Leaching Kinetics of Low-Grade Copper Ore Containing Calcium-Magnesium Carbonate in Ammonia-Ammonium Sulfate Solution With Persulfate
Leaching Kinetics of Low-Grade Copper Ore Containing Calcium-Magnesium Carbonate in Ammonia-Ammonium Sulfate Solution With Persulfate
Leaching Kinetics of Low-Grade Copper Ore Containing Calcium-Magnesium Carbonate in Ammonia-Ammonium Sulfate Solution With Persulfate
Abstract: The leaching kinetics of copper from low-grade copper ore was investigated in ammonia-ammonium sulfate solution with
sodium persulfate. The effect parameters of stirring speed, temperature, particle size, concentrations of ammonia, ammonium sulfate
and sodium persulfate were determined. The results show that the leaching rate is nearly independent of agitation above 300 r/min
and increases with the increase of temperature, concentrations of ammonia, ammonium sulfate and sodium persulfate. The EDS
analysis and phase quantitative analysis of the residues indicate that bornite can be dissolved by persulfate oxidization. The leaching
kinetics with activation energy of 22.91 kJ/mol was analyzed by using a new shrinking core model (SCM) in which both the
interfacial transfer and diffusion across the product layer affect the leaching rate. A semi-empirical rate equation was obtained to
describe the leaching process and the empirical reaction orders with respect to the concentrations of ammonia, ammonium sulfate and
sodium persulfate are 0.5, 1.2 and 0.5, respectively.
Key words: low-grade copper ore; calcium-magnesium carbonate; leaching kinetics; ammoniacal solution; sodium persulfate;
activation energy; shrinking cure model
Foundation item: Project (2007CB613601) supported by the National Basic Research Program of China; Project (10C1095) supported by the Foundation of
Hunan Educational Committee, China
Corresponding author: YIN Zhou-lan; Tel: +86-731-88877364; E-mail: yzllxh@gmail.com
DOI: 10.1016/S1003-6326(11)61538-0
LIU Zhi-xiong, et al/Trans. Nonferrous Met. Soc. China 22(2012) 2822−2830 2823
1−3(1−x)2/3−2(1−x)=k1t and 1−3(1−x)2/3−2(1−x)=k2t Table 3, respectively. The phases of copper in the ore
(where x is reaction fraction, k1 and k2 are rate constants, were identified to be malachite mainly, chrysocolla
t is time) for the first and second stages, respectively. The secondly and bornite thirdly, corresponding to free
activation energies were 27.15 kJ/mol (I) and 20.21 copper oxide, copper silicate and second copper sulfide
kJ/mol (II), respectively. (Table 2). The analysis results of element contents by
Tangdan oxidized copper ore, which contains EDS in Table 3 are very close to the theoretical values of
high-grade calcium magnesium carbonate gangues and malachite, chrysocolla and bornite, respectively. Hence,
has poor floatable characteristics, is one of the largest the phases of copper deduced by EDS analysis are the
copper mines in China. Its reserve is about 115×104 t and same as those observed by the polarizing microscope
its average content of copper is 0.75% (mass fraction). method.
LIU et al [12] investigated the dissolution kinetics of
low-grade copper ore in ammonia-ammonium chloride
solution. The results indicate that the malachite is
dissolved easily and chrysocolla is extracted difficultly in
ammoniacal solution and bornite is not dissolved in
ammonia leaching without oxidants. Therefore, it makes
a focus that how to extract bornite in ammoniacal
solution.
Persulfate is known to be a strong oxidant in the
basic solutions and has been used as a leaching agent for
the recovery of metal in alkaline solutions [20,21]. The
dissolution of low-grade copper ore in ammonia-
ammonium sulfate solution with persulfate has not been
reported. Fig. 1 X-ray diffraction pattern of copper ore
In the present study, the effects of concentrations of
ammonia, ammonium sulfate and sodium persulfate, Table 2 Phase composition of oxide copper ore
temperature, particle size and stirring speed on the Relative content
leaching rate of low-grade copper ore in ammonia- Phase w(Cu)/%
of Cu /%
ammonium sulfate solution are interpreted. Free copper oxide 0.383 49.74
Copper silicates 0.220 28.57
2 Experimental Second copper sulfide 0.160 20.78
Primary copper sulfide 0.007 0.91
2.1 Materials Total Cu 0.770 100.00
The oxidized copper ore from Yunnan province in
China was ground into different particle sizes of 0.037, Table 3 Element content of copper ore by EDS (mass fraction
0.045−0.063, 0.074−0.100, 0.150−0.180, 0.250−0.300 %)
mm. The chemical analysis and X-ray diffraction pattern Area in
of the copper ore are given in Table 1 and Fig. 1, Cu Fe S O Si Ca Mg C Cl
Fig. 2
respectively. The content of copper in the ore is too low Area 1 59.89 0.96 29.00 3.89 1.08 5.18
to be detected by X-ray diffraction method. Figure 1 Area 2 45.13 1.60 30.92 21.43 0.71 0.21
indicates that gangue contains muscovite, calcite, Area 3 60.13 10.11 22.08 1.22 1.40 2.94 1.22
dolomite and quartz.
2.2 Leaching procedure
Table 1 Chemical composition of oxidized copper ore (mass The leaching experiments were performed in a 500
fraction, %)
mL reactor with a four-neck split flask in a thermostatic
CuO CaO MgO SiO2 Fe2O3 ZnO Al2O3 K2O Na2O heating mantle. The reactor was equipped with a
0.96 29.00 12.92 25.90 2.84 0.11 1.95 1.35 0.07 condenser, a mercury thermometer, an overhead
mechanical stirrer and a rubber stopper to take samples
The SEM images and corresponding EDS analyses, from the leaching solution. The desired temperature of
the mineralogical composition and the element analysis the flask within ±0.5 °C was adjusted by a
of EDS for the oxidized copper ore with particle size of thermostatically controlled electric heating mantle.
0.045−0.063 mm are presented in Fig. 2, Table 2 and Agitation was provided by a mechanical stirrer. 200 mL
2824 LIU Zhi-xiong, et al/Trans. Nonferrous Met. Soc. China 22(2012) 2822−2830
Fig. 2 SEM images (a,b,c) and corresponding EDS analyses (a′,b′,c′) of copper ore (White parts contain copper minerals)
solution containing specific lixiviant was added into the r/min and the copper dissolution was independent of the
reactor. When the desired stirring speed and reaction agitation over this speed. As a result, agitation speed was
temperature were reached, the solid sample was added maintained at 500 r/min in the subsequent experiments to
into the reactor. 2 mL of sample solution was withdrawn eliminate the effect of agitation as a variable on the
at specific time intervals and filtered for analyzing the leaching rate.
concentration of copper by an atomic absorption
spectrophotometer (AAS). At the same time, 2 mL of 3.1 Effect of temperature
fresh lixiviant was added into the reactor to keep the The effect of temperature on the dissolution of
volume of the solution constant. Filtration was made copper was investigated in the range from 293 to 323 K.
after each leaching experiment. The leached residue was The results are given in Fig. 3. It can be observed that the
weighed after being dried at 110 °C for 8 h. extraction of copper increases with the increase of
leaching time at different temperatures. The copper
3 Results and discussion dissolution rate is greatly affected by temperature. When
the temperature ranges from 293 to 323 K, the extraction
The effect of agitation speed on the copper leaching of copper is increased from 30.2% to 50.1% after 2 min.
was carried out in the range from 100 to 500 r/min. An The extraction of copper after 60 min reaches 80 % at
adequate suspension of the solid was observed at 300 293 K and 89.4 % at 323K, respectively.
LIU Zhi-xiong, et al/Trans. Nonferrous Met. Soc. China 22(2012) 2822−2830 2825
extraction of copper increases with the increase of
ammonia concentration when more reaction molecules
can attack the solid.
The effect of ammonium sulfate concentration on
the dissolution of copper was investigated at 2.5 mol/L
ammonia as shown in Fig. 4(b). It illustrates that the
leaching rate increases when the concentration of
ammonium sulfate increases.
Fig. 8 SEM images (a,b) and EDS analyses (a′,b′) of leaching residue (The white parts contain copper minerals)
Table 4 EDS analysis for leaching residue (mass fraction %) integrated equation of the shrinking core model can be
Area Cu Fe S O Si Ca Mg C Al given as [24]
4 32.08 1.37 0.54 23.43 14.51 4.96 2.82 17.96 0.59 1−(1−x)1/3=krt (8)
5 2.63 49.80 8.07 7.48 3.86 8.07 1.57 0.67
where x is reaction fraction, kd and kr are rate constants,
and t is reaction time.
Table 5 Phase of copper in copper ore before and after leaching According to Eq. (7) and Eq. (8), when the process
Relative content of is controlled by diffusion through a solid product layer,
w(Cu)/%
Cu /%
Phase the plot of 1−(2/3)x−(1−x)2/3 versus time is a straight line
Before After Before After
with a slope kd, similarly, when the process is chemically
leaching leaching leaching leaching
controlled, the plot of 1−(1−x)1/3 versus time is also a
Free copper oxide 0.383 49.74
straight line with a slope kr. Equations (7) and (8) are
Copper silicates 0.220 0.101 28.57 93.52 often used to describe the leaching process when it is
Second copper controlled by diffusion through a solid product layer or
0.007 0.003 0.91 2.78
sulfide
by chemical reaction.
Primary copper
0.160 0.004 20.78 3.70 For the kinetics analysis in the present work, the
sulfide
shrinking core models with diffusion through product
Total Cu 0.770 0.108 100 100
layer and surface chemical reaction, Eq. (7) and Eq. (8)
were evaluated. The left sides of these expressions were
diffusion through solution boundary, or the diffusion
plotted with respect to the leaching time, and then the
through a solid product layer, or the surface chemical
correlation of the kinetics data with these models was
reaction. Assuming that the copper particles have a
assessed by using correlation coefficient (R2) values in
spherical geometry and the process is controlled by
diffusion through production layer, the integrated Table 6. The slopes of these plots are the apparent rate
equation of the shrinking core model can be expressed as constants (kd and kr).
[24] Although the dissolution-controlled model Eq. (7)
fitted better compared with the chemically controlled
1−(2/3)x−(1−x)2/3=kdt (7) model Eq. (8), the SCM with diffusion-controlling is not
When the process is chemically controlled, the well fitted with the experimental data. The correlation
2828 LIU Zhi-xiong, et al/Trans. Nonferrous Met. Soc. China 22(2012) 2822−2830
2
coefficients (R ) for diffusion control and chemical
control were both below 0.84. Hence, a new SCM
proposed by DICKNSON and HEAL [25] was applied to
describing the dissolution process. This model is based
on the assumption that both the interface transfer and
diffusion across the product layer affect the leaching rate.
Equation of this model is written as follows:
(1/3)ln(1−x)+(1−x)−1/3−1=kt (9)
The results of the kinetics analysis including the
correlation coefficient when the leaching data were fitted
to Eq. (9) are shown in Table 6. As can be seen from
Table 6, the model Eq. (9) fits the best in all the
experiments. Therefore, model of Eq. (9) was adopted to
Fig. 10 Arrhenius plot of copper dissolution of oxidized copper
describe the dissolution of copper in ammonia-
ore
ammonium sulfate solution with persulfate. Figure 9
presents a good fit (R2>0.9455) by plotting
(1/3)ln(1−x)+(1−x)−1/3−1 versus time at different
temperatures.
4 Conclusions
氨−硫酸铵体系过硫酸盐氧化含钙镁碳酸盐
低品位铜矿的浸出动力学
刘志雄 1, 2,尹周澜 1,胡慧萍 1,陈启元 1
摘 要:研究在氨−硫酸铵体系中用过硫酸盐氧化低品位铜矿浸出动力学,确定搅拌速度、浸出温度、矿物粒度
及氨、硫酸铵和过硫酸钠的浓度对浸出的影响。结果表明,搅拌速度在 300 r/min 以上时对浸出速度无影响,浸
出速度随反应温度及氨、硫酸铵和过硫酸钠浓度的增大而增加。对浸出渣的 EDS 和物相定量分析表明斑铜矿被
过硫酸盐氧化而溶解于氨−硫酸铵溶液。用产物层的界面传质和扩散控制的收缩核模型分析铜矿的溶解动力学,
其表观活化能为 22.91 kJ/mol,同时获得了描述浸出过程的半经验动力学方程,其对氨、硫酸铵和过硫酸钠的浓
度的表观反应级数分别为 0.5、1.2 和 0.5。
关键词:低品位复杂铜矿;钙−镁碳酸盐;氧化浸出;浸出动力学;氨−硫酸铵;过硫酸钠;活化能;收缩核模型
(Edited by LI Xiang-qun)