PROGRAMMABLE LOGIC CONTROLLER

MODEL

FX3G
QUICK START MANUAL

Mitsubishi Electric Automation, Inc.

 FX3G QUICK START MANUAL

1. INTRODUCTION..................................................................3 5. PROGRAMMING USING GX WORKS2....................14

1.1 AVAILABLE MODELS.........................................................3 5.1 SYSTEM CONFIGURATION............................................14
1.2 CAUTION............................................................................3 5.2 INSTALLING THE USB DRIVER......................................14
1.3 INCLUDED ITEMS.............................................................4 5.3 INSTALLING GX WORKS2..............................................16
1.4 FRONT PANEL...................................................................4 5.4 STARTING AND EXITING GX WORKS2.........................17
2. DIMENSIONS.......................................................................5 5.5 USING THE HELP FILES IN GX WORKS2.....................17
3. INSTALLATION...................................................................5 6. OPERATION.......................................................................18
3.1 SPECIFICATIONS..............................................................5 7. MAINTENANCE.................................................................20
3.2 MOUNTING INSTRUCTIONS............................................6 8. TROUBLESHOOTING.....................................................21
3.3 TERMINAL BLOCK LAYOUT.............................................7
4. SPECIFICATIONS AND WIRING...................................8
4.1 WIRING..............................................................................9
4.2 GROUNDING.....................................................................9
4.3 POWER SUPPLY SPECIFICATIONS AND
WIRING DIAGRAM............................................................9
4.4 INPUT SPECIFICATIONS AND WIRING DIAGRAM........10
4.5 PULSE CATCH (M8170 TO M8175)................................. 11
4.6 PULSE WIDTH/PULSE PERIOD MEASUREMENT
SPECIFICATIONS AND WIRING..................................... 11
4.7 HIGH SPEED COUNTERS SPECIFICATIONS
AND WIRING...................................................................12
4.8 OUTPUT SPECIFICATIONS AND WIRING.....................13

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 FX3G QUICK START MANUAL

1. INTRODUCTION 1.2 CAUTION

This manual describes the part names, dimensions, mounting, cabling Safety Precaution (Read these precautions before use.) This manual
and specifications for the product. Before use, read this manual classifies the safety precautions into two categories: DANGER and
and manuals of relevant products fully to acquire proficiency in the CAUTION.
handling and operating the product. Make sure to learn all the product
information, safety information, and precautions. DANGER Indicates that incorrect handling may cause
hazardous conditions, resulting in death or severe injury.
Store this manual in a safe place so that you can take it out and read it
whenever necessary. Always forward it to the end user. CAUTION Indicates that incorrect handling may cause
hazardous conditions, resulting in medium or slight personal injury
Registration or physical damage.
The company name and the product name to be described in this
manual are the registered trademarks or trademarks of each company.
Depending on the circumstances, procedures indicated by CAUTION
Effective December 2009 may also cause severe injury. It is important to follow all precautions for
Specifications are subject to change without notice. personal safety.
© 2008 Mitsubishi Electric Corporation
DANGER STARTUP AND MAINTENANCE PRECAUTIONS
• Do not touch any terminal while the PLC’s power is on. Doing so
1.1 AVAILABLE MODELS
may cause electric shock or malfunctions.
The main unit incorporates a CPU, memory, input and output terminals • Before cleaning or retightening terminals externally cut off all phases
and power supply. of the power supply. Failure to do so may cause electric shock

FX3G– hh M h / h • Use the battery for memory backup correctly as described in this
manual.
Series Name Power supply, Input/output type: Connection on terminal block
R/ES: AC power supply/24VDC (sink/source) input/relay „„Use the battery only for the specified purpose.
Total number of input output
and output points T/DS: DC power supply/24VDC (sink/source) input/ „„Connect the battery correctly.
Transistor (sink) output „„Do not charge, disassemble, heat, put in fire, short-circuit, connect
Main Unit
reversely, weld, swallow or burn the battery, or apply excessive
forces (vibration, impact, drop, etc.) to the battery.
No. of Input/Output Points „„Do not store or use the battery at high temperatures or expose to
Input Output
Model Total No. Input Output Type Connection
Type direct sunlight.
Points Points Points
AC Power Supply Common to 24VDC Sink and Source Input „„Do not expose to water, bring near fire or touch liquid leakage or
FX3G-14MR/ES 14 (16) *1 8 6(8) *1 other contents directly.
24VDC
FX3G-24MR/ES 24 (32) *1 14(16) *1 10(16) *1 Terminal „„Incorrect handling of the battery may cause heat excessive
(sink/ Relay
FX3G-40MR/ES 40 24 16 block
source) generation, bursting, ignition, liquid leakage or deformation, and
FX3G-60MR/ES 60 (64) *1 36(40)*1 24
lead to injury, fire or failures and malfunctions of facilities and
No. of Input/Output Points
Input Output
other equipment.
Model Total No. Input Output Type Connection
Type • Before modifying or disrupting the program in operation or running
Points Points Points
DC Power Supply Common To 24V DC Sink and Source Input
the PLC, carefully read through this manual to ensure the safety
FX3G-14MR/ES 14 (16) *1 8 6(8) *1 of the operation. An operation error may damage the machinery or
24VDC cause accidents.
FX3G-24MR/ES 24 (32) *1 14(16) *1 10(16) *1 Transistor Terminal
(sink/
FX3G-40MR/ES 40 24 16 sink block
FX3G-60MR/ES 60 (64) *1 36(40)*1 24
source) CAUTION DISPOSAL PRECAUTIONS
Please contact a certified electronic waste disposal company for the
environmentally safe recycling and disposal of your device. When
disposing of batteries, separate them from other waste according to
local regulations.
CAUTION TRANSPORT AND STORAGE PRECAUTIONS
• When transporting the FX3G Series PLC incorporating the optional
battery, turn on the PLC before shipment, confirm that the battery
mode is set using a parameter and the ALM LED is OFF, and check
the battery life. If the PLC is transported with the ALM LED on or the
battery exhausted, the battery-backed data may be unstable during
transportation.
• The PLC is a precision instrument. During transportation, avoid
impacts larger than those specified in Section 3.1. Failure to do
so may cause failures in the PLC. After transportation, verify the
operations of the PLC.
• When transporting lithium batteries, follow required transportation
regulations. 3

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1.3 INCLUDED ITEMS [10] DIN rail mounting hooks. The main unit can be installed on
DIN46277 rail (35mm (1.38") wide).
Check if the following product and items are included in the package:
[11] The year and month of production. The year and month of
MAIN UNITS production of the main unit is indicated.
Product 1 unit
FX3G-14M_ ~ FX3G-60M_ Dust proof protection sheet 1 sheet
n WHEN THE TOP COVERS ARE OPEN
Manuals [English version] 1 manual

[4] [5] [6]

1.4 FRONT PANEL

n FACTORY DEFAULT CONFIGURATION (STANDARD)

[3] [4] [5] [3] [7]

[8]
[2] [2]
[6] [1]
[1]
[7]

[8]
[10] [9]
[1] Peripheral device connecting connector (USB). Connect a
programming tool (PC) to program a sequence.
[9] [11]
[10] [2] Peripheral device connecting connector (RS-422). Connect a
programming tool to program a sequence.
[1] Peripheral device connecting connector cover. The peripheral [3] RUN/STOP switch. To stop writing (batch) of the sequence
device connector, variable analog potentiometers and RUN/STOP program or operation, set the switch to STOP (slide it downward). To
switch are located under this cover. start operation (run the machine), set it to RUN (slide it upward).
[2] Terminal names. The signal names for power supply, input and [4] Variable analog potentiometers. Two variable analog
output terminals are shown. potentiometers are built in. Upper side : VR1, Lower side : VR2
[3] Top cover (S). (40 points, 60 points type only) Mount the expansion [5] Optional equipment connector 1. Connect the expansion board to
board under this cover. the connector.
[4] Top cover. Mount the expansion board, display module and battery [6] Optional equipment connector 2 (40 points, 60 points type
under this cover. only). Connect the expansion board and display module to the
[5] Terminal block covers. The covers can be opened for wiring. Keep connector.
the covers closed while the PLC is running (the unit power is on). [7] Battery connector. Connect the optional battery to the connector.
[6] Input display LEDs (red). When an input terminal (X000 or more) [8] Battery holder. This holder accommodates the optional battery.
is turned on, the corresponding LED lights.
[9] Optional equipment connecting screw holes 2 (2 places)
[7] Operation status display LEDs. The operation status of the PLC (40 points, 60 points type only). These holes are designed to secure
can be checked with the LEDs. The LEDs turn off, light and flash the expansion board with screws.
according to the following table. For details on the operation status,
refer to Section 7. [10] Optional equipment connecting screw holes 1 (2 places).
These holes are designed to secure the expansion board with screws.
Display
LED Name Description
Color
POW Green On while power is on the PLC.
RUN Green On while the PLC is running.
Flashing when a program error occurs.
ERR Red
Lights when a CPU error occurs.
Lights when the battery voltage drops.
ALM Red
(When the optional battery is used)

[8] Output display LEDs (red). When an output terminal (Y000 or

more) is turned on, the corresponding LED lights.
[9] Model name (abbreviation). The model name of the main unit is
4 indicated. Check the nameplate on the right side for the model name.

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n WHEN THE TERMINAL BLOCK COVERS ARE OPEN 3. INSTALLATION

[2] CAUTION INSTALLATION PRECAUTIONS
[3] • Use the product within the generic environment specifications
[1] described in Section 3.1 of this manual. Never use the product in
areas with excessive dust, oily smoke, conductive dusts, corrosive
gas (salt air, Cl2, H2S, SO2 or NO2), flammable gas, vibration or
impacts, or exposed to high temperature, condensation, or rain and
wind. If the product is used in such conditions, electric shock, fire,
malfunctions, deterioration or damage may occur.
• Do not touch the conductive parts of the product directly to avoid
failure or malfunctions.
• Install the product securely using a DIN rail or mounting screws.
• Install the product on a flat surface. If the mounting surface is
rough, undue force will be applied to the PC board, thereby causing
[5] [4] nonconformities.
[2] • When drilling screw holes or wiring, make sure cutting or wire debris
does not enter the ventilation slits. Failure to do so may cause fire,
[1] Power supply terminal. Connect the power supply to the main equipment failures or malfunctions.
unit.
• Be sure to remove the dust proof sheet from the PLC’s ventilation
[2] Terminal block mounting screws. If the main unit must be port when installation work is completed. Failure to do so may cause
replaced, loosen the screws (slightly loosen the left and right screws), fire, equipment failures or malfunctions.
and the upper part of the terminal block can be removed.
• Connect the extension cables, peripheral device cables, input/output
[3] Input (X) terminals. Wire switches and sensors to the terminals. cables and battery connecting cable securely to their designated
[4] Output (Y) terminals. Wire loads (contactors, solenoid valves, etc.) connectors. Unsecured connection may cause malfunctions.
to be driven to the terminals. • Turn off the power before attaching or detaching the following
[5] Terminal cover. A protective terminal cover (refer to the following devices. Failure to do so may cause device failures or malfunctions.
drawing) is fitted to the lower stage of each terminal block. The cover „„Battery
prevents fingers from touching terminals, thereby improving safety.
• To prevent temperature rise, do not install the PLC on a floor, a
ceiling or a vertical surface. Install it horizontally on a wall as shown
in Section 3.2.

2. DIMENSIONS • Keep a space of 50mm (1.97") or more between the unit main body
and another device or structure (part A). Install the unit as far away
as possible from high-voltage lines, high-voltage devices and power
2-φ4.5 mounting holes Unit: mm(inches) equipment.

DANGER WIRING PRECAUTIONS

• Cut off all phases of the power supply externally before installation
90 (3.55")
82 (3.23")

or wiring work in order to avoid damage to the product or electric

shock.

3.1 SPECIFICATIONS

W1 8 (0.32") n COMPLIANCE WITH EC DIRECTIVE (CE MARKING )

W 86 (3.39") This document does not guarantee that a mechanical system including
this product will comply with the following standards. Compliance
to EMC directive and LVD directive of the entire mechanical system
should be checked by the user / manufacturer. For more details please
Mounting hole pitches contact Mitsubishi Electric at Amzsupport@meau.com.
n REQUIREMENT FOR COMPLIANCE WITH EMC DIRECTIVE
W1: mm (inches) The following products have shown compliance through direct testing
Model Number W: mm (inches) Direct mounting hole Weight: kg (lbs)
pitches (of the identified standards below) and design analysis (through the
FX3G-14M_ 90 (3.55") 82 (3.23") 0.50 (1.10 lbs.) creation of a technical construction file) to the European Directive for
FX3G-24M_ 90 (3.55") 82 (3.23") 0.55 (1.21 lbs.) Electromagnetic Compatibility (2004/108/EC) when used as directed
FX3G-40M_ 130 (5.12") 122 (4.81") 0.70 (1.54 lbs.) by the appropriate documentation.
FX3G-60M_ 175 (6.89") 167 (6.58") 0.85 (1.87 lbs.)
5

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 FX3G QUICK START MANUAL

ATTENTION Terminal Dielectric Strength Insulation Resistance

• This product is designed for use in industrial applications. Main Units
Between power supply terminal
• Manufactured by: 1.5 kVAC for one minute
(AC power) and ground terminal
Mitsubishi Electric Corporation Between power supply terminal
2-7-3 Marunouchi, Chiyoda-ku, Tokyo, 100-8310 Japan 500VAC for one minute
(DC power) and ground terminal
Between input terminal (24V DC)
• Manufactured at: 500VAC for one minute
and ground terminal 5MΩ or more by
Mitsubishi Electric Corporation Himeji Works Between input terminal (100V 500VDC megger
840 Chiyoda-machi, Himeji, Hyogo, 670-8677 Japan 1.5 kVAC for one minute
AC) and ground terminal
• Authorized Representative in the European Community: Between output terminal (relay)
1.5 kVAC for one minute
and ground terminal
Mitsubishi Electric Europe B.V. Between output terminal
Gothaer Str. 8, 40880 Ratingen, Germany 500VAC for one minute
(transistor) and ground terminal
Type: Programmable Controller (Open Type Equipment) 1. The criterion is shown in IEC61131-2.
Models: MELSEC FX3G series manufactured 2. Dielectric withstand voltage and insulation resistance are shown above.
3. For common grounding, refer to Section 4.2.
From November 1st, 2008 4. The PLC cannot be used at a pressure higher than the atmospheric pressure to
FX3G-232-BD avoid damage.
FX3G-422-BD
FX3G-485-BD 3.2 MOUNTING INSTRUCTIONS
From December 1st, 2008
FX3G-_ _ MR/ES(-A) n INSTALLATION LOCATION
Where _ _ indicates:14, 24, 40, 60 Install the PLC in an environment conforming to the generic
specifications, installation precautions and notes.
From December 1st, 2009
FX3G-_ _ MT/DS Installation location in enclosure
Where _ _ indicates:14, 24

Standard Remark
Compliance with all relevant aspects of the standard.
EMI
• Radiated Emissions
• Conducted Emissions
EN61131-2:2003 EMS
Programmable controllers • Radiated electromagnetic field
- Equipment • Fast transient burst
requirements and tests • Electrostatic discharge
• High-energy surge
• Voltage drops and interruptions
• Conducted RF
• Power frequency magnetic field

Item Specification
Ambient 0 to 55°C (32 to 131°F) when operating and -25 to 75°C
Temperature (-13 to 167°F) when stored
Ambient
5 to 95%RH (no condensation) when operating A
Humidity
Frequency Acceleration Half ampli-
(Hz) (m/s²) tude (mm) Sweep
When Count for A FX3G Series A
10 to 57 - 0.035
X, Y, Z:
Vibration installed on
57 to 150 4.9 - 10 times main unit
Resistance *1 DIN rail
(80 min
When 10 to 57 - 0.075 in each
installed direction)
directly 57 to 150 9.8 -
A A ≥ 50mm (1.97")
Shock 147m/s² Acceleration, Action time: 11ms, 3 times by half-sine pulse
Resistance *1 in each direction X, Y, and Z
Noise By noise simulator at noise voltage of 1,000Vp-p, noise width of
Resistance 1μs, rise time of 1ns and period of 30 to 100Hz
Dielectric 1.5kVAC for one minute n AFFIXING THE DUST PROOF SHEET
Withstand
Voltage *2 500VAC for one minute Between each terminals *2 and ground The dust proof sheet should be affixed to the ventilation port before
terminal beginning the installation and wiring work. For the affixing procedure,
Insulation 5MΩ or more by 500VDC
Resistance *2 megger refer to the instructions on the dust proof sheet. Be sure to
Grounding
Class D grounding (grounding resistance: 100Ω or less) <Common remove the dust proof sheet when the installation and wiring work is
grounding with a heavy electrical system is not allowed.> *3 completed.
Working Free from corrosive or flammable gas and excessive conductive
Atmosphere dusts
Working
<2000m *4
Altitude
6

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n PROCEDURES FOR INSTALLING TO AND DETACHING 3.3 TERMINAL BLOCK LAYOUT

FROM DIN RAIL
The terminal layout in the main unit is shown below.
The products can be installed on a DIN46277 rail [35mm (1.38") wide].
n EXPLANATION OF TERMINAL BLOCK LAYOUT
1) Push out all DIN rail mounting hooks (below fig.A).
Power supply terminals Input terminal

S/S X1 X3 X5 X7 X11 X13 X15 X17X21 X23 X25 X27

L N X0 X2 X4 X6 X10 X12 X14 X16 X20 X22 X24 X26
1) 1)
Output terminals
FX3G-40MT/ES connected to COM5 [ · ] Vacant terminal
(Do not use.)

0V Y0 Y1 Y2 Y4 Y6 Y10 Y12 Y14 Y16

1) 1) 24V COM0 COM1 COM2 Y3 Y5 Y7 Y11 Y13 COM5 Y15 Y17
A A COM3 COM4

24VDC service Common terminal Output Partition

2) Fit the upper edge of the DIN rail mounting groove (right fig.C) onto power supply (4 points/common terminal
terminal)
the DIN rail.

• Indication of Power supply terminals

The AC power supply type has [L] and [N] terminals.
C The DC power supply type has [ + ] and [ - ] terminals.
For external wiring, make sure to read the power supply wiring
described later.
• Indication of 24VDC service power supply
The AC power supply type has [0V] and [24V] terminals, whereas
the DC power supply type shows [•] since the DC power supply type
3) Lock the DIN rail mounting hooks (below fig.D) while pressing the
does not have the service power supply. Do not connect with [•]
PLC against the DIN rail.
terminals.
• Indication of Input terminal
Both AC and DC power supply type have the same input terminals,
however, the external input wiring differs from each other.
• Indication of output terminals connected to common terminal
One common terminal covers 1, 2, 3 or 4 output points.
The output numbers (Y) connected to a common terminal are
D D
enclosed with heavy partition lines.
3) 3)
For transistor output (source) type, [COMo] is [+Vo].

n PROCEDURES FOR MOUNTING WITH M4 SCREWS FX3G-14M_

MOUNTING HOLE PITCHES AC Power Supply Type
Refer to the External Dimensions (Section 2) for the product’s S/S X1 X3 X5 X7
mounting hole pitch information L NS/SX0X1X2X3X4X5X6X7
L N X0 X2 X4 X6
n INSTALLATION
FX3G-14MR/ES
FX3G-14MR/ES

B
0V Y0 Y1 Y2 Y3 Y4 Y5
0VCOM0Y0COM1
24V Y1COM2Y2COM3
Y3COM4Y4COM5
Y5
24V COM0 COM1 COM2 COM3 COM4 COM5

DC Power Supply Type

S/S X1 X3 X5 X7
A
S/SX0X1X2X3X4X5X6X7
X0 X2 X4 X6
B

FX3G-14MT/DS
FX3G-14MT/DS
1) Make mounting holes in the mounting surface referring to the
external dimensions diagram. Y0 Y1 Y2 Y3 Y4 Y5
Y0COM1Y1COM2Y2COM3Y3COM4Y4COM5
COM0 Y5
2) Fit the main unit (A in the above figure) based on the holes, and COM0 COM1 COM2 COM3 COM4 COM5
secure it with M4 screws (B in the right figure). The mounting hole
pitches and number of screws depend on the product. Refer to the
7
external dimensions diagram (Section 2).

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 FX3G QUICK START MANUAL

FX3G-24M_ 4. SPECIFICATIONS AND WIRING

AC Power Supply Type
DANGER DESIGN PRECAUTIONS
S/S X1 X3 X5 X7 X11 X13 X15
L NS/S
X0X1X2X3X4X5X6X7 X11
X10 X13
X12 X15
X14 • Make sure to have the following safety circuits outside of the PLC
L N X0 X2 X4 X6 X10 X12 X14 to ensure safe system operation even during external power supply
problems or PLC failure. Otherwise, malfunctions may cause serious
FX3G-24MR/ES accidents.
FX3G-24MR/ES
„„Most importantly, have the following: an emergency stop circuit,
0V Y0 Y1 Y2 Y3 Y5 Y6 Y10 a protection circuit, an interlock circuit for opposite movements
0VCOM0Y0COM1Y1COM2Y2COM3Y3Y4Y5COM4Y6Y7
24V Y10
Y11 (such as normal vs. reverse rotation), and an interlock circuit
24V COM0 COM1 COM2 COM3 Y4 COM4 Y7 Y11 (to prevent damage to the equipment at the upper and lower
FX3G-24M_ positioning limits).
DC Power Supply Type „„Note that when the PLC CPU detects an error, such as a
S/S X1 X3 X5 X7 X11 X13 X15 watchdog timer error, during self-diagnosis, all outputs are turned
S/SX0X1X2X3X4X5X6X7 X11
X10 X13
X12 X15
X14 off. Also, when an error that cannot be detected by the PLC CPU
X0 X2 X4 X6 X10 X12 X14 occurs in an input/output control block, output control may be
FX3G-24MT/DS disabled. External circuits and mechanisms should be designed to
FX3G-24MT/DS ensure safe machinery operation in such a case.
„„Note that when an error occurs in a relay, triac or transistor
Y0 Y1 Y2 Y3 Y5 Y6 Y10 output device, the output could be held either on or off. For output
Y0COM1Y1COM2Y2COM3Y3Y4Y5COM4Y6Y7
COM0 Y10
Y11 signals that may lead to serious accidents, external circuits and
COM0 COM1 COM2 COM3 Y4 COM4 Y7 Y11 mechanisms should be designed to ensure safe machinery
operation in such a case.
• Do not bundle the control line together with or lay it close to the
FX3G-40MR/ES main circuit or power line. As a guideline, lay the control line at least
AC Power Supply Type 100mm (3.94”) or more away from the main circuit or power line.
Noise may cause malfunctions.
S/S X1 X3 X5 X7 X11 X13 X15 X17 X21 X23 X25 X27
L N X0 X2 X4 X6 X10 X12 X14 X16 X20 X22 X24 X26 • Install module so that excessive force will not be applied to the built-
in programming connectors, power connectors or I/O connectors.
Failure to do so may result in wire damage/breakage or PLC failure.
FX3G-40MR/ES
• Even if the AC power supply causes an instantaneous power failure
for less than 10 ms, the PLC can continue to operate.
0V Y0 Y1 Y2 Y4 Y6 Y10 Y12 Y14 Y16
• Even if the DC power supply causes an instantaneous power failure
24V COM0 COM1 COM2 Y3 COM3 Y5 Y7 COM4 Y11 Y13 COM5 Y15 Y17
for less than 5 ms, the PLC can continue to operate.
• If a long-time power failure or an abnormal voltage drop occurs,
FX3G-60MR/ES the PLC stops, and output is turned off. When the power supply is
AC Power Supply Type restored, it will automatically restart (when the RUN input is on).

S/S X1 X3 X5 X7 X11 X13 X15 X17 X21 X23 X25 X27 X31 X33 X35 X37 X41 X43 DANGER WIRING PRECAUTIONS
L N X0 X2 X4 X6 X10 X12 X14 X16 X20 X22 X24 X26 X30 X32 X34 X36 X40 X42
• Cut off all phases of the power supply externally before installation
or wiring work in order to avoid damage to the product or electric
FX3G-60MR/ES
shock.
0V Y0 Y1 Y2 Y4 Y6 Y10 Y12 Y14 Y16 Y20 Y22 Y24 Y26
24V COM0 COM1 COM2 Y3 COM3 Y5 Y7 COM4 Y11 Y13 COM5 Y15 Y17 COM6 Y21 Y23 COM7 Y25 Y27
CAUTION WIRING PRECAUTIONS
• Connect the AC power supply to the dedicated terminals specified in
this manual. If an AC power supply is connected to a DC input/output
terminal or DC power supply terminal, the PLC will burn out.
• Do not wire vacant terminals externally. Doing so may damage the
product.
• Use class D grounding (grounding resistance of 100Ω or less) with
a wire of 2mm² or thicker on the grounding terminal of the FX3G
Series main unit. However, do not connect the ground terminal at the
same point as a heavy electrical system.
• When drilling screw holes or wiring, make sure cutting or wire debris
does not enter the ventilation slits. Failure to do so may cause fire,
equipment failures or malfunctions.
• Input/output wiring 50 to 100m (164'1" to 328'1") long will cause
8 almost no problems of noise, but, generally, the wiring length should
be less than 20m (65'7") to ensure the safety.

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 FX3G QUICK START MANUAL

4.1 WIRING 4.2 GROUNDING

n CABLE END TREATMENT AND TIGHTENING TORQUE Ground the PLC as stated below.
• For the terminals of FX3G series PLC, M3 screws are used. • Perform class D grounding. (Grounding resistance: 100 Ω or less)
The electric wire ends should be treated as shown below.
• Ground the PLC independently if possible.
• Tighten the screws to a torque of 0.5 to 0.8 N•m.
If it cannot be grounded independently, ground it jointly as shown
• Do not tighten terminal screws with a torque exceeding the below.
regulation torque.
• Use ground wires thicker than AWG14 (2 mm²).
• Failure to do so may cause equipment failures or malfunctions.

n WHEN ONE WIRE IS CONNECTED TO ONE TERMINAL Other Other Other

PLC equipment PLC equipment PLC equipment

φ3.2 (0.13") Terminal Solderless Independent grounding Shared grounding Common grounding
6.2 mm (0.24") screw terminal (Best condition) (Good condition) (Not allowed)
or less

φ3.2 (0.13") • Position the grounding point as close to the PLC as possible to
6.2 mm (0.24") decrease the length of the ground wire.
Terminal
or less

4.3 POWER SUPPLY SPECIFICATIONS AND

Pressure WIRING DIAGRAM
Terminal Manufacturer Type No. Certification
Bonding Tool
JAPAN SOLDERLESS FV1.25-B3A n POWER SUPPLY SPECIFICATIONS
TERMINAL MFG CO UL Listed YA-1(JST)
LTD (JST) FV2-MS3 Specification
Item
AC Power Type DC Power Type
Supply Voltage 100 to 240VAC 24VDC
n WHEN TWO WIRES ARE CONNECTED TO ONE TERMINAL Allowable Supply Voltage
85 to 264VAC 20.4 to 28.8VDC
Range
φ3.2 (0.13") Rated Frequency 50/60Hz -
6.2 mm (0.24") Terminal Solderless
Operation can be Operation can be
or less screw terminal
continued upon continued upon
Allowable Instantaneous
6.3 mm(0.25") occurrence of occurrence of
Power Failure Time
instantaneous power instantaneous power
or more
failure for 10 ms or less. failure for 5 ms or less.
φ3.2 (0.13")
FX3G-14M_
6.2 mm (0.24") Terminal 250V 1A 125V 2.5A
FX3G-24M_
or less Power Fuse
FX3G-40M_
6.3 mm(0.25") 250V 3.15A 125V 3.15A
FX3G-60M_
or more
30A max. 5ms or
30A max. 1ms or less/
Rush Current Main unit less/100 VAC 50A max.
24 VDC
Pressure 5ms or less/200 VAC
Terminal Manufacturer Type No. Certification
Bonding Tool FX3G-14M_ 31W 19W
Power FX3G-24M_ 32W 21W
JAPAN SOLDERLESS
Consumption
TERMINAL MFG CO FV1.25-B3A UL Listed YA-1(JST) FX3G-40M_ 37W 25W
*1
LTD (JST) FX3G-60M_ 40W 29W
24VDC
Service Main Unit 400mA -
n REMOVAL AND INSTALLATION OF QUICK-RELEASE Power Supply
TERMINAL BLOCK
*1 This item shows values when all 24V DC service power supplies are used in the
REMOVAL Unscrew the terminal block mounting screw [both right and maximum configuration connectable to the main unit or input/output extension units
(The DC power type main unit does not have a 24V DC service power supply.)
left screws] evenly, and remove the terminal block.
INSTALLATION Place the terminal block in the specified position, and
tighten the terminal block mounting screw evenly [both right and left
screws]. Tightening torque 0.4 to 0.5 N • m
Do not tighten the terminal block mounting screws with a torque
exceeding the regulation torque.
Failure to do so may cause equipment failures or malfunctions.
* Pay attention so that the center of the terminal block is not lifted.

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n EXAMPLE OF EXTERNAL WIRING (AC POWER TYPE) 4.4 INPUT SPECIFICATIONS AND WIRING DIAGRAM
100 to 240VAC power is supplied to the main unit and input/output
extension unit. n 24VDC INPUT (SINK/SOURCE)
The input numbers in the table indicate the main unit terminal numbers.
PLC 100 to 240V AC “X010 or more” means the numbers from X010 to the largest number
Main unit that the main unit has. (The input numbers for FX3G-14M_ are X000 to
X007.)
L Breaker
* Item FX3G-14M_ FX3G-24M_ FX3G-40M_ FX3G-60M_
Power on
N 14 points 36 points
Emer- Number of Input Points 8 points 24 points
gency (16) *1 (40) *1
PL MC Input Connecting Type Removable terminal block (M3 screw)
Input Form sink/source
MC
AC power supply type: 24V DC ±10%
Fuse Input Signal Voltage
DC power supply type: 20.4V to 28.8V DC
X000 to
Input 3.3kΩ
X007
Impedance
MC MC
X010 or More - 4.3kΩ
Input X000 to
7mA/24VDC
Signal X007
Current X010 or More - 5mA/24VDC
DC ON Input X000 to
4.5mA or more
power Sensitivity X007
*Class D grounding supply Current X010 or More - 3.5mA or more
OFF Input Sensitivity
1.5mA or less
Current
DC AC Input Response Time Approx. 10ms
Power supply for loads connected No-voltage contact input
to PLC output terminals Input Signal Form Sink input: NPN open collector transistor
Source input: PNP open collector transistor
Input Circuit Insulation Photocoupler insulation
Input Operation Display LED on panel lights when photocoupler is driven

n EXAMPLE OF EXTERNAL WIRING (DC POWER TYPE) INPUT CIRCUIT CONFIGURATION

1. Each value inside ( ) indicates the number of occupied points.
24VDC power is supplied to the main unit and input/output extension
unit. AC power supply type
Sink input wiring Source input wiring

Fuse Fuse
PLC 24V DC L L
Main unit N N
*3 100 to 240V AC *3 100 to 240V AC
24V 24V
Circuit protector *3
0V
*3
0V
* S/S S/S
Power on
Emer- *2 *2
gency X X
PL MC

MC DC power supply type

Fuse Sink input wiring Source input wiring
Fuse Fuse

MC MC 24V DC 24V DC
S/S S/S

*2 *2
* Class D grounding X X

Power supply for loads connected

to PLC output terminals 2. Input impedance
3. The “24V” and “0V” terminals are located on the output terminal side.

n INSTRUCTIONS FOR CONNECTING INPUT DEVICES

1. In the case of no-voltage contact:
The input current of this PLC is 5 to 7mA/24VDC. Use input devices
applicable to this current. If no-voltage contacts (switches) for large
current are used, contact failure may occur.

10 2. In the case of input device with built-in series diode:

The voltage drop of the series diode should be approx. 4V or less.

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When lead switches with a series LED are used, up to two switches 4.6 PULSE WIDTH/PULSE PERIOD MEASUREMENT
can be connected in series. Also make sure that the input current is SPECIFICATIONS AND WIRING
over the input-sensing level while the switches are ON.
3. In the case of input device with built-in parallel resistance: Four input points in the PLC (main unit) can be used for the pulse
Use a device with a parallel resistance of 15kΩ or more. When the width/period measurement function which enables measurement of the
resistance is less than 15kΩ, connect a bleeder resistance. pulse width or pulse frequency in units of 10 s.
4. In the case of 2-wire proximity switch: For details on programming, refer to the HELP section in GX Works2.
Use a two-wire proximity switch whose leakage current is 1.5mA
or less when the switch is off. When the current is 1.5mA or more, n CAUTIONS FOR PULSE WIDTH/PERIOD
connect a bleeder resistance. MEASUREMENT FUNCTION
1. Non-overlap of input numbers
The input terminals X000, X001, X003 and X004 can be used for
4.5 PULSE CATCH (M8170 TO M8175)
high-speed counter, input interruption, pulse catch, speed detection
The PLC (main unit) is provided with a pulse catch function and has 6 (SPD) instructions and general-purpose input. Take care not to
pulse catch input points. overlap the input numbers. However, overlap of input numbers is
allowed for input interruptions.
For details on programming, refer to the HELP section in GX Works2.
2. When the pulse width/period measurement function and high-speed
n CAUTIONS FOR PULSE CATCH counters are used together, the overall frequency of high-speed
1. Non-overlap of input numbers counters is affected.
The input terminals X000 to X005 can be used for high-speed 3. Make sure that the total frequency of four input channels is 50
counter, input interruption, pulse catch, speed detection (SPD) kHz or less when using the pulse width/period measurement
instructions and general-purpose input. function. For details on programming, refer to the HELP section in
Take care not to overlap the input numbers. GX Works2.
2. Cautions in wiring 4. Cautions in wiring
It is recommended to use shielded twisted-pair cables for connection It is recommended to use shielded twisted-pair cables for connection
cables. cables.

n EXAMPLES OF EXTERNAL WIRING n EXAMPLES OF EXTERNAL WIRING

It is recommended to use shielded twisted-pair cables for connection It is recommended to use shielded twisted-pair cables for connection
cables. Ground the shield of each shielded cable only on the PLC side. cables. Ground the shield of each shielded cable only on the PLC side.

n EXAMPLES OF PULSE CATCH (M8170) WIRING USING X000 n EXAMPLES OF PULSE WIDTH MEASUREMENT WIRING
When another input terminal is used, wire it according to the following USING X000
diagrams. When another input terminal is used, wire it according to the following
1) When 24VDC service power supply is used diagrams.
1) When 24V DC service power supply is used
Sink wiring Source wiring

Fuse Fuse Sink wiring Source wiring

L L
Class D grounding * Class D grounding *
Fuse Fuse
N N L L
Class D grounding * Class D grounding *
S/S S/S
N N
0V 0V
24V 24V S/S S/S

Three- 0V 0V
X000 X000 wire
Three-wire 24V 24V

* The grounding resistance should be 100Ω or less. Three-

X000 X000 wire
Three-wire

* The grounding resistance should be 100Ω or less.

2) When 24VDC external power supply is used

2) When 24V DC external power supply is used
Sink wiring Source wiring

Fuse Fuse
L L Sink wiring Source wiring
Class D grounding * Class D grounding *

N Fuse Fuse
N 24V DC L L
24V DC
Class D grounding * Class D grounding *
S/S S/S
0V 0V N N
24V DC 24V DC
24V 24V
S/S S/S
Three- 0V 0V
X000 X000 wire
Three-wire 24V 24V

* The grounding resistance should be 100 or less. Three-

X000 X000 wire
Three-wire

* The grounding resistance should be 100 or less. 11

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4.7 HIGH SPEED COUNTERS SPECIFICATIONS 2-phase 2-input [C251 to C255]

AND WIRING The following examples of wiring apply to the cases where C251 is
used. When another high-speed counter number is used, wire the
High-speed counters use input terminals X000 to X007 of the main unit counter referring to the following diagrams.
for inputs, and offer counting up to 60kHz (1 phase). It is recommended to use shielded twisted-pair cables for connection
Input terminals not used for high-speed counters are available for cables. Ground the shield of each shielded cable only on the PLC side.
general-purpose inputs.
1) NPN open collector transistor output rotary encoder
For details on programming, refer to the HELP section of GX Works2.
In the case of sink wiring
n EXAMPLES OF EXTERNAL WIRING (ROTARY ENCODER)
Rotary encoder
1-phase 1-input [C235 to C245]
Fuse 24V DC
The following examples of wiring apply to the cases where C235 is L 24V
used. When another high-speed counter number is used, wire the 0V
counter referring to the following diagrams. It is recommended to use N
Class D
shielded twisted-pair cables for connection cables. Ground the shield grounding*
S/S
of each shielded cable only on the PLC side.
0V
1) NPN open collector transistor output rotary encoder 24V Phase A

X000 Phase B
In the case of sink wiring
Rotary encoder X001 Phase Z
PLC
Fuse 24V DC
L 24V
* The grounding resistance should be 100Ω or less.
0V
N
Class D
grounding* 2) PNP open collector transistor output rotary encoder
S/S
0V
24V Phase A In the case of source wiring
Rotary encoder
X000 Phase B Fuse 24V DC
L 24V
Phase Z 0V
PLC
N
* The grounding resistance should be 100Ω or less. Class D
grounding*
S/S
0V
2) PNP open collector transistor output rotary encoder 24V Phase A

X000 Phase B
In the case of source wiring
Rotary encoder X001 Phase Z
PLC
Fuse 24V DC
L 24V * The grounding resistance should be 100Ω or less.
0V
N
Class D
grounding*
S/S
0V
24V Phase A

X000 Phase B

Phase Z
PLC
* The grounding resistance should be 100Ω or less.

12

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4.8 OUTPUT SPECIFICATIONS AND WIRING The product life of relay contacts becomes considerably shorter than
the above conditions when the rush overcurrent is shut down.
Relay output
Some types of inductive loads generate rush current 5 to 15 times
Item
FX3G- FX3G- FX3G- FX3G- the stationary current at activation. Make sure that the rush current
14MR/_ 24MR/_ 40MR/_ 60MR/_ does not exceed the current corresponding to the maximum specified
6 points 10 points
Number of Output Points
(8) *1 (16) *1
16 points 24 points resistance load.
Connecting Type Removable terminal block (M3 screw) 2) Lamp load
Output Type Relay Lamp loads generally generate rush current 10 to 15 times the
30VDC or less stationary current. Make sure that the rush current does not exceed the
External Power Supply 240VAC or less(250VAC or less when the unit does not
comply with CE, UL or cUL standards)
current corresponding to the maximum specified resistance load.
2A/point 3) Capacitive load
The total load current of resistance loads per common
Resistance Capacitive loads can generate rush current 20 to 40 times the
terminal should be the following value.
Maximum Load stationary current. Make sure that the rush current does not exceed
• 1 output point/common terminal: 2A or less
Load • 4 output points/common terminal: 8A or less the current corresponding to the maximum specified resistance load.
Inductive
80VA Capacitive loads such as capacitors may be present in electronic
Load
circuit loads including inverters.
Min. Load 5V DC, 2mA (reference value)
Open Circuit Leakage n CAUTIONS IN EXTERNAL WIRING
-
Current
Response OFF – ON Approx. 10ms Protection circuit for load short-circuiting
Time ON – OFF Approx. 10ms When a load connected to the output terminal short-circuits, the printed
Input Circuit Insulation Mechanical insulation circuit board may be burnt out. Fit a protective fuse on the output
Input Operation Display LED on panel lights when power is applied to relay coil circuit.
Protection circuit of contact when inductive load is used
n OUTPUT CIRCUIT CONFIGURATION An internal protection circuit for the relays is not provided for the
relay output circuit in this product. It is recommended to use inductive
Load loads with built-in protection circuits. When using loads without built-in
Y protection circuits, insert an external contact protection circuit, etc. to
DC power
supply reduce noise and extend the product life.
COM 1) DC circuit
Fuse
Load Connect a diode in parallel with the load. Use a diode (for
Y commutation) having the following specifications:
AC power
supply Item Standard
COM Reverse voltage 5 to 10 times the load voltage
Fuse Forward current Load current or more

A common number applies to the of [COM ]. 2) AC circuit

Connect the surge absorber (combined CR components such as a
1. Each value inside ( ) indicates the number of occupied points. surge killer and spark killer, etc.) parallel to the load. Select the rated
voltage of the surge absorber suitable to the output used. Refer to the
n LIFE OF RELAY CONTACT table below for other specifications.
The product life of relay contacts considerably varies depending on the
Item Standard
load type used. Take care that loads generating reverse electromotive
Electrostatic capacity Approx. 0.1μF
force or rush current may cause poor contact or deposition of contacts
Resistance value Approx. 100 to 200Ω
which may lead to considerable reduction of the contact product life.
1) Inductive load Interlock
Inductive loads generate large reverse electromotive force between Loads, such as contactors for normal and reverse rotations, that must
contacts at shutdown may cause arcing. At a fixed current consumption, not be turned on simultaneously should have an interlock in the PLC
as the power factor (phase between current and voltage) gets smaller, program and an external interlock.
the arc energy gets larger. The standard life of the contact used
for Inductive loads, such as contactors and solenoid valves, is 500 Common mode
thousand operations at 20VA. The following table shows the approximate Use output contacts of the PLC in the common mode.
life of the relay based on the results of our operation life test.
Test condition: 1 sec. ON / 1 sec. OFF.
Load Capacity Contact Life
0.2A/100VAC
20VA 3 million times
0.1A/200VAC
0.35A/100VAC
35VA 1 million times
0.17A/200VAC
0.8A/100VAC
80VA 2 hundred thousand times
0.4A/200VAC 13

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Transistor output 5. PROGRAMMING USING GX WORKS2

FX3G- FX3G- FX3G- FX3G-
Item The software package GX Works2 is a programming tool designed
14MT/_ 24MT/_ 40MT/_ 60MT/_
Number of Output 6 points 10 points to be used with FX3G programmable controller. GX Works2 runs on
16 points 24 points
Points (8) *1 (16) *1 Microsoft® Windows® 95, Windows® 98, Windows® Me, WindowsNT®
Connecting Type Removable terminal block (M3 screw) Workstation 4.0, Windows® 2000, Windows® XP, Windows Vista®,
Transistor/sink output (FX3G-_MT/ _S) Windows® 7, and Windows® 8 (hereafter referred to collectively as
Output Type/Form
Transistor/source output (FX3G-_MT/_SS)
Windows®). The software has been designed to be both powerful and
External Power Supply 5 to 30VDC
user friendly. While many of the software features can be learned
0.5A/point
The total load current of resistance loads per common intuitively, a detailed help file has been incorporated into the software
Resistance
Load
terminal should be the following value. to assist users in finding answers to their questions.
• 1 output point/common terminal: 0.5A or less
Maximum • 4 output points/common terminal: 0.8A or less
Load 12W/24VDC
The total of inductive loads per common terminal should
5.1 SYSTEM CONFIGURATION
Inductive
be the following value.
Load
• 1 output point/common terminal: 12W or less/24VDC
• 4 output points/common terminal: 19.2W or less/24VDC
Open Circuit Leakage
0.1mA or less/30VDC
Current
ON Voltage 1.5 V or less RS-232C/RS-422 cable
Y000, Y001:5µs or less/ Y000 to Y002:5µs or less/ Connection cabling
10mA or more (5 to 24VDC) 10mA or more (5 to 24VDC) Connection cabling for
OFF – ON Y002 or more:0.2ms or Y003 or more:0.2ms or extension devices
less/200mA or more less/200mA or more (at
Response (at 24VDC) 24VDC)
Time Y000, Y001:5µs or less/ Y000 to Y002:5µs or less/
10mA or more (5 to 24VDC) 10mA or more (5 to 24VDC)
ON – OFF Y002 or more:0.2ms or Y003 or more:0.2ms or USB
less/200mA or more (at less/200mA or more (at
24VDC) 24VDC
Input Circuit Insulation Photocoupler insulation
Input Operation Display LED on panel lights when photocoupler is driven

n OUTPUT CIRCUIT CONFIGURATION

Expansion board
1. Each value inside ( ) indicates the number of occupied points. FX3G-232-BD

Sink output wiring Source output wiring RS-232C

Load Load
Y Y 5.2 INSTALLING THE USB DRIVER
Fuse Fuse
COM +V In order to communicate with a programmable controller CPU via USB,
DC power DC power a USB driver needs to be installed.
supply supply
The following explains the procedure of USB driver installation.
A common number applies A common number applies
to the of [COM ]. to the of [+V ]. WHEN USING WINDOWS® 2000 PROFESSIONAL

n PROTECTION CIRCUIT FOR LOAD SHORT-CIRCUITS

A short-circuit at a load connected to an output terminal could cause
burnout at the output element or the PCB. To prevent this, a protection
fuse should be inserted at the output. Use a load power supply
capacity that is at least 2 times larger than the total rated fuse capacity.
n CONTACT PROTECTION CIRCUIT FOR INDUCTIVE LOADS
When an inductive load is connected, connect a diode (for
commutation) in parallel with the load as necessary. The diode (for
commutation) must comply with the following specifications.
Item Guide OPERATING PROCEDURE
Reverse voltage 5 to 10 times of the load voltage 1. Connect the personal computer and the programmable controller
Forward current Load current or more CPU with a USB cable, and then turn on the programmable
controller CPU.
n INTERLOCK
Loads, such as contactors for normal and reverse rotations, that must 2. The Found New Hardware Wizard screen is displayed. Select
not be turned on simultaneously should have an interlock in the PLC “Specify a location”.
14 program and an external interlock.

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3. Click the BROWSE button and set “Easysocket\USBdrivers” in the WHEN USING WINDOWS VISTA®
folder where GX Works2 has been installed to “Copy manufacturer’s
files from:”, and then click the OK button. If multiple MELSOFT
products are installed previously, refer to their installed location.
POINT
Considerations when installing USB driver:
If the USB driver cannot be installed, confirm the following Windows®
settings.
• If “Block - Prevent installation of unsigned files” is selected under
[Control Panel] g [System] g [Hardware] g [Driver Subscription],
the USB driver may not be installed.

• Select “Ignore - Install all files, regardless of file signature”, or “Warn

- Display a message before installing an unsigned files” in [Driver
Subscription], and execute the USB driver installation.

WHEN USING WINDOWS® XP

OPERATING PROCEDURE
1. Connect the personal computer and the programmable controller
CPU with a USB cable, and then turn on the programmable
controller CPU.
2. The Found New Hardware screen is displayed. Select “Locate and
install driver software (recommended)”.
3. Select “Browse my computer for driver software (advanced)” on the
Found New Hardware screen.
4. Specify “Easysocket\USBdrivers” in the folder where GX Works2
has been installed on the displayed screen. If multiple MELSOFT
products are installed previously, refer to their installed location.
Select “Include subfolders”.
POINT
OPERATING PROCEDURE Considerations when installing USB driver:
When the Windows can’t verify the publisher of this driver software
1. Connect the personal computer and the programmable controller screen is displayed during the installation, select “Install this driver
CPU with a USB cable, and then turn on the programmable software anyway”.
controller CPU.
2. The Found New Hardware Wizard screen is displayed. Select “Install WHEN USING WINDOWS® 7
from a list or specific location (Advanced)”.
3. Select “Search for the best driver in these locations” on the
displayed screen. Select “Include this location in the search”, and
then set “Easysocket\USBdrivers” in the folder where GX Works2
has been installed. If multiple MELSOFT products are installed
previously, refer to their installed location.
POINT
Considerations when installing USB driver:
If the USB driver cannot be installed, confirm the following Windows®
settings.
• If “Block - Never install unsigned driver software” is selected under
[Control Panel] g [System] g [Hardware] g [Driver Signing], the
USB driver may not be installed.
• Select “Ignore - Install the software anyway and don’t ask for my
approval”, or “Warn - Prompt me each time to choose an action” in
[Driver Signing], and execute the USB driver installation.
OPERATING PROCEDURE
1. Connect the personal computer and the programmable controller
CPU with a USB cable, and then turn on the programmable
controller CPU.
2. From Windows® Control Panel, select [System and Security] - 15
[Device Manager]. Right-click “Unknown device” and click “Update

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Driver Software”. n INSTALLATION

3. The Update Driver Software screen is displayed. Select “Browse my Install GX Works2 to the personal computer.
computer for driver software” and specify “Easysocket\USBdrivers” Confirm before installation
in the folder where GX Works2 has been installed on the displayed
• Log on to the personal computer as an administrator.
screen. If multiple MELSOFT products are installed previously, refer
to their installed location. • Close all the applications running under Microsoft® Windows®
Operating System before installation. If the product is installed while
WHEN USING WINDOWS® 8 OR WINDOWS® 8.1 other applications are running, it may not operate normally.
1. Insert the CD-ROM (Disc 1) to the CD-ROM drive. Double click the
“setup.exe” file on the CD-ROM (Disc 1).
2. Following the on-screen instructions, select or enter the necessary
information.
POINT
Product ID is written on the “License certificate” included with the
product. Enter the 12-digit number divided into 3 and 9 digits.

n OPERATING ENVIRONMENT
Item Contents
Personal Com-
Windows® supported personal computer
puter
CPU Intel®Core™2 Duo Processor 2GHz or more recommended
Required
1GB or more recommended
Memory
When installing GX Works2: HDD available capacity is 2.5GB
Available Hardor more.
Disk Capacity When operating GX Works2: Virtual memory available capacity is
512MB or more.
OPERATING PROCEDURE Disk Drive CD-ROM supported disk drive
Monitor Resolution 1024 x 768 pixels or higher
1. Connect the personal computer and the programmable controller Microsoft® Windows® 8.1 Operating System
CPU with a USB cable, and then turn on the programmable Microsoft® Windows® 8.1 Pro Operating System
controller CPU. Microsoft® Windows® 8.1 Enterprise Operating System
Microsoft® Windows® 8 Operating System
2. From Windows® Control Panel, select [System and Security] - Microsoft® Windows® 8 Pro Operating System
Microsoft® Windows® 8 Enterprise Operating System
[Device Manager]. Right-click “Unknown device” and click “Update
Microsoft® Windows® 7 Starter Operating System
Driver Software”. Microsoft® Windows® 7 Home Premium Operating System
Microsoft® Windows® 7 Professional Operating System
3. The Update Driver Software screen is displayed. Select “Browse my OS (English
Microsoft® Windows® 7 Ultimate Operating System
Version)
computer for driver software” and specify “Easysocket\USBdrivers” Microsoft® Windows® 7 Enterprise Operating System
in the folder where GX Works2 has been installed on the displayed Microsoft® Windows Vista® Home Basic Operating System *1
Microsoft® Windows Vista® Home Premium Operating System *1
screen. If multiple MELSOFT products are installed previously, refer Microsoft® Windows Vista® Business Operating System *1
to their installed location. Microsoft® Windows Vista® Ultimate Operating System *1
Microsoft® Windows Vista® Enterprise Operating System *1
Microsoft® Windows® XP Professional, Service Pack 2 or later *1
5.3 INSTALLING GX WORKS2 Microsoft® Windows® XP Home Edition, Service Pack 2 or later
Microsoft® Windows® 2000 Professional, Service Pack 4 or later
This section explains how to install and uninstall GX Works2 RS-232 port
Communication
USB port
(SW1DNC-GXW2-E ). Please read carefully before installing the Interface *2
Ethernet port
product to your personal computer.
1. 64-bit version is not supported.
Notice: Reprinting or reproducing the part or all of the contents of 2. When a programmable controller CPU is directly connected.
this document in any form for any purpose without the permission of
Mitsubishi Electric Corporation is strictly forbidden. PRECAUTIONS
• Although we have made the utmost effort to follow the revisions of • If .NET Framework 2.0 and Windows Installer 3.0 are not installed
the software and hardware, in some cases, unsynchronized matter to the personal computer to which GX Works2 is to be installed,
may occur. approximately 350MB of memory is required in the system drive to
The information in this document may be subject to change without install them.
notice. • For Windows® 8 and Windows® 8.1, if .NET Framework 3.5
(including .NET 2.0 and 3.0) is invalid on the personal computer to
which GX Works2 is to be installed, it needs to be valid.
• The following functions cannot be used when the computer
is running under Windows® XP, Windows Vista®, Windows® 7,
16
Windows® 8, or Windows® 8.1. This product may not perform
properly, when these functions are used.

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• Activating the application with Windows® compatible mode. Name Description

• Simplified user switch-over Title Bar Display a project name
Menu Bar Display menu options for executing each function
• Remote desktop
Toolbar Display tool buttons for executing each function
• Large font size (Advanced setting of Display Properties) A main screen used for operations such as programming,
Work window
parameter setting, and monitoring
• DPI setting other than 100% (set the size of text and illustration
A sub screen to support operations performed on a work
other than [smaller-100%]) Docking window
window
• Windows XP Mode Navigation Display contents of a project in tree format
• Windows Touch or Touch Display a list of functions (such as function blocks) used for
Element Selection
programming
• Modern UI Output Display compilation and check results (errors and warnings)
• Client Hyper-V Cross Reference Display cross reference results
Device List Display the device list
• Use the product as a user having a privilege higher than ‘Standard
A screen used for monitoring and changing current device
user’ or ‘Administrator’ for Windows Vista®, Windows® 7, Windows® 8, Watch 1 to 4
values.
and Windows® 8.1. Intelligent Function
Screens used for monitoring intelligent function modules
Module Monitor 1 to 10
• The screens of this product may not perform properly when multi-
A screen used for searching and replacing character strings
display is set on Display Properties. Find/Replace
in the project
• For a personal computer with less than 1GB of memory, the startup A screen used for setting the debug which uses the
Debug
simulation function
speed of GX Works2 may be improved by increasing the memory to
Status bar Display information about a project being edited
more than 1GB.
POINT
• The operations on the screen of this product may not be executed
Focus point indication in Windows Vista®, Windows® 7, Windows® 8, or
properly when the screen resolution is changed while the product is
Windows® 8.1. When using Windows Vista®, Windows® 7, Windows® 8,
being activated.
or Windows® 8.1, the focus point may not be indicated on the screen.
5.4 STARTING AND EXITING GX WORKS2 To display the focus point, set the following setting.
Starting GX Works2 For Windows Vista®, select [Start] g [Control Panel] g [Ease of
Select [Start] g [All Programs] g [MELSOFT Application] g Access] g [Ease of Access Center].
[GX Works2] g [GX Works2]. For Windows® 7, select [Start] g [Control Panel] g [Ease of Access
Center].
Exiting GX Works2 For Windows® 8 and Windows® 8.1, select the windows key + Q
Select [Project] g [Exit]. [Control Panel] g [Ease of Access Center].

MAIN FRAME CONFIGURATION 3. Select “Make the keyboard easier to use”.

The following screen shows a main frame configuration on which a 4. Select “Underline keyboard shortcuts and access keys”.
work window and docked windows are displayed.

Title bar 5.5 USING THE HELP FILES IN GX WORKS2

Menu bar
Use the GX Works2 help function to learn GX Works2 operations,
Toolbar
Element
understand functions, and check error codes of programmable
Selection window
controller CPU.
Navigation
window
The following items can be checked with the GX Works2 help function.
Work • Help for operations
window
• Help for instructions
Docked window • Help for special relays/special registers
• Help for CPU errors
• Error codes for CPU module communication
• Changes from GX Developer
• List of shortcut keys
• Registered Trademarks and Trademarks
• FX manuals
Status bar

17

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 FX3G QUICK START MANUAL

Select [Help] [GX Works2 Help] ( ). n FOR CONTINUOUS USE OF A PERIPHERAL DEVICE
(SUCH AS GOT)
Tab
• Cut off the area shown in the left figure below of the peripheral
device connector cover (main unit) using a nipper, etc., and connect
the peripheral device as shown in the right figure below.
Peripheral device
connecting Connection example
connector cover

Communication
Cut off the dotted cable
line area.

n CONNECTION TO BUILT-IN PROGRAMMING CONNECTOR (USB)

Connect and disconnect the communication cable for the peripheral
device (personal computer). At connection, confirm the cable and
connector shape.

6. OPERATION
n PRELIMINARY INSPECTION [POWER OFF] Programming
connector
Incorrect connection of the power supply terminal, contact of the DC (USB)
input wire and power supply wire, or short-circuiting of output wires
may result in serious damage. Before applying power, check that the
power supply and ground terminals are connected correctly and input/
output devices are wired properly.
NOTES The dielectric withstand voltage and insulation resistance USB Mini-B
plug
test of the PLC should be measured in accordance with the following
procedures.
USB
1. Remove all input/output wires and power supply wires from the PLC. Mini-B
connector
2. Connect a crossing wire to each of the PLC terminals (power supply
terminal, input terminals and output terminals) except the ground
terminal.
n WRITING OF PROGRAM AND PROGRAM CHECK
3. For the dielectric withstand voltage test of each terminal, refer to the [POWER ON AND PLC STOPPED]
generic specifications for the product.
1. Turn on the PLC power.
Measure the dielectric withstand voltage and insulation resistance
Make sure that the RUN/STOP switch of the PLC is set to STOP,
between each terminal and the ground terminal. Dielectric withstand
and turn the power on.
voltage: 1.5kV AC or 500V for 1min (The terminals vary in dielectric
withstand voltage.) Insulation resistance: 500V DC/5M or more. 2. Check the program.
Check for circuit errors and grammatical errors with the program
n CONNECTION TO BUILT-IN PROGRAMMING CONNECTOR check function of the programming tool.
(RS-422)
3. Transfer the sequence program.
• When connecting a peripheral device
Write the program to the PLC with the programming tool.
Connect and disconnect the communication cable for the peripheral
device. At connection, align the “positioning mark” between the cable 4. Verify the sequence program.
and the main unit. Verify that the program has been correctly written to the PLC.
5. Execute PLC diagnosis.
Programming Check for errors in the PLC main body with the PLC diagnostic
connector
(RS-422) function of the programming tool.

n METHODS OF RUNNING AND STOPPING

FX3G PLCs can be started or stopped by any of the following three
methods. Two of the methods can be combined. The RUN/STOP switch
Positioning mark
is located under the peripheral device connector cover.

18 Communication cable
Positioning mark

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 FX3G QUICK START MANUAL

1. Operation with built-in RUN/STOP switch (without remote running/stopping operation from the programming
Operate the RUN/STOP switch on the front panel of the main unit to software) The RUN/STOP status of the PLC is determined by the
start and stop the PLC (refer to the right figure). Turn the switch to conditions shown in the following table.
RUN, and the PLC will start. Turn it to STOP, and the PLC will stop.
Condition of Condition of General-Purpose
Built-in RUN/STOP Input Terminal Specified as Status of PLC
RUN/STOP switch Switch RUN Terminal by Parameter
OFF RUN
RUN
ON RUN
OFF STOP
STOP
ON RUN

Use either built-in RUN/STOP switch or the general input specified as

RUN terminal. (When specifying the general-purpose terminal as the
RUN terminal, always set the built-in RUN/STOP switch to STOP.)
2. When the remote running/stopping operation from the
2. Running and stopping with general-purpose input programming software is performed
(RUN terminal) Operation with one switch (RUN)
For this operation, keep both the built-in RUN/STOP switch and the
One of the input terminals X000 to X017 *1 of the main unit can
general-purpose input RUN terminal in the STOP position. If the stop
be used as a RUN input terminal by a parameter setting (refer to
command is given from the programming software after the PLC is
the figure below). When the specified input terminal is turned on,
started by either the built-in RUN/STOP switch or the general-purpose
the PLC starts. When it is turned off, the PLC is started or stopped
input RUN terminal, the PLC will be restored to the running status by
depending on the state of the built-in RUN/STOP switch.
giving the RUN command from the programming software. This can
*1. X000 to X007 in 14-point type main units, and X000 to X015 in also be accomplished by setting the built-in RUN/STOP switch or the
24-point type main units. general-purpose input RUN terminal to STOP and then to RUN.
For details, refer to the HELP menu in GX Works2.
n OPERATION AND TEST [POWER ON AND PLC RUNNING]
General-purpose input terminal General-purpose input terminal
RUN specified as RUN input by RUN
specified as RUN input by SELF-DIAGNOSTIC FUNCTION
parameter parameter
S/S X000 X001 X002 S/S X000 X001 X002 When the PLC’s power is turned on, its self-diagnostic function starts
Main unit (sink input) Main unit (source input)
automatically. If there are no problems with the hardware, parameters
or program, the PLC will start and the RUN command (refer to Section
24V 0V 24V 0V
14.2) is given (RUN LED is lit). If any problems are found, the “ERR”
LED flashes or lights.

TEST FUNCTIONS
Operation with two switches (RUN and STOP)
Functions of the programming tool to turn on/off the PLC devices
The PLC can be started and stopped with individual RUN and STOP and change the current values/settings are effective or ineffective
pushbutton switches. For this operation, a sequence program using depending on the PLC status as shown below.
M8035 to M8037 is necessary.
X: Effective O: Conditionally Effective – : Ineffective
For details, refer to the HELP menu in GX Works2.
In Running In Stopped
Item
General-purpose input terminal General-purpose input terminal Status Status
RUN STOP specified as RUN input by RUN STOP specified as RUN input by
parameter parameter Devices used in program O *1 O*1
Forcible ON/OFF *1
S/S X000 X001 X002 S/S X000 X001 X002 Devices not in use X X
Main unit(sink input) Main unit(source input) Change of current Devices used in program O *2, *3 X *3
values of timers,
24V 0V 24V 0V
counters, data
registers, extension
registers, extension Devices not in use X *3 X *3
file registers and
file registers *4
3. Starting and stopping by remote control from programming When the program memory is
X X
software the built-in EEPROM
When the program memory is
The programming software has a function to forcibly start and stop the Change of settings
in the memory cassette and – –
PLC by remote control (remote RUN/STOP function). However, when of timers and
the PROTECT switch is on
counters *5
power is reapplied, the remote RUN/STOP function is disabled. The When the program memory is
RUN/STOP status is then determined by the RUN/STOP switch or in the memory cassette and X X
the PROTECT switch is off
RUN terminal.
1. Forcible ON/OFF
For details on the start and stop procedures with remote control from - The forcible ON/OFF function is effective on the input relays (X), output relays
programming software, see below. (Y), auxiliary relays (M), state (S), timers (T) and counters (C). On the display
module, the function cannot be operated for the input relays (X).
- The forcible ON/OFF function can turn on or off the devices only for one scan.
n USE OF SEVERAL RUNNING/STOPPING METHODS While the PLC is running, the function is substantially effective in clearing the
1. When the built-in RUN/STOP switch and the general-purpose RUN current values of the timers (T), counters (C), data registers (D), index registers
terminal are used (Z and V) and extension registers (R) and in controlling the SET/RST circuit and
self-retaining circuit. (The operation to forcibly turn on timers is effective only when 19

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 FX3G QUICK START MANUAL

the timers are driven by the program.) The current value of VR2 multiplied by “10” is used as the set value of
- The results of forcible ON/OFF operation performed while the PLC in the
a timer.
stopped state or performed for devices not used in the program are retained.
However, the results of the operation performed for the input relays (X) are not
retained because the relays refresh input even while the PLC is in the stopped
state. (They are updated according to the input terminal conditions.) M8000
2. Since the current values may be changed according to MOV instruction in the MUL D8031 K10 D0(D1) The value of D8031 is multiplied by "10", and stored in
program and the operation results, the most recently obtained values are retained. D0(D1).
3. Only display modules can change the current value by the extension file register D0 The current value of VR2 multiplied by "10" is used as the
T1 set value of the timer T1.
test function. The setting range in this example using T1 (100ms timer)
4. The current values of the file registers stored in the program memory cannot be is from 0 to 255 sec.
monitored or tested on the display module.
5. Change of timer and counter settings. The settings of the timers (T) and counters
(C) can be changed only when the timers are driven by the program. 7. MAINTENANCE
n PROGRAM MODIFICATION FUNCTION This PLC does not incorporate consumable parts that are factors in the
The sequence program can be transferred while the PLC is running or reduction of service life. However, the output relays (points of contact)
in the stopped state as shown below. and batteries (option) have a limited life expectancy.

X: Effective – : Ineffective n PERIODIC INSPECTION - BATTERY LIFE, ETC.

In Running In Stopped 1. BATTERY
Item
Status Status
Model FX3U-32BL battery: Standard life: 5 years (at ambient
Batch Writing of File Registers (D) and Extension
File Registers (ER) – X temperature of 25°C (77°F))
Writing of Partial Modification of Program X X 2. OTHER DEVICES
Program to Modification of whole Program When inspecting the battery, check the following points.
PLC (Batch Writing) – X

Writing of Parameters to PLC – X „„Check that the temperature in the panel is not abnormally
Writing of Comments to PLC – X increased by other heat generating bodies or direct sunlight.
1. Since the writing function is used during running, the programming tool must „„Check that dust or conductive dust has not entered the panel.
support the write during RUN function, such as GX Works2. „„Check for loosening of wiring and other abnormalities.

n BUILT-IN VARIABLE ANALOG POTENTIOMETER FUNCTION 3. BATTERY REPLACEMENT

The main unit has two built-in variable analog potentiometers (shown When the battery voltage drops while the PLC power is on, the “ALM”
in the figure below). The current value increases from 0 to 255 when a LED on the panel is lit in red, and M8005 and M8006 (latch) are turned
variable analog potentiometer is turned clockwise. on. The memory can be retained for about one month after the lamps
The current value of each variable analog potentiometer is stored in turn on. However, the operators may not immediately find the lamps to
special data registers shown below. be on. Prepare a new battery promptly, and replace the battery with the
new one.
Enlarged view
n MAINTENANCE – PRODUCT LIFE OF RELAY CONTACTS
The product life of relay contacts varies considerably depending on the
load type used. Take care that loads generating reverse electromotive
force or rush current may cause poor contact or deposition of contacts
which may lead to considerable reduction of the contact product life.

INDUCTIVE LOAD
Inductive loads generate large reverse electromotive force between
contacts at shutdown, which may cause arcing. At a fixed current
consumption, as the power factor (phase between current and voltage)
gets smaller, the arc energy gets larger.
The standard life of contacts used for Inductive loads, such as
contactors and solenoid valves, is 500,000 operations at 20VA. The
Volume Data Register to Store Current Value following table shows the approximate life of a relay based on the
VR1 : variable analog potentiometer1 D8030 (Integer from 0 to 255)
results of an operation life test.
VR2 : variable analog potentiometer2 D8031 (Integer from 0 to 255)
Load Capacity Contact Life
Use example 1 of variable analog potentiometer 0.2A/100VAC
The current value of VR1 is used as the set value of a timer. 20VA 3,000,000 times
0.1A/200VAC
0.35A/100VAC
35VA 1,000,000 times
Use example 2 of variable analog potentiometer 0.17A/200VAC
0.8A/100VAC
80VA 200,000 times
D8030 The current value of VR1 is used as the set value of the timer T0. 0.4A/200VAC
T0
The setting range in this example using T0 (100ms timer) is from 0 to
25.5 sec.
The product life of relay contacts becomes considerably shorter than
the above conditions when the rush overcurrent is shut down.
20 Some types of inductive loads generate rush current 5 to 15 times

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 FX3G QUICK START MANUAL

the stationary current at activation. Make sure that the rush current n ERR LED [ON/FLASHING/OFF]
does not exceed the current corresponding to the maximum specified
State of LED State of PLC Remedies
resistance load.
1. Stop the PLC, and re-apply power. If ERR
LED goes off, a watchdog timer error may
LAMP LOAD have occurred. Take any of the following
Lamp loads generally generate rush current 10 to 15 times the measures.
• Review the program. The maximum value
stationary current. Make sure that the rush current does not exceed the (D8012) of the scan time should not exceed
current corresponding to the maximum specified resistance load. • the setting (D8000) of the watchdog timer.
• Check that the input used for input
CAPACITIVE LOAD interruption or pulse catch is not being
abnormally turned on and off in one scan.
Capacitive loads can generate rush current 20 to 40 times the • Check that the frequency of the pulse (duty
stationary current. Make sure that the rush current does not exceed of 50%) input to the high-speed counter
the current corresponding to the maximum specified resistance load. does not exceed the specified range.
A watchdog timer • Add the WDT instructions. Add some WDT
Capacitive loads such as capacitors may be present in electronic error may have instructions to the program, and reset the
circuit loads including inverters. occurred, or the watchdog timer several times in one scan.
On
hardware of the • Change the setting of the watchdog timer.
PLC may be Change the watchdog timer setting (D8000)
8. TROUBLESHOOTING damaged. in the program so that the setting is larger
than the maximum value of the scan time
(D8012).
n TROUBLESHOOTING WITH LEDS 2. Remove the PLC and supply power to it from
When trouble occurs, check the LEDs on the PLC to identify the another power supply on a desk. If the ERR
LED goes off, noise may have affected the
problem with the PLC. PLC. Take the following measures.
• Check the ground wiring, and reexamine the
State of wiring route and installation location.
State of PLC Remedies • Fit a noise filter onto the power supply line.
LED
Power of the specified voltage 3. If the ERR LED does not go off even after
On is being correctly supplied to The power supply is normal. the measures stated in (1) and (2) are
the power supply terminal. taken, consult your local Mitsubishi Electric
representative.
One of the following problems
Check the supply voltage. One of the
may have occurred.
• After disconnecting the cables other following errors
• Power of the specified
than the power cable, re-apply has occurred in
voltage and current is not Perform PLC diagnosis and program check with
Flashing power to the PLC, and check Flashing the PLC.
being supplied to the power the programming tool.
for changes in the state. If the • Parameter error
supply terminal.
problem persists, consult your local • Syntax error
• External wiring is incorrect.
Mitsubishi Electric representative. • Ladder error
• Internal error of PLC
• If the power is not off, check the If the operations of the PLC are abnormal,
No errors that
One of the following problems power supply and the power supply perform PLC diagnosis and program check with
Off stop the PLC have
may have occurred. route. If power is being supplied the programming tool. An I/O error, Comms error
occurred.
• The power supply is off. correctly, consult your local or Runtime error may have occurred.
• External wiring is incorrect. Mitsubishi Electric representative.
Off • Power of the specified • After disconnecting the cables other
voltage is not being than the power cable, re-apply n OUTPUT DOES NOT OPERATE
supplied to the power power to the PLC, and check
supply terminal. for changes in the state. If the
1. Output does not turn on.
• The power cable is broken. problem persists, consult your local Stop the PLC, and forcibly turn the inoperable output on then off with a
Mitsubishi Electric representative. peripheral device or the display module to check its operation.
Check for troubles with external wiring.
n ALM LED [ON/OFF] • When the output operates
This LED is valid when the optional battery is installed and the battery The output may be turned off unintentionally in the program.
mode is selected using a parameter. Reexamine the program.
(Duplicate coil or RST instructions)
State of LED State of PLC Remedies
On The battery voltage is low. Immediately replace the battery. • When the output does not operate
The battery voltage is higher Check the configuration of the connected devices and the connection
Off Normal
than the value set with D8006. of the extension cables. If the configuration of the external wiring and
connected devices and the connection of the extension cables are
acceptable, the output circuit may be damaged. Consult your local
Mitsubishi Electric representative.
2. Output does not turn off.
Stop the PLC, and check that the output turns off.
Check for trouble with external wiring.
• When the output turns off
The output may be turned on unintentionally in the program.
Check that there are no duplicate coils in the program.
• When the output does not turn off
The output circuit may be damaged. 21
Consult your local Mitsubishi Electric representative.

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 FX3G QUICK START MANUAL

n 24VDC INPUT DOES NOT OPERATE

1. Input does not turn on.
Disconnect the external wiring and connect the S/S terminal and the
0V terminal or the 24V terminal. Short-circuit the 0V terminal or 24V
terminal not connected to the S/S terminal and the input terminal,
then check the input display LED or a peripheral device to confirm
that the input turns on.

Measures
Check that the input device does not have a built-in diode or
When input turns on
parallel resistance. .
Measure the voltage between the 0V terminal or 24V
terminal not connected to the S/S terminal and the input
When input does not terminal with a tester to confirm that the voltage is 24VDC.
turn on • Check the configuration of the external wiring and
connected devices and the connection of the extension
cables.

2. Input does not turn off.

Check for leakage current from input devices.
If the leakage current is larger than 1.5mA, it is necessary to connect
a bleeder resistance.

22

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MITSUBISHI ELECTRIC AUTOMATION, INC.
500 Corporate Woods Parkway, Vernon Hills, IL 60061
Ph 847.478.2100 • Fx 847.478.2253
us.MitsubishiElectric.com/fa/en/support
January, 2016 • ©2016, Mitsubishi Electric Automation, Inc. •
Specifications subject to change without notice. • All rights reserved

AZ-JY997D33401-A

Mitsubishi Electric Automation, Inc.