Electricity - Generators
Electricity - Generators
Electricity - Generators
The Alternator
The synchronous machine consists essentially of (a) a field system excited by direct current and (b) an armature. Almost invariably the armature is the
stationary member and the field system the rotating member. The induced e.m.f. in the armature winding is a motionally induced e.m.f. and its mode
of production identical with that of the D.C. machine. The only difference is that it is the magnetic field which moves whereas the armature conductor is
stationary.
As with a D.C. machine the e.m.f. induced in an individual armature coil ia an alternating e.m.f. and consequently by bringing the winding
out to fixed terminals, the e.m.f. between these will be alternating also. The complete fixed armature, that is magnetic core and windings, is called the
stator, and the rotating field system the rotor. The general constructional features of a salient pole alternator are shown below
As the field system rotates and carries its flux with it, each portion of the stator core will experience reversals of magnetisation, and
therefore, as in a direct current machine, the core has to be laminated. For ventilation purposes, a series of radial ventilating ducts are provided. Since
the field system rotates, its exciting winding has to be fed by means of two slip rings, but as the excitation voltage is low and the power taken by the
field winding small, these present no difficulties
A salient pole has one field coil per pole, very like a D.C. machine. For the very high speeds of turbine driven alternators it is necessary to
adopt a cylindrical construction for the rotor and in such a case the field winding has to be housed in a number of slots. A simplified form shows the
cross section of a four pole turbo alternator , the dispostion of the rotor field of a turbo alternator rotor may be as high as 40,000 ft per min or 200
metres per sec. The stresses due to centrifugal force are exceedingly high. The rotors are thus made from steel forging, or in some cases from thick
steel discs bolted together.
Air Gap
If the air gap around a rotor is not uniform the motor may not start in certain positions. Because the rotor is not centred, probably due to worn
bearings, there is an out of balance magnetic pull.
Radial play in between the shaft and the housing should be detected by hand and bearing wear detected by feeler gauge between the rotor
and the stator, or armature and field poles may be measured at three or four fairly equidistant points around the machine. If possible one
measurement should be made at the bottom of the machine and another in line with the drive. Compare with previous records to check wear. At
minimum air gap. Clearance of the bearings should be renewed to avoid the possibility of the rotor rubbing on the stator.
On small machines two feelers on opposite sides of the rotor should be used to avoid error caused by rotor movement from normal position
when only one feeler gauge is used.
In synchronous motors and D.C. motors sparking may occur if the radial air gaps between the armature and the field poles are unequal. If
necessary renew bearings or add or remove soft iron shims from under the pole shoes. Unequal field strength has a similar effect of sparking at the
brushes. This might be due to short circuit or earth fault on the field coils, or a short circuit on the shunt and field coils.
A.C. alternators
To parallel alternators the following conditions are required;
1. Same voltage-checked with the voltmeter
2. Same frequency-checked with the frequency meter and synchroscope
3. Same phase angle-checked with synchroscope
4. Same phase rotation-checked with rotation meter. Only important when connecting shore supply, or after maintenance on switchgear or
alternator.
More power may be obtained at the bus bars from the incoming alternator only by supplying more power to its prime mover. This increase
of steam or fuel supply is achieved by altering the governor setting either electrically or manually.
After adjusting the governor the incoming machine takes up its desired amount of the kW loading and this is recorded on the machines watt
meter. However, if the kW loading is shared equally between two machines it may be found that the Load Current of the incoming machine is more or
less than the other machine. This is fue to the incoming machine having a different power factor. This may be corrected by adjusting the excitation of
the incoming alternator.
If the alternators have similar load characteristics, once adjusted, the load will continue to be shared. If the load characteristics of alternators vary, the
kW loading and load current sharing may require readjusting under different load conditions.
No1 and No2 sharing load after adjusting governor settings, excitation adjusted to prevent excessive volt drop in No2
No1 and No2 sharing load with balanced power factors by adjusting excitation
The effects of altering Torque and Excitation on single phase alternator plant-and by
extrapolation a 3-phase circuit
Before paralleling, by varying Rb, adjust the excitation current in the rotor field of 'B' until Va=Vb. When in phase and at the same
frequency synchronising may take place.
If there was no external load on the bus bars the torque on the prime movers of A and B is only that required by its own alternator and Ra
and Rb are adjusted so that Ea and Eb are equal.
Relative to the bus bars Ea and Eb are acting in the same direction with each other making the top bar positive with respect to the bottom
bar.
Varying the driving torque
If the driving torque of 'B' is reduced (less fuel supplied) the rotor falls back by an angle say p.f.(b) giving a resultant e.m.f. of Ez in the
closed circuit.
Slight loss of power in B-is taken up by an increase in power from A. The terminal voltage will not vary and the speed and frequency will
stay the same or drop only very slightly.
Large loss of power in B-with a large circulating current from A to B the alternator A will try to drive B as a synchronous motor. The
amount of full load power required to drive an alternator as a motor is only 2 to 3% for a turbine and 10 to 12% for diesel engine.
As the circulating current flows from A to B the reverse power trip on B will operate after about 3 to 5 seconds.
All the load now falls on A which will probably cause the overload trip to operate and 'black out' .
Varying excitation
Consider A and B are exerting the torque required by its alternator and the generated e.m.f. Ea and Eb are equal. There is no circulating
current.
By reducing Rb the excitation current in the field of B can be increased and Eb will increase. Ez is the resultant difference (Eb - Ea) which will give a
circulating current I through the synchronous impedances of the two alternators. As the machines are similar the impedance drop in each will be 1/2Ez
so the terminal voltage
V1 = Eb - Н Ez = Ea + Н Ez
Therefore increasing the excitation current will increase the terminal voltage
The circulating current I from A to B will have a large 'Wattless' component. Machine A now has more of the lagging reactive current and its
power factor is reduced. Too large a reduction in excitation current in B with subsequent increase in load current in A could cause the current overload
trip of A to operate. This could be followed by the low voltage or the overload trip of B operating causing a black out.
Voltage regulation
The graph demonstrates that excitation must be increased (generally) with increasing load to maintain terminal voltage
The worse the power factor the worse the terminal voltage change during load change.
This effect, due to the transient reactance on starting, cannot be obviated either in a self regulated machine, or in a conventional generator
with A.V.R.
The sluggish response of the excitation systems limits the speed of voltage recovery.
In a self excited generator the dip is less and the recovery time greatly improved. (say 0.3s against 0.7s)
In order to maintain constant voltage, under varying conditions, excitation must be varied.
This effect, due to the transient reactance on starting, cannot be obviated either in a self regulated machine, or in a conventional generator
with A.V.R.
The sluggish response of the excitation systems limits the speed of voltage recovery.
In a self excited generator the dip is less and the recovery time greatly improved. (say 0.3s against 0.7s)
In order to maintain constant voltage, under varying conditions, excitation must be varied.
Variation of voltage at constant excitation