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electrical machines

We provide integral equipment


Alecop designs, develops and manufactures technical training
equipment for engineers and technicians. Our customers range from
universities and colleges to schools and industrial training centres in all
the continents of the world.

Alecop products cover electrical engineering, renewable


energy, automotive technology, manufacturing systems and
telecommunications. We believe in hands-on training systems which
can be enhanced and complemented by our software tools which
provide simulation, curriculum material and classroom solutions.

automotion renewable electricity electronics telecom mechanics building


energies
The flame of knowledge
In addition, Alecop is involved in the management of training
establishments in many countries and the development of curriculum
and training material. This intimate knowledge of education and the
challenges facing educators in the 21st century allows us to develop
exclusive turnkey solutions which are cost effective, scalable and
innovative.

Uniquely Alecop’s mission statement is to develop a bridge between


training and industry to equip students with the necessary skills and
knowledge they need before they start their professional careers.

Alecop is a part of the Mondragon Corporation which is one of the


most important business groups in Spain. From its headquarters in the
Basque country Mondragon manages more than 230 companies in
more than 14 countries and a workforce of approximately 80,000.
4 electrical machines

Educational resources for the study of electrical, static and rotary machines. Ranging from the
operating principles to the construction of automatic devices and the maintenance operations
of the machines.

4/
AUTOMATION

WORKSHOP
Electrical machines

TESTING PRINCIPLES
CLASSROOM-WORKSHOP

5/

Documentation Economics
Each resource has a set of supporting documents to The scalability of the teaching resources and the potential
facilitate the teacher’s work: for use in the classroom, allows a considerable reduction
- User Manual: contains instructions for the in the investment to be made for a specific program of
implementation and operation of equipment, electrical machines.
its technical features and information about
precautions to be taken into account for proper
operation.
- Workbook: Defines the objectives, sequence of
Modularity
implementation and an answer key for each of the
The equipment allows a modular configuration according
practice sessions.
to the available equipment and the training needs of the
user.

Safety
The resources presented in this catalogue have
been designed to meet European directives on the
safety of machinery, low voltage and electromagnetic
compatibility.
4 electrical machines
electrical machine test bench

ProLAB
Modular test bench
n
ce se ul
e tio
y ly ur e ha od si
pl pp ul -p or ui
p u So od ol
M
ac
q
Su tS ge m
e
re ra
t r
er en lta ad Th ne nt ta
w rr Lo ge Co Da
Po Cu Vo

MODULES series 199


Each module, functional block, is
chosen according to the needs of
the experiment.

6/

rotating machine BENCH SOFTWARE


Allows you to work For carrying out real and
Ref: 9EQBNCMD6C
safely with rotating simulated testing from
machines of different the configuration to the
types and power. analysis of the results.

Alecop’s ProLAB is the most advanced system for teaching Electrical Machines. It allows students
to study, both theoretically and practically, the operation and performance of static and rotating
electrical machines from a fundamental level to the most advanced tests.
ProLAB is a modular system, comprising a test bench, power supplies, instruments and various
dc, single and 3-phase ac machines and transformers. It can be configured traditionally as single
workstations, using either conventional or PC based instruments, or networked when only one
set of hardware is necessary for each classroom providing a cost effective solution, and a simple
upgrade path when student numbers increase.
When used with a PC or networked, Diana software provides theory and instruction, as well as
control, and guides the student through the construction and assembly of different test strategies.
Even complex configurations take only minutes to complete. Diana contains standard test routines
or allows the student or instructor to set up their own experiments.
Each of the m`odules, whether power supplies, loads or instruments can be set up manually or via
the software. The machines and test bench are also compatible with conventional instruments.
Uniquely Diana contains mathematical models of each machines so the ‘ideal’ simulated test
results can be directly compared to those obtained from real machines. Alternatively students can
familiarise themselves with test procedures using the simulation before moving on to the actual
machine. A document generator helps students produce their laboratory reports. Comprehensive
documentation is provided with experimental manuals for both the student and instructor.
ProLAB can be mounted, when required, on a mobile bench for portability. Because it only requires
a single phase power supply (three phase for machine operation is generated on-board), it can be
used in any classroom so the days of costly dedicated laboratories are past.
Adapted to classroom needs
ProLAB system enables students to learn concepts
and procedures of the operation of static and
rotating electrical machines.

Scalability
The modular system makes it possible to acquire the components that best meet the needs of its centre, for both
curriculum and budget. ProLAB is compatible with conventional elements in your classroom/workshop (resistors, inductors,
capacitors, rectifier bridges...)

7/

Time and motion economy


One machine per class is sufficient, reducing acquisition
and maintenance costs.

The “199” module series, designed for this system has


standard instrumentation built in.

The most complex assembly takes only a few minutes


and with few cables.

ENVIRONMENTALLY FRIENDLY SAFETY


PRODUCT

This equipment goes beyond the


The equipment returns the energy to current regulations relating to safety,
the grid that is traditional dissipated implementing a series of added
into heat. In addition to reducing protection to prevent accidents in the
consumption, it implies the reduction field of education.
of the size of the modules and bench,
and the elimination of potentially
dangerous hot spots.
4 electrical machines
electrical machine test bench

Work process
ProLAB allows the student to put into practise the basic concepts learnt in the theory related to the operation of electrical
machines. The putting into practise is by testing, whether real or simulated. Each test is performed following these 6 steps:

IDENTIFICATION
of the test
ASSEMBLY
of the equipment

8/

ProLAB
DEFINITION
DOCUMENTATION of the parameters
producing reports

ANALYSIS
of the results
TESTING
of the machines
Classroom work

Manual Mixed Simulation

Testing with the modules and Combines the use computer to Enables the entire work process
the bench. Fieldwork. Manual prepare exercises and sending to be carried out through the
demonstrations. the manual application, to the software. The library has the
9/
machine bench. most significant test activities to
achieve global learning.

Configuration

Students in the class are kept active thus avoiding, as far as possible, waiting times.
Classroom connectivity completes the work:

non-networked, students work individually on their


simple computers and run the test manually or from the
teacher’s computer.

Having a local area network enables tests to be


in network carried out from any computer usin DIANA.

If Internet is added, the users who are not physically


internet in the classroom, may access the test bench thus
facilitating distance learning.
4 electrical machines
BNC test bench

Bench
Independent bench for testing rotating
electrical machines
Ref: 9EQBNC199A

FUNCTION. Test traction


motor and machine brake.

10 /

At the heart of the system is the BNC-199 Machine Test Bench into which various motors under
test are mounted. This can be manually operated or computer controlled. In Dynamometer mode
real time measurements of Speed, Torque and Power are displayed or it can be used as a prime
mover for Generator tests. All parameters are also available on the external connector.
Safety is of paramount importance. Interlocks ensure machines cannot be operated unless the
robust transparent safety cover is in place. Voltages are isolated and any fault condition, such as
over or under voltage, excessive speed or torque etc, are indicated and operate protective relays.

Technical specifications
GENERAL PROTECTIONS
Dimensions: 950 x 360 x 420 mm Mobile protection with electric anchor.
Weight: 41 Kg Emergency stop button on the bench.
Power supply: Single phase network 190 to 250Vac - 4mm safety terminals for the connection of the machine
5.25 Amp.- 50/60Hz under testing.
Machines type to be tested: Internal protections: internal temperature, torque, speed,
- Foot height type 71, 80 and 90 mm. insufficient voltage, excessive over voltage and grid
- 80 and 90 mm height on Alecop profiles. over-current.
The testing machine is attached using elastic coupling

OPERATING AS A TRACTION MOTOR


Speed: 0 to 2,000 rpm
Rated: 800 W
Maximum torque: 9.7 Nm

OPERATING AS A BRAKE
Maximum speed: 2,450 rpm
Torque: 0 to 10 Nm
Rated: 800 W
Module

ALI-199
Power Supply Module
ALI 199 FTC 1

Provides ±15V power for all the ERR

other ProLAB modules fitted to the +15V

frame and single phase voltage via


4mm safety terminals. EXT
INT
-15V

0 ÷ +10V

EXT 0 ÷ 250

0V 0V

V
0
1.5V/A
10A

I L L

N
11 /N
Ref: MDULALI199 P.E.
230V 50/60Hz P.E. 230V

Functional description Technical specifications


The support comprises a double-size training module: Input supply voltage: Single-phase9 X190
53.5
to 250VAC using
250 x 144 x 130 mm. a socket. Ø5.1
62,5 X 32.5 Ø3.3
V

Mains Frequency: 50Hz / 60Hz. Ø3.3


A
Ø3.3
P Ø10.1
The power required for its operation is: Output voltage: ±15V c.c. Ø9
Ø3.3
Q
Ø3.3
S

• Voltage: 190 ÷ 250 Vac 50/60Hz. Maximum current: 2 Amp.


cosφ
Ø3.3
φ
Ø3.3

• Maximum power: 1 kW Protections:


Ø3.3
f

INT
EXT PC
Input: using 10amp fuse. Ø10.5
Includes serigraph identifying the functional blocks and
Output: Thermal Protection calculated at 2 Amp.
components symbols. 0 Ø10.1
÷ +10V
10
Ø10.5
12.9x19.2

0 ÷ 250V 50 60

Outputs from the source: Using the frame chassis Ø2and


Uses 2 mm. in diameter safety sockets which serve as Ø10.1
2mm safety plugs.
testing points and 4 mm safety sockets diameter for the 0V

power supply (red). Indications: On light to indicate main supply and outputs
from the active source.
G
(L1) (L1-L2)

Ø10.1

Ø12.5
Ø12.5 Ø12.5 Ø12.5
L L
Ø12.5

N N
L1 L2 L3
Ø12.5

P.E. 230V P.E.


4 electrical machines
199 series modules

Module

FTC-199
Adjustable DC Voltage source

ALI 199 FTC 199 FC


DC power supply can be controlled
Ø5.1
manually, externally or via PC.
ERR ERR
Includes a switchable display
+15V and
V

9 X 53.5
62

proportional outputs. I

INT
EXT PC EXT
-15V
M

0 ÷ +10V 10
0 ÷ +10V
Ø10.2

EXT 0 ÷ 250V INT EXT


Ø10.2
0V 0V

V A
0 1V/25V
1.5V/A Ø10.2
3V/A
10A

Ø12.5

12 / L L L
I
L Ø12.5

Ø12.5
Ref: MDULFTC199 N N N N
Ø12.5

230V 50/60Hz P.E. P.E. 230V P.E. P.E.

Functional description Technical specifications


The support comprises a double-size training module: The module includes a continuous voltage source
250 x 144 x 130 mm. whose characteristics are:
Output voltage variation: 0 ÷ 250 V.
The power required for its operation is: Output current: 6.6 A max. CTR 199
• ± 15 V., 15 V, by plugging into the ALECOP support
9 X 53.5
Types of settings:
9 X 53.5

frame.
Ø5.1
62,5 X 32.5 BLK1
- Interior: with a dial. Ø3.3
V
Ø3.3
A Ø10.2 Ø10
• Voltage: 190 ÷ 250 V. E1 S1
9 X 53.5 (r=0)

Ø3.3
P Ø10.1 VRMS
- Exterior: Using a DB26 with a safety socket of 2mm.
Ø3.3
Q
• Maximum power: 1 kW Ø9 Ø3.3
S
Ranura
+10Vde 2.6mm de ancho
(los puntos indican el comienzo y el final)
cos S3
Ø10

Accuracy: 1%. cosφ


Ø3.3
φ
CN H
(E1 - E2)
Ø3.3 -10V
Ø10
Ø3.3
f E2 S2
Includes serigraph identifying the functional blocks and VRMS
Physical Measurements:
EXT
INT
PC Ø10.2
components symbols. Ø10.5
BLK2
Magnitude display: Ø10.2 Ø10
E1 S1
VRMS
Uses 2 mm. in diameter safety sockets which serve as
0 Ø10.1
÷ +10V
10
Ø10.5 - Magnitudes displayed: Current
12.9x19.2
and voltage output Ø10
0 ÷ 250V 50 60 +10V

(can be selected using a switch) on the 3½ digit cos S3


testing points and 4 mm safety sockets diameter for the CN H
-10V
(E1 - E2)
Ø10

power supply (red). Ø10.1 Ø2


display. Ø10.1 E2
VRMS
S2
0V
- Voltage Range / Precision: 0 ÷ 250 V c.c. 1% F.E. Ø10.2

G
(L1) - Current Range / Precision: 0 ÷ 6.6 A < 1% F.E.
(L1-L2)
0.5Nm/V
Ø10.2
Ø10.1
Magnitude signal capture: Ø10.1
T
Ø12.5 Ø12.5

L
-Ø12.5 Analogue
Ø12.5 signalsØ12.5
in the DB26 connector:
L
Output BNC 199
CN H

Ø12.5 voltage and current. Ø12.5


n
N -L1 Analogue N output voltage and
L2 signalsL3
in the sockets: Ø10.2
200rpm/V
Ø12.5 Ø12.5
current. Ø10.2
39.5x13 (r=1.3)

P.E. 230V P.E.


- Voltage range / precision: 0 ÷ 250 V c.c. ( 0 ± 10 V ) 0V

1% F.E.
- Precision current range: 0 ÷ 6.6 A c.c. ( 0 ± 10 V )
1% F.E.

Incorporates electronic protection, protecting the module


against overloads and short circuits.
Module

FCC-199
Adjustable DC Current source

ALI 199 FTC 199 FCC 199


DC power supply providing 9 X 53.5

Ø5.1
controlled current output. Includes a
Ø5.1

ERR V ERR
switchable display and proportional
I
Ø6.5

9 X 53.5

9 X 53.5
+15V
62.5 X 32.5
Ø9

outputs. I V

INT INT
EXT PC EXT
-15V Ø9.25 PC
M10X0.75

0 ÷ +10V 10
0 ÷ +10V Ø10.5
10
Ø10.2 0 ÷Ø10.1
+10V
10
Ø10.5

0 ÷ 10A
EXT 0 ÷ 250V INT EXT 0 ÷ 3.3A INT Ø2 Ø2

Ø10.2 Ø10.2 Ø10.1


0V 0V 0V

V A
0 1V/25V
1.5V/A Ø10.2
3V/A Ø10.2
1V/35V
10A (u)
Ø10.1

Ø12.5 Ø12.5 Ø12.5


I L L L L Ø12.5 Ø12.5 L
13 /L
Ø12.5

Ø12.5 Ø12.5 Ø12.5

N Ref: MDULFCC199
N N N N N
Ø12.5 Ø12.5
U
Ø12.5

230V 50/60Hz P.E. P.E. 230V P.E. P.E. 230V P.E. P.E.

Functional description Technical specifications


The support comprises a double-size training module: The module includes a voltage source whose
250 x 144 x 130 mm. characteristics are:
Output voltage variation: 0 ÷ 310 V.
The power required for its operation is: Output current: 0 CTR
÷ 3.3199
A. SAD 450M
9 X 53.5 9 X 53.5
• ± 15 V., by inserting into the ALECOP support frame.
Ø5.1 Types of settings:
62,5 X 32.5 16 Ranura de 2.6mm de ancho
• Voltage: 190 ÷ 250 V. Ø3.3
V BLK1
Ø10.2 Ø10.2 (los puntos indican el comienzo y el final)
Ø3.3
A
- Interior: with
E1 a dial. S1
9 X 53.5 (r=0)

• Maximum power: 1 kW
Ø3.3
P Ø10.1 VRMS
Ø3.3
Q
Ø9 Ø3.3
S - Exterior: Using a DB26 withS3aØ10.2
Ranura safety socket of 2mm.
+10Vde 2.6mm de ancho
(los puntos indican el comienzo y el final) CN H
1
36xØ10.2
cosφ
Ø3.3 CN H cos
Accuracy: 1%. C
(E1 - E2)
φ
Ø3.3 -10V
2 1
Includes serigraph identifying the functional blocks and Ø3.3
f E2
VRMS
S2
Ø10.2 CN H CN H

0V
components symbols. 2 Y
9 X 101.8 (r=0)

9 X 101.8

INT Ø10.2
EXT PC CN H
Ø10.5 Physical Measurements:
BLK2
Ø10.2 Ø10.2
1 0V
Uses 2 mm. in diameter safety sockets which serve as
10 12.9x19.2
Magnitude display:
E1
VRMS
S1 CN H
CN H

0 Ø10.1
÷ +10V Ø10.5

testing points and 4 mm safety sockets diameter


0 ÷ 250V 50 60
for the - Magnitudes displayed:
cos
output
+10V
S3
voltage and current.
Ø10.2
CN H
2 D CN H
CN H
(E1 - E2)

power supply (red).


Ø10.1 Ø2 Ø10.1
(Switch selectable) in a 3½ digit
-10V
Ø10.2 display. 0V
E2 S2 CN H
V
0V - Voltage
Ø10.2
range / precision: 0 ÷ 310 V c.c. 1% F.E.
RMS

1
- Current range / Precision: 0 ÷ 3.3 ACN
c.c. < 1% F.E. CN CN H CN H

G
(L1) (L1-L2)
Magnitude
0.5Nm/V
Ø10.2 signal capture: 1V/Nm
Ø10.2 CN H
2 E 1
Ø10.1 Ø10.1 CN H

-
T
Analogue signals in the DB26 connector: Output
T
0V
Z
Ø12.5 Ø12.5
Ø12.5 Ø12.5 Ø12.5
BNC 199 2 CN H
L L CN
voltage and current.
H

Ø12.5 Ø12.5 Ø10.2 1 0V


- Analogue signals in the sockets:n output voltage and
CN H
n
N N
L1 L2 L3 Ø10.2 2 F
Ø12.5 Ø12.5
200rpm/V
current. 39.5x13 (r=1.3)
2.5V/Krpm CN H

+10V
0V
P.E. 230V P.E. - Ø10.2
Voltage range / precision:
0V
0 ÷ 350 V c.c. ( 0 ± 10 V ) Ø10.2
-10V

1% F.E.
- Precision current range: 0 ÷ 3.5 A c.c. ( 0 ± 10 V )
1% F.E.

Incorporates electronic protection, protecting the module


against overloads and short circuits.
4 electrical machines
199 series modules

Module

CRG-199
Electronic load Ref: MDULCRG199

A compact DC, single and three-phase


electronic load for rotary machines and
transformers. Reactive and resistive loads V
A
P

with a Power Factor between 0 and 1 Q


S
cosφ

(inductive or capacitive). Ability to capture


φ
f

and control magnitudes by PC via a data


INT
EXT PC
0 I

acquisition system and DIANA software. 0 ÷ +10V


10
-10V ÷ +10V

The incorporated controls allow it to operate 0 ÷ 10A +90º÷-90º

in accordance with the various types of 0V

passive loads:
Z
(u) (u-v)

• Direct current resistive load.


• Inductive load - resistive – single-phase L L

capacitive.
14 / N
U V W N

• Inductive load - resistive –three-phase P.E. 230V P.E.

capacitive.
• Power factor variable between 0 and 1
(inductive and capacitive).

Functional description Technical specifications


The support comprises a triple-size training module: Power supply:
250 x 216 x 130 mm. - Control: ± 15 VDC from the ALECOP support frame.
- Power: Single phase 190 to 250 Vac across safety
It operates installed in a desktop vertical rack from where it terminals.
gets its ± 15 V power required for operation. Interconnection Maximum power:
with other modules in the test bench BNC-199 and DIANA - 1 HP Direct Current
software with a fast 26-pin connector. - 1 HP single phase alternating current
- 1 kW three-phase alternating current
2 mm sockets for external measurements and set values.
Power factor: Variable between 0 and 1 (inductive and
4 mm safety terminals input power (mains connection).
capacitive)
Includes serigraph identifying the functional blocks.
Maximum input voltage:
Has many advantages over other traditional load types
(resistors, capacitor banks, inductances, etc.), Including - 250 V Direct Current
the following: - 280 V AC single and three phase
• Reduced volume: all possible load types in one module. Maximum intensity:10 A
• Improved Performance: Incorporates electronic Short-circuit switch: Current variation between 0 and
circuitry which returns the energy to the power supply. 100%
• Safety: Incorporates protection against overloads Module with integrated Instrumentation through LCD
and short circuits, as well as safety terminals for user display and magnitude selector push button:
protection. - Voltmeter
• Accuracy and resolution: Electronic control of electrical - Ammeter
magnitudes (current amplitude and power factor). - Wattmeter (active, reactive and apparent)
• Instrumentation built into the module itself. - Power Factor Meter
• Interconnection with other elements of the Test Bench - Phase angle meter to measure the angle between
BNC-199 tests and control from the PC with DIANA
voltage and current
software.
- Frequency
• Possibility of autonomous operation with manual or
computer assisted control (general purpose data
acquisition system).
Ø5.1

ERR V ERR

9 X 53.5
+15V
62
I

INT
EXT PC EXT
-15V
M

0 ÷ +10V 10
0 ÷ +10V
Ø10.2

EXT 0 ÷ 250V INT EXT


Ø10.2
0V 0V

V A
0 1V/25V
1.5V/A Ø10.2
3V/A
10A

Ø12.5
I L L L L Ø12.5

Ø12.5
N N N N

Module P.E.
Ø12.5

GTP-199
230V 50/60Hz P.E. 230V P.E. P.E.

Three-phase Power Generator

Provides adjustable three-phase power 9 X 53.5 9 X 53.5


CTR 199

for rotary machines and transformers from


Ø5.1
62,5 X 32.5 Ø3.3
V BLK1
Ø3.3
A Ø10.2 Ø10
E1 S1

9 X 53.5 (r=0)
Ø3.3
P Ø10.1 VRMS
a single-phase input. Includes adjustable Ø9
Ø3.3
Q
Ø3.3
S
Ranura
+10Vde 2.6mm de ancho
(los puntos indican el comienzo y el final)
cos S3
Ø10
cosφ
Ø3.3 CN H
(E1 - E2)

Power Factor and a switchable display.


φ
Ø3.3 -10V
Ø10
Ø3.3
f E2 S2
VRMS
INT Ø10.2
EXT PC
Ø10.5
BLK2
Ø10.2 Ø10

Works autonomously or is able to capture 0 Ø10.1


÷ +10V
10
Ø10.5
12.9x19.2
E1
VRMS
S1

Ø10
0 ÷ 250V 50 60 +10V

and control magnitudes by PC via a data cos S3


CN H
(E1 - E2)
-10V
Ø10
Ø10.1 Ø2 Ø10.1 E2 S2

acquisition system and DIANA software.


VRMS
0V
Ø10.2

G
(L1) (L1-L2)
0.5Nm/V
Ø10.2
Ø10.1 Ø10.1
T
Ø12.5 Ø12.5
BNC 199
Ø12.5 Ø12.5 Ø12.5
L L CN H

Ø12.5 Ø12.5
n
N N
L1 L2 L3 Ø10.2
200rpm/V

15 /
Ø12.5 Ø12.5
39.5x13 (r=1.3)
Ø10.2
P.E. 230V P.E.
Ref: MDULGTP199 0V

Functional description
The support comprises a triple-size training module:
250 x 216 x 130 mm.
Technical specifications
It operates installed in a desktop vertical rack from where
it gets its ± 15 V power required for operation. Power supply:
- Control: ± 15 VDC from the ALECOP support frame.
Interconnection with other modules in the test bench - Power: Single phase 190 to 250 Vac using safety
BNC-199 and DIANA software with a fast 26-pin terminals.
connector. 2 mm sockets for external measurements and Maximum power: 1 kW
set values. 4 mm safety terminals input power (mains Power factor: Variable between 0 and 1 (inductive and
connection). capacitive)
Maximum output voltage: 250 V AC
Includes serigraph identifying the functional blocks. Has
Maximum intensity: 10 A
many advantages over other types of variable voltage
Module with integrated Instrumentation through LCD
(auto-linear drive frequency, etc...), Among which are the
display and magnitude selector push button:
following:
- Voltmeter
• Reduced volume: Single and three-phase generator
with its instrumentation in a single module. - Ammeter
• Improved performance: incorporates power electronic - Wattmeter (active, reactive and apparent)
circuits returning power to the mains. - Power Factor Meter
• Safety: Incorporates protection against overloads - Phase angle meter to measure the angle between
and short circuits, as well as safety terminals for user voltage and current
protection. - Frequency
• Accuracy and resolution: electronic control of electrical
quantities (voltage amplitude). Incorporates electronic protection, protecting the module
• Instrumentation built into the module itself. against overloads and short circuits.
• Interconnection with other elements of the BNC-
199 Test Bench and control from the PC with DIANA
software.

Possibility of autonomous operation with manual or


computer assisted control (data acquisition system for
general use).
ALI 199 FTC 199 FCC 199
9 X 53.5

Ø5.1

ERR V ERR I
Ø6.5

9 X 53.5

9 X 53.5
4
+15V
62.5 X 32.5

electrical machines
I V

INT INT
EXT PC EXT
-15V Ø9.25 PC
M10X0.75

199 series modules 0 ÷ +10V 10


0 ÷ +10V
Ø10.2 Ø10.5
10

0 ֯10.1
+10V

EXT 0 ÷ 250V INT EXT 0 ÷ 3.3A INT Ø2


Ø10.2 Ø10.2 Ø10.1
0V 0V 0V

V A
0 1V/25V
1.5V/A Ø10.2
3V/A Ø10.2
1V/35V
10A
Ø10.1

I Module L L L
Ø12.5

L Ø12.5 Ø12.5 L
Ø12.5 Ø12.5

CTR-199
Ø12.5 Ø12.5 Ø12.5

N N N N N
Ø12.5 Ø12.5 Ø12.5

230V 50/60Hz P.E. P.E. 230V P.E. P.E. 230V P.E.

Interface to the Test Bench

Full computer control to configure different tests and


mathematical functions to calculate true rms values and
9 X 53.5 9 X 53.5
CTR 199

power factor. Ø5.1


62,5 X 32.5 Ø3.3
V BLK1 16 Ranura de 2.6mm de a
Ø3.3
A Ø10.2 Ø10.2 (los puntos indican el com
E1 S1

9 X 53.5 (r=0)
Ø3.3
P Ø10.1 VRMS
Ø3.3
Q
Ø3.3
S
Ranura
+10Vde 2.6mm de ancho Ø10.2 1
Union between BNC-199 bench and test bench, allowing
Ø9 (los puntos indican el comienzo y el final) CN H
cosφ
Ø3.3 CN H cos S3

C
(E1 - E2)
φ
Ø3.3 -10V
Ø10.2 CN H
2
set values to be applied to the bench and their signals to
Ø3.3
f E2 S2
VRMS
0V

9 X 101.8 (r=0)

9 X 101.8
INT Ø10.2
EXT PC

be read. Ø10.5
Ø10.2
BLK2
Ø10.2
1
• Two blocks are available to calculate the true efficient
E1 S1 CN H
0 Ø10.1
÷ +10V
10
Ø10.5
12.9x19.2 VRMS
0 ÷ 250V 50 60 +10V Ø10.2
CN H
2 D
values of two signals and the power factor between cos S3
CN H
(E1 - E2)
-10V
Ø10.2 0V
Ø10.1 Ø2 Ø10.1 E2 S2

16 / them. 0V
Ø10.2
VRMS

1
• Organizes the analogue inputs and outputs of the CN CN H

G
CN
(L1) (L1-L2)
0.5Nm/V
Ø10.2 1V/Nm
Ø10.2 CN H
2 E
SAD450 DIANA as needed by the DIANA software for
Ø10.1

Ø12.5
Ø10.1

Ø12.5
T T
0V
BNC 199
automatic confi
L guration of the test. L Ø12.5 Ø12.5 Ø12.5
CN H

Ø12.5 Ø12.5 Ø10.2


CN H
1
n n
N N
L1 L2 L3 Ø10.2
200rpm/V 2.5V/Krpm CN H
2 F
Ø12.5 Ø12.5
39.5x13 (r=1.3) +10V

Ø10.2 Ø10.2 0V
P.E. 230V P.E.
0V -10V

Ref: MDULCTR199

Functional description Technical specifications


The support comprises a double-size training module: 250 True effective value block
x 144 x 130 mm. The power required for its operation is: - Number of inputs: 2 (Two effective values). ± 10V.
• ± 15 V, by inserting into the ALECOP support frame. - Number of outputs: 3 (Two effective values 0 to +10V,
and an out of phase Cosine ± 10V).
Includes serigraph identifying the functional blocks and - Bandwidth: >500Hz.
components symbols. Use safety sockets 2 mm. in - Accuracy: 1% f.e. (RMS), 2% f.e. (power factor).
diameter that serve as test points. BNC-199 connection
- Number of active signals: 6.
- Number of outputs (default value): 2 (Torque and
speed)
- Number of inputs (measurements): 2 (Torque and
speed)
- Number of control signals: 2 (Error and Control)
- 2 mm safety plugs for set point control or testing.
Input-output control
- Number of modules to control: 4 + BNC199 Test
benches + 2 RMS blocks.
- Number of combinations: 128.
Module

SAD450M
PC Control Module

Full computer control to configure different


tests and mathematical functions to
calculate true rms values and power factor.

Along with the DIANA software it is part of


a test bench governed from a computer
which enables tests to be performed on
real machines (transformers, DC rotary
machines, and AC single and three phase
rotary electrical machines. This module
requires a desktop chassis with power
17 /
supply (ALI -700 or ALI-199) for its operation.
It has inputs / output connections in 2
mm sockets to connect quickly with the
equipment to be analyzed. In addition to the
sockets, all connections are available in a
64-way connector. Ref: MDULSAD450

Functional description Technical specifications


Along with the SAD-450 a module a cable for a line Communication via ASCII commands
connection to a PC USB is incorporated. The SAD450 Consumption: +15V – 162mA.
module is divided into 8 blocks or channels, each with Physical Measurements: 215x250x147 mm. (W x H x D)
a determined I / O type and with different nomenclature External connections:
based on whether they are inputs or outputs. - PC connection: USB wire.
- Power Supply Connector to the frame
Each analogue or digital input channel has a switch to - I/O Connector: 64-way connector.
select whether the input comes from the socket (position Conversion times:
H) or a 64-way connector (CN). Based on this switch the
- 1 channel analogue Fmax 200 Khz.
origin of the signal to be acquired by the data acquisition
- Fmax 1 digital channel 333 Khz.
system will be determined.
60K of RAM for data

The outputs have no switch and will be accessible both 8 Analog Inputs: 12 bits of resolution.
from the socket and from the connector at all times.
4 electrical machines
DIANA software - machine control and simulation

Diana software can be used with a stand-alone PC, networked or over the Internet. It not only controls
the test bench and machines under test but also includes powerful mathematical models which allow the
comparison of real world results with simulation. Students can familiarise themselves with experimental
procedures before entering the laboratory.

A truly comprehensive package Diana’s features include:

· Theory and experimental procedures


· Configurable mathematical models of DC and AC machines
· Assembly instructions and graphics for experiment set-up
· Definition of all experimental parameters
· Control of all modules and the test bench parameters
· Realtime display of experimental results
18 /
· Analysis of experimental results; using both real machines and simulation
· A report generator for the production of post experiment documentation

When used over a network Diana allows multiple students to interact with one set of hardware reducing
costs and providing a scalable environment for studying machines.

simple

in network

internet
CONDUCTING A TEST
1. Description of the
test 5. Performing the test
Once the definition of the test
You can enter a title and is complete it can be launched
description that includes and the status of the signals of
images about the practice. interest can be monitored.

2. Definition of
assembly 6. Test bench Network
The test is applied and transmitted to
The items chosen as
a ProLAB through the local network or
part of the test, their
Internet.
interconnection and
Local test bench
instrumentation through a
block diagram. ProLAB is connected to the PC directly.
Simulated test bench
3. Real elements
The block diagram is
Advanced machine simulators incorporated
by DIANA offer a result tightly adjusted to
translated to real elements reality without the need for any hardware.
DIANA offers various
possibilities for each
element and shows how to
7. Analysis of the results
In each test a set of signals
19 /
do the actual connection. are collected a signal that
is stored in the results. With
4. Chronogram
The signals which are sent
DIANA signals can be viewed,
compared, operations can be
and received from and carried out among them and
to the test elements are filters can even be applied.
configured in this section
(units, signal shape and its
timer).
8. Document
A DIANA wizard generates
personalised reports on the
work carried out with graphic
and numerical information.

Includes a comprehensive library of Licensing system


activities DIANA licenses can be hardware or Internet licenses:
• USB keys
It is not necessary to start from scratch to set up the tests. • Web Licenses
DIANA is distributed with a complete library of activities - Undefined
designed and developed by experts, including: - 1 year
- 4 months
• Headings.
• Configuration of items.
• Definition of the diagram.
• Results analyzed with comments.

Tests for AC, DC electric machines and transformers.

[ DIANA is full of content on electrical machines!


]
4 electrical machines
automation

Automation
Control and testing with
electrical machines CM-281

Designed to study the operating principles of electric machines, allows for commissioning,
testing on empty and loaded to obtain curves, etc.

It is composed by:
• 1 Set of didactic modules of instrumentation, power, supply, and control.
• 1 Set of rheostats.
• 1 Vertical frame with 36 spaces on two tiers.
• 1 Set of accessories
• Manual

[ ]
20 /

It can be used as an Add-on to ProLAB

Instrumentation modules Supply training modules


Module “AMMETER 281”: 0.5-2.5-5 A. In AC/DC Module “ALI-24”: 24V power supply.
Module “AMMETER 282”: 5-10-25 A. In AC/DC Module “CNM-281”: 3-way switch/3 positions.
Module “VOLTMETER-281”: 100-250-500 V. In AC/DC Module “SIN-281”: synchronism light.
Module “VOLTMETER-281Q: 1kW 220 V./5 A. Module “REC-281”: 200 Vdc rectifier. / 10 A.
Module “CON-281”: condenser.
Power modules Control modules
Module “CPT-281”: fuse protection circuit 6 and 20 A. Module “PUL-281”: 2 buttons.
Module “CNT-281”: energy meter. Module “LAM-281”: 4 different coloured lamps.
Module “RTE-281”: thermal relay. Module “REL-281”: manoeuvre relay with auxiliary contacts.
21 /
Module “TEM-281”: timed from 0 to 60 sec.

Rheostats
Set of resistive loads equipped with 4 mm safety terminals for a fast
connection to electrical machines under study. The electrical parts are
protected from shock by electrically insulated metal casing.

RHEOSTATS DC START-UP EXCITATION THREE-PHASE LOAD THREE-PHASE START-UP

0.5 HP MODELS. 150/500 1500/250 3250 347


References 9EQR150500 9EQR1K5250 9EQR325000 9EQRTR3470

FEATURES 150 ohm. 1,500 ohm. 3 x 470 ohm. 3 x 47 ohm.


500W. 250W 3 x 250 W. 3 x 300 W.
1.83 A. 0.41 A. 3 x 1.45 A. 3 x 2.4 A.
4 electrical machines
automation

Automation
Mains voltage electric
automatisms MT-332

Teaching equipment for the study of different types of operations with single and three
phase electric motors. Allows electric automatism practices and exercises to be carried out:
commissioning and typical operation, interlocks, rotation inversions, protection, etc. They also
allow the simulation and testing of any type of automation.

22 / [ It can be used as an Add-on to ProLAB


]
Electrical automation equipment
The equipment comprises:

• 1 desktop frame.
• 1 modular set of elements: protection modules and
control and signalling modules.
• 1 set of accessories: operating practices, safety
plugs, fuses, spare parts, etc.

Ref: 9EQMT332SE
Educational
Transformers
For the study and interconnection of different types of three-phase and single-phase
transformers.

They have the following general characteristics:


• E-shaped or U-shaped oriented grain magnetic core.
• Set of standard coils for the 127/220 V.
• Safety terminals.

23 /

REFERENCES MODEL NAME-FEATURES

9EQTM1K596 TM-1K5 1.5 KVA single-phase transformer

9EQTT1K496 TT-1K4 1.4 KVA three-phase transformer

Three-phase autotransformer AT-3822


Three-phase functional autotransformer 1 KVA 380 -
220 V. Output available in safety terminal and power
socket to feed an machines. Pilot lights indicating the
presence of phases. Protection of phase using fuse.

Ref: 9EQAT38221
4 electrical machines
KMQ120 dissectible machines

KMQ-120
Kit of rotary electric machines

24 / Fast assembly kits and testing of electric machinery at low tension.

This equipment is meant for the study of the constitutive parts and fundamentals of the
functioning of the most common rotary electric machines.

In an easy way and with a reduced amount of parts, the following types of machines can be studied:

• Independent excitation generator


• DC serial generator
• DC shunt generator
• Independent excitation motor
• DC serial motor
• DC shunt motor
• Three-phase asynchronous alternator
• Three-phase synchronous motor
• Single-phase motor
• Universal motor
• Single-phase induction motor
• Repulsion motor
• Wound-rotor three-phase motor
• Squirrel cage three-phase motor
• Dahlander motor
This equipment consists in:

Panel Suitcase
This can be placed on the work surface or on a vertical It includes a series of parts (rotors, brush holders,
frame. The support disc is attached to the panel, being windings, polar parts, etc), which allow configuring
used for screwing on the various field poles. The shaft different rotary machines on a panel in a fast and easy
protrudes from the centre of the disc and this is where the way. The parts are the following: 25 /
different rotors are attached. • 1 Two-pole rotor
• 1 Three-pole rotor
An area has been set aside on the upper left-hand corner • 1 Twelve-pole rotor
of the panel for the attachment of a drive motor that will • 1 Squirrel cage rotor
allow experiments to be conducted with generators or • 1 Shaft
provide a braking torque for the motors. • 6 Narrow field poles
• 3 Wide field poles
The right-hand side of the panel has the area for electric • 6 Windings of 240 turns
connections, using interchangeable labels. These allow • 4 Windings of 1,400 turns
the quick and clear interconnection of the various windings • 5 Brushes
on the rotary machine subject to the experiment, providing • 1 Brush holder
the necessary information for its assembly. The areas the • 6 Light poles
label is subdivided into make it easy to distinguish the • 1 Drive motor with belts
electric connections both inside and outside the machine • Tools and screws
(connection board), without losing the perspective of a
real machine.

The panel includes a 0-10 Vdc/2 A adjustable power Power supply


supply for the excitation of the machines, as well as a
tachometer for measuring the motor’s velocity during the The machines built are powered by a low voltage supply
different types of tests. - 22/38 V AC/DC -, which ensures the students’ safety.
Hence, there are available (depending on choice) a TRI-
120 transformer or a GTT-120 three-phase generator.

Standard accessories included: Necessary accessories not included:

• Practical and user’s manual • Three-phase generator GTT-120, or as an alternative:


• Connexion wires • Three-phase transformer TRI-120 + power supply
0-15 Vdc/5 A.
4 electrical machines
KMQ100 dissectible machines

KMQ-100
BASIC kit of rotary electric machines

This is a “reduced” version of the


dissectible machine, designed
as a student work station.

26 /

Although it has fewer options than the full kit, it may be a valid option, depending on the nature of the practical
activities to be held. Basically, the differences are as follows:

The assembly panel is smaller and can only be placed on the tabletop. It does not include the drive motor,
tachometer, power source or connexions area neither. In this way, the result is a compact assembly panel.

The set of machinery construction, which is more reduced, fits in a suitcase that contains the following:

• 6 Windings of 250 turns


• 2 Windings of 1,400 turns
• 1 Twelve-pole rotor
• 1 Squirrel cage rotor
• 1 Brush holder
• 5 Brushes
• 2 Wide field poles
• 6 Narrow field poles
• 1 assembly support base
• 1 assembly shaft

Standard accessories included:


• Practical and user’s manual
• Connexion wires

Necessary accessories not included:


• Three-phase generator GTT-120, or as an alternative:
• Three-phase transformer TRI-120 + power supply
0-15 Vdc/5 A.
Three-phase generator GTT-120 Three-phase transformer TRI-120
This panel, which is mounted either on the frame or This is a three-phase transformer which, depending on
tabletop, incorporates a low voltage variable frequency the model (TRI-122 or TRI-123), has a transformation
three-phase generator with a single-phase mains supply ratio of either 220V to 22/38V or 380V to 22V-38V.
of 110-230 V / 50-60 Hz (depending on the module). It 27 /
has the following specifications: • Apparent power of 300 VA.
• The output voltage is 22V between phases (12.7V
• Phase-neutral voltage: 0-22 V variable strength neutral phase) and 4 Amperes or 38V between
adjusted by a potentiometer control. phases (22V neutral phase) and 3.75 Amperes which
• Phase-Phase: 0-38 V strength. can be selected by means of a commutator on the
• Maximum current per phase: 5 A. front template.
• Protection against current surges and short circuits. • 4 and 2 mm simultaneous output sockets.
• Frequency variation: 1-100 Hz in two scales and • Over-current and short-circuit output protection with
potentiometer control. phase light indicators.
• Instant value output from the three-phase network, • The outputs are thermally insulated, with the resetting
variable between 0-360º. being produced automatically after the protective
• 3 simultaneously variable 0-30 V / 5 A DC outputs elements have been cold for a period of time.
• Option of independent control of the value of the • The frontal light display shows the order of phases
amplitude and frequency. (L1-L2-L3 or L1-L3-L2).
• User’s manual. • The transformer’s primary is protected by 2A fuses
with a light indication if any should blow (pilot light
out).
• User’s manual.

TRAINING SUPPORT MATERIAL


User’s manuals.
Their content includes the use, maintenance and safety
norms, as well as the description of the parts and
characteristics of the equipment.

Practical manuals.
This is a proposal of different activities that can be
carried out , with the list of the necessary components,
assembly and wiring instructions and the solutions for
the teacher.
4 electrical machines
AC & DC machines

Machines
AC & DC Electrical machines

The machines are designed to work under safety standards, and can work coupled with other
machines or independently.

To prevent user access to moving parts, the machine has built-in protectors in both axis
outputs. The handling of the protectors is defined in the manual of each machine. They also
incorporate a printed terminal block with safety terminals.

All electric machines are mounted on an aluminium bench with hooks at their ends so they
can be quickly and easily fitted together without tools.
• The system is compatible with BNC-199 bench.
• Machines are available for 50 and 60 Hz.

28 /

AC electrical machines

MODEL NAME-FEATURES REFERENCE

AL-806 Universal electrical machine 370 W. (50 Hz) 9MAK08064C


(60 Hz) 9MAK08065C
AL-106 Single-phase asynchronous motor. Permanent capacitor 370 W. (50 Hz) 9MAK01064C
(60 Hz) 9MAK01065C
AL-205 Three-phase asynchronous motor, 2-speed and separate windings (50 HZ) 9MAK0205GC
200W-500W. (60 Hz) 9MAK0205HC
AL-206 Dahlander three-phase 2-speed asynchronous motor (50 Hz) 9MAK0206AC
(Constant torque) 370 W. (60 Hz)9MAK0206BC
AL-207 Dahlander three-phase 2-speed asynchronous motor (50 Hz) 9MAK0207AC
(Fan torque) 370 W. (60 Hz) 9MAK0207BC
AL-208 Dahlander three-phase 2-speed asynchronous motor (50 Hz) 9MAK0208AC
(Constant Power) 370 W. (60 Hz) 9MAK0208BC
AL-306 370 W. Three-phase asynchronous motor rotor winding. (50 Hz) 9MAK0306GC
(60 Hz) 9MAK0306HC
AL-406 Synchronous rotor winding machine 370 W. (50 Hz) 9MAK0406GC
(60 Hz) 9MAK0406HC
AL-1106 Asynchronous three-phase squirrel cage motor 370 W. (50 Hz) 9MAK1106GC
(60 Hz) 9MAK1106HC
DC electrical machines

MODEL NAME-FEATURES REFERENCE

AL-506 DC educational independent excitation machine 0.5 HP 9MAK0506ZC


AL-606 DC educational excitation machine series 370W 9MAK0606ZC
AL-1006 DC educational excitation machine series Compound 0.5 HP 9MAK1006ZC

29 /
www.alecop.com

Loramendi 11
20500 Arrasate-Mondragón
Gipuzkoa (Spain)
Tel: +34 943 77 14 97
alecop@alecop.es

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