PALRUF 100 Technical Guide (En)

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Profile Drawing
Profile Dimensions
Profile Thickness Length Overall width Cover Width Side-Lap

(mm) (mm) (m) (mm) (mm) (%)
250 / 40 2.0 – 3.0 1.5 - 11.6 1063 1000 5.9
Load / Span Data

Maximum Roof Span (mm)
Load 2.0 mm 2.5 mm 3.0 mm
(kg/m²)
Mid Span End Span Mid Span End Span Mid Span End Span
50 1800 1350 1900 1425 2000 1500
75 1700 1275 1800 1350 1900 1425
100 1600 1200 1700 1275 1800 1350
125 1500 1125 1600 1200 1700 1275
150 1400 1050 1500 1125 1600 1200
175 1300 975 1400 1050 1500 1125
200 1200 900 1300 975 1400 1050
▪ The specified dimensions do not supersede the requirements of local construction codes.
▪ The maximum purlin spans are based on continuous beam calculation model and practical testing.
▪ The criterion for allowed deflections is L/20.
▪ The mentioned load refers to both wind and snow loads.
▪ Minimum recommended slope – 10%.
m
▪ For vertical application spans can be increased by 10%. 20
0m
mm 0
10
Panel Length
▪ Maximum recommended panel length - 7.2 m.
▪ Recommended longitude overlap of 200mm above purlin.
▪ Each panel to extend 100mm over the fixings line on the purlin.
▪ Panels should overhang Min. 50mm and Max. 150mm beyond the last fixings line.
Curved Roof
▪ Minimum curving radius 16 m.
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Positioning
▪ Do not install PALRUF over existing roof, without prior consultation with the manufacturer PALRAM.
▪ For contact details please refer to PALRAMs' official website at www.palram.com.
▪ Side-lap of PALRUF panels should be installed against the primary direction of rain.
▪ The PALRUF panels should be located and installed without any stresses.
Do not pull, stretch or force the sheets when the profiles are not perfectly matched.
Fastening
▪ Apply sealing tape over the PALRUF panel side-lap corrugation crests, where covered by the next panel.
▪ Apply sealing tape along the bottom and top End-lap (if there is), along screws centerline or two tapes on
both sides of screw centerline.
▪ Pre-drill 10mm holes at crests and valleys where screws are positioned.
▪ Start fastening the screws from the first side-lap (left) through the pre-drilled holes
Roof Fixing: Start fastening the screws on the lower edge purlin (End-lap), on each corrugation crest (1).
▪ Fasten screws at the internal purlins, at each corrugation crest, starting at the same side.
▪ Wall Fixing: Start fastening the screws on the lower edge purlin (End-lap), in the valleys on both
sides of each corrugation (2). At the side laps fix the crests.
▪ Fasten screws at the internal purlins, in the valleys, one screw at each corrugation side(3)
▪ Do not over-tighten!
• Fasten the stitching screws at every 300-400 mm through the sheets between the purlins (4).
Fastening Location
(1)
(2)
(3)
(4)
Screws and Washers Specification

▪ USE SUNTUF SCREWS
▪ Crest fixing: Self-drilling - ¼”X 3” (6.35mmX90mm) screw with 25mm washer and EPDM gasket.
▪ Valley fixing: Self-drilling - ¼”X 1.5” (6.35mmX38mm) screw with 25mm washer and EPDM gasket.
▪ In areas with strong winds and/or snow loads, and where spans between purlins are large use Storm washer with
EPDM gasket
▪ Side Stitching: ¼”X1” (6.35mmX25mm) self-tapping screw 19mm washer and EPDM gasket.
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Important Notes
▪ Use only PALRAM approved accessories, including EPDM rubber washers, silicones, sealing
tape, closure fixtures etc.
▪ For clear PALRUF onto wooden purlins, apply white acrylic paint, or aluminum tape, in
order to prevent over-heating of the purlins.
Cutting Tips
▪ Use jigsaw or circular saw with fine tooth blades.
▪ Apply high blade speed with moderate feeding rate.
▪ Support the sheets near the cutting line.
▪ Clean the dust and cutting chips after cutting.
Fastening Tips
▪ Use adjustable electric screwdriver.
▪ The screw must be installed perpendicular to the PALRUF sheet.
▪ Important: Do not over-tighten.
Safety
▪ Do not step directly on the panel.
▪ Use stepping boards.
▪ Work according to local safety regulations.
Handling and Storage

▪ Store in a dry shaded place, protect from direct sunlight and rain.
▪ Cover PALRUF stack with white opaque covering.
▪ Avoid covering the sheets with heat absorbing materials.
▪ Avoid contact or environment of chemicals.
▪ Protect the sheets from any physical damage.
▪
▪
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Finishing Accessories for PALRUF® sheets.

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Storm Washer
Inasmuch as PALRAM Industries has no control over the use to which others may put the material, it does not guarantee that the same results as those described herein will be
obtained. Each user of the material should make his own tests to determine the material’s suitability for his own particular use. Statements concerning possible or suggested
uses of the materials described herein are not to be construed as constituting a license under any PALRAM Industries patent covering such use or as recommendations for use of
such materials in the infringement of any patent. PALRAM Industries or its distributors cannot be held responsible for any losses incurred through incorrect installation of the
material. In accordance with our company policy of continual product development you are advised to check with your local PALRAM Industries supplier to ensure that you have
obtained the most up to date information.
24/01/2019

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24/01/2019

Profile Thickness Length Overall width Cover Width Side-Lap

250 / 40 2.0 – 3.0 1.5 - 11.6 1063 1000 5.9

Load / Span Data

Screws and Washers Specification

Handling and Storage

Finishing Accessories for PALRUF® sheets.

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