ODISHA POWER TRANSMISSION CORPORATION LIMITED

(1)PACKAGE 19-01: Construction of 132kv S/C line on D/C tower from 132/33kv Grid S/s,
Nuapatana to 132/33kv Grid S/s, Banki along with 01no 132kv feeder bay extension at both
ends on TURNKEY BASIS.

(2 PACKAGE 19-02: Construction of 132kv S/c line on DC tower from 132/33kv, Grid S/s
Nuapada to 132/33kv Grid S/s, Padampur along with 01no 132kv feeder bay extension at both
ends on TURNKEY BASIS.

(3) PACKAGE 19-03: Construction of 132kv LILO line from 132kv Burla-Chipilima Tie line to
220/132/33kv A.Katapalli Grid S/s along with 02nos of 132kv feeder bay extension at
220/132/33kv A.Katapalli Grid S/s on TURNKEY BASIS.

(4) PACKAGE 19-04: Construction of 132kv S/c Line on D/C tower from 220/132/33kv Grid S/s
Bhadrak to 132/33kv Grid S/s, Anandpur along with 01no 132kv feeder bay extension at both
ends & on TURNKEY BASIS.

VOL-IIA
SCOPE OF WORKS
NOTICE INVITING TENDER-NIT NO. 19 / 2013-14
TENDER SPECIFICATION NO Sr. G.M-CPC- Tender- Package –19-01, 19-02, 19-03 &
19-04 / 2013-14

IMPORTANT NOTE

THE BIDDERS ARE ADVISED TO VISIT THE SITE BEFORE QUOTING

THE BID. THEY SHALL ASCERTAIN ALL THE DATA FOR TURNKEY
COMPLETION OF THE SUBSTATION AND ASSOCIATED
TRANSMISSION LINES SUCH AS:-

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1. SOIL BEARING CAPABILITY.

2. BENCHING AND FILLING FOR SITE LEVELLING.

3. TYPE OF STRUCTURES FOR BOTH LINE & SUBSTATION.

4. QUANTITY OF MATERIALS/STRUCTURES/EQUIPMENT.

5. TYPE OF FOUNDATIONS FOR LINE TOWERS & SUB STATION

EQUIPMENT/STRUCTURES.

6. THE LENGTH OF THE BOUNDARY WALL, FENCING AND

ROADS.

7. ANY OTHER DATA REQUIRED FOR DESIGNING THE LINE & SUBSTATION.

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SCOPE OF WORK:-
1. General
The Employer (M/S ODISHA POWER TRANSMISSION CORPOTATION LIMITED.)
is strengthening their Transmission and Distribution systems by way of constructing the
following sub-stations and transmission lines package wise in the state of Odisha as
outlined in the detailed scope of work. The indicative layout diagram & SLD of the
proposed sub-station are enclosed in the drawing folder in Vol-II. The works are to be
carried out on Turnkey Basis till final commissioning of substation associated
transmission lines, its testing, commissioning and handing over the same to the owner.

FOLLOWINGS ARE THE NAME OF THE PACKAGES:

(1)PACKAGE 19-01: Construction of 132kv S/C line on D/C tower from 132/33kv Grid S/s,
Nuapatana to 132/33kv Grid S/s, Banki along with 01no 132kv feeder bay extension at both
ends on TURNKEY BASIS.

(2 PACKAGE 19-02: Construction of 132kv S/c line on DC tower from 132/33kv, Grid S/s
Nuapada to 132/33kv Grid S/s, Padampur along with 01no 132kv feeder bay extension at both
ends on TURNKEY BASIS.

(3) PACKAGE 19-03: Construction of 132kv LILO line from 132kv Burla-Chipilima Tie line to
220/132/33kv A.Katapalli Grid S/s along with 02nos of 132kv feeder bay extension at
220/132/33kv A.Katapalli Grid S/s on TURNKEY BASIS.

(4) PACKAGE 19-04: Construction of 132kv S/c Line on D/C tower from 220/132/33kv Grid S/s
Bhadrak to 132/33kv Grid S/s, Anandpur along with 01no 132kv feeder bay extension at both
ends & on TURNKEY BASIS.

The scope of the work includes:-

i) Design, manufacture, testing, supply & commissioning of all equipment for substation
and transmission lines, as detailed in the specifications and schedule of quantities and
in subsequent clauses except supply of Auto and Power Transformer and PLCC indoor
equipment, which shall be supplied by the Employer. The contractor shall load, unload,
transport, erect, connect to the system, test and commission the Auto Transformer,
Power transformer & the PLCC equipment. Installation of PLCC equipment at remote
(existing) end and proposed end of the sub-station or any modification shall be under
the scope of the contractor. A general single line diagram showing installations,
removing and erection of PLCC equipment has also been provided in the drawing
folder in Vol-II. An indicative SLD & structural layout of the substation has been
provided in the technical specification which may be followed as a basis for finalization
of the substation structural layout in consultation with OPTCL.
ii) Execution of all civil works (leveling, excavation, foundations, roads, cable trench,
drainage system, culverts, rain water harvesting, Control room building, quarters etc) as
per schedule for erection of all substation equipment, structures and transformer, earth
mat, , Fencing & development of sub-station area etc.
iii) Erection, testing, commissioning of all equipment and handing over of the substation
bays complete in all respect as per approved scheme and to the satisfaction of the
Employer including statutory inspection.

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iv) The makes of the equipment/components/materials shall be from OPTCL approved
vendor list indicated in this tender and to be approved by the employer before
placement of the order on the vendor/manufacturer.
v) The contractor(s) shall arrange power supply for construction of the project. The
expenditure for such arrangement till completion of the project shall be to the
contractor(s) account.
vi) The contractor(s) shall arrange clean water for construction and curing to the civil
works.
vii) The work as mentioned in the price schedule shall be considered for the evaluation
of the bid.
viii) The contractor shall arrange for security of all the materials including owner supply
materials (handed over to him) that are required for successful completion of the project
till final handing over of the entire work to OPTCL.
ix) Contractor has to obtain Project License in respect of the projects from the
Secretary, Electrical Licensing Board of Odisha at his own cost, prior to commencement
of works.
x) The contractor shall supply one official copy of each Standard listed in the
appropriate schedule.
The contractor shall be fully responsible for providing all equipment, material,
systems and services which are required to complete the construction and successful
commissioning of the works in all respects excepting those specifically excluded under
the clause “1.2 - Specific exclusions” in the chapter “General Clauses”. The
Contractor shall also refer to the Technical Specification (Vol.-II), for proper
understanding of the works involved in respect of each substation.
The scope of work on Turnkey basis includes design, engineering, manufacture,
type testing, (factory testing) supply on FOR destination site basis, transportation,
handling, storage at site, erection, site testing, commissioning complete in all respects
and maintenance of plant and equipment until handing over of works in accordance with
Conditions of Contract and the stipulations under various chapters of this specification
at the prices stated in the Price Schedule for the following.

2.0 BRIEF SCOPE OF WORK:

(I) PACKAGE 19-01: Construction of 132kv S/C line on D/C tower from 132/33kv Grid S/s,
Nuapatana to 132/33kv Grid S/s, Banki along with 01no 132kv feeder bay extension at both
ends on TURNKEY BASIS .
i) Supply excluding power transformers and PLCC (indoor) Equipment (PLCC Panel
& RTU )
ii) Detailed design
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub station & Transmission

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 Line material & accessories at site.
vii) (A) CONSTRUCTION OF 1 No. 132 KV FEEDER BAY EXTENSSION AT 132/33
KV SUB-STATION, BANKI & NUAPATNA ON TURNKEY BASIS.
(a) Supply and installation of equipments as per BPS (including all civil works) with
required column foundations, supply & erection of structures with beam, site surfacing
(metal spreading), earth mat laying, bus extension etc are to be considered.
(b) Testing and commissioning of Sub station & accessories.
(c) Handing over of the completed system to the Owner.
The extension of bay shall be done in the existing sub-station and the bus arrangement
shall be ONE MAIN BUS & ONE TRANSFER BUS system.
Care should be taken to match with the existing sub-station for aesthetic view and also to
match with existing protection system adopted for bus bar & others. The control and relay
panel (height, width, colour & mimic) shall also to be matched with the existing one.

viii) (B) CONSTRUCTION OF 132 KV S/C LINE ON D/C TOWER FROM 132/33KV
GRID S/S, NUAPATANA TO 132/33KV GRID S/S, BANKI (APPROXIMATE
LENGTH IS 21.014 KMS).
(2) Transmission Line route survey of entire stretch, Settlement of all issues related to right
of Way and laying of line (including all civil works).
(3) Testing and commissioning of Transmission Line & accessories.
(4) Handing over of the completed system to the Owner
(5) Satisfactory conclusion of the Contract.
(6) Installation of PLCC indoor equipment (owner supply item) at both the end of the sub-
station or as directed by the Engg. In charge and also as per the SLD given.
ix) (a) Supply & Installation of PLCC related equipment (Except Indoor PLCC Panel). The link shall
be as per the SLD enclosed.
(b) Testing and commissioning of Sub station.
(c) Handing over of the completed system to the Owner
(d) Satisfactory conclusion of the Contract.

(II) PACKAGE- 19-02 /2013-14: Construction of 132kv S/c line on DC tower from 132/33kv,
Grid S/s Nuapada to 132/33kv Grid S/s, Padampur along with 01no 132kv feeder bay extension
at both ends on TURNKEY BASIS
i) Supply excluding power transformers and PLCC (indoor) Equipment (PLCC Panel
& RTU )
ii) Detailed design
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Sub station & Transmission
Line material & accessories at site.
vii) (A) CONSTRUCTION OF 01NO 132KV FEEDER BAY EXTENSION EACH AT
132/33KV GRID S/S NUAPADA & 132/33KV GRID S/S, PADAMPUR ON
TURNKEY BASIS.
(a) Supply and installation of equipments as per BPS (including all civil works) with
required column foundations, supply & erection of structures with beam, site surfacing

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 (metal spreading), earth mat laying, bus extension etc are to be considered.
(b) Testing and commissioning of Substation & accessories.
(c) Handing over of the completed system to the Owner.
The extension of bay shall be done in the existing sub-station and the bus arrangement
shall be ONE MAIN BUS & ONE TRANSFER BUS system.
Care should be taken to match with the existing sub-station for aesthetic view and also to
match with existing protection system adopted for bus bar & others. The control and relay
panel (height, width, colour & mimic) shall also to be matched with the existing one.

viii) (B) CONSTRUCTION OF 132KV S/C LINE ON DC TOWER FROM 132/33KV GRID S/S
NUAPADA TO 132/33KV GRID S/S, PADAMPUR ON TURNKEY BASIS.
(APPROXIMATE LENGTH OF THE LINE: 67.76 KMS)
(2) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of Way and laying of line (including all civil works).
(3) Testing and commissioning of Transmission Line & accessories.
(4) Handing over of the completed system to the Owner
(5) Satisfactory conclusion of the Contract.
(6) Installation of PLCC indoor equipment (owner supply item) at both the end of the sub-
station or as directed by the Engg. In charge and also as per the SLD given.
ix) (a) Supply & Installation of PLCC related equipment (Except Indoor PLCC Panel). The link shall
be as per the SLD enclosed.
(b) Testing and commissioning of Substation.
(c) Handing over of the completed system to the Owner
(d) Satisfactory conclusion of the Contract.

(III) PACKAGE- 19-03 /2013-14: Construction of 132kv LILO line from 132kv Burla-Chipilima
Tie line to 220/132/33kv A.Katapalli Grid S/s along with 02nos of 132kv feeder bay extension at
220/132/33kv A.Katapalli Grid S/s on TURNKEY BASIS.
i) Supply excluding power transformers and PLCC (indoor) Equipment (PLCC Panel &
RTU )
ii) Detailed design
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Substation & Transmission
Line material & accessories at site.
vii) (A) CONSTRUCTION OF 02NOS OF 132KV FEEDER BAY EXTENSION AT
220/132/33KV A.KATAPALLI GRID S/S ON TURNKEY BASIS.
Care should be taken to match with the existing sub-station for aesthetic view.
(a) Supply and installation of equipments as per BPS (including all civil works) with
required column foundations, supply & erection of structures with beam, site surfacing
(metal spreading), earth mat laying, bus extension etc are to be considered.
(b) Testing and commissioning of Substation & accessories.
(c) Handing over of the completed system to the Owner.
The extension of bay shall be done in the existing sub-station and the bus arrangement
shall be TWO MAIN BUS & ONE TRANSFER BUS system.

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 Care should be taken to match with the existing sub-station for aesthetic view and also to
match with existing protection system adopted for bus bar & others. The control and relay
panel (height, width, colour & mimic) shall also to be matched with the existing one.

viii) (B) CONSTRUCTION OF 132KV LILO LINE FROM 132KV BURLA-CHIPILIMA

TIE LINE TO 220/132/33KV A.KANTAPALLI GRID S/S ON TURNKEY BASIS.
(APPROXIMATE LENGTH OF THE LINE: 4.5 KMS)
(a) Transmission Line route survey of entire stretch, Settlement of all issues related to
right of way.
(b) Supply and installation of equipment/materials as per BPS (including all civil works)
with required tower foundations, supply & erection of tower structures with insulators etc
(c) Testing and commissioning of Transmission Line & accessories.
(d) Handing over of the completed system to the Owner
(e) Installation of PLCC indoor equipment (owner supply item) at both the end of the
sub-station or as directed by the Engg. In charge.
(f) Satisfactory conclusion of the Contract.

(II) PACKAGE- 19-04 /2013-14: Construction of 132kv S/c Line on D/C tower from
220/132/33kv Grid S/s Bhadrak to 132/33kv Grid S/s, Anandpur along with 01no 132kv feeder
bay extension at both ends & on TURNKEY BASIS.
i) Supply excluding power transformers and PLCC (indoor) Equipment (PLCC Panel &
RTU )
ii) Detailed design
iii) Providing engineering data and drawings, as per specified format, for employer’s review,
approval and records.
iv) Complete Manufacturing including Type, Acceptance & Routine testing, as specified.
v) Packing and transportation from the manufacturer’s works to the site including transit
insurance & customs clearance/ port clearance (if required), port handling, clearance for
imported goods and further loading (if applicable)” As delivered at site basis”
vi) Receipt, Unloading, Storage, Insurance and Preservation of Substation & Transmission
Line material & accessories at site.
vii) (A) CONSTRUCTION OF 01NO 132KV FEEDER BAY EXTENSION EACH AT
220/132/33KV GRID S/S BHADRAK & 132/33KV GRID S/S, ANANDPUR ON
TURNKEY BASIS.
(a) Supply and installation of equipment as per BPS (including all civil works) with
required column foundations, supply & erection of structures with beam, site surfacing
(metal spreading), earth mat laying, bus extension etc are to be considered.
(b) Testing and commissioning of Substation & accessories.
(c) Handing over of the completed system to the Owner.
The extension of bay shall be done in the existing sub-station and the bus arrangement
shall be ONE MAIN BUS & ONE TRANSFER BUS system.
Care should be taken to match with the existing sub-station for aesthetic view and also to
match with existing protection system adopted for bus bar & others. The control and relay
panel (height, width, colour & mimic) shall also to be matched with the existing one.
viii) (B) CONSTRUCTION OF 132KV S/C LINE ON D/C TOWER FROM
220/132/33KV GRID S/S BHADRAK TO 132/33KV GRID S/S, ANANDPUR ON
TURNKEY BASIS. (APPROXIMATE LENGTH OF THE LINE: 46.5 KMS)
(a) Transmission Line route survey of entire stretch, Settlement of all issues related to

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 right of way.
(b) Supply and installation of equipment/materials as per BPS (including all civil works)
with required tower foundations, supply & erection of tower structures with insulators etc.
(c) Testing and commissioning of Transmission Line & accessories.
(d) Handing over of the completed system to the Owner
(e) Installation of PLCC indoor equipment (owner supply item) at both the end of the
sub-station or as directed by the Engg. In charge.
(f) Satisfactory conclusion of the Contract.

· IMPORTANT INSTRUCTION: WHEREVER, BAY EXTENSION WORKS ARE INVOLVED THE

BIDDER SHOULD TAKE CARE TO MATCH WITH THE EXISTING SYSTEM FOR AESTHETIC
VIEW. BIDDER SHOULD VISIT THE SITE BEFORE PARTICIPATING IN THE TENDER.
· CARE SHOULD BE TAKEN TO MATCH WITH THE EXISTING SYSTEM AS THE
BAY EXTENSSION WORKS TO BE DONE AT THE EXISTING SYSTEM.
· MAIN & RESERVE/TRANSFER BUS SHALL BE WITH DOUBLE ACSR MOOSE &
SINGLE ACSR MOOSE CONDUCTOR.
· THE AFORESAID SCOPE OF WORK IS ONLY INDICATIVE. THE DETAILED
SCOPE IS DESCRIBED IN THE BIDDING DOCUMENTS.

2.1. Substation
2.1.1. Electrical
The scope includes but is not limited to
i) Supply erection, testing & commissioning of the following equipment:
a) Circuit breakers
b) Isolators
c) Current transformers.
d) Voltage transformers (capacitive and inductive)
e) CT, CVT, IVT console boxes with aluminium alloy having minimum three
mm thickness.
f) All out door kiosks/boxes, shall be GI sheet of minimum 2mm thickness
with aluminium alloy canopy (rain hood) of 3mm thickness.
g) Surge arresters
h) Post insulators
i) Protection, control, and metering systems
j) PLCC systems : Wave Trap, LMU & LMDU, Coaxial Cable, EPAX,
Telephone sets ,Fax m/c etc (but Except indoor PLCC Panel, which is a
owner supply item and the scope of erection, testing & commissioning
shall be carried out by contractor )
k) Insulator strings with hardware
l) Busbar, circuit conductor and all conductor accessories. Other
interconnection shall be through Moose ACSR .

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 m) Power and control cables, cabling accessories, cable trays etc. Proper
sealing of the cable entry (control & Power) at Control Room building, to
prevent water entering from switch yard/outside to CR Building, preventing
entry of rats and reptiles, Fire proof etc.
n) AC/DC systems including all distribution boards, battery and charger
systems, auxiliary transformers.
o) Air conditioning plant and systems for control room
p) Fire fighting systems and equipment
q) GI Steel structures for switchyard gantries and portals (lattice type); and
equipment (pipe or lattice type) including those for lightning protection.
r) Earthing system and earthing conductors.
s) Testing and maintenance equipment.
t) Lighting of substation area and substation buildings. Illumination and
emergency lighting system at different locations.
u) Control and relay panels as proposed.
v) Event logger panel. (For 220/132/33 KV Sub-station):
w) AC and DC distribution boards as per requirement and as proposed.
x) Bus bar protection scheme (for 220kV bus only).
y) Disturbance recorder with Time synchronization. (GPS)
z) Sub station level PC/Lap top provision for Relay configuration with their
software.
aa) Any other items required for completion of the project are also in the
scope of this contract in order to complete the sub-station in all respect.

bb) Supply of all clamps, connectors and hardware required for

commissioning of the substation. The quantity and rating of the connectors
and clamps are dependent on the layout and requirement of the
substation.

cc) Supply and putting of sub-station illumination system. All the light fittings
shall be LED type & these fittings shall be mounted on switch yard portal
structures such as columns & beams. No separate lighting mast is
required. Entire substation lighting system in the switch yard & colony
shall be designed using under ground cables only. No over head
conductors are permitted for this purpose. For street lighting one outdoor
lighting kiosk with two incomers of 200A rating switch fuse units (SFU) &
with six feeders of 32A rating fitted with MCB shall be considered. Similar
type of out door kiosk shall be considered for colony power supply with
200A SFU & ten out going feeder of 32A rating fitted with MCB shall be
considered
ii) Erection, testing & commissioning of the following equipment :( Owner supply
materials/equipment)

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 1. Power transformers /auto transformers
2. Indoor PLCC/RTU equipment (PLCC Panels) at both the ends or as per
requirement.
iii) Supply of mandatory spare & maintenance tools & palnts including testing
equipment :
1. Mandatory spares for substation equipment being supplied under this contract as
per Bid proposal Sheet( BPS) schedule-3.
2. Maintenance & testing equipment etc as per the list provided in relevant chapter
of technical specifications.
2.1.2. Civil works

The design, engineering, supply of all materials including cement and steel,
consumables, as per specification and approved drawings for civil works of the
substation including but not limited to the following:

1. Designing, fabrication, galvanizing and erection of structures on respective

foundations detailed in specification for civil works. Supply of all structural materials
(columns & beams, hardware & fasteners etc) as per requirement. The contractor
shall preferably adopt OPTCL designed standard structures for use in various
substation, the details of which are given at “Clause no 12” of this chapter.

2. Soil testing for soil resistivity and soil bearing capacity before designing.

3. Site development including leveling, filling & compacting of the sub-station area to
the desired height.

4. Wherever pile foundations are required for Control room building, switch yard
tower columns, Equipment foundation and transmission line towers etc., these are to
be constructed as per the guideline indicated in the specification elsewhere. The type
of pile foundations can be ascertained only after soil investigation and approval of the
same by OPTCL.

5. Construction of sub-station retaining wall with brick masonry and fencing by GI

heavy-duty goat mesh fencing as per site requirement.

6. Construction of boundary wall along the property line of the substation with Main
gate, security shed and two nos. switch yard gates in the sub-station. Provisions of a
security shed near the main gate. The structure shall be RCC framed structure.
There shall be provision of electrical illumination facilities.

7. Fencing of switch yard area and other areas like station transformer area.

8. There shall be provision of plantations of fruit bearing plants and water tap
provision for watering the plants in the sub-stations.

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 9. Construction of all foundations for columns, all switchgear such as circuit breakers
and isolators, CT’s, CVT’s and other substation equipment such as line traps, post
insulator, etc.

10. Construction of foundation of transformer including supply and putting of rail from
the service bay to the transformer plinth, all foundations of columns, equipment
structures. Separate foundations for the marshaling boxes of the isolators are to be
considered.

11. Anti termite treatment of switch yard and colony buildings.

12. Switch yard buildings such as control room, DG set room and. There shall be
provision of a water cooler including water purifier inside the control room building.
Provision of split type air conditioners inside the control room & PLCC room of
Control Room building and conference area.

13. There shall be provision of store shed, one Ramp with winch for lifting the
materials and lowering the materials up to 5 MT and open yard platform to store the
materials like transformer bushing, CT, CVT and other equipment.

14. Supply and spreading of uniform 20mm nominal size HG metal of 150mm thick
inside the switch yard area of the Sub- Stations. The spreading will be done above a
finished level of switch yard land by plain cement concrete of thickness 75 mm (ratio
1:4:8). Anti weed treatment of the switch yard area to be made as per standard
practice before spreading of PCC.

15. Construction of drainage system of the sub-stations and the newly constructed
quarters & flood water discharge systems. Miscellaneous works like manholes soak
pits, RCC trench, fencing, etc. in the switch yard.

16. Construction of rainwater harvesting arrangements in the substation.

17. Construction of cable trenches with trays & covers & sump pit with pump, as per
requirement.

18. Construction of approach road to the new sub-station as per requirement.

Construction of periphery roads inside the fencing. The roads inside the switch yard
& at the periphery shall be of 3.75 mtr. wide shall be of concrete road as per technical
specification. The other roads main and approach road shall be 7.0 mtrs wide and
shall be bitumen grading. Road in front of transformer shall be 7.0 mtrs wide concrete
road.

19. Designing and providing the earth mat and earthing of the sub-station lighting
protection, equipment earthing etc. Earth mat shall be designed using 75X10mm GI
flat. For lightening protection individual spike not less than 2.5mtrs shall be provided
on each column of the switch yard. Individual treated earth pit in each tower to be
provided & to be connected to the spike by using 50X6 mm GI flat. Continuous 50X6
mm GI earth flat running to be provided for column & beam structures. Water tap
provision shall be provided for pouring water into the earth pits constructed inside &
around the periphery fence the switch yard. The earthing shall be extended beyond 2
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 meters from the fencing and the fencing earthing are also to be taken care. No. of
treated and non-treated earth pit to be suitably decided as per the direction of OPTCL
& at the time of approval. The treated earth pit shall be done by using bentonate soil
& charcoal as per IS & IEC standard.

20. Civic amenities for the township including drainage and sewerage systems.

21. All other materials, which the contractor feels to be required for completion of the
sub-station need to be provided as per direction of OPTCL without any price
implication to OPTCL.

22. Plantation of fruit bearing and flower bearing plants and gardens in and around
the sub-station.

23. Modular Multi-diameter flexible Cable sealing system consisting of frames,

blocks and accessories to be installed wherever the electrical / control /
communication cables over-ground enter or leave from control room building. Cable
sealing to be done with Multi-diameter type flexible modular based sealing blocks of
different sizes ( size 20: 4mm to 14.5 mm ,size 30 : 10mm to 25 mm ,size 40:
21.5mm to 34.5mm , size 60: 28mm to 54 mm , size 90: 48mm to 71 mm , size 120 :
67.5mm to 99 mm or any convenient size ) to be provided for simple, easy and
quick to assemble & re-assemble. some spare blocks on the frame to be provided
with usable Multi-diameter blocks with center plug, so that these spare blocks can be
used for expansion in future for wide range of cables, solid blocks should not be
used on frame. Cable sealing system should have been type tested for fire / water /
smoke tightness and supplier shall have local presence by way of full infrastructure
having service support, training support and stocks support and also have necessary
sales support for any change / extension in future. Frames & stay-plate material
should be galvanized steel and for compression single piece wedge with galvanized
steel bolts should be used.

2.2. Transmission lines.

i) Survey & ROW issues

1. Detailed line Survey works as per specification.

2. The contractor shall have to solve the entire right of way problem at his own
cost. Contractor shall also resolve the issues related to the tree cutting in the
transmission line and sub-station at his own cost. However the details of ROW
issues have been indicated in Special Condition of Contract (SCC) –Vol.-1A.

ii) Design & Manufacturing (as applicable), supply, storage, erection, testing &
commissioning of following materials

1. Galvanized Structural materials of towers as per requirement. OPTCL adopted

standard towers shall preferably be used for the transmission line, the details of
which is given at “Clause no.-13” in this chapter.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 10/30

 2. Insulators, hard wares.

3. ACSR conductors, GI earth wire with accessories etc and their stringing.

4. Commissioning of transmission lines.

5. Any other items required are also in the scope of this contract in order to complete
the proposed transmission lines in all respect.

iii) Civil works

The design, engineering, supply of all materials including cement and steel,
consumables, as per specification and approved drawings for civil works of the
Transmission line including all foundation and piling works but not limited to the
following:

(a) Designing, fabrication, galvanizing and erection of structures on respective

foundations detailed in specification for civil works. Supply of all tower structural
materials as per requirement. The contractor shall preferably adopt OPTCL designed
standard tower structures for use in various transmission lines, the details of which are
given else where in this chapter.

(b) Soil testing for soil resistivity and soil bearing capacity before designing.

3. Electrical System Data of 220/132/33

1. Nominal System Voltage (KV) 220/132/33

2. Highest System Voltage (kV) 245/145/36

3. System Neutral Earthing. Effectively earthed

4. Basic Insulation Level (kVP)

i) Bus 1050/650/170

ii) Equipment other than Transformer 1050/650/170

iii) Transformer 1050/650/170

5. Power Frequency withstand voltage (KV rms) 460/275/80

6. System fault level KA 40/40//25

7. Creepage distance for insulators (mm) 6125/3625/900

8. Min. recommended clearance in air (mm) as per CBIP

i) Phase-to-phase 2160/1300/320

ii) Phase-to-earth 2160/1300/320

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 11/30
 iii) Sectional clearance 5000/4000/3000

9. Min. ground clearance (as per IE Rules) 5500/5000/4000

10. Bus configuration for 400/220/132/33 kV

Selection of ACSR conductor shall be Chosen from Moose, Zebra and panther as
per requirement and decision of employer.

11. Phase-to-phase distance:

i) Along the bay (mm) 4500//3000/1500

ii) Strung bus (mm) 4500/3000/1500

12. Reference design temperature 50 Deg. Centigrade.

Detailed technical particulars of different equipment have been specified in the
respective specifications in the subsequent section. If any technical particulars
are missed from this volume the same may please be referred from relevant IS:
specification for bidding purpose.

4. Design work

The Bidder shall furnish detailed design of the substation & transmission lines.
The design work shall include but not limited to technical calculations,
preparation of drawings and bill of materials and specifying equipment not
specified in the specification but necessary for the completion of the substation
& transmission lines on the turnkey basis. The technical calculation design
drawings, etc. shall be submitted to the Employer for approval. However the
layout drawing furnished by OPTCL shall be taken as a guide line.
5. Standards

All materials and equipments shall generally comply in all respects with the latest
edition of the relevant Indian Standards. International Electro-Technical
Commission (IEC) or any other internationally accepted Standard equivalent or
better than relevant Indian Standard. Equipment complying with all other
authoritative standards such as British, ASA, VDE, etc. will also be considered if
performance equivalent or superior to Indian Standard is ensured.

In the event of supply of equipment confirming to any International or

internationally recognized Standard other than the Standard listed in the
Specification. The salient features of comparison shall be brought out and
furnished along with the bid.

In case of adopting any standard other than that IS or IEC, a complete set of
adopted standard shall be supplied by the bidder. However it is desirable and
preferred that the equipment offered shall comply with one consistent set of
standard unless other than exceptional cases.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 12/30

 The equipment shall also comply with the latest revision of Indian Electricity Act
and Indian Electricity Rules and any other Electrical Statutory Provision, Rules
and Regulations.

6. Reference Drawings

Drawings showing indicating scope of work are enclosed. Drawings are

complementary to specifications and shall be referred to for better understanding
as well as for estimation of quantities and bill of materials for arising at lump sum
bid price on turnkey basis.

The bidder shall submit with the tender, plan of the substation showing broadly
the scope of work incorporated as per technical specification. All the drawings
shall be submitted in quadruplicate, enumerated in conformity with relevant
clause stipulated in the Technical Section.

These drawings shall show proposed layout plan with section. Drawings showing
overall dimension, clearance etc. required for assembling and dismantling and
space requirements of all the apparatus are to be supplied to enable the
Employer to examine the design and layout at the installation.

7. Packing and Marking

The bidder shall include and provide for securely protecting and packing the plant
so as to avoid damage in transit under proper condition and shall be responsible
for all loss or damage caused by any defect in packing.

Large and heavy items such as 220 kV, 132 kV and 33 KV equipment and
structural steel shall be packed and shipped as per standard international
practice.

Container/Cartoons, boxes, trunks and other packages shall be strong and sturdy
in construction to withstand Ocean shipping, loading and unloading, transport on
rough roads, and storage in tropical area and hauling and handling during
erection etc. Boxes and packages shall also be protected by suitable packing
with the help of wooden planks/MS frame or galvanized steel strips.
A layer of waterproof material shall be provided inside the
cartoon/boxes/packages to protect the equipment from water seepage and to
avoid rust.
The following information shall be marked on the container/boxes/packages etc.

a. Contractor’s/manufacturer’s name, project title and contract reference.

b. Plant/accessory identification No. and title.

c. Net/gross weight.

d. Employer’s name with other dispatch particulars such as destination.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 13/30

 The employer shall take no responsibility for any damage done to the plant on
route to the site of work or place of delivery whichever is applicable.

8. Tests
i) Unless otherwise specified in respective section, all equipment shall be subjected
routine, acceptance and type test as covered and specified in any standard in presence
of the authorized representative of the employer.

ii) Bidder shall submit type test report from a recognized laboratory along with the
bid.

iii) At least 15 days advance notice shall be given by the contractor to the employer
for witness the tests.

9. Compliance to IE rule 1956

i) The construction agency shall posses a safety manual duly approved by
competent authority in the Govt. of his State Governing the safety in work by the
personnel and staff.

ii) The agency shall possess valid contractor’s license issued by the Electrical
Licensing Board of Odisha (ELBO) failing which he will not be allowed to start the
work.

iii) Supervisors of works shall posses appropriate valid supervisory certificate of

competency issued ELBO, Odisha.

iv) At least 50% of electrical workmen employed in the project shall posses valid
workmen permit by ELBO.

10. The Contractor has to follow submission of drawings, data,

document as per the format given below.
Post Order Final Document

SL Description With Bids For For Transp Prints Electronic

Revie Reco arency (Photostat
No. w rds )
FOR SUB-STATION
1. Switchyard single line diagram
2. Switchyard layout, plan, section &
placement of various equipment
3. Switchyard earthing and lightning
protection calculations.
4. Battery, battery charger, DCDB
sizing calculations.
5. Switchyard lighting calculations
6. Switchyard earthing and lightning
layout.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 14/30

 Post Order Final Document

SL Description With Bids For For Transp Prints Electronic

Revie Reco arency (Photostat
No. w rds )
7. Switchyard lighting layout.
8. Switchyard ,control room equipment
and cable layout.
9. Switchyard clamps and connector
details.
10. Relay, metering and control panel
block logic diagram.
11. Control panel schematic drawings.

12. Logic for castle key interlock between

breaker and isolator.

13. Relay, metering & Control panel and

ACDB,DCDB GA drawings.
14. Switchyard equipment GA drawings and
control schematics.
15. Cable schedule.
16. Interconnection diagrams.
17. Relay setting calculations and
Coordination drawings.

18. SLDs of ACDB and DCDB.

19. Soak pit and waste oil pit layout and

sizing calculation.
20. Structural design calculations super
structures.
21. Civil drawings for foundation and
cable trenches.
22. Structural fabrication drawings of
equipments gantries etc.
23. Filled in equipment data sheets as per
enclosed format.
24. Complete literature, leaflets for all
equipments.
25. Operational/maintenance manual.
26. Deviation schedule w.r.t.
a) Specification
b) Document/
attachments.
27. List of spare parts foreach major
equipment.
28. List of special tools and tackles.
29. List of sub-vendors.
30. QA plan of vendor
31. Installation operating and maintenance
instruction.
32. Inspection Plan and Testing Procedure.
33. Test Records.
34. List of commissioning/maintenance
spares.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 15/30

 Post Order Final Document

SL Description With Bids For For Transp Prints Electronic

Revie Reco arency (Photostat
No. w rds )
35. Data Book/Manual
a)Installation Manual
b) Operating/Maintenance.
c)Catalogues/ Brochures.
FOR TRANSMISSION LINE
36 Route map, Line Survey
report(preliminary & Final) as per the
BPS.
37 Soil Investigation report of the locations

38 Civil drawings for foundation of Tower &

Foundation design
39 Structural design calculations super
structure for Tower and detail drawings.

40 Structural fabrication drawings of

different type of towers.

41 Tower clamps & connector, insulator

and other hardware materials details.

42 Deviation schedule w.r.t.

a) Specification
b) Document/
attachments.
43 List of special tools and tackles.
44 List of sub-vendors.
45 QA plan of vendor
46 Installation operating and maintenance
instruction.
47 Inspection Plan and Testing Procedure.
48 Test Records.
49 List of commissioning/maintenance
spares.
50 Data Book/Manual
a)Installation Manual
b) Operating/Maintenance.
c)Catalogues/ Brochures.

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 16/30

11. Minimum clearance for substation design shall be as per details given in the
table below.
Highest Insulati Switching Sectional Minimum clearance Ground
system on Impulse Clearance Clearance
voltage level Voltage (mm) (mm)
(kV) (kVP) (KVP)
Between Between
phase & phases
Ground

36KV 170 - 3000 320 320 3700

145KV 650 - 4000 1300 1300 4600

245KV 1050 - 5000 2160 2160 5500

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 17/30

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 18/30
12. OPTCL adopted standard switch yard structure (weight of the
structures are indicative): The bidders may adopt their own type tested design for
switchyard structures & transmission line structures with approval from OPTCL.
(I) SWITCHYARD TOWER STRUCTURE (Indicative only):
A 400 KV SIDE:(Switch yard tower column & beam)
COLUMN: 4TA,4TB,4TC,4TD TYPE,- HEIGHT-29 (Additional Peak 5 Mtrs) MTRS, WEIGHT-
1 10 MT
2 BEAM:4GA,4GB TYPE,-LENGTH- 27 MTRS, WEIGHT-4 MT
B 220 KV SIDE:(Switch yard tower column & beam)
3. COLUMN: P1S TYPE,- HEIGHT-21.5 MTRS,WEIGHT-4.464MT
4. BEAM:Q1 TYPE,-LENGTH-18 MTRS, WEIGHT-1.473MT
C 132 KV SIDE :(Switch yard tower column & beam)
6. COLUMN: T1S TYPE,- HEIGHT-15 MTRS,-WEIGHT-1.193 MT
7. COLUMN: T4S TYPE,-HEIGHT-11 MTRS,-WEIGHT-0.924 MT
8. BEAM:G1 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-0.613 MT
9. BEAM:G2 TYPE,-LENGTH-14.9875 MTRS,-WEIGHT-0.906 MT
10. BEAM:G1X TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.370 MT
11. BEAM:G1,2 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.25 MT
D 33 KV SIDE:(Switch yard tower column & beam)
1. COLUMN: T8S TYPE,- HEIGHT-10.5 MTRS,WEIGHT- 0.777 MT
2. COLUMN: T9S TYPE,-HEIGHT-7.5 MTRS,WEIGHT - 0.592 MT
3. BEAM:G4 TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT
4. BEAM:G4X TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT
5. BEAM:G6 TYPE,-LENGTH- MTRS,WEIGHT-7.25 MT

(II) THE BAY WIDTH OF DIFFERENT VOLTAGE LEVEL ARE AS BELOW (Indicative only)
1. 400 KV SYSTEMS SHALL BE 27 MTRS.
2. 220 KV SYSTEMS SHALL BE 18 MTRS
3. 132 KV SYSTEMS SHALL BE 10.4/13.1MTRS.
4. 33 KV SYSTEMS SHALL BE 5.5 MTRS
(III) WEIGHT OF SWITCHYARD EQUIPMENT STRUCTURE: (Indicative only)
Sl DESCRIPTION OF 220 KV 132 KV 33 KV
No. EQUIPMENT
1 Isolator 0.725 MT DI:1.16MT DI:0.71MT
SI:0.56 MT SI:0.36 MT
Current Transformer 0.254MT 0.226MT 0.181MT

Voltage transformer 0.254MT 0.246MT 0.134MT

Capacitive voltage 0.254MT 0.246MT

transformer

Bus post insulator 0.254MT 0.246MT 0.134MT

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 19/30

 Surge arrestor 0.254MT 0.226MT 0.181MT
Wave trap 0.254MT 0.226MT -
NCT - - 0.226MT

13. OPTCL adopted standard Tower structure for transmission line:

The contractor may adopt their own type tested design for transmission line
structures/towers with approval from OPTCL.
A. 132 KV Transmission line.(Height 29 Mtrs)(MS Galvanised) (Indicative only):
(i) “PA” type: Unit weight: 3.430 MT.
(ii) + 3 mtrs: Unit weight: 0.537 MT.
(iii) + 6 mtrs: Unit weight: 1.349MT.
(iv) “PB” type: Unit weight: 4.973 MT.
(v) + 3 mtrs: Unit weight: 1.018 MT.
(vi) + 6 mtrs: Unit weight: 2.104 MT.
(vii) “PC” type: Unit weight: 6.214 MT.
(viii) + 3 mtrs: Unit weight: 1.119 MT.
(ix) + 6 mtrs: Unit weight: 2.342 MT.
(x) Templates for PA- Unit weight: 0.665 MT
(xi) Templates for PB- Unit weight: 0.602 MT
(xii) Templates for PC- Unit weight: 1.904 MT

B. 220 KV Transmission line.(Height 35.5 Mtrs) (MS Galvanised) (Indicative only):

(i) “OA” type: Unit weight: 4.351 MT.
(ii) + 3 mtrs: Unit weight: 0.727 MT.
(iii) + 6 mtrs: Unit weight: 1.448 MT.
(iv) “OB” type: Unit weight: 7.574 MT.
(v) + 3 mtrs: Unit weight: 1.305 MT.
(vi) + 6 mtrs: Unit weight: 2.242 MT.
(vii) “OC” type: Unit weight: 9.839 MT.
(viii) + 3 mtrs: Unit weight: 1.436 MT.
(ix) + 6 mtrs: Unit weight: 2.599 MT.
(x) +15 mtrs: Unit weight: 6.670 MT
(xi) “UR” : Unit weight: 13.585 MT.
(xii) “UR” + 3 mtrs type: Unit weight: 17.316 MT.
(xiii) “UR” + 6 mtrs type: Unit weight: 4.249 MT.
(xiv) Templates for OA- Unit weight: 0.597 MT
SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 20/30
 (xv) Templates for OB- Unit weight: 0.815 MT
(xvi) Templates for OC- Unit weight: 1.172 MT
(xvii) Templates for UR- Unit weight: 1.509 MT
C. 400 KV Transmission line Tower.(Height 46 Mtrs)(HT Steel in Leg Section,Cross
Arm & Main Bracing and other Section MS) (Indicative only):
(I) DA (Normal) Type:( 0 to 2 deg): 7.54869 MT
DA(+3 Mtr extn): +1.93856 MT
DA(+6 Mtr Extn): +2.74532 MT
DA(+9 Mtr Extn): +4.62562 MT
(ii) DB Type:( 2 to 15 deg): 13.96342 MT
DB(+3 Mtr extn): + 2.44864 MT
DB(+6 Mtr Extn): +4.82572 MT
DB(+9 Mtr Extn): +9.34636 MT
(iii) DC Type:( 15 to 30 deg): 15.78074 MT
DC(+3 Mtr extn): +2.90732 MT
DC(+6 Mtr Extn): +5.4436 MT
DC (+9 Mtr Extn): +9.94816 MT
(iv) DD Type:(30 to 60 deg): 22.29494 MT.
DD(+3 Mtr extn): +4.11758 MT
DD(+6 Mtr Extn): +5.25294 MT
DD (+9 Mtr Extn): +7.2021 MT

D. No. of Bolts & Nuts used in each of the Tower(Indicative only):

Type of Tower Normal +3 mtrs +6 mtrs +9 mtrs

PA 1602 142 276
PB 1097 273 542
PC 1654 313 592
OA 1147 180 228
OB 1299 236 372
OC 1877 254 402
UR 2283 357 588
DA 1980 524 722 1214
DB 3668 656 1284 2464
DC 4140 786 1442 2608
DD 5844 1080 1388 1912

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 21/30

 14. Approved Make Of Equipment & Materials to be used in the Sub-station and
Transmission lines.
The following make of the equipments & materials shall be supplied as per approved vendor list.

VENDOR LIST FOR SUBSTATION AND LINE WORKS OF OPTCL

Sl No Description of Equipment or material Name of the Vendor
1 BREAKER
1.1 400 KV Spring-Spring, SF-6, 3150A, Siemens/ABB/CGL/AREVA/BHEL
50KA
1.2 220 KV Spring-Spring, SF-6, 3150A, Siemens/ABB/CGL/AREVA
40KA
1.3 132 KV Spring-Spring, SF-6, 3150A, Siemens/ABB/CGL/AREVA
40KA
1.4 33 KV Spring-Vacuum, 1600A, 25KA Siemens/ABB/CGL/AREVA/BHEL
2 CT
2.1 400 KV ( Live Tank) AREVA/ABB/CGL/BHEL/SIEMENS
& 220 KV(Dead / Live Tank)
2.2 132 KV, (Dead / Live Tank) AREVA/ABB/CGL/BHEL/VISHAL/TRANSFIELD/ INDIAN
TRANSFORMER/VICTRANS/ VIJAYA ELECTRICALS/
MEHRUL ELECTRICAL & MECHANICAL
ENGINEERS(P)LTD/KAPCO ELECTRIC (P)LTD
2.3 33 KV, (Dead / Live Tank) AREVA/ABB/CGL/PRAGATI/VISHAL/TRANSFIELD /
INDIAN TRANSFORMER /VICTRANS/ VIJAYA
ELECTRICALS/ MEHRUL ELECTRICAL &
MECHANICAL ENGINEERS/ KAPCO ELECTRIC
(P)LTD
3 CVT
400KV, 220KV & 132KV AREVA/ABB/CGL/BHEL/SIEMENS
4 PT / IVT
4.1 400KV & 220KV AREVA/ABB/CGL/BHEL/SIEMENS
4.2 132KV & 33KV AREVA/ ABB/ CGL/ BHEL/ INDIAN TRANSFORMERS /
VIJAYA ELECTRICALS/ VICTRANS/ MEHRUL
ELECTRICAL & MECHANICAL ENGINEERS/ KAPCO
5 SURGE ARRESTOR
400KV, 220KV, 132KV & 33KV CGL/OBLUM/ AREVA/ LAMCO/ ELPRO
INTERNATIONAL
6 CR PANEL
400KV, 220KV, 132KV & 33KV ABB/SIEMENS/AREVA/OTHER MANUFACTURERS
USING RELAYS OF SIEMENS/AREVA/ABB/ SEL/ GE
7 ISOLATORS (I) 400KV ABB/SIEMENS/SWITHGEAR&STRUCTURALS/GR
POWER/AREVA/CGL
(II) 220KV, 132KV & 33KV ABB/SIEMENS/SWITHGEAR&STRUCTURALS/GR
POWER/AREVA/CGL/ J.D Electrical Ltd/ PR
ENGINEERING

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 22/30

8 HARDWARE FITTINGS
8.1 400KV RASTRIYA UDHYOG/ ERITECH/ IAC/ EMI, KRSNA
TRANSMISSION HARDWARE MFG PVT LTD/
INDUSTRIAL SPARE PRODUCTS. SUPREME & CO.
PVT. LTD
8.2 220KV, 132KV & 33KV RASTRIYAUDHYOG/ERITECH/IAC/EMI/ELECTRO
TECH AND TRANSTECH, KRSNA TRANSMISSION
HARDWARE MFG PVT LTD. JAINCO TRANSMISSION
LTD, A.K.POWER INDUSTRIES PVT LTD,
INDUSTRIAL SPARE PRODUCTS/ SWAMIJI
TRANSMISSION PVT. LTD/NIKE ENERGY
MANUFACTURING PVT.LTD
9 CONDUCTOR APAR, GPIL, ERITECH, STERLITE, VIJAYA/
LUMINO/CABCON/TIRUPATI/ TERACOM/ KJV ALLOY
10 EARTHWIRE BHARAT WIRE ROPES/UIC WIRES/USHA MARTIN
/GK WIRE, BEDMUTHA INDUSTRIES
11 DISC INSULATORS/SOLID CORE BHEL/WS/MODERN INSULATOR/ADITYA BIRLA
POST INSULATORS INSULATORS/ SRAVANA, M/S INSULATORS &
ELECTRICALS COMPANY, MANDEEP
12 LONG ROD INSULATOR MODERN INSULATORS
13 COMPOSITE POLYMER INSULATOR GOLDSTONE INFRATECH LTD/ DECAN
ENTERPRISERS/ ADITY BIRLA INSULATOR
14 TOWER & STRUCTURES FOR LINE KEC/RPG/JYOTI /L&T/EMC/KALPATARU/ NEXO/
AND SUBSTATION AND UTKAL GALVANIZER/IVRCL INFRASTRUCTURES
FOUNDATION BOLT (SAIL/TATA/RINL &PROJECTS LTD, NAGPUR/ UNIQUE
STEEL TO BE USED) STRUCTURES&TOWERS LTD BHILAI/TECHNO
ENGINEERING &CO LTD NEW DELHI/UNISTAR
GALVANISERS & FABRICATORS(P) LTD
JAMSEDPUR/NEW MODERN TECHNO MECH PVT.
LTD, BARIPADA / GLOBAL GALVANISER, KHURDA/
AGARWAL STEEL STRUCTURES (INDIA) PVT LTD,
HYDERABAD/ SRI ASHUTOS ENGINEERING,
RAIPUR/ ASTER PVT LIMITED,
HYDERABAD/SHREEM ELECTRICALS PVT LIMITED,
BANGALORE./ A.K.POWER INDUSTRIES/ VIJAY
TRANSMISSION /GURUNANAK OVERSEAS/ SOLUX
GALFAB /G.S.ENGINEERS
15 PVC INSULATED POWER AND NICCO/GLOSTER/CCI/KEI/CRYSTAL/POLYCAB/ GPIL/
CONTRAL CABLES FINOLEX/UNIVERSAL/M/S HAVELLS INDIA LTD/ KEC
INTERNATIONAL LTD /DAKSHA INDUSTRIES /V-
GUARD/ SCOT INNOVATION/ GEMSCAB/MOHTA
ELECTRO SYSTEM(MESCAB)
16 132KV GRADE CABLE KEI INDUSTRIES LTD/ CABLE CORPORATION OF
INDIA/ UNIVERSAL CABLE
17 HF COAXIAL CABLES ALPHA COMMUNICATION, DELHI/DELTON CABLES,
NEW DELHI

18 STATION TRANSFORMER (BEE AREVA/ALFA/TESLA/OTPL

STANDARD)

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 23/30

 19 FIRE FIGHTING EQUIPMENT MINIMAX/CEASE FIRE/ M/S KANADIA FYR FYTER
PVT LTD./ASKA EQUIPMENTS LIMITED
20 LIGHTING FIXTURES PHILPS/CGL/BAJAJ/HAVELS,AVNI SOLUTIONS PVT
LTD.OTHER MAKE LED LIGHTING AS PER BEE
STANDARD
21 CEMENT OPC GRADE -43 ACC/ULTRA TECH/KONARK/LAFARGE
22 STEEL SAIL/TATA/RINL& STEELS OF OTHER MAKE TO BE
APPROVED BY OPTCL AS & WHEN REQUIRED.
23 GI PIPE TATA/JINDAL
24 AIR CONDITIONER HITACHI/CARRIER/BLUE STAR/VOLTAS/LG
25 PVC WIRES L&T/FINOLEX/ANCHOR/KDK/HAVELLS
26 SWITCHES ANCHOR/ABB/CONA/INDO ASIAN/HAVELS
27 MCB L&T/ABB/SIEMENS/MDS/ HAVELLS/INDO ASIAN
28 ACB/MCCB L&T/SIEMENS/MERLIN GERIN
29 ACDB/DCDB/BMK/CONSOLE BOX MAKTEL SYSTEM (VADODARA) /SARVANA (CHENAI)/
TECHNOCRAT (CUTTACK)/UNITED ENGINEERS
/BOSE ENGINEERING (INDIA) / ALFA AUTOMATION/
AMARA RAJA/ CHHABI ELECTRICAL
30 CLAMPS AND CONNECTORS ELECTROMECH TRANSTECH/ RASTRA UDYOG
/TYCO/IAC /ASWINI KUMAR & CO.
31 GI BOLTS & NUTS NEXO/ GKW/ ASP/ MAHESWARI (P) FASTENERS &
BRIGHT PVT. LTD
32 220V PLANATE BATTERY EXIDE
33 48V VRLA BATTERY EXIDE /AMARRAJA
34 220V DC BATTERY CHARGER STATCON POWER CONTROLS/ AMARRAJA/
CHLORIDE INDIA (FORMERLY CALDYNE)
35 48V DC BATTERY CHARGER SIGNOTRON(INDIA)/ CHLORIDE INDIA (FORMERLY
CALDYNE)/ STATCON POWER CONTROLS./
AUTOMATIC ELECTRIC/ AMARRAJA
36 WAVE TRAP AREVA/ ABB/ BPL
37 DIGITAL PLCC WITH PROTECTION AREVA/ ABB/ SIEMENS/ MAKE CONFIRMING TO IEC
COUPLER, FSK MODEM FOR VFT STANDARD & COMPATIBLE WITH OPTCL SYSTEM
38 EPBX BPL/SIEMENS/PUNCOM
39 RTU ABB/ SIEMENS/ AREVA/ CHEMTROL MAKE
CONFIRMING TO IEC 870-5-101 PROTOCOL &
COMPATIBLE WITH OPTCL SYSTEM
40 220/132KV LINE TRAP AREVA/ABB/CGL/BPL/GYRO
41 MEASURING INSTRUMENTS FOR ELECTRONICA/FLUKE/PHILIPS
TELECOM
Sl No Description of Equipment or material Name of the Vendor
42 SPILTTER FOR CFE ALSTOM/CEGELAC
43 STALLION MODULE FOR CFE STALLION TECHNOLOGIES INC. / ANY OTHER

SCOPE OF WORKS-VOL-IIA “Package 19-01, 19-02,19-03 & 19-04” 24/30

 (PROPRIETARY) REPUTED MAKE SUBJECT TO COMPATIBILITY WITH
OPTCL SYSTEM.
44 METERS, TRANSDUCERS, SECURE METERS PVT LTD
INDICATOR.
45 AUXILIARY RELAYS. EAUSUN & REYORLEE LTD.
46 SURVEY IDAX TESTING LAB. PVT.LTD/TECHNO SOCIETY OF
ENGINEERS FOR TECHNICAL SOLUTIONS / ALPHA
TESTING LABORATORY
47 CONCRETE TESTING, PILE IDAX TESTING LAB. PVT.LTD
INTEGRITY TESTING
48 MEGGER MAKE TESTING & PCI LTD
MEASURING INSTRUMENTS

15. Portable Fire Extinguisher : (ANNEXURE-I)

Portable fire extinguishers having ISI marked, of the following types shall be
supplied to each sub-station.
Sl Description of Unit capa Quantity Required
No Items city At each At each At each
132/33 kV 220/132/33 220/33 kV
S/S kV S/S S/S
1 Foam Type Nos 9 ltrs 2 4 4
2 Dry chemical Nos 22.5 2 4 2
PowderType(Trolle Kgs
y mounted)
3 Dry Powder Type Nos 5 Kgs 2 4 2
4 CarbonDioxide Nos 4.5Kg 5 10 5
(CO2) s
5 Carbon dioxide Nos 22.5 2 4 2
(CO2)Trolley Kgs
mounted
6 Fire bucket with (a Set 3 5 3
set comprises of
six nos Bucket in
each stand & one
stand )
7 9 litre water type Nos 9 litre 4 4 4

8 50 Litres Mechanical Nos 50 2 2 2

Foam type Litres

The quantities are indicative. Bidders are advised to design as per the
requirement.

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16. Maintenance & Testing Equipment: (ANNEXURE-II)
Maintenance & testing equipment shall be supplied & installed for each
substation as per the list given below. These equipment shall be of international
repute & must be under use presently in any CTU/STU. Performance certificate
for one year (2011-12) from the CTU/STU must be accompanied during approval of
the product.
Sl. Description of Items Unit Quantity Required
No At each At each At each
132/33 KV 220/132/3 220/33
S/S 3 KV S/S KV S/S
1. 160 kv transformer oil breakdown Nos 1 1 1
voltage test set
2. Insulation resistance tester Nos 1 1 1
(megger)
3. Oil sampling bottle Nos 4 4 4
4. SF6 gas leak detector Nos 1 1 1
5. LCD, digital multimeter Nos 2 2 2
6. Analogue Multimeter(features Nos 1 2 1
same as digital multimeter)
7. LCD, clamp on meter Nos 2 2 2
8. Digital earth tester Nos 1 1 1
9. Discharge rod as per standard for Nos 6 6 6
carrying out the switch yard
maintenance work
10. Rubber gloves of operation of Pair 2 2 2
isolators and earth switch s
11. Relay tools kit Sets 1 1 1
12. Portable emergency light Nos 4 4 4
13. Latest version desktop PC of Set 1 1 1
reputed make with all its
accessories including CPU,
Monitor, UPS and having all latest
loaded software and also its back
up in shape of CD and separate
pen drive . Suitable for loading of
software as recommended by the
relay manufacturer. It includes
supply of one no portable laser
printer of reputed make.
Make of PC and printer: HP/DELL
** The multimeters (both digital and analogue), clamp on meters, earth tester shall of
“Motwane/Megger/Inter National repute” make. Prior approvals of OPTCL for all the
testing equipments are to be taken.
*** Insulation resistance tester shall of M/S Megger .

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17. Other Tools and Plants (T&P’s) Requirement: (ANNEXURE-III)
Following T&P’s of reputed make shall be supplied & installed at each substation.
Sl Description of Items unit Quantity Required
No
At each At each At each
132/33 KV 220/132/33 KV 220/33 KV
S/S S/S S/S
1 Set of “D” spanner(6mm – 42mm) Set 1 1 1
2 Set of “Ring” spanner(6mm – Set 1 1 1
42mm)
3 Socket wrench with sockets, Set 1 1 1
handles, and other
attachment(6mm-42mm)
4 Insulated cutting plier Nos 2 2 2
5 Insulated nose plier Nos 2 2 2
6 Monkey plier Nos 1 1 1
7 Circlip plier Nos 1 1 1
8 Pipe wrench 1 1 1
a)12 inch – 1 no Set
b)18 inch – 1 no
9 Sly wrench 1 1 1
a)12inch – 2 nos Set
b)18inch – 1 no
Insulated handle screw drivers of Set 1 1 1
different sizes as per required
a)12inch plain head – 2 nos
b)8inch plain head – 2 nos
c) 12inch star head – 1 no
d) small size6inch plain and star
head – 2 each
e)Complete set of different head in
one box/set -1set
11 “L”-N keys set of different sizes in Set 1 1 1
one box/set
12 M.S Files(12inch and 6inch sizes) set 1 1 1
Round files and flat files-one each
of different sizes)
13 Hammar with handle Set 1 1 1
a)1 lb – 2 nos
b)1/2 lb-2 nos
c)2 lb-1 no
14 Crow bar set 1 1 1
a)5 ft – 2nos
b)3ft-2 nos
15 Steel scale(12inch) Nos 2 2 2
16 Steel tape Set 1 1 1
a)5 mtrs-2 nos
b)30mtrs-1 no
17 Oil cane Nos 2 2 2
18 Spirit level (8inch) No 2 2 2
19 Plumb head with string and No 1 1 1
attachment
20 Maintenance safety belt with all Set 3 4 3
attachment and helmets(complete
one set)
21 Hand drill machine with different No 1 1 1

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Sl Description of Items unit Quantity Required
No
At each At each At each
132/33 KV 220/132/33 KV 220/33 KV
S/S S/S S/S
bits and key.(Wolf make)
22 Vacuum cleaner having hot blower No 1 1 1
provision with all attachments
(Eureka Forbes make)
23 230-250VAC,80W,450mm No 2 4 2
sweep,1400 rpm stand(rugged)
FAN
Make: Almonard,CGL

** T&P’s shall be of Taparia/Geodre make. The hand drill and vacuum cleaner shall
be wolf and Eureka Forbes make.

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18. Office Furniture: (ANNEXURE-IV)
Office furniture shall be supplied & installed at each substation as per the list given
below. All the furniture shall be of Godrej make. Before supply of the furniture to the
sub-station, approval from OPTCL is required. Details of the scope of supply are as
indicated below.
Sl No Description of Items unit Quantity Required
At each At each At each 220/33
132/33 KV 220/132/33 KV S/S
S/S KV S/S
1 5ftX3ft executive table with Nos 5 6 5
drawer both sides

2 3ftX2&1/2ft Table with one Nos 7 8 7

side drawer

3 Computer table suitable Set 1 1 1

keeping monitor, CPU,UPS
and printer with two nos
revolving arm chair suitable
for computer use.

4 Executive revolving Nos 5 6 5

,adjustable (height) chairs
with arm

5 Cushion fixed “S” type steel Nos 18 24 18

chairs with arm

6 6ftX3ft conference table Nos 1 1 1

7 Cushion arm steel chairs for Nos 6 8 6

conference table purpose.

8 6ft height steel almirah (only Nos 4 6 4

with selves) for keeping
records and other valuable
items.

9 6ft height steel almirah with Nos 2 2 2

glass doors for library purpose

10 6ft height (having minimum 6 Nos 2 2 2

lockers facility) steel cupboard
with locking arrangement.

11 4ft steel rack (minimum three Nos 8 10 8

selves) for keeping the files
and other items.

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19. PORTABLE ALUMINIUM LADDER EXTENDABLE TYPE OF 3m+
3mTO BE USED FOR MAINTENANCE OF EQUIPMENT INSIDE SWITCH
YARD.
Heavy duty Two fold with sliding feature aluminum ladder to be used for the
maintenance work equipment in the switch yard( 220 KV,132 KV & 33 KV: Breaker, CT,
CVT, Isolators etc) & also street lighting maintenance. Each fold will be of minimum
height of 3 Mtrs and should have better locking arrangement between each folds for
better rigidity.

20. PEDESTAL MOUNTED WHEEL FITTED DERRICK FOR LIFTING/

LOWERING OF MATERIALS UP TO 1.5 TON CAPACITY.

Heavy duty Pedestal mounted wheel fitted derrick for lifting/ lowering of materials up to
1.5 ton capacity to be used for the maintenance work equipment in the switch yard (220
KV,132 KV & 33 KV: Breaker, CT, CVT, Isolators etc) & also other maintenance works.
The height of the derrick will be suitable for lowering of the top pole of the circuit breaker
up to 220 KV and other equipments upto 220 KV.

END OF VOLUME-IIA (SCOPE OF WORK)

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