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Tensile Test Lab Report: Strength of Material

This lab report summarizes tensile tests on four materials: C1045 cold form steel, aluminum alloy AL7075, C1045 cold form steel (second test), and carbon steel 1045 hot form. For each material, the initial dimensions, final dimensions, stress-strain diagram, young's modulus, yield point, ultimate strength, rupture stress, percent elongation, and percent area reduction are reported. The values obtained from the tensile tests characterize the mechanical properties of each material.

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70 views5 pages

Tensile Test Lab Report: Strength of Material

This lab report summarizes tensile tests on four materials: C1045 cold form steel, aluminum alloy AL7075, C1045 cold form steel (second test), and carbon steel 1045 hot form. For each material, the initial dimensions, final dimensions, stress-strain diagram, young's modulus, yield point, ultimate strength, rupture stress, percent elongation, and percent area reduction are reported. The values obtained from the tensile tests characterize the mechanical properties of each material.

Uploaded by

irfan bashir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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2020

Tensile Test Lab Report

STRENGTH OF MATERIAL
RAYAN ALOBAIDI
 Material: C1045 Cold Form
 Initial Diameter: 0.506 in
 Final Diameter: 0.431 in
 Initial Length: 1.960 in
 Final Length: 2.259 in

Stress Strain Diagram:

Calculations:
2859 − 2683
𝑌𝑜𝑢𝑛𝑔 𝑀𝑜𝑑𝑢𝑙𝑢𝑠 = 𝐸 = 𝑆𝑙𝑜𝑝𝑒 𝑜𝑓 𝑒𝑙𝑎𝑠𝑡𝑖𝑐 𝑅𝑒𝑔𝑖𝑜𝑛 = = 25143 𝑘𝑠𝑖
0.000122 − 0.000115
120000 − 100000
𝑌𝑖𝑒𝑙𝑑 𝑃𝑜𝑖𝑛𝑡 = 100000 + ∗ 1 = 104000 𝑃𝑠𝑖
5
140000 − 120000
𝑈𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑆𝑡𝑟𝑒𝑛𝑔𝑡ℎ = 𝑀𝑎𝑥 𝑆𝑡𝑟𝑒𝑔𝑡ℎ 𝑜𝑓 𝑡ℎ𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 = 120000 + ∗2
5
= 128000 𝑃𝑠𝑖
𝑅𝑒𝑝𝑡𝑢𝑟𝑒 𝑆𝑡𝑟𝑒𝑠𝑠 = 𝑊ℎ𝑒𝑟𝑒 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝐵𝑟𝑒𝑎𝑘𝑠 = 30540 𝑃𝑠𝑖
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐿𝑒𝑛𝑔𝑡ℎ 2.259 − 1.960
% 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 = ∗ 100 = ∗ 100 = 15.255 %
𝑂𝑟𝑖𝑔𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡ℎ 1.960
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐴𝑟𝑒𝑎 0.506 − 0.431
% 𝐴𝑟𝑒𝑎 𝑅𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = = ∗ 100 = 14.822 %
𝑇𝑜𝑡𝑎𝑙 𝐴𝑟𝑒𝑎 0.506
 Material: Aluminum Alloy AL7075
 Initial Diameter 0.506 in
 Final Diameter: 0.414 in
 Initial Length: 1.994 in
 Final Length: 2.379 in

Stress Strain Diagram:

Calculations:
4576 − 4473
𝑌𝑜𝑢𝑛𝑔 𝑀𝑜𝑑𝑢𝑙𝑢𝑠 = 𝐸 = 𝑆𝑙𝑜𝑝𝑒 𝑜𝑓 𝑒𝑙𝑎𝑠𝑡𝑖𝑐 𝑅𝑒𝑔𝑖𝑜𝑛 = = 10300 𝑘𝑠𝑖
0.00046 − 0.00045
80000 − 70000
𝑌𝑖𝑒𝑙𝑑 𝑃𝑜𝑖𝑛𝑡 = 70000 + ∗ 2 = 74000 𝑃𝑠𝑖
5
80000 − 70000
𝑈𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑆𝑡𝑟𝑒𝑛𝑔𝑡ℎ = 𝑀𝑎𝑥 𝑆𝑡𝑟𝑒𝑔𝑡ℎ 𝑜𝑓 𝑡ℎ𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 = 70000 + ∗ 4.8 = 79600 𝑃𝑠𝑖
5
𝑅𝑒𝑝𝑡𝑢𝑟𝑒 𝑆𝑡𝑟𝑒𝑠𝑠 = 𝑊ℎ𝑒𝑟𝑒 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝐵𝑟𝑒𝑎𝑘𝑠 = 20010 𝑃𝑠𝑖
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐿𝑒𝑛𝑔𝑡ℎ 2.379 − 1.994
% 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 = ∗ 100 = ∗ 100 = 19.307%
𝑂𝑟𝑖𝑔𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡ℎ 1.994
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐴𝑟𝑒𝑎 0.506 − 0.414
% 𝐴𝑟𝑒𝑎 𝑅𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = = ∗ 100 = 18.18 %
𝑇𝑜𝑡𝑎𝑙 𝐴𝑟𝑒𝑎 0.506
 Material: C1045 Cold Form
 Initial Diameter 0.506 in
 Final Diameter: 0.431 in
 Initial Length: 1.960 in
 Final Length: 2.259 in

Stress Strain Diagram:

Calculations:
22840 − 22430
𝑌𝑜𝑢𝑛𝑔 𝑀𝑜𝑑𝑢𝑙𝑢𝑠 = 𝐸 = 𝑆𝑙𝑜𝑝𝑒 𝑜𝑓 𝑒𝑙𝑎𝑠𝑡𝑖𝑐 𝑅𝑒𝑔𝑖𝑜𝑛 = = 29286 𝑘𝑠𝑖
0.000791 − 0.000777
𝑌𝑖𝑒𝑙𝑑 𝑃𝑜𝑖𝑛𝑡 = 100000 = 100000 𝑃𝑠𝑖
140000 − 120000
𝑈𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑆𝑡𝑟𝑒𝑛𝑔𝑡ℎ = 𝑀𝑎𝑥 𝑆𝑡𝑟𝑒𝑔𝑡ℎ 𝑜𝑓 𝑡ℎ𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 = 120000 + ∗1
5
= 124000 𝑃𝑠𝑖
𝑅𝑒𝑝𝑡𝑢𝑟𝑒 𝑆𝑡𝑟𝑒𝑠𝑠 = 𝑊ℎ𝑒𝑟𝑒 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝐵𝑟𝑒𝑎𝑘𝑠 = 30540 𝑃𝑠𝑖
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐿𝑒𝑛𝑔𝑡ℎ 2.259 − 1.960
% 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 = ∗ 100 = ∗ 100 = 15.255 %
𝑂𝑟𝑖𝑔𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡ℎ 1.960
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐴𝑟𝑒𝑎 0.506 − 0.431
% 𝐴𝑟𝑒𝑎 𝑅𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = = ∗ 100 = 14.822 %
𝑇𝑜𝑡𝑎𝑙 𝐴𝑟𝑒𝑎 0.506
 Material: Carbon Steel 1045 Hot Form
 Initial Diameter 0.505 in
 Final Diameter: 0.348 in
 Initial Length: 2.095 in
 Final Length: 2.466 in

Stress Strain Diagram:

Calculations:
14301 − 14051
𝑌𝑜𝑢𝑛𝑔 𝑀𝑜𝑑𝑢𝑙𝑢𝑠 = 𝐸 = 𝑆𝑙𝑜𝑝𝑒 𝑜𝑓 𝑒𝑙𝑎𝑠𝑡𝑖𝑐 𝑅𝑒𝑔𝑖𝑜𝑛 = = 25000 𝑘𝑠𝑖
0.000498 − 0.000488
80000 − 60000
𝑌𝑖𝑒𝑙𝑑 𝑃𝑜𝑖𝑛𝑡 = 60000 + ∗ 3 = 72000 𝑃𝑠𝑖
5
120000 − 100000
𝑈𝑙𝑡𝑖𝑚𝑎𝑡𝑒 𝑆𝑡𝑟𝑒𝑛𝑔𝑡ℎ = 𝑀𝑎𝑥 𝑆𝑡𝑟𝑒𝑔𝑡ℎ 𝑜𝑓 𝑡ℎ𝑒 𝑚𝑎𝑡𝑒𝑟𝑖𝑎𝑙 = 100000 + ∗3
5
= 112000 𝑃𝑠𝑖
𝑅𝑒𝑝𝑡𝑢𝑟𝑒 𝑆𝑡𝑟𝑒𝑠𝑠 = 𝑊ℎ𝑒𝑟𝑒 𝑀𝑎𝑡𝑒𝑟𝑖𝑎𝑙 𝐵𝑟𝑒𝑎𝑘𝑠 = 24700 𝑃𝑠𝑖
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐿𝑒𝑛𝑔𝑡ℎ 2.466 − 2.095
% 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 = ∗ 100 = ∗ 100 = 17.709 %
𝑂𝑟𝑖𝑔𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡ℎ 2.095
𝐶ℎ𝑛𝑎𝑔𝑒 𝑖𝑛 𝐴𝑟𝑒𝑎 0.505 − 0.348
% 𝐴𝑟𝑒𝑎 𝑅𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = = ∗ 100 = 31.089 %
𝑇𝑜𝑡𝑎𝑙 𝐴𝑟𝑒𝑎 0.505

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