GIRT7004 Iss 1
GIRT7004 Iss 1
GIRT7004 Iss 1
Requirements for
the Design,
Operation and
Maintenance of
Points
Synopsis
This document defines requirements
for the design, provision, inspection
and maintenance of all types of points,
including unworked points, derailers
and scotch blocks. It includes
requirements for the control, locking
and detection of points by the
signalling system and requirements for
points acting as part of the track
system. It also includes requirements
for points heating.
Submitted by
This document is the property of
Railtrack PLC. It shall not be
reproduced in whole or in part without
the written permission of the Controller,
Steven Hayter Railway Group Standards,
Standards Project Manager Railtrack PLC.
Published by:
Authorised by
Safety & Standards Directorate
Railtrack PLC
Evergreen House
160 Euston Road
London NW1 2DX
Brian Alston
Controller, Railway Group Standards © Copyright 2000 Railtrack PLC
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Contents
Section Description Page
Part A
Issue Record 2
Technical Content 2
Responsibilities 2
Compliance 2
Health and Safety Responsibilities 3
Supply 3
Part B
1 Purpose 4
2 Scope 4
3 Definitions 4
4 Identification of Points 7
5 Control of Points 8
6 Operation of Points 9
7 Facing Point Locking 9
8 Detection 10
9 Flangeway Gaps and Track Gauge 11
10 Facilities for Manual Operation of Points 12
11 Facilities for Securing Points 13
12 Point Heating Systems 14
13 General Equipment Design Requirements 14
14 Installation and Removal of Points 16
15 Inspection of Points 17
16 Maintenance of Points 19
17 Changing Rails 20
18 Requirements for Unworked Points 21
19 Requirements for Derailers and Scotch Blocks 22
References 23
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Page 2 of 23 Maintenance of Points
Part A
Issue Record
This document will be updated when necessary by distribution of a complete
replacement.
Technical Content
Approved by: Derek Wolfendale, Principal Track and Structures Engineer
Francis How, Principal Signalling and Telecoms Engineer
Richard Evans, Principal, Operations
Enquires to be directed to the Industry Safety Liaison Dept – Tel: 020 7904 7518
Responsibilities
Railway Group Standards are mandatory on all members of the Railway Group *
and apply to all relevant activities that fall into the scope of each individual’s
Railway Safety Case. If any of those activities are performed by a contractor, the
contractor’s obligation in respect of Railway Group Standards is determined by
the terms of the contract between the respective parties. Where a contractor is
a duty holder of a Railway Safety Case then Railway Group Standards apply
directly to the activities described in the Safety Case.
* The Railway Group comprises Railtrack and the duty holders of the Railway
Safety Cases accepted by Railtrack.
Compliance
The provisions in this document are to be complied with from 03 February 2001
except as noted below.
Sections 6, 7, 8, 9.1, 14, 15, 16, 17, 18.4, 18.5 and 19.2 of this document apply
to existing points.
Any Railway Group member deviating from the requirements set out in this
document shall ensure that the situation is regularised in accordance with the
requirements of GA/RT6001, GA/RT6004, or GA/RT6006.
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Supply
Controlled and uncontrolled copies of this document may be obtained from the
Industry Safety Liaison Dept, Safety and Standards Directorate, Railtrack PLC,
Evergreen House, 160 Euston Road, London, NW1 2DX.
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Part B
1 Purpose
The purpose of this document is to define requirements for the design, provision,
inspection and maintenance of all types of points, including unworked points,
derailers and scotch blocks. It includes requirements for the control, locking and
detection of points by the signalling system and requirements for points acting as
part of the track system. It also includes requirements for points heating.
2 Scope
The overall scope of Railway Group Standards is set out in Appendix A of
GA/RT6001.
This document contains requirements that are applicable to the duty holders of
the following category of Railway Safety Case:
• Infrastructure Controller.
The requirements of this document apply to all worked points and train operated
points on Railtrack controlled infrastructure.
Some of the requirements of this document apply to unworked points. These are
set out in section 18.
Some of the requirements of this document apply to derailers and scotch blocks.
These are set out in section 19.
The terms ‘worked points’, ‘train operated points’, ‘unworked points’, ‘derailer’
and ‘scotch block’ are defined in section 3.
3 Definitions
All technical terms used in this document, other than those given below, have
the meanings defined in GK/RT0002 and GC/RC5603.
Correspondence
Correspondence occurs when the detected position of all point ends forming a
set of points matches the normal or reverse position to which they have been
instructed to move by an external command. See also ‘external command’.
Derailer
A device attached to a rail that will, when in its effective position, cause the
derailment of a vehicle. It is used to guard against unauthorised movements.
Detection
The proof and indication of the position of the points, normal or reverse, and that,
where fitted, the facing point lock is fully engaged.
External Command
An instruction sent to the point operating mechanism by the interlocking to move
the point ends to the normal or reverse position.
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Interlocking
Equipment that controls the setting and releasing of signals and points to
prevent unsafe conditions arising.
Point Clip
A lockable device to clamp the movable track component of a point end to its
associated fixed rail (for example, a switch to its stock rail) to enable the point
end to be secured against any movement.
Point End
An item with a movable track component forming one element in a set of points.
For the purpose of this document, the term includes a set of switches, one half of
a set of switch diamonds, a swing nose crossing, all forms of trap points, a
derailer or a scotch block.
Points
A group of one or more point ends which are operated together by a common
external command and may be aligned to one of two positions, normal or
reverse, according to the train movement required.
Points Indicator
An indicator that informs the train driver that the associated points are correctly
set. Points indicators are sometimes referred to as ‘Points detected normal
indicators’.
Primary Drive
The point operating mechanism positioned at the toe of points that provides the
movement of the points.
Running Line
A line shown as a running line in Appendix A to the Sectional Appendix.
Scotch
A timber wedge that is placed between a switch rail and a stock or wing rail to
prevent the switch rail from closing. See also ‘point clip’ and ‘scotch block’.
Scotch Block
A device attached to a rail that will, when in its effective position, prevent the
movement of stationary vehicles.
Soleplate
A steel plate placed on the upper surface of a bearer at the switch toe and below
the toe slide chair or baseplate, to provide additional gauge restraint and, where
appropriate, rigidly connect the point operating mechanism to the stock or wing
rail.
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Standard Drawing
A drawing showing critical dimensions with construction and maintenance
tolerances for a generic type of switch, switch diamond or swing nose crossing
(for example, a GV switch).
Stretcher Bar
A bar that connects together the two switch rails of a set of switches to maintain
flangeway gaps.
Supplementary Detection
An additional detector provided to prove and indicate that switch rails are in the
required position at a distance from the switch toes.
Supplementary Drive
A drive provided where necessary in addition to the primary drive to ensure that
switch rails or a swing nose crossing are correctly aligned and provide an
adequate flangeway gap throughout their length. For the purpose of this
document, the term ‘supplementary drive’ includes back drives and
supplementary point operating mechanisms.
Switch Diamonds
A set of switch diamonds consists of two obtuse crossings in which the obtuse
point rails are replaced by switch rails and a check rail is not required. A set of
switch diamonds counts as two point ends.
Switches
A set of switches consists of two fixed stock rails with their two associated
moveable switch rails. A set of switches counts as one point end.
Unworked Points
Points not controlled from a signal box or ground frame, other than train
operated points. Hand points, runaway catch points and spring operated points
(usually only used as trap or catch points) are examples of unworked points.
Worked Points
Points which are controlled by a signal box or ground frame. Worked points
generally remain in the position last called, unless special controls are provided
to restore them to the normal position (compare with ‘train operated points’).
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4 Identification of
Points
4.1 Point Identity
Worked points, train operated points and unworked points that are detected in
the signalling system shall have an identity that is unique to the controlling signal
box.
Points worked by levers shall be identified by the lever number. Other points
shall be individually numbered within a logical sequence. The sequence shall be
distinct from other functions such as signals and lockout systems. Where
practicable, the sequence of numbers for new layouts shall ascend in the down
direction. It is permissible to follow established numbering sequences where
existing layouts are modified.
Points with two or more ends that are required to be operated together shall be
identified by a common identity and a unique suffix for each end. Each signal
box shall have a convention for the allocation of suffixes. Where practicable, the
suffixes for new layouts shall increment alphabetically in the down direction. It is
permissible to follow established conventions where existing layouts are
modified.
The rationale for the numbering sequence and the convention for suffixes shall
be recorded as part of the signalling design documentation.
Unworked points in running lines that are not detected in the signalling system
shall have an identity in a distinct sequence, similar to that for worked points.
The identification plates shall display the point identity and any additional suffix.
Point identification plates shall include a signal box or locality code prefix where
necessary to avoid confusion.
At each point end the identification plate shall be fixed to a bearer. The plate
shall be oriented so that it can be read when looking at it in the same direction
as the points are passed over in the facing direction.
Where possible, the identification plate shall be fixed near to the toe of the
switch rail that is closed when the points are in the normal position. Where this
is not possible or where the intended switch rail is not obvious, the identification
plate shall incorporate an arrow pointing to the normally closed switch rail.
At point ends without a normally closed switch rail (for example a trap point with
a single normally open switch rail) the identification plate shall incorporate an
arrow pointing in the direction of operation for the normal position.
At swing nose crossings, the identification plate shall be fixed next to the
normally closed flangeway, adjacent to the crossing nose. The identification
plate shall incorporate an arrow pointing in the direction of operation for the
normal position.
Where several independent point operating mechanisms are used to provide the
movement of a point end, each point operating mechanism shall be identified by
an additional unique numerical suffix. The primary drive shall be given the suffix
‘/1’. Suffixes for supplementary drives shall then increment in the direction away
from the primary drive.
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5 Control of Points
5.1 Requirements for Worked Points
The interlocking shall command the two point ends of a switch diamond to
operate together.
The interlocking shall command a swing nose crossing to operate together with
its associated switches.
Unusual combinations of points ends operated together shall only be used where
they have been subject to a risk assessment.
• lead a movement onto a line used predominantly in the same direction as the
movement or into a siding;
• be arranged to reduce conflicts, for example at double junctions;
• derail vehicles at trap points;
• when the above do not apply, be the straight or main route through the
points.
Designation of the position of points in ways other than those listed above shall
be subject to a risk assessment.
Requirements for the control of points from ground frames or switch panels are
set out in GK/RT0061.
• the permissible speeds do not exceed the maximum facing and trailing
speeds for which the specific train operated point equipment has been
designed and approved;
• the axle loading of all vehicles permitted to pass over the points in the trailing
direction without the points being secured is sufficient to ensure safe
operation of the points;
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• operation of traffic does not usually include the stopping of trains in a position
where they would stand over the points;
• there are no regular running movements in the reverse facing direction.
Hand points shall not be permitted in lines used by trains conveying passengers.
Spring operated points shall only be installed in running lines where they have
been subject to a risk assessment.
Limitations on the use of spring operated catch points are set out in GC/RT5021.
6 Operation of Points
6.1 Operation of Worked Points
The point operating mechanism shall only move in response to an external
command, other than when manually operated.
The point operating mechanism shall move the appropriate movable track
component of each point end (for example, a switch rail) to the correct position
and the correct gauge before a train is permitted to pass over a set of points.
The point operating mechanism shall maintain all moveable track components in
the required position at all times other than when commanded to move.
The point mechanism shall maintain all moveable track components in the
correct position during the passage of a train in the facing direction.
Train operated points equipment shall restore the switches to the normal position
after the passage of a train with suitable damping to prevent damage or
excessive rail wear.
Train operated points without a facing point lock shall maintain sufficient closing
force on the switches to maintain them in the normal position during the passage
of facing moves at speeds up to the maximum facing speed for which they have
been designed and approved.
Train operated points with facing point locks shall lock the switches on reaching
the normal position.
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Train operated points with facing point lock shall unlock the switches on the
approach of any trailing movement from the reverse direction to permit the
passage of a train through the point without damage or derailment at speeds up
to the maximum trailing speed for which they have been designed and approved.
8 Detection
8.1 Detection of Worked Points - Power Operated Points
Power operated points shall have apparatus to detect that the appropriate
movable track component of each point end (for example, a switch rail) is in its
correct position relative to its associated fixed rail (for example, a stock rail).
Normal or reverse detection shall be proved and indicated only when the
appropriate movable track components of each point end are fully closed or
open with respect to their associated fixed rail. Detection settings are given in
sections 8.5 to 8.7.
If the points are not detected normal or if, in the case of train operated points
without a facing point lock, the closing force cannot be maintained, then the
associated signal or point indicator shall not display a proceed aspect or
indication.
If mechanically operated signals apply over train operated points in the facing
direction, each clearance of the signal shall be for one movement only.
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To reduce the potential for error, the number of separately indicated point ends
or groups of point ends shall be minimised.
Where control of individual point ends is required, they shall be given separate
point identities (that is, they shall act as separate points).
Normal or reverse detection shall not be proved or indicated when the gap
between an open switch rail and its stock rail is less than the minimum openings
specified in section 9.5.
Normal or reverse detection shall not be proved or indicated when the gap
between an open switch rail and its wing rail is less than the minimum openings
specified in section 9.6.
Normal or reverse detection shall not be proved or indicated when the gap
between an open swing nose crossing vee and its wing rail is less than the
minimum openings specified in section 9.7.
Flangeway gaps and the correct track gauge shall be maintained throughout the
length of the point end. Where necessary, supplementary drives and
supplementary detection shall be provided to achieve this.
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On passenger lines, not less than two stretcher bars, excluding the lock stretcher
bar, shall be used to connect together the switch rails of a set of switches or
switch diamonds.
• rigidly connect opposite stock rails or wing rails to maintain track gauge;
• rigidly connect the point operating mechanism to the stock rail.
Where switch diamonds are operated by a rail clamp point lock mechanism
(clamp lock), it is permitted to reduce the opening at the toe to a minimum of
85mm.
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Within these constraints, the control equipment shall be sited as close to the
points as is practicable.
11 Facilities for
Securing Points
11.1 Provision of Facilities for Securing Points
All points shall include a means of manually securing both open and closed point
ends relative to their respective stock rails or equivalent. The means of securing
the points shall be independent of the point operating mechanism. It shall allow
for:
• points temporarily secured (for example, to permit single line working; when
the point operating mechanism has failed; for unsignalled movements);
• points secured out of use for extended periods (for example, where the wear
and damage on the switch or stock rail exceeds permissible limits - see
section 16.2; when not connected to a controlling signal box or ground frame
operation - see section 14).
Where point clips are used to secure points, the points shall be designed to
permit the clips to be fitted as close to the toe of the points as possible.
Where points are provided with a facing point lock and the points are to be
secured out of use for extended periods, the locking mechanism shall be
secured in the locked position.
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• closed switch rail to be further secured by a fish plate screwed to the bearer
by two screws or fang bolts;
• open switch rail scotch to be screwed to the bearer or otherwise secured.
The associated switches shall be secured together with the swing nose crossing.
12 Point Heating
Systems
12.1 Location and Fixing of Point Heaters
The location and method of fixing point heaters and their associated supply and
control systems to rails, bearers and other point components shall:
• not compromise the operation of the points to which they are fitted.
• not conflict with the means of securing points (see section 11).
13 General Equipment
Design Requirements
13.1 General Equipment Performance Requirements
Point operation and detection mechanisms shall be designed to operate reliably
without frequent adjustment under all credible operating conditions, taking into
account vibration, temperature, precipitation and environmental pollution.
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• a trailing movement passing trough a point end which is in other than the
correct position does not result in a derailment;
• a trailing movement passing trough a worked point end which is in other than
the correct position results in a loss of detection;
• the movement of a point end may be stopped, reversed or obstructed at any
time during its travel without damage.
Failure to unlock for a trailing movement on train operated points with facing
point lock shall not result in a derailment, but shall result in loss of detection.
Some types of components, for example slide baseplates fitted with plastic
inserts, are not suitable for use in train operated points. The Infrastructure
Controller shall identify such components and introduce measures to ensure that
they are not used in train operated points.
• swinging of overlaps;
• the interlocking;
• sequential operation of points.
Generally, operating times for individual point ends shall not exceed 5 seconds.
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Related requirements for changing rails are set out in section 17.
The dimensions shown on the standard drawings shall include any dimensions
necessary to define the longitudinal and lateral positions of moving components
relative to adjacent fixed components (for example, the positions of the switch
rail toes of a switch diamond in relation to adjacent wing rails). The dimensions
and tolerances shown on the standard drawings shall also include those
specified in sections 9.5, 9.6, 9.7 and 16.3.
14 Installation and
Removal of Points
14.1 Connection of Points to a Controlling Signal Box or Ground Frame
When points are installed, they shall be connected to the controlling signal box
or ground frame as soon as reasonably practicable after installation.
Switches and switch diamonds shall be secured out of use in accordance with
section 11 when their associated crossings have been removed (plain lined).
Swing nose crossings shall be secured out of use in accordance with section 11
when their associated switches have been removed.
It is permissible to change the position in which points are secured when the
direction of running is changed during stageworks for track remodelling.
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15 Inspection of Points
15.1 Requirement for Inspection of Points
All points shall be regularly inspected using the procedures required by section
15.2 at frequencies determined in accordance with sections 15.4, 15.5 and 15.6.
• detection of sidewear, lipping and damage to switch and stock rails or their
equivalents;
• checking the relationship between switch and stock rails in the open and
closed positions;
• checking the track gauge through the points;
• checking the switch rail bears evenly on the slide chairs or baseplates;
• checking the slide chairs or baseplates are clean and are adequately
lubricated where this is required by their design;
• checking that all bolts are fitted and correctly tightened;
• where practicable, observing the passage of a train over the points to assess
their performance and behaviour under traffic, for example packing of ballast
and tightness of components;
• testing the facing point lock to ensure the settings required by sections 7.3,
7.4 and 7.5 are correct;
• testing the detection to ensure the settings required by sections 8.5, 8.6 and
8.7 are correct;
• checking for signs of mechanical wear in the point operating mechanism,
facing point lock and detection equipment;
• checking the integrity of the electrical parts of the point operating
mechanism, facing point lock and detection equipment.
The detailed inspection procedures shall require the measurement of wear and
damage using purpose designed gauges or other suitable measuring
instruments. The measurements shall be made with the switches in both the
normal and reverse positions. The detailed inspections shall be carried out by
people who are trained and certificated as competent in the procedures.
Generic factors
• track category, as defined in GC/RT5023;
• type of points;
• type of point operating mechanism;
• identified failure modes;
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Local factors
• predicted wear, damage and deterioration arising from the usual traffic flow;
• horizontal alignment;
• contamination from freight spillage;
• likelihood of vandalism.
Consideration shall be given to the need for more frequent inspection of ground
frame operated facing points where these are not detected in a protecting signal.
Where visual inspection for sidewear, lipping and damage to switch and stock
rails indicates limits defined in accordance with section 16.2 are being
approached, a detailed inspection, as set out in section 15.3, shall be
undertaken.
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A record shall be made of each inspection. The records shall be retained until
the points have been brought into use or removed from the track.
16 Maintenance of
Points
16.1 General Maintenance Requirements
Points shall be maintained, paying particular attention to the items listed in
section 15.2.
The space between the movable components of point ends and their associated
fixed rails (for example, switch and stock rails) shall be kept clear of obstructions.
The limits defined shall, in particular, address the risk of derailment arising from
the following circumstances:
• where the stock rail and switch rail are both sideworn, particularly where the
angle of sidewear on the switch rail is flatter than that on the stock rail;
• where a sideworn stock rail is associated with a little used switch rail;
• where head wear on the stock rail reduces the difference in height between
the stock rail and the switch rail;
• where there is damage to the blade of the switch rail, particularly within 2m of
the switch toe;
• where a switch rail develops a sharp gauge corner profile or edge,
particularly when associated with austenitic manganese steel (AMS) and heat
treated steel (see section 15.9).
The relative position of slip switch toes shall be maintained to the dimensions
and tolerances shown on the appropriate standard drawings (see section 13.7).
Switch diamond toes shall be maintained such that their maximum stagger does
not exceed 12mm, measured relative to a line drawn through the wing rail
knuckles.
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The Infrastructure Controller shall have a procedure setting out minimum actions
to correct the relative longitudinal position of point ends where these are found to
be outside the required tolerances.
The actions to be taken on finding a broken, cracked or defective rail are set out
in GC/RT5022.
17 Changing Rails
17.1 Switches
When it is necessary to change a switch rail or stock rail, both the switch rail and
stock rail shall be changed at the same time as a matched pair to ensure a
correct fit when the switch rail is in the closed position.
It is however permissible to change only the switch or stock rail where this has
been damaged, provided there is no measurable wear or deformation on the
matching rail.
Not all designs of switch rails are compatible. For example, a straight planed
straightcut half set of switches (that is a stock rail and its associated switch rail)
is not compatible with a curved planed chamfered half set. When a half set of
switches are replaced, the new half set shall be compatible with the remaining
half set.
It is however permissible to change only the switch or wing rail where this has
been damaged, provided there is no measurable wear or deformation on the
matching rail.
It is however permissible to change only the crossing vee or wing rail where this
has been damaged, provided there is no measurable wear or deformation on the
matching rail.
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18 Requirements for
Unworked Points
18.1 Requirements Applicable to Unworked Points
Unworked points shall comply with the requirements of the following sections of
this standard:
When a half set of switches (that is a stock rail and its associated switch rail) are
replaced, the replacement half set shall be compatible with the remaining half
set (see section 17.1).
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19 Requirements for
Derailers and Scotch
Blocks
19.1 Requirements Applicable to Derailers and Scotch Blocks
Derailers and scotch blocks shall comply with the requirements of the following
sections of this document:
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References
Railway Group Standards
GA/RT6001 Railway Group Standards Change Procedures
GA/RT6004 Temporary Non-Compliance with Railway Group Standards
GA/RT6006 Derogations from Railway Group Standards
GC/RT5011 Switches and Crossings
GC/RT5021 Track System Requirements
GC/RT5022 Rails and Rail Joints
GC/RT5023 Categorisation of Track
GC/RC5603 Standard Definitions of Civil Engineering Terms
GI/RT7002 Acceptance of Systems, Equipment and Materials for use in Railtrack Controlled
Infrastructure
GK/RT0002 Glossary of Signalling Terms
GK/RT0039 Semaphore and Mechanical Signalling
GK/RT0060 Interlocking Principles
GK/RT0061 Shunters Releases, Ground Frames, Switch Panels and Gate Boxes
GK/RT0064 Provision of Overlaps, Flank Protection and Trapping
The Catalogue of Railway Group Standards and the Railway Group Standards
CD-ROM give the current issue number and status of documents published by
the Safety & Standards Directorate.
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