DESIGN OF INTERMEDIATE SPAN ROOF PURLIN

JOB NO. Rev. No.

OWNER Date
CONSULTANT Designed By
MAIN CONTRACTOR Checked By
PROJECT Recommded By
BUILDING Approved By

INPUT FOR DESIGN

Width of the Building, B = 50 m
Length of the Building, D = 150 m
Height of the Building, H = 6 m
Bay Spacing,L = 7.50 m
Max. Purlin Spacing, Ps = 1.35 m
Roof Slope, In X Direction = 10 Kx = 0.995
In Y Direction = 1 Ky = 0.100
Dead Load Intensity, DL = 15 Kg/m2
Live Load Intensity, LL = 75 Kg/m2
Wind Load Intensity,WL for strength = 132.54 Kg/m2
Net Pressure Co-eff for Wind = -1.15 (FROM IS 875-Part 3)
Yield Stress Of Steel, Fy = 345 MPa
No. of sag Rods at Intermediate Purlin = 3
Wind Load Intensity,WL for deflection = 132.54 Kg/m2

SECTIONAL PROPERTIES OF PURLINS:(AS PER CLAUSE 5.2 OF IS 801-1975)

TRY Z-200X2.0
t d b1 b2 L1 L2 D
Actual Sizes (As per Standard) 1.8 196.4 64 66 18 18 200

Effective Sizes for Stress Calc. Clause 5.2.1.1 1.8 196.4 55 55 18 18 200

Effective Sizes for Deflection Calc.Clause 5.2.1.1 1.8 196.4 64 64 18 18 200

Centre Of Gravity, Y = 10.01 cm Centre Of Gravity, X = 5.41 cm

4 4
Moment of Inertia, Ixx = 355.64 cm Moment of Inertia, Iyy = 35.55 cm
3 3
Sectional Modulus, Zxxtop = 35.54 cm Sectional Modulus, Zyyleft = 6.58 cm
3 3
Sectional Modulus, Zxxbot = 35.59 cm Sectional Modulus, Zyyright = 6.56 cm
2
Cross Sectional Area, A = 6.10 cm
4
Iyc, M.I. of compression flange about gravity axis = 17.71 cm cb = 1
Depth of Section = 200 mm (Cl. 6.3, IS:801- 1975)
a = 1.88 m

DESIGN OF INTERMEDIATE SPAN PURLINS: (AS PER IS 801-1975 & IS 800-2007)

LOAD CALCULATIONS:
Major Loads, Load in Vertical Plane:

Total Load, DL+LL Case [(DL + LL) x Kx] x Ps = 120.90 Kg/m

Total Load, DL+WL Case for strength [(DL x Kx + WL x Cp1) x Ps] = -185.62 Kg/m
Total Load, DL+WL Case for deflection [(DL x Kx + WL x Cp1) x Ps] = -185.62 Kg/m
Minor Loads, Loads in Inclined Plane:
Total Load, Design Governing Case DL x Ky x Ps = 12.09 Kg/m

Moment At Varoius Locations:

Maximum Span Moment, Mspan = 385 Kg-m 385.2751
Maximum Span Moment over Sag Rod, Msag = 1.57 Kg-m
Maximum negative Moment near Support, Msupp = -1112 Kg-m 1111.973
Maximum moment capacity of Section, Mmax = 727 Kg-m
Moment at Lap, L1 0.385m from Support, ML1 = -741 Kg-m 741.3153
Moment at Lap, L2 0.770m from Support, ML2 = -426 Kg-m 425.9953
Moment at Lap, L3 1.155m from Support, ML3 = -241 Kg-m 241.4162
Mnimum Lap Required = 770 mm
CHECK FOR SECTION FOR MOMENT AT MID SPAN = OK
CHECK FOR SECTION FOR MOMENT AT END SPAN = OK

2
 DESIGN OF INTERMEDIATE SPAN ROOF PURLIN

JOB NO. Rev. No.

OWNER Date
CONSULTANT Designed By
MAIN CONTRACTOR Checked By
ALLOWABLE STRESSES IN WEB OF PURLINS:(AS PER CLAUSE 6.4 OF IS 801-1975)

Shear stresses in Web:

d/t 109.11 < 4590/√3450 78.1453495
Maximum average shear stress, Fv = 5850000/(d/t)² clause 6.4.1a
= 491.38 kg/cm2 < 1380 kg/cm
2
ok

Developed shear stress, fv, P x L / Aw = 393.79 kg/cm2 SAFE

Bending Stress in Web: CLAUSE 6.1 PAGE 11 IS-801-1975

Maximum Bending stress, Fbw = 0.6 x Fy CLAUSE 6.1 PAGE 11 IS-801-1975

= 2070 Kg/cm2
Allowable Compressive Stress in Extreme fibres in Flexure : CLAUSE 6.3 PAGE 11 IS-801-1975
Stress on the net section in compression on Extreme fibres= F = 0.6 x Fy (Cl 6.1, IS 801:1975)
= 2070 Kg/cm2
Allowable maximum stresses for laterally unbraced beams: CLAUSE 6.3 (b), IS-801-1975
Unsupported length L = a= = 1.88 m
L2 Sxc/(d Iyc) = 3545.52
0.18 π2 E cb/ fy = 1029.87
0.9 π2 E cb/ fy = 5149.36
Fb=2/3 fy - fy 2/(2.7 π2 E cb) L2 Sxc /(d Iyc) = 1537.99
Therefore, allowable compressive stress in extreme fibres in flexure = 2045.52 Kg/cm2

Developed Bending Stress Vertical Plane, Mspan / Zxmin = 1084.1 Kg/cm2 SAFE
Developed Bending Stress Inclined Plane, Msag / Zymin = 23.9 Kg/cm2 SAFE
Total Bending stress, fbw = 1108.0 Kg/cm2 SAFE

Combined Bending and Shear Stress in Web: CLAUSE 6.4.2 PAGE 16 IS-801-1975 and clause 6.1.2.2
0.5
2 2
fbw fv SAFE
= 0.97
Fbw Fv

DEFLECTION CHECK : (AS PER CLAUSE 5.2.1.1 & TABLE 6 IN IS 800:2007)

Sectional Properties:

Centre Of Gravity, Y = 10.01 cm Centre Of Gravity, X = 6.28 cm

4
Moment of Inertia, Ixx = 386.85 cm Moment of Inertia, Iyy = 52.40
3
Sectional Modulus, Zxxtop = 38.63 cm Sectional Modulus, Zyyleft = 8.31
3 3
Sectional Modulus, Zxxbot = 38.74 cm Sectional Modulus, Zyyright = 8.34 cm
2
Cross Sectional Area, A = 6.42 cm Weight/m = 5.04 Kg.

Permissible Deflection, Span/150 AS PER TABLE -6 IS-800-2007 = 50.0 mm

5
Maximum Deflection, 0.0019wL4/EI, AS Per analysis of staad E=2X10

DEFLECTION DL+LL = 9.4 mm SAFE 9.39 MANUAL CO-EFFICIENT

DEFLECTION DL+WL = 14.4 mm SAFE 14.42 MANUAL CO-EFFICIENT

PROVIDE Z-200X2.0 INTERMEDIATE SPAN PURLIN WITH A MINIMUM OVERLAP OF770 mm.