controls/personal protection

· Additional information about design of technical facilities: No further data; see item 7.
· Ingredients with limit values that require monitoring at the workplace:
The product does not contain any relevant quantities of materials with critical values that have
to be monitored at the workplace.
· Additional information: The lists valid during the making were used as basis.
· Personal protective equipment:
· General protective and hygienic measures:
Immediately remove all soiled and contaminated clothing
Avoid close or long term contact with the skin.
Be sure to clean skin thoroughly after work and before breaks.
· Respiratory protection: Not required.
· Protection of hands:
Preventive skin protection by use of skin-protecting agents is recommended.
· Eye protection: Not required.

9 Physical and chemical properties

· General Information
Form: Pasty
Colour: Beige
Odour: Product specific
· Change in condition
Drip point: > 250°C (DIN ISO 2176)
· Flash point: Not applicable.
· Danger of explosion: Product does not present an explosion hazard.
· Density at 20°C: ~ 0.88 g/cm³
· Solubility in / Miscibility with
water: Insoluble.

10 Stability and reactivity

· Thermal decomposition / conditions to be avoided:
No decomposition if used and stored according to specifications.
· Materials to be avoided: oxidizing agents
· Dangerous reactions No dangerous reactions known.
· Dangerous decomposition products: none under normal use

11 Toxicological information
· Additional toxicological information:
Prolonged skin contact may cause skin irritation and/or dermatitis.
GB

(Contd. on page 4)

DR

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10 Safety Data Sheets

Page 4/4
Material Safety Data Sheet
According to 91/155 EEC
Printing date 26.01.2005 Reviewed on 29.03.2004

Trade name: POLYLUB GLY 501

(Contd. of page 3)

12 Ecological information
· Ecotoxical effects:
· Behaviour in sewage processing plants: The product can be mechanically separated.
· General notes: Do not allow product to reach ground water, water course or sewage system.

13 Disposal considerations
· Product:
· Recommendation Can be incinerated in accordance with local and national regulations.
· Waste disposal key:
For t his product no waste dis posal k ey according t he European Was te Catalogue (E WC)
can be determined, as only the purpose of applic at ion defined by t he us er enables an
allocation. The waste c ode number has to be determined in accordanc e with t he local waste
disposer.
· Uncleaned packaging:
· Recommendation:
Empty contaminated packagings thoroughly. They may be recycled aft er thorough and proper
cleaning.

14 Transport information
· Land transport ADR/RID (cross-border)
· ADR/RID class: -
· Maritime transport IMDG:
· IMDG Class: -
· Air transport ICAO-TI and IATA-DGR:
· ICAO/IATA Class: -
· Transport/Additional information:
Not classified as dangerous according to the above specifications.

15 Regulatory information
· Labelling according to EU guidelines:
The produc t is not s ubjec t to clas sification acc ording to the c alc ulation met hods of t he
"General Classific ation Guideline for Preparations of the EU" as iss ued in the latest valid
version.

16 Other information
This informat ion is bas ed on our pres ent knowledge. However, this shall not const itut e a
guarantee for any specific product features and shall not establish a legally valid contractual
relationship.
· Relevant R-phrases
53 May cause long-term adverse effects in the aquatic environment.
· Department issuing MSDS: Material Compliance Management
· Contact: Tel.: +49 (0) 897876-564
GB

DR

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Safety Data Sheets 10

Page 1/4
Material Safety Data Sheet
According to 91/155 EEC
Printing date 26.01.2005 Reviewed on 29.03.2004

1 Identification of the substance/preparation and of the company/

undertaking
· Product details
· Trade name: POLYLUB GLY 501
· Article number: 020285
· Application of the substance / the preparation Grease
· Manufacturer/Supplier:
KLÜBER LUBRICATION MÜNCHEN KG
Geisenhausenerstrasse 7
D-81379 München
Tel.: 0049 (0) 897876-0
Fax: 0049 (0) 897876-333
Notfallauskunft: 0049 (0) 897876-700
· Further information obtainable from: Material Compliance Management

2 Composition/information on ingredients
· Chemical characterization
· Description:
mineral oil
Synthetic hydrocarbon oil
special lithium soap
UV indicator
· Dangerous components:
CAS: 597-82-0 O,O,O-Triphenylthiophosphate R 53 ≤ 2.5%
EINECS: 209-909-9
· Additional information: For the wording of the listed risk phrases refer to section 16.

3 Hazards identification
· Hazard description: Not applicable.
· Information concerning particular hazards for human and environment:
The product does not have to be labelled due to the calc ulation procedure of the " General
Classification guideline for preparations of the EU" in the latest valid version.
· Classification system:
The clas sification is acc ording t o the latest edit ions of the EU-list s, and ext ended by
company and literature data.

4 First-aid measures
· After inhalation: Supply fresh air; consult doctor in case of complaints.
· After skin contact: Wash off with soap and plenty of water.
(Contd. on page 2)
GB

DR

Fig.: 10 - 1 Safety data sheet Klüber POLYLUB GLY 501 (Part 5 of 5)

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11 - Revision Documentation 11
Description of Version Version 1.0 (Base Version)
- First version of this Service Manual.
- Release date: 31.03.06

Version 1.1
- AC adapters changed
- TSC of the AC adapters changed
- Spare part number of the ISP processor PCB changed
- Release date: 22.03.07

Version 2.0
- Modified TSC of the Infusomat® Space
- Text corrections
- Changed spare part number battery module SP
- Worded warnings to conform with ANSI
- Release date: 07.10.09

Version 3.0
- Text corrections
- Addition to Chapter 3.6 Battery module: Retrofitting of the
battery fixation
- Addition to Chapter 3.14 Processor PCB: Change of connector
seal P2
- New Chapter 3.16 Pole Clamp SP Adapter Kit
- Release date: 24.11.2010

Version List of the Individual Pages

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11

Title and Leading Pages Page 2 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

Page 0 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 2 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 2 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 2 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 2 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.1 Page 2 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 0 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 2 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 0 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 2 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 1 “System Overview“
Page 2 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 2 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 1 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Chapter 3 “Disassembly / Assembly“
Page 1 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 3 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0 Page 3 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 1 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 1 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 1 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0 Page 3 - 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 1 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 2 “Unit Diagnosis / Calibration“
Page 3 - 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 2 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

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Page 3 - 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

Page 3 - 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 3 - 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 4 “Servicing the Unit“
Page 3 - 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 4 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 5 “Technical Safety Check (TSC)“
Page 3 - 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 5 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 5 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 5 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 5 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Chapter 6 “Technical Safety Check (TSC)“
Page 3 - 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 6 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0 Page 6 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 7 “Procedural Instructions on the TSC“
Page 3 - 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 7 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 2.0
Page 3 - 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 3 - 49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Chapter 8 “Test Equipment and Special Tools“
Page 3 - 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 8 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 3 - 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 8 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

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Chapter 9 “Spare Parts List“

Page 9 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 9 - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 9 - 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0

Chapter 10 “Safety Data Sheets“

Page 10 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 10 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 10 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 10 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 10 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 10 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0

Chapter 11 “Revision Documentation“

Page 11 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 11 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0
Page 11 - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 11 - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 11 - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 11 - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 1.0

Chapter 12 “Index“
Page 12 - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0
Page 12 - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version 3.0

Infusomat® Space, 3.0 gb 11 - 5

 1.0

11

6 Infusomat® Space, 1.0 gb

3.0

12 - Index 12
A Housing front panel . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24, 3 - 30
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 42
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4 Housing upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 19
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1, 3 - 39 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 45

B I
Battery module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 12 Inner frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 24, 3 - 26
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 41, 3 - 42
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
C
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14 K
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14 Kontakte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 11
Checks after repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 56
L
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
Linear potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 29
Compatibility list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 9
Cover for drop sensor connector . . . . . . . . . . . . . . . . . . . . . . 3 - 9
Loudspeaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Current versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
O
D
Operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 31
Delivery accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 6
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 40
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Open manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
Device check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Drop sensor connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9 P
Physical construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
E
Pressure cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5
Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 2
Pressure limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5
Emergency release plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 10
Processor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 36
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 40
Error modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
F Pusher guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 9
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
R
Functional inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 6
H Revision service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
Housing bottom part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 22
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 44

Infusomat® Space, 3.0 gb 12 - 1

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12 Index

S Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
Service Program Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 21
Quit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15 TSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5, 5 - 1
Service program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10 Power supply SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 10 Procedural instructions . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
Service Program version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 14 Test equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
Servicing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
U
Servicing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
Unit foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Unit software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 V
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1

T Z
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16 Zero force insertion connector . . . . . . . . . . . . . . . . . . . . . . 3 - 39
Technical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . 0 - 5, 5 - 1
Power supply SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

12 - 2 Infusomat® Space, 3.0 gb

B. Braun Melsungen AG | Hospital Care | 34209 Melsungen | Deutschland
Tel (0 56 61) 71-0 | Fax (0 56 61) 71-X | www.bbraun.de Stand: 11/2010